IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 24, NO. 4, APRIL 2009 979 Family of Soft-Switching PWM Converters With Current Sharing in Switches Ehsan Adib, Student Member, IEEE, and Hosein Farzanehfard, Member, IEEE Abstract—In this paper, a new family of soft-switching pulsewidth modulation (PWM) converters is introduced. In this family of converters, two switches operate out of phase and share the output current while providing soft-switching condition for each other. A buck converter, from this family of converters, is analyzed and its operating modes are discussed. The adoption of regular PWM control circuit to the proposed converters is presented. A prototype converter is implemented and its experimental results are illustrated. Index Terms—DC–DC power conversion, zero-current (ZC) switching, zero-voltage switching. I. INTRODUCTION N ORDER to increase the efficiency and power conversion density, soft-switching techniques are vastly applied to dc–dc converters. Resonant and quasi-resonant converters are a family of soft-switching converters. In these converters, a resonant tank is added to the converter. Thus, resonances occur in the switch current or in the voltage across the switch. During these resonances when the switch current or voltage reaches zero, the switch can be turned on or off under soft-switching condition. Since the switch-on time or switch-off time is limited by the resonance period, so the converter output power is usually controlled by variation of switching frequency. In order to improve these converters, zero-voltage transition (ZVT) and zero-current transition (ZCT) converters are developed. In these converters, the resonances are limited only to switching instances, and therefore the converter operates like a regular pulsewidth modulation (PWM) converter. In these converters, an auxiliary circuit that provides soft switching is connected to the converter by an auxiliary switch at switching instances. In ZVT converters, by turning the auxiliary switch on, the output capacitor of the main switch is discharged to provide zero-voltage switching condition for switch turn-on. In ZCT converters, by turning the auxiliary switch on, the main switch current is reduced to zero for switch turn-off. In ZVT converters, soft-switching condition for switch turn-off is provided by adding a capacitor across the main switch, and in ZCT converters, a series inductor provides soft-switching condition for switch turn-on. ZVT and ZCT converters have the advantages of resonant and quasi-resonant converters suchas soft I Manuscript received July 30, 2008; revised September 24, 2008. First published January 23, 2009; current version published nulldate. Recommended for publication by Associate Editor F. Z. Peng. The authors are with the Department of Electrical and Computer Engineering, Isfahan University of Technology, Isfahan 8415683111, Iran (e-mail: adib.ehsan@gmail.com; hosein@cc.iut.ac.ir). Digital Object Identifier 10.1109/TPEL.2008.2008022 switching and low electromagnetic interference (EMI), while the converter output power is still controlled with variation of duty cycle like PWM converters. In ZVT and ZCT converters, an auxiliary circuit containing resonant elements and an auxiliary switch is used that provide soft switching at switching instances and is usually incapable of transferring energy from an input source to output [1]–[20]. In some of these converters or some members of converter family, the auxiliary circuit can boost the effective duty cycle, but the amount of energy that is transferred through the auxiliary circuit cannot be controlled once the converter is designed [14]–[18]. In the ZVT converter family introduced in [19], the output current can be shared between main and auxiliary switches even though the authors did not have the intention of current sharing for these converters. Nevertheless, in these converters, the current stress of the auxiliary switch in current sharing condition is very high. Besides, in this converter family, the auxiliary switch turn-off is not soft. In ZCT converters introduced in [20], the output current is shared between the switches; however, the switches do not turn off under soft-switching condition. This paper introduces a new family of soft-switched PWM converters. In this converter family, two switches share the output current while providing soft-switching condition for each other. The buck converter from this converter family is analyzed and its operating modes are discussed in the second section. In the third section, the design considerations are discussed. In the fourth section, adopting conventional PWM controllers to proposed converters is presented. Experimental results are illustrated in the fifth section. Other proposed converter family members are introduced in the sixth section. II. CIRCUIT DESCRIPTION AND OPERATION The proposed soft-switching switch cell is shown in Fig. 1(a) and is applied to a buck converter, as shown in Fig. 1(b). The and proposed buck converter is composed of two switches , two diodes and , two coupled inductors and with turns ratio of 1: , filter inductor , and filter capacitor . The snubber capacitor of is . The converter has seven different operating intervals in a switching cycle. To simplify is large the converter analysis, it is assumed that inductor enough so that its current is almost constant in a switching cycle and is equal to . Also, the input voltage is assumed constant and is equal to in a switching cycle. The main theoretical waveforms of the proposed buck converter are shown in Fig. 2, and the equivalent circuit for each operating interval is shown in is charged Fig. 3. Before the first interval, it is assumed that to , diode is conducting, and all other semiconductor devices are OFF. 0885-8993/$25.00 © 2009 IEEE Authorized licensed use limited to: Guru Anandan Saminathan. Downloaded on April 30, 2009 at 02:23 from IEEE Xplore. Restrictions apply. 980 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 24, NO. 4, APRIL 2009 Interval 1 : This interval starts by turning on, current and thus input voltage is placed across . Inductor equation during this interval is (1) According to (1), zero-current (ZC) switching condition is provided for turn-on. voltage stress during this interval is (2) This interval ends when current reaches and turns off under ZC condition. : In this interval, a resonance starts Interval 2 between and , and this capacitor is discharged until its voltage and current during this voltage reaches zero. interval are Fig. 1. (a) Proposed soft-switching switch cell. (b) Proposed soft-switching buck converter. (3) (4) where (5) (6) : In this interval, either or the body Interval 3 may start to conduct. If the semiconductor devices diode of are assumed ideal, this interval cannot be analyzed. In practice, the body diode of starts to conduct only if the voltage across is reduced to where is the conducting and is the conducting voltage of body voltage of diode. At this condition, the voltage across is and the voltage across is , which , and therefore is already foris equal must be conducting. Since is large ward biased, and thus (i.e., > 5), once is conducting, the voltage across body diode is very small to be forward biased for any reasonable circuit elements. The experimental results presented in Section V approve this fact. It is important to notice that large value of is desirable as discussed in Section III. Therefore, in practice, always starts to conduct. Since the total ampere turns of and is constant and also current should be equal to sum and current, the relevant equations for and curof rents during this interval are (7) Fig. 2. Main theoretical waveforms of the proposed buck converter. Authorized licensed use limited to: Guru Anandan Saminathan. Downloaded on April 30, 2009 at 02:23 from IEEE Xplore. Restrictions apply. (8) ADIB AND FARZANEHFARD: FAMILY OF SOFT-SWITCHING PWM CONVERTERS WITH CURRENT SHARING IN SWITCHES Fig. 3. Equivalent circuit for each operating interval of the proposed circuit (only semiconductor devices that carry current are shown). (a) [ t (c) [t t ]. (d) [ t t ]. (e) [ t t ]. (f) [t t ]. (g) [ t t T ]. 0 0 0 0 0 + In this interval, is ON and energy is transferred from the input voltage source to output. Any time during this interval, can be turned on under zero-voltage zero-current (ZVZC) since its current conditions. The ZC condition is due to . remains constant and no current flows through : This interval begins with turning Interval 4 off and since and are ON, this switch is turned off under zero-voltage (ZV) condition. Since the total ampere turns of and should remain constant, and currents during this interval are 981 0t ]. (b) [ t is charged with current until its voltage reaches fore, the duration of this interval is 0t ]. . There- (11) Interval 6 : In this interval, begins to conduct and is placed across till its current reduces to zero. Therefore, the duration of this interval is (12) (9) voltage during this interval is (10) is small, and have a very small In practice, since off, the energy of this leakage leakage inductor. By turning inductance is absorbed by output capacitor and a small voltage will occur across this switch. Therefore, S1 turns off under almost ZV condition. This effect can be observed in the experimental results. During this interval, the energy is still transferred from the input source to output. : This interval begins by turning off Interval 5 starts charging. Since the duration of this interval is and current can be assumed almost constant, and thus small, (13) Interval 7 : is conducting during this interval and the converter operates like a regular buck converter. III. DESIGN CONSIDERATIONS The filter inductor and filter capacitor are designed like a regular PWM buck converter. Therefore, it is important to select , , , and semiconductor devices. is the snubber caand its value can be calculated like any turn-off pacitor of Authorized licensed use limited to: Guru Anandan Saminathan. Downloaded on April 30, 2009 at 02:23 from IEEE Xplore. Restrictions apply. 982 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 24, NO. 4, APRIL 2009 Fig. 4. Schematic of the converter controller. snubber [21]. is the turn-on snubber of and its value can be calculated like any turn-on snubber too [21]. When and are ON, an additional circulating current stress is applied to these switches that can be calculated from (7), (9), and (10). As it can be observed from these equations, this additional current stress can be reduced to any extent with selection of large values for and . If necessary, in order to increase , can be overdesigned. Large value of will also decrease the voltage stress of , which can be calculated from (14). However, this will inthat is calculated from (2), which crease the voltage stress of is a minor concern. Therefore, can be selected between 5 and current should be 10 or even higher. In the seventh interval, decreased to zero (14) is the converter maximum duty cycle and is the where switching period. The previous equation can be simplified as follows: (15) has a limitation that can be calculated from Therefore, the previous equation. Also, the converter minimum duty cycle is limited to the duration of first and second intervals. Therefore (16) IV. ADOPTING CONVENTIONAL PWM CONTROLLERS WITH THE PROPOSED CONVERTER The schematic of the controller for the proposed converter is shown in Fig. 4 . The output gate pulse of the conventional PWM controller is applied to a derivative circuit, and then to a Schmitt trigger buffer (like ICL7667). By tuning the derivative elements, the output of the Schmitt trigger buffer is a pulse where is conwith maximum duration of verter maximum operating duty cycle that occurs at nominal load. This pulse is applied to . The output pulse of the conventional PWM converter is also applied to an integrator cir- Fig. 5. Schematic of the implemented circuit. cuit, and then to a Schmitt trigger buffer. By tuning the integrator elements, the output of this buffer is a pulse with maxand delay of . This imum duration of . With this circuit, at converter pulse is a proper pulse for nominal duty cycle, two pulses with equal duration are applied to the switches and output current is equally shared between the switches. At lower operating duty cycles, the duration of pulse is decreased while duration of pulse remains equal to . With this circuit, the conventional PWM controllers can be simply adopted for controlling the proposed con, only verter. If the duty cycle decreases to less than S1 turns on. In this condition, turn-off losses are less than reg, and this switch turn-off is under ular buck converters due to almost ZV condition. V. DESIGN EXAMPLE AND EXPERIMENTAL RESULTS A 200-W laboratory prototype operating at 100 kHz is implemented. The converter input voltage is around 100 V and its output voltage is 40 V. According to [21] and considering 2-A current ripple for , the value of this inductor is calculated as 100 H. Also, a 50- F capacitor is used as the output filter capacitor to have less than 0.2-V output voltage ripple. Since the voltage stress of switches is approximately 100 V, IRF640 is used for switches. By substituting the specifications of IRF640 from its datasheet in the equations presented in [21], the minand are calculated as 0.8 H and 1.8 nF, imum value for respectively. However, in order to clearly verify the achieved and a soft-switching condition, a 10-nF capacitor is used for . In an ideal buck converter with 10- H inductor is used for aforementioned input and output voltage levels and switching frequency, the switch is ON for 4 s and is OFF for 6 s. Since 0.5 s of the duty cycle is lost due to in the first interval, so the switch-on time should be 4.5 s. Also, considering 90% efficiency for the converter at the worst case condition and input voltage ripple, the maximum switch-on time is approximately 5 s. Therefore, according to (15) , with the selected value of , is limited to 7. The complete implemented circuit and its parameters are shown in Fig. 5. In order to implement couple and , EE-19 ferrite core with five turns winding inductors for and a very small air gap is used. Also, an EE-30 fer- Authorized licensed use limited to: Guru Anandan Saminathan. Downloaded on April 30, 2009 at 02:23 from IEEE Xplore. Restrictions apply. ADIB AND FARZANEHFARD: FAMILY OF SOFT-SWITCHING PWM CONVERTERS WITH CURRENT SHARING IN SWITCHES 983 Fig. 6. Waveforms: (top) voltage waveform and (bottom) current waveform. (a) S (vertical scale is 80 V/division or 5 A/division, time scale is 1 s/division). (b) S (vertical scale is 80 V/division or 5 A/division, time scale is 1 s/division). (c) D (vertical scale is 80 V/division or 5 A/division, time scale is 1 s/division). (d) D (vertical scale is 200 V/division or 2 A/division, time scale is 1 s/division). Fig. 7. Efficiency of the proposed soft-switching buck converter (continuous line) in comparison with the regular buck converter (broken line). Fig. 8. Other basic soft-switching dc–dc converters. (a) Boost. (b) Buck–boost. (c) Cuk. (d) SEPIC. (e) Zeta. rite core with 30 turns winding and 1 mm air gap is used for implementation of . A high-voltage diode (BYV26E) is used for . Usually, high-voltage diodes have high reverse recovery time, but since this diode is in series with a large inductor ( ), its reverse recovery time is not so important. The experimental results are presented in Fig. 6 that justifies the theoretical analysis. The converter efficiency curve is presented in Fig. 7. The efficiency of the hard switching converter is for a buck converter with same parameters using IRF640 for its switch and BYV32 for its diode. In theoretical analysis, it was predicted that current remains zero until is turned off. However, in practice due current has increased before is to conducting voltage, current does not remain constant as specified turned off and in the third interval. This is a desirable effect since it decreases the converter circulating current and also reduces the leakage inductance energy. VI. OTHER SOFT-SWITCHED CONVERTERS The proposed switch cell can be used instead of converter switch in any basic dc–dc converter such as buck, boost, buck–boost, Cuk, SEPIC, and zeta. Also, the proposed switch cell can be applied to single-switch isolated converters such as forward, flyback, isolated Cuk, and isolated SEPIC converters. The operation of this auxiliary circuit in these converters is similar to its operation in the buck converter. These converters are shown in Figs. 8 and 9. VII. CONCLUSION In this paper, a new soft-switching switch cell is introduced that can be applied in dc–dc converters instead of their switch. This switch cell is composed of two switches that provide soft- Authorized licensed use limited to: Guru Anandan Saminathan. Downloaded on April 30, 2009 at 02:23 from IEEE Xplore. Restrictions apply. 984 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 24, NO. 4, APRIL 2009 Fig. 9. Isolated soft-switching converters. (a) Forward. (b) Flyback. (c) Isolated Cuk. (d) Isolated SEPIC. switching condition for each other. Furthermore, the converter output current can be shared between the switches. The proposed soft-switching buck converter is analyzed and the presented experimental results confirm the validity of the solution. REFERENCES [1] G. Hua, E. X. Yang, Y. Jiang, and F. C. Lee, “Novel zero-current-transition PWM converters,” IEEE Trans. Power Electron., vol. 9, no. 6, pp. 601–606, Nov. 1994. [2] H. Mao, F. C. Lee, X. Zhou, H. Dai, M. Cosan, and D. Boroyevich, “Improved zero-current transition converters for high power applications,” IEEE Trans. Ind. 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Chen, “A novel ZCZVT forward converter with synchronous rectification,” IEEE Trans. Power Electron., vol. 21, no. 4, pp. 912–922, Jul. 2006. [14] C. M. Wang, “A new family of zero-current-switching (ZCS) PWM converters ,” IEEE Trans. Ind. Electron., vol. 52, no. 4, pp. 1117–1125, Aug. 2005. [15] C. M. Wang, “Novel zero-voltage-transition PWM DC–DC converters ,” IEEE Trans. Ind. Electron., vol. 53, no. 1, pp. 254–262, Feb. 2006. [16] I. Barbi, J. C. Bolacell, D. C. Martins, and F. B. Libano, “Buck quasiresonant converter operating at constant frequency: Analysis, design and experimentation,” in Proc. IEEE PESC Conf., 1989, pp. 873–880. [17] E. Adib and H. Farzanehfard, “Family of zero-current transition PWM converters,” IEEE Trans. Ind. Electron., vol. 55, no. 8, pp. 3055–3063 , Aug. 2008. [18] E. Adib and H. Farzanehfard, “Family of zero current zero voltage transition PWM converters,” Inst. Eng. Technol. Power Electron., vol. 1, no. 2, pp. 214 –223, 2008. [19] G. Hua, C. S. Leu, Y. Jiang, and F. C. Lee, “Novel zero-voltage-transition PWM converter,” IEEE Trans. Power Electron., vol. 9, no. 2, pp. 213–219, Mar. 1994. [20] M. Ilic and D. Maksimovic, “Interleaved zero current transition buck converter,” IEEE Trans. Ind. Appl., vol. 43, no. 6, pp. 1619–1627 , Nov./ Dec. 2007. [21] A. I. Pressman, Switching Power Supply Design, 2nd ed. New York: McGraw-Hill, 1998. Ehsan Adib (S’08) was born in Isfahan, Iran, in 1982. He received the B.S. and M.S. degrees in electrical engineering in 2003 and 2006, respectively, from the Isfahan University of Technology, Isfahan, Iran, where he is currently working toward the Ph.D. degree in electrical engineering. His current research interests include softswitching techniques in dc–dc converters. Authorized licensed use limited to: Guru Anandan Saminathan. Downloaded on April 30, 2009 at 02:23 from IEEE Xplore. Restrictions apply. ADIB AND FARZANEHFARD: FAMILY OF SOFT-SWITCHING PWM CONVERTERS WITH CURRENT SHARING IN SWITCHES Hosein Farzanehfard (M’08) was born in Isfahan, Iran, in 1961. He received the B.S. and M.S. degrees in electrical engineering from the University of Missouri, Columbia, in 1983 and 1985, respectively, and the Ph.D. degree from Virginia Polytechnic Institute and State University, Blacksburg, in 1992. Since 1993, he has been a faculty member in the Department of Electrical and Computer Engineering, Isfahan University of Technology, Isfahan, Iran, where he is currently an Associate Professor and the President of the Information and Communication 985 Technology Institute. His current research interests include high-frequency soft-switching converters, pulse power applications, power factor correction, active power filters, and high-frequency electronic ballasts. He is the author or coauthor of more than 70 technical papers published in journals and conference proceedings. Authorized licensed use limited to: Guru Anandan Saminathan. Downloaded on April 30, 2009 at 02:23 from IEEE Xplore. Restrictions apply.