EAE has full right to make any revisions or chances on this catalogue without any prior notice.
IR
Y A N D EN V
QU
ME 04
ISO
9001
14001
M
IT
AL
E
S
s
MENT SYSTE
T
E
AG
IEC 60439-2
MENTAL MAN
ON
Catalogue 13-Eng. / 00 1.000 Pcs 15/05/2009
Cakmakli Mahallesi, 2. Cadde,
119. Sokak, No:12 34522
Kirac-Hadimkoy-Istanbul-TURKEY
Tel: +90 (212) 886 23 90
Fax: +90 (212) 886 24 20
ATA MATBAACILIK / A.C.E./ 612 40 66
www.eae.com.tr
Busbar Systems
160...800 A
www.eae.com.tr
CONTENTS
Introduction
2-3
Design
4
Order Code System
5
Technical Characteristics
6
Standard Components
7
Elbows
8-11
Standard Components
12-13
Feeder Boxes
14-15
Selection Of Feeder Boxes
16
Panel Connections
17
Tap-off Boxes
18-20
Fixing Elements
21-22
Fire Barrier
23
Determination of Special Length
23
Installation of End Closer
24
Mounting Instructions for Joints
24
EC Declaration Of Conformity
25
Certificates
26
Product Overview
27
Project Design Form
28
ELINEKOIntroduction
E-Line KO- Busbar System distributes electrical energy,
both vertically and horizontally at premises where there
is a need of electricity between 160 A and 800 A.
It provides a prefabricated and flexible electrical
distribution system for all factories engaged in mass
production, like automobile plants, textile plants,
furniture factories and for buildings where there is a
need for frequent energy supply like business
centers, hotels, hospitals, warehouses and
all high rise buildings.
Fast, Flexible Engineering
The large number tap-off points makes it possible to
engineer the power supply systems at an early stage,
even before the final disposition of loads is known.
Modern Outlook
Other than its functional advantages E-Line KObusbar system also creates a modern outlook at
buildings where it is used.
Lower Life Cycle Cost
Busbar components can be added, deleted or
relocated after the initial installation, saving time
and money.
Tap-off Points
Energy can only be supplied by E-Line KO- tap-off
boxes. Where necessary the use tap-off points can be
limited by sealing. Dust covers protect the system from
any accidental contacts and also prevents the access
of pollution from the environment.
Fast and Easy Mounting
Energy is easly supplied to machines by E-Line KO- .
The erection of the system does not require any
expertise. Supports and accessories are available for
mounting the system either to the celling or to the wall.
55
Nm
Safe Energy Distribution and Transportation
E-Line Busbar Systems increase personnel safety
by their special structures.
Lower Total Installed Cost
Busbar Material costs are often equal or less than
wire and counduit.
Flexible Power Supply
Tap-off points at short intervals make electrical power
available in all locations, the power supply can be
adapted to different production processes simply
by relocating the tap-off units.
Being built up of basic elements, it can at any time
be extended, modified, dismantled and re-used.
Conductors
- Copper and Aluminium conductors are continously
plated.
2
Secured Energy Take Off
The earth of the tap-off box first contacts the
busbar and ensures the safety, of the box and
the system that’s been fed.
- Cross-section of neutral conductor is the same as
phase conductor.
- Upon request KO- group of busbars can be
manufactured also with 5 conductors.
ELINEKO“One Bolt Joint”
Tap-off Boxes
E-Line KO- Busbars are easily installed by
tightening the “one bolt joint”. Belleville
spring washers on both ends of the bolt
retains the original contact pressure ensuring
a more secure and reliable joint.
Energy upto 400A can be supplied by
tap-off boxes. Standard tap-off boxes are
equipped with interlock mechanism which
prevents the cover of tap-off boxes to be
opened before the energy is turned off.
Tap-off boxes are easily mounted to the
busbar without any additional mounting
equipment. Boxes are fixed to E-Line
KO- Busbar by a safety bolt.
The standard type tap-off boxes with fused
switches can not be disconnected from
busbar mechanicaly if the power is on.
Double
Headed Nut
Busbar System
KO-
Broken
Nut
KB Busbar
System
3
ELINEKODesign
Utilization Factor (a)
While designing an electrical distribution
system with E-Line KO- a few approximate
details will be necessary.
Location, number, type and approximate
ratings of loads,
Transformer rates and short-circuit capacities,
Utilization factor = a
System co-ordination with other distribution
systems (heat, water, etc.)
Determining the route of E-Line KO- on layouts,
Deciding on suitable supports,
If necessary, co-ordination of E-Line KB
and E-Line MK-KAP with E-Line KO- runs.
Utilization factor(a) depends on the type and number of loads.
It is usually around 0.7 or lower. The utilization factor of a line
that supplies electricity to motors and lighting systems is
usually 0.6 It is as low as 0.5 in weld shops of car factories,
(a) can be 1 in lines where only one big load is supplied.
Applications
As each building’s structure is different than the other for
vertical and horizantal applications special projects has to be
designed.
End Of Line
Rated Current
a= ......
The current is calculated using the following
equation.
Special Length Busbar
Ö3.U.cos j
IB = Operating Current (A)
P = Installed Load
(W)
a = Utilization Factor
U = Supply Voltage
l
ca
rti rt
Ve ppo
u
S
a= ......
e r
Fir rrie
Ba
Po
in
t
Pl
ug
-İn
Ta
p
B
-o
ff B
ox
Pl
ug
Po
in
t
A
-in
Tap-off Point
1.
l
ca
rti rt
Ve ppo
Su
h= ......
a= ......
a= ......
a= ......
P11
6.Floor
P10
5.Floor
4.Floor
3.Floor
h= ......
a= ......
)
ing m
eil s (c
) Cnes
a
k
( ic
Th
P12
7.Floor
h= ......
a= ......
h= ......
-in
P13
8.Floor
h= ......
ug
a= ......
h= ......
Pl
(H) Height of storey measured from ceiling (cm)
3.
Standard Length Busbar
P14
9.Floor
h= ......
a= ......
Busbar Current rating is chosen as equal to or
higher then the calculated IB current.
After the voltage drop calculation if the chosen
current rate is not convenient, a higher rating
is chosen.
10.Floor
h= ......
P.a
Expansion Unit
IB =
a= ......
P9
P8
P7
P6
P5
2.Floor
Supply From
Panels
Figure 1
Vertical Disribution
The details on this page briefly explain the necessary informations for drawing a vertical
applications project.
Pre-Project Design and cost Analysis
The details below should be sent to our Project and Design Department for Pre-Project
design and cost analysis.
4
Location and dimensions of the shaft
where busbar will be installed,
(h=)
Number, height and ceiling thickness of each storey, (a=)
Connected load for each storey,
(p=)
Supply type of the vertical line (Busbar or Cable).
ELINEKO-
BUSBAR TYPE
CONDUCTOR TYPE
BUSBAR CODE
PROTECTION DEGREE
CONDUCTOR CONFIGURATION
UNPAINTED / PAINTED
COMPONENT
Order Code System
KO
A
06
5
5 -
Busbar Type
Aluminium
Copper
Components
Aluminium
Conductor Type
A
C
Busbar
Rated Current
Copper
- B - DDT
Busbar
Code
160
01
6x20
250
02
6x25
315
03
6x30
400
04
6x50
500
05
6x62,5
600
06
6x75
250
02
6x20
315
03
6x25
400
04
6x30
600
06
6x50
800
08
6x75
IP 55
5
Busbar Code
Protection Degree
L1
4
5 wire
5
4 ½ wire
6
5 wire (CPE)
7
4 ½ wire (CPE)
9
Right Elbow
Left Elbow
Downwards Elbow
Upwards Elbow
R
L
A
Y
Right Upwards Combined
Left Upwards Combined
Right Downwards Combined
Left Downwards Combined
Upwards Right Combined
Upwards Left Combined
Downwards Right Combined
Downwards Left Combined
KRU
KLU
KRD
KLD
KUR
KUL
KDR
KDL
Upwards Vertical Offset
Downwards Vertical Offset
Right Horizontal Offset
Left Horizontal Offset
UV
DV
RH
LH
“T” Component
Cross
Reductions
T
D
RD
End Closer
Horizontal Expansion
Vertical Expansion
Flexible
S
YDT
DDT
F
Feeder Box 1
Feeder Box 2
Central Feeder Box 1
Central Feeder Box 2
B1
B2
BO1
BO2
Panel Connections
Panel Connections
P10
P11
UNPAINTED
PAINTED
B
Configuration
Code
4 wire
STD
X
FTD
FX
Paint
Conductor Configuration
Number of
Conductors
Plug-in Standard Length
Plug-in Special Length
Feeder Standard Length
Feeder Special Length
L2
L3
N
PE
½
PE
CPE
½
CPE
PE
(Housing)
5
ELINEKOTechnical Characteristics
Aluminium Conductor (KOA)
A
In
Rated Current
160
250
315
400
500
600
250
315
400
600
800
01
02
03
04
05
06
02
03
04
06
08
Busbar Code
Standards
IEC 60439-2: 2000
Rated Insulation Voltage
Ui
1000
V
Rated Operational Voltage
Ue
V
1000
Rated Frequency
f
Hz
50 / 60
Protection Degree
IP
Rated Peak Withstand
Current
Ip
kA
17
30
30
63
63
73,5
36
36
52,5
73,5
73,5
Rated Short-time Withstand
Current (1 sec)
Icw
kArms
10
15
15
30
30
35
18
18
25
35
35
Rated Peak Withstand
Current (N)
Ip
kA
10,2
15,3
15,3
36
36
44,1
21,6
21,6
30
44,1
44,1
Rated Short-time
withstand Current (N)
Icw
kA
6
9
9
18
18
21
10,8
10,8
15
21
21
Rated Peak Withstand
Current (PE)
Ip
kA
10,2
15,3
15,3
36
36
44,1
21,6
21,6
30
44,1
44,1
Rated Short-time
Withstand Current (PE)
Icw
kA
6
9
9
18
18
21
10,8
10,8
15
21
21
R 20 20°C
R 20
mW/m
0,242
0,193
0,161
0,097
0,077
0,064
0,150
0,120
0,100
0,060
0,040
Impedance
Z
mW/m
0,333
0,274
0,243
0,166
0,139
0,118
0,238
0,209
0,193
0,134
0,102
3I²R 1
W/m
21,96
46,13
60,73
60,00
81,75
101,52
33,75
48,82
69,12
84,24
130,56
Resistance at Steady
State Temperature
R1
mW/m
0,286
0,246
0,204
0,125
0,109
0,094
0,180
0,164
0,144
0,078
0,068
Reactance
(Rated Current and 50 Hz)
X1
mW/m
0,205
0,183
0,165
0,118
0,103
0,088
0,173
0,154
0,145
0,117
0,083
Impedance at Steady State
Temperature
Z1
mW/m
0,349
0,319
0,270
0,182
0,157
0,135
0,254
0,235
0,207
0,144
0,110
Housing Cross Section
(Steel Sheet)
mm²
583
593
603
643
668
693
583
593
603
643
693
L1, L2, L3, N
mm²
120
150
180
300
375
450
120
150
180
300
450
PE (for 5 Conductors)
mm²
120
150
180
300
375
450
120
150
180
300
450
Loses at Rated Current
55
mm²
60
75
90
150
187,5
225
60
75
90
150
225
mmxmm
6x20
6x25
6x30
6x50
6x62,5
6x75
6x20
6x25
6x30
6x50
6x75
kg/m
7,0
7,5
8,0
10,0
11,0
12,0
10,0
11,0
12,5
16,0
18,0
PE (for 4 ½ Conductors )
Conductor Size
Weight - 4 Conductors
Weight - 5 Conductors
kg/m
7,3
8,0
8,7
11,0
12,0
13,0
11,0
12,5
14,0
19,0
21,0
Fire Load (3 Plug-in Points)
kW/m
6,46
6,46
6,57
6,66
6,66
6,66
6,46
6,46
6,57
6,66
6,66
Voltage drop of a busbar system can be calculated with the following
formula taking into account the “a“ load distribution constant.
-3
DU=aÖ3.L.I.(R1.Cosj+XL.Sinj) 10
DU = Voltage Drop (V)
= Load Distribution Constant
a
= Line Length (m)
L
= Line Current (A)
I
R1 = Resistance (mW/m)
XL = Inductive Reactance (mW/m)
Cosj = Load Factor
a
Load Distribution Factor
Voltage Drop Calculation
6
Copper Conductor (KOC)
Volt
F= Supply
L= Load
1.00
0.50
L4
F= Supply
L1,L2,L3,L4
Load
0.25
L2
F= Supply
L1,L2
Load
0.125
L4
F= Supply
L1,L2,L3,L4
Load
0.25
F
F= Supply
L1,L2,L3,L4
Load
L
L
F
F
L1
L2
L1
F
L1
F
L3
L2
L1
F
L2
L3
L3 L4
ELINEKO-
BUSBAR TYPE
CONDUCTOR TYPE
BUSBAR CODE
PROTECTION DEGREE
CONDUCTOR CONFIGURATION
UNPAINTED / PAINTED
COMPONENT
Standard Components
-
KO
625
375
500
500
500
500
500
500
500
500
375
625
3000
Sample Order:
250 A, Aluminium, Plug-in,
IP 55, 4 Conductors
KOA 0254- -STD
-
Plug-in
Standard Length
- STD
00
30
L1
L2
L3
N
PE
Electrical Energy up to 400A can be supplied
from the busbar by Tap-off boxes.
E-Line KO- Busbar is manufactured in 3m as
standard, special lengths can be manufactured
on request.
Sample Order:
400 A, Copper, Plug-in,
IP 55, 85 cm. 5 Conductors
KOC 0455-
-85
Plug-in
Special Straight Length
X
X
Minimum special length that can
be manufactured is 35 cm.
L1
L2
L3
N
PE
X Special
Straight Length
(cm)
Sample Order:
315 A, Aluminium, Feeder,
IP 55, 5 Conductors
KOA 0355-
-FTD
Feeder
Standard Length
- FTD
00
30
L1
L2
L3
N
PE
L1
L2
180
L3
N
PE
A
Current Aluminium Copper
(A)
(A)
(A)
160
250
315
400
500
600
800
mm
70
75
80
100
112
125
-
mm
70
75
80
100
125
Busbar cross-section dimensions
Please call us for non-standard components.
Sample Order:
160 A, Aluminium, Feeder,
IP 55, 60 cm, 4 Conductors
KOA 0154-
-60
Feeder
Special Straight Length
FX
X
X Special
Straight Length
(cm)
L1
L2
L3
N
PE
7
ELINEKO-
BUSBAR TYPE
CONDUCTOR TYPE
BUSBAR CODE
PROTECTION DEGREE
CONDUCTOR CONFIGURATION
UNPAINTED / PAINTED
COMPONENT
Elbows
-
KO
-
Right Elbow
A
B
A
B
Sample Order:
250 A, Aluminium, IP 55, 4 Conductors
KOA 0254 -
-R
R
L1
L2
L3
N
PE
A
Left Elbow
B
Sample Order:
600 A, Copper, IP 55, 5 Conductors
KOC 0655 -
-L
L
L1
L2
L3
N
PE
B
A
D
Downwards Elbow
D
C
D
Aluminium
200
200
200
200
200
200
145
147
150
160
166
172
180
185
190
210
222
235
Copper
250
315
400
600
800
290
290
290
290
290
200
200
200
200
200
145
147
150
160
172
180
185
190
210
235
L1
L2
L3
N
PE
Upwards Elbow
Sample Order:
600 A, Copper, IP 55, 5 Conductors
KOC 0655 -
-Y
Y
L1
L2
L3
N
PE
C
D
8
Please call us for non-standard components.
D
B
290
290
290
290
290
290
A
C
A
160
250
315
400
500
600
Current
-A
C
Sample Order:
400 A, Aluminium, IP 55, 4 Conductors
KOA 0454 -
C
ELINEKO-
BUSBAR TYPE
CONDUCTOR TYPE
BUSBAR CODE
PROTECTION DEGREE
CONDUCTOR CONFIGURATION
UNPAINTED / PAINTED
COMPONENT
Elbows
-
KO
X= min. 20 cm.
Sample Order:
250 A, Aluminium, IP 55,
4 Conductors
KOA 0254 -
- UV
-
-
Upwards Vertical
Offset
UV
X
L1
L2
L3
N
PE
C
D
Downwards
Vertical Offset
X= min. 20 cm.
Sample Order:
400 A, Copper, IP 55,
5 Conductors
KOC 0455 -
- DV
X
DV
L1
L2
L3
N
PE
C
Right Horizontal
Offset
Y= min. 15 cm.
Sample Order:
315 A, Aluminium, IP 55,
5 Conductors
KOA 0355 -
D
- RH
A
RH
A
B
B
L1
L2
L3
N
PE
C
D
Aluminium
200
200
200
200
200
200
145
147
150
160
166
172
180
185
190
210
222
235
250
315
400
600
800
290
290
290
290
290
200
200
200
200
200
145
147
150
160
172
180
185
190
210
235
Left Horizontal
Offset
Y= min. 15 cm.
A
Sample Order:
160 A, Aluminium, IP 55,
4 Conductors
KOA 0154 -
- LH
B
LH
Y
B
290
290
290
290
290
290
Copper
Y
A
160
250
315
400
500
600
Current
L1
L2
L3
N
PE
B
Please call us for non-standard components.
A
9
ELINEKO-
BUSBAR TYPE
CONDUCTOR TYPE
BUSBAR CODE
PROTECTION DEGREE
CONDUCTOR CONFIGURATION
UNPAINTED / PAINTED
COMPONENT
Elbows
-
KO
Y= min. 20 cm.
Sample Order:
250 A, Aluminium, IP 55,
4 Conductors
KOA 0254 -
- KRU
-
-
Right Upwards
Combined Offset
KRU
A
B
L1
L2
L3
N
PE
Y
Y= min. 20 cm.
Sample Order:
400 A, Copper, IP 55,
5 Conductors
KOC 0455 -
- KLU
Left Upwards
Combined Offset
KLU
Y
L1
L2
L3
N
PE
B
KOA 0355 -
- KRD
A
B
X
X= min. 20 cm.
Sample Order:
315 A, Aluminium, IP 55,
5 Conductors
Right Downwards
Combined Offset
KRD
B
C
D
Aluminium
290
290
290
290
290
290
200
200
200
200
200
200
145
147
150
160
166
172
180
185
190
210
222
235
250
315
400
600
800
290
290
290
290
290
200
200
200
200
200
145
147
150
160
172
180
185
190
210
235
Current
10
Please call us for non-standard components.
X= min. 20 cm.
Sample Order:
160 A, Aluminium, IP 55,
4 Conductors
KOA 0154 -
- KLD
Left Downwards
Combined Offset
X
A
160
250
315
400
500
600
Copper
L1
L2
L3
N
PE
KLD
L1
L2
L3
N
PE
B A
A
ELINEKO-
BUSBAR TYPE
CONDUCTOR TYPE
BUSBAR CODE
PROTECTION DEGREE
CONDUCTOR CONFIGURATION
UNPAINTED / PAINTED
COMPONENT
Elbows
-
KO
Y= min. 20 cm.
Sample Order:
250 A, Aluminium, IP 55,
4 Conductors
KOA 0254 -
- KUR
-
C
Upwards Right
Combined Offset
KUR
Y
L1
L2
L3
N
PE
B
D
Y= min. 20 cm.
Sample Order:
400 A, Copper, IP 55,
5 Conductors
KOC 0455 -
- KUL
KOA 0355 -
- KDR
KUL
C
Y
Aluminium
Copper
A
B
C
D
160
250
315
400
500
600
290
290
290
290
290
290
200
200
200
200
200
200
145
147
150
160
166
172
180
185
190
210
222
235
250
315
400
600
800
290
290
290
290
290
200
200
200
200
200
145
147
150
160
172
180
185
190
210
235
X= min. 20 cm.
Sample Order:
160 A, Aluminium, IP 55,
4 Conductors
KOA 0154 -
- KDL
A B
A
Downwards Right
Combined Offset
B
X
KDR
L1
L2
L3
N
PE
Current
A
Upwards Left
Combined Offset
L1
L2
L3
N
PE
X= min. 20 cm.
Sample Order:
315 A, Aluminium, IP 55,
5 Conductors
D
Downwards Left
Combined Offset
D
C
B
A
X
KDL
L1
L2
L3
N
PE
C
D
Please call us for non-standard components.
11
ELINEKO-
BUSBAR TYPE
CONDUCTOR TYPE
BUSBAR CODE
PROTECTION DEGREE
CONDUCTOR CONFIGURATION
UNPAINTED / PAINTED
COMPONENT
Standard Components
-
KO
-
-
“T” Component
A
B
Sample Order:
250 A, Aluminium, IP 55,
4 Conductors
KOA 0254 -
-T
T
L1
L2
L3
N
PE
Cross
Sample Order:
600 A, Aluminium, IP 55,
4 Conductors
KOA 0654 -
-D
A
A
D
L1
L2
L3
N
PE
Reduction
Is used to change the busbar
cross section.
A
B
Aluminium
160
250
315
400
500
600
290
295
300
320
332
345
145
147
150
160
166
172
Copper
Reduction
250
315
400
600
800
290
295
300
320
345
145
147
150
160
172
Current
12
Please call us for non-standard components.
L1
L2
L3
N
PE
Sample Order:
400-250 A, Aluminium,
IP 55,5 Conductors
KOA 0455 -
- RD2
RD
Reduced
Current
160 A 1
250 A 2
315 A 3
400 A 4
500 A 5
600 A 6
0
64
ELINEKO-
BUSBAR TYPE
CONDUCTOR TYPE
BUSBAR CODE
PROTECTION DEGREE
CONDUCTOR CONFIGURATION
UNPAINTED / PAINTED
COMPONENT
Standard Components
-
KO
-
End Closer
End Closer
Is used to close the end of busbar run.
Sample Order:
250 A, Copper, IP 55, 5 Conductors
KOC 0255 -
-S
S
0
26
Horizontal Expansion
Horizontal Expansion
For long horizontal runs and for crossing
the building expansions.
Sample Order:
250 A, Aluminium, IP 55, 4 Conductors
KOA 0254 -
- YDT
L1
L2
L3
N
PE
YDT
00
10
Vertical Expansion
For vertical applications in many storey
buildings.
Vertical Expansion
L1
L2
L3
N
PE
Sample Order:
250 A, Copper, IP 55, 5 Conductors
KOC 0255 -
- DDT
0
70
DDT
Flexibles
Flexibles
Are used for panel-busbar connections.
Sample Order:
600 A, Aluminium, 4 Conductors 55 cm.
KOA 0454 -
- F55
F
*
L
L
X
(Cm)
Y
Z
* Please indicate X, Y, Z and ø measurement on order.
Please call us for non-standard components.
13
ELINEKO-
BUSBAR TYPE
CONDUCTOR TYPE
BUSBAR CODE
PROTECTION DEGREE
CONDUCTOR CONFIGURATION
UNPAINTED / PAINTED
COMPONENT
Feeder Boxes
-
KO
-
-
L1
L2
L3
N
PE
Feeder Box 1
Sample Order:
250 A, Copper, IP 55,
5 Conductors
KOC 0255 -
- B1
B1
Feeder Box 2
Sample Order:
250 A, Aluminium IP 55,
4 Conductors
KOA 0254 -
210
C
200
-B2
B2
D
L1
L2
L3
N
PE
X
B
X
Y
A
Current
Copper
Aluminium
160
14
A
B
C
D
X
550
350
350
180
85
55
52,5
Y
Y
250
550
350
350
180
85
315
550
350
350
180
85
50
400
550
350
350
180
85
40
500
550
350
350
240
85
65
600
550
350
350
240
85
57,5
250
550
350
350
180
85
55
315
550
350
350
180
85
52,5
400
550
350
350
180
85
50
600
550
350
350
180
85
40
800
550
350
350
240
85
57,5
210
200
X
B
X
Feeder Box sample equipped with MCB
Please call us for special applications or for applications with MCB's
ELINEKO-
BUSBAR TYPE
CONDUCTOR TYPE
BUSBAR CODE
PROTECTION DEGREE
CONDUCTOR CONFIGURATION
UNPAINTED / PAINTED
COMPONENT
Feeder Boxes
-
KO
-
-
Central Feeder Box 1
KOA 0654 -
- BO1
5
36
600
Sample Order:
600 A, Aluminium, IP 55,
4 Conductors
BO1
0
21
0
L1
L2
L3
N
PE
60
23
0
0
21
Central Feeder Box 2
KOA 0654 -
- BO2
5
BO2
0
21
L1
L2
L3
N
PE
Please call us for non-standard components.
36
600
Sample Order:
600 A, Aluminium, IP 55,
4 Conductors
0
60
23
0
0
21
15
ELINEKOSelection of Feeder Boxes
B2
B2
B1
B1
Standard Length Busbar
Ceiling
150 mm.
Application of
Tap-off Boxes for
Horizontal Lines
L1
L2
L3
N
PE
In horizontal installation the neutral
conductor is situated as shown above.
150 mm.
al
rtic rt
Ve ppo
Su
Vertical Expansion
e r
Fir rrie
Ba
Special Length Busbar
B2
150 mm.
2.
1.
Ceiling
Plu
g-
in
Po
in
t
Plu
g-
in
Po
in
t
L1
L2
L3
N
PE
Wall
FRONT
Application of Tap-off Boxes
for Vertical Lines
16
In vertical installation the neutral
conductor should be on the right side.
It is important for tap-off box connections.
B1
ELINEKO-
BUSBAR TYPE
CONDUCTOR TYPE
BUSBAR CODE
PROTECTION DEGREE
CONDUCTOR CONFIGURATION
UNPAINTED / PAINTED
COMPONENT
Panel Connections
KO
Figure 1
-
-
-
Figure 2
Busbar Feeder
410
Sample Order:
600 A, Aluminium, IP 55, 5 Conductor
- P10
P10
200
KOA 0655 -
Busbar Feeder
z
z
x
y
x
y
t
N
A
x
y
z
t
Figure
Aluminium
160
250
315
400
500
600
20
25
30
50
62.5
75
40
40
40
40
33
33
20
20
20
20
20
20
8,5x17
8,5x17
12x24
12x24
14
14
26
26
1
1
1
1
2
2
Copper
L1
A
250
315
400
600
800
20
25
30
50
75
40
40
40
40
33
20
20
20
20
20
8,5x17
8,5x17
12x24
12x24
14
26
1
1
1
1
2
Current
L3
Panel Feeder
410
Sample Order:
600 A, Aluminium, IP 55, 5 Conductor
KOA 0655 -
- P11
P11
200
180
L2
PE
210
N
Panel Connection
Plate
410
260
Panel Feeder
L1
L2
PE
L3
150
50
40
70
70
E-Line KOBusbar
70
Panel Connection
Plate
15
100
150
100
15
400
145
140
145
Note: 230x460mm flange plate
dimensions are standard for
all busbar types.
15
460
Opening on the panel board
Please call us for non-standard components.
17
ELINEKO-
BUSBAR TYPE
BOX TYPE
Tap-Off Boxes
with Fused Switches (SYK)
160 A - 16
250 A - 25
400 A - 40
IP 55 5
KO P
5
1
FUSED
SWITCHES TYPE
S- STANDARD SYK
B- EMPTY
Cable Gland Plates
tes)
Pla es
d sid
n
a
Gl two
t
(a
Inner
Diameter
(mm)
Cable
Gland Type
Order
Code
Sheet
Metal
----
RP0
Sheet
Metal
M32
RP1
25
Sheet
Metal
M40
RP2
32
Sheet
Metal
Special
RP3
63
AL
2xSpecial
RP4
63
AL
4xM25
RP5
18
AL
4xM32
RP6
25
AL
4xM40
RP7
32
AL
8xM32
RP8
25
Mat.
BOX RATING
PROTECTION
DEGREE
B
L1
L2
L3
N
KOP 1651-S
A
tes )
Pla es
d sid
n
a e
Gl thre
at
(
B
KOP 2551-S
L1
L2
L3
N
A
Fused Switches (SYK)
Tap-off boxes are equipped with
EAE syk fused switches that;
tes )
Pla es
d sid
n
a e
Gl thre
t
(a
Can operate under load,
Are equipped with NH fuse holders,
Have Interlock mechanism
Padlock applicable
B
L1
L2
L3
N
KOP 4051-S
A
A
A
mm
KOP 160 370
KOP 250 480
KOP 400 625
B
mm
C
mm
300 195
380 245
380 255
Fuse
Size
RPK1
RP2
RP3
NH 00
NH 1
NH2
Fused
5W
Switches Order No.
KYA
KYA
SYK
Tap-off boxes can be equipped with
other brand of fused switches on request.
Tap-off boxes are painted in red
as standard.
Continuous current of tap-off boxes
with fused switch should not exceed 80% of
tap-off box current rating.
18
Please call us for non-standard components.
49795
49797
95053
50
CURRENT
Cable
Gland
30
A
30
ELINEKO-
BUSBAR TYPE
BOX TYPE
Tap-Off Boxes
for MCCB’s
PROTECTION
DEGREE
IP 55 5
KO P
5
BOX RATING
160 A - 16
250 A - 25
400 A - 40
FUSED
SWITCHES TYPE
1
Cable
Gland Type
Mat.
(a G
t lan
th d
re P
e la
si te
d s
e
s)
Cable Gland Plates
Order
Inner
Code Diameter
(mm)
Sheet
Metal
----
RP0
----
Sheet
Metal
M32
RP1
25
Sheet
Metal
M40
RP2
32
Sheet
Metal
Special
RP3
63
AL
2xSpecial
RP4
63
AL
4xM25
RP5
18
AL
4xM32
RP6
25
AL
4xM40
RP7
32
AL
8xM32
RP8
25
L1
L2
L3
N
KOP 1651-M1
KOP 1651-B1
(a G
t lan
th d
re P
e la
si te
d s
e
s)
A
L1
L2
L3
N
KOP 2551-M1
KOP 2551-B1
A
Special Cable Gland Plates
Cable
Mat. Gland Type
Order
Inner
Code Diameter
Sheet
Metal
----
RPK0
----
Sheet
Metal
M25
RPK1
18
Sheet
Metal
M32
RPK2
25
Sheet
Metal
M40
RPK3
32
RPK4
63
Current
A
A
mm
KOP 160 420
KOP 250 500
KOP 400 675
B
mm
B
1xSpecial
KOP 4051-M1
KOP 4051-B1
L1
L2
L3
N
A
C
mm
300 220
300 220
300 220
Cable
Gland
5W
Order No.
RPK2
RPK3
RP3
35484
35486
35504
* EAE tap-off boxes can be designed for all
brands of MCCB’s.
50
Sheet
Metal
(a G
t lan
th d
re P
e la
si te
d s
e
s)
(mm)
30
Please call us for non-standard components.
A
30
19
ELINEKO-
BUSBAR TYPE
BOX TYPE
BOX RATING
Tap-Off Boxes
PROTECTION
DEGREE
40 A - 04
80 A - 08
IP 55 5
SWITCH TYPE
KO P
5
1
146
192
105
KOP 0451-B1
KOP 0851-B1
Sample Order:
40 A, IP 55, 5 wire, transparent
hinged lid, suitable for MCB,
empty tap off box
230
190
KOP 0451 - B1
20
30
290
135
181
105
330
KOP 0451-B2
KOP 0851-B2
Sample Order:
40 A, IP 55, 5 wire, transparent
fixed lid, suitable for MCB,
empty tap off box
30
290
330
20
Please call us for non-standard components.
20
230
190
KOP 0451 - B2
B1 -Transparent hinged lid / Empty tap off box
B2 -Transparent fixed lid / Empty tap off box
W -Equipped with MCB
3x6 A
3x10 A
3x16 A
3x20 A
3x25 A
3x32 A
3x40 A
3x50 A
3x63 A
3x80 A
ELINEKOFixing Elements
Tray Supports
Description
L
(mm)
Code
UAS-K4 SUPPORT (1)
200
67136S
UAS-K4 SUPPORT (2)
250
67135S
UAS-K4 SUPPORT (3)
300
67134S
UAS-K4 SUPPORT (4)
350
67133S
UAS-K4 SUPPORT (5)
400
67132S
UAS-K4 SUPPORT (6)
500
67131S
UAS-K4 SUPPORT (7)
600
67130S
UAS-K4 SUPPORT (8)
700
67129S
UAS-K4 SUPPORT (9)
1100
67128S
Tij
L
KO-UT
40
UAS-K4
L Support
Edgewise
application sample
40
4
KO-UT
Flat
application sample
Tray Supports
Description
L
(mm)
Code
ASU2A-1
135
99536S
ASU2A-2
250
99535S
ASU2A-3
500
99534S
ASU2A-4
1000
99533S
ASU2A-5
2000
97043S
L
Tij
KO-UT
46
ASU2A
31,5
Edgewise
application sample
2
KO-UT
Flat
application sample
Connection Parts
L
Code
BRA 11-05 Threaded Rod (M8)
500
99974
BRA 11-10 Threaded Rod (M8)
1000
99973
BRA 12-05 Threaded Rod (M10)
500
99356
BRA 12-10 Threaded Rod (M10)
1000
98876
BRA 10 Extension Part (M8)
-
98877
BRA 13 Extension Part (M10)
-
98874
BRA 9 EAE Pull-off Dowel (M8)
-
98878
BRA 9 EAE Pull-off Dowel (M10)
-
98703
M8 Steel Nut
-
01444
M10 Steel Nut
-
01445
M8 Washer
-
01422
M10 Washer
-
01424
Description
(mm)
Current Aluminium Copper
(A)
(A)
(A)
L
Threaded
Rod
160
250
315
400
500
600
800
mm
70
75
80
100
112
125
-
mm
70
75
80
100
125
Busbar cross-section dimensions
Extension
Part
EAE
Pull-off
Dowel
Diameter of the
hole to be drilled
M8.......Ø12
M10.....Ø14
Steel Nut
Washer
21
ELINEKOFixing Elements
Current
(mm)
A
Code
KOA - 1 UT Clamp
160
115
97524
KOA - 2 UT Clamp
250
120
97527
KOA - 3 UT Clamp
315
125
97523
KOA - 4 UT Clamp
400
145
97526
KOA - 5 UT Clamp
500
157
97385
KOA - 6 UT Clamp
600
170
97525
KOC - 2 UT Clamp
250
115
97524
KOC - 4 UT Clamp
400
125
97523
KOC - 6 UT Clamp
600
145
97526
KOC - 8 UT Clamp
800
170
97525
(mm)
A
Code
KT 200 Tray Support
235
99525S
KT 250 Tray Support
285
99524S
Ø1
0
x2
0
10
35
42
,5
A
KO-UT
Clamp
4
335
99523S
KT 400 Tray Support
435
99522S
KT 500 Tray Support
535
99521S
KT 600 Tray Support
635
98715S
TS 200 Tray Support
205
99517S
TS 200 Tray Support
255
99516S
TS 200 Tray Support
305
99515S
TS 200 Tray Support
405
99514S
TS 200 Tray Support
505
99513S
TS 200 Tray Support
605
67876S
TMP 8 Ceiling Support Unit
-
99196S
Coupling
-
98869
TMP 8
14x20
ASU2A
TS
6
7x1
A
16
11x
KT
Coupling
Vertical Support Set Wall Type
66916
Vertical Support Set
Wall Type
235
Code
90
30
Description
Code
Vertical Support Set (Z) Type
91202
22
Description
(mm)
Code
Vertical Support Set (VS)-40
40
96017
Vertical Support Set (VS)-60
60
95996
Vertical Support Set
(Z) Type
90
5
5x3
10,
A
A
Ø10
12x20
Ø1
Ø13
Ø91
Description
15x35
135
7,5
155
125
70
25
KT 300 Tray Support
12
Description
30
10x
75
105
Description
90
35
13x
Vertical Support Set
(VS) Type
25
A
ELINEKO-
BUSBAR TYPE
CONDUCOR TYPE
BUSBAR CODE
PROTECTION DEGREE
NUMBER OF CONDUCTORS
UNPAINTED / PAINTED
COMPONENT
Y DIMENSION
A DIMENSION
Fire Barriers
KO
B
A (cm): Thickness of Fire Barrier
Y (cm): Centerline of Fire Barrier
Block Joint
r
rie
e
Fir
r
Ba
Floor
Sample Order:
250 A, Copper, IP 55, 5 Conductors
Fire Barrier
KOC 0255-
1
A
-STD-150-40
Fire
Barrier
Fire Barriers
Fire barriers are used to prevent the transition of flame and smoke
from one zone to another in case of fire. Chimney effect of air
insulated busbars are diminished.
Dimensioning of Fire Barrier
While placing an order for fire barriers that will be installed into KObelow listed information should be given:
2
Busbar
Y
1- Thickness of floor or wall in cm. (A cm)
2- Centerline dimension of the fire barrier should be measured from the side
without the block joint. (Y cm)
3- There will be no plug-in points at fire barrier location.
4- EAE Supplies 30 cm thick fire barrier as standard when wall or floor
thickness is not stated.
5- The minimum length for these special elements with fire barrier can be 60cm.
N
Determination of Special Lengths
After installation of standard busbar 3m lengths, you will be in need of special lengths which are smaller then 3m.
The minimum length for these special elements can be 35 cm. Please measure the lengths of these modules as shown below.
Measure “A” length in cm, to determine the length of
special busbar subtract 12 from “A”.
X=A-12 (cm)
X=Length of Special Busbar
A
Please call us for more information.
23
ELINEKOKO1
Installation of End Closer
4
3
2
b
a
1- Busbar run ends with or
without a block joint
(Figure a and b). For both
cases installation procedures
are same.
KO1
4- Busbar run with end
closer.
3- Place the end closer
and install the screws.
2- Dismantle the screws on the
end closer and busbar.
Mounting instructions for Joints
1a
3
2 Figure 3
1a
2a
1- Remove joint top cover plate, joint side
cover plate and the screws from non-block
joint bolt. (Pieces marked as 1a shall be
thrown away.)
4
4- Tighten the double headed
nut untill upper nut is broken.
7
2- Introduce bolted and non-bolted ends of
the busbar into each other carefully, till joint
side cover plate screws can be put on.
5
6
5- Take away the broken nut
and plastic seperator.
6- Install top and bottom joint cover plates. Check the joint
before fitting the last joint side cover plate. Fit the joint cover
side plate and tighten and screws. Check the position of the
earth conductor when installing KO-II with five conductors.
8
55 Nm (40lbft)
7- Ensure that the insulation
plates of the joint, are not
cracked or broken.
24
3- Fix the joint side cover of the block
joint.
8- If removal is required for any reason,
tighten nut by calibrated torque wrench
adjusted to 55 Nm (40 lbft) after re-fixing
block joint set.
ELINEKODirective
EC DECLARATION OF CONFORMITY
According to EC - Directive
2006/95/EEC “Low - Voltage - Directive”
Product Group
E-Line KO-II Busbar Energy Distribution System
Manufacturer
EAE Elektrik Asansor End. Insaat San. ve Tic. A.S.
Akcaburgaz Mahallesi, 119. Sokak,
No:10 34510 Esenyurt-Istanbul
This is to attest, under our sole responsibility, that the aforementioned products conforms with
the regulations and guidelines of the following standards.
Standard :
IEC 60439-1
IEC 60439-2
Tests
1- Temperature-rise limits
2- Dielectric properties
3- Short-circuit strength
4- Effectiveness of the protective circuit
5- Clearances and creepage distances
6- Mechanical operation
7- Degree of protection
8- Electrical Characteristics
9- Structural Strength
10- Crushing resistance
11- Resistance of insulating materials to abnormal heat
12- Fire barrier
E L E K T R İ K
Date
EAE Elektrik A.S.
11.09.2002
EAE Elektrik Asansor End. Insaat San. ve Tic. A.S.
Akcaburgaz Mahallesi, 119. Sokak, No:10 34510 Esenyurt-Istanbul
Tel: +90 (212) 866 20 00 Fax: +90 (212) 886 24 20 www.eae.com.tr
25
ELINEKOCertificates
26
ELINEKOProduct Overview
160A 800A BUSBAR SYSTEM
PRODUCT OVERVIEW (E-LINE KO-II)
1-
Standards & Certification:
- Busbar system shall be designed and manufactured as per IEC 60439-2 standard. Each individual rated busbar shall have separate type test certificate from an independent
internationally accredited laboratory.
- Manufacturing facility of busbar systems shall have ISO 9001 and ISO 14001 certification.
- Busbar system shall have CE marking.
- Each product shall have a “Type Label”, which indicates the brand, type of the unit, conductor number and electrical details.
2-
General Structure of Products:
- Busbar system shall be Air-Insulated and Plug-in type. Aluminium or Copper conductors shall be tin plated along the entire length. Housing shall be galvanized steel or if required
RAL 7038-Electrostatic painted.
2.1- Electrical Characteristics:
- Busbar systems nominal insulation voltage shall be 1000V.
- As per ampere rates, minimum short circuit values shall be like below;
- Temperature rise shall be maximum 50K over 40°C ambient temperature
for both tin plated Aluminium and Copper conductor busbars.
160A: 1sec/rms-10kA, Peak-17kA
250 and 315A: 1sec/rms-15kA, Peak-30kA
400 and 500A: 1sec/rms-30kA, Peak-63kA
600A and above: 1sec/rms-35kA, Peak-73,5kA
2.2- Housing and Structure:
- Busbar system shall be of air insulated type. The bars shall be supported by insulators installed into the housing at every 25 cm.
- On a three meter standard length busbar the distance between the plug-in points on one side shall be 50cms. The points shall be on both sides of the busbar making the
average distance of plug-in points 25cm.
- To prevent wrong alignment of the phase sequence during installation there shall be mechanical barriers on the joint that shall ensure correct mounting.
- IP Plug-in covers of the busbar system should be hinged.Plug-in windows shall have automatic shutter system. This shutter shall open automatically when the earth contact of
tap-off box is inserted.
- Busbar system shall have all necessary accessories (elbows, offsets, panel-transformer connections, reductions, etc). Manufacturer shall supply special dimensioned units in
short time, if the project conditions requires.
- For horizontal runs, a horizontal expansion unit shall be used at every 40m and expansion points of the building.
- For vertical applications, a vertical expansion unit shall be used at every floor. Busbar system shall be rigidly fixed by supports at every floor.
2.3- Conductors:
- Busbar system shall have Nickel and Tin-plated 6101 class aluminium conductors (160-600A). / Busbar system shall have Tin-plated Electrolytic copper conductors (250-800A).
- Busbar system shall have below number of conductors and phase configuration;
a) 4 Conductors:(4 full size conductors + Housing ( earthing )
b) 4 ½ Conductors :(4 full size conductors + ½ earth conductor + Housing)
c) 5 Conductors :( 5 full size conductors + Housing (earthing) )
d) 5 Conductors :( 5 full size conductors, 5th bar shall be used as clean earth + Housing).
- Neutral conductor shall have the same cross-section (100%) of phase conductors.
2.4- Insulation:
- Busbars shall have air-insulation system.
- Rated insulation voltage of the system shall be 1000 V.
2.5- Joint Structure:
- Electrical and mechanical connection shall be made at joints by “single bolt” joint construction and each joint shall have two “Belleville” washers.
- Insulators of the joint shall be manufactured of glass-reinforced polyester.
- Joints shall be realized by a torque spanner (wrench) set at 55 Nm.
- To prevent the joints from transportation damages, they shall be protected by metal caps, which shall be removed before installation.
- Joint bolt shall be locked from both sides (Bolt head and nut).
2.6- Protection:
- Protection degree of the busbar system shall be minimum IP55.
3-
Tap Off Boxes:
- Rating of plug-in tap off boxes shall be up to and including 400A. Plug-in tap off boxes shall be installed, when the busbar line is energized.
- Tap off boxes shall have an electrical interlock mechanism, which ensures that plug-in tap off box cannot be removed mechanically from the busbar, when the switch is at “ON”
position. Mechanical interlock mechanism shall prevent the cover of the box from opening, when the switch is at “ON” position.
- When the switch is at “OFF” position and the cover is open, tap off box shall provide IP2X protection level. (There shall not be any accessible live part in the box).
- Tap Off boxes shall be suitable for any brand of MCB.
- Contacts of plug-in tap off box shall be silver-plated copper.
- While inserting the contacts of Plug-in tap off boxes, earth contact shall make first contact.
- Tap off boxes up to 80A shall be manufactured of (850 GLW) type plastic material. Tap off boxes from 160A up to 400A shall be manufactured of sheet steel and epoxy painted
RAL 3020.
4-
Installation and Commissioning:
- Busbar systems shall be installed as per single-Line drawings respect to required ampere rates and manufacturer installation guide (torque values, lockers, etc.).
Electrical installer shall run an insulation test after installation according to manufacturer's test procedures. The results of the test shall be reported to the manufacturer.
Minimum insulation value shall be 1Mohm.
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Project
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Date
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Item
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Component
Component List
Quantity
ELINEKO-II
Project Design Form
E L E K T R İ K
PRODUCTTYPES
E-LINE KB
Compact Busbar Distribution System
800...6300A
Plug-in Busbar Distribution System
160...800A
E-LINE MK
Small Power Plug-in Busbar Distribution System
100-160-225A
E-LINE KAP
Plug-in Busbar Distribution System
40-63A
E-LINE DL
Multi-conductor Lighting Busbar System
25-32-40A
E-LINE KAM
Lighting Busbar System
25-32-40A
E-LINE TB
Multi Conductor Trolley Busbar System
35...250A
E-LINE DK
Underfloor Ducting Systems
E-LINE DKY
Raised Floor Energy Distribution Systems
25...63A
E-LINE UK
Cable
Tray Systems