동아내지1수(A~E)-수정2 2015.4.9 11:38 AM 페이지A4 MAC2 Lower-2540-color 2540DPI 175LPI TECHNICAL INFORMATION Cable Gland ATEX marking Equipment Form of Protection Code Protection Method IEC BASED STANDARD Ex‘d’ Flameproof EN60079-1:2004 (IEC60079-1:2003) Ex‘e’ Increased Safety EN60079-7:2003 (IEC60079-7:2001) Ex‘i’ Intrinsic Safety EN60079-11:2006 (IEC60079-11:2006) Ex‘o’ Oil immersion IEC60079-6 : 1995 Ex‘p’ Pressurisation EN60079-2:2004 (IEC60079-2:2001) Ex‘m’ Encapsulation EN60079-18:2004 (IEC60079-18:2004) Ex‘q’ Sand/Quartz Filled Ex‘nW’ Enclosed Break Ex‘nA’ Non-Sparking Ex‘nR’ Restricted Breathing Ex‘nL’ Energy Limitation IEC60079-5 : 1997 EN60079-15:2005 (IEC60079-15 : 2005) Temperature Classification (IEC60079-20) Max, surface temperature Temperature Class Remarks (℃) T1 450 ℃ T2 300 ℃ Its maximum temperature will not reach T3 200 ℃ the ignition temperature of gas or vapors. T4 135 ℃ T5 100 ℃ T6 85 ℃ The apparatus is only for use in service temperature of -20℃ to 40℃. Relative Standards IEC Standards A4 CENELEC Standrds (EN) Ex‘d’ Ex‘e’ Ex‘o’ 60079-1 60079-7 60079-6 Ex‘d’ Ex‘e’ Ex‘o’ 50018 50019 50015 www.dongabestech.com 동아내지1수(A~E)-수정2 2015.4.9 11:38 AM 페이지A5 MAC2 Lower-2540-color 2540DPI 175LPI TECHNICAL INFORMATION Gas Group (IEC & NEC) IEC Gas Group Typical Gas N.America Gas Group ⅡA Propane,Butane,Petrolium,Amonia Class Ⅰ , Group D ⅡB Ethylene,Ether Class Ⅰ , Group C Acethylene Class Ⅰ , Group A Hydrogen Class Ⅰ , Group B ⅡC Ⅰ Methane, Firedamp Hazards IEC North America Gas & Vapor Gas Group Ⅱ Class Ⅰ Dust Gas Group Ⅰ Class Ⅱ CABLE GLAND SEALING TEST The requirements for thermal endurance to heat and thermal endurance to cold prescribed in IEC60079-0 shall be applied on samples assembled according to the manufacturer's instructions either with a mandrel or a cable as required. This test shall be carried out using, for each type of cable gland sealing device, one sealing ring from each of the different permitted sizes. In the case of elastomeric sealing rings, each ring is mounted on a clean, dry, polished mild steel cylindrical mandrel of diameter, equal to the smallest cable diameter permissible in the ring, as specified by the manufacturer of the cable gland. In the case of metalic or composite sealing rings, each ring is mounted on the metal sheathof a clean dry sample of cable, of diameter equal to the smallest diameter permissible in the ring, as specified by the manufacturer of the cable gland. The assemble is then fitted into the entry and torgue is applied to the screw or nut to obtain a seal under a hydraulic pressure of 2000 kPa for Group I and 3000 kPa for Group II. The seling is considered satisfactory if the blotting paper is free from any trace of leakage when the pressure has been maintained at 2000 kPa for Group I or 3000 kPa for Group II for at least 10s. 1 2 3 4 5 6 7 8 9 hydraulic pump pressure gauge hose blotting paper adapter sealing ring mandrel/metal-sheathed cable compression component retaining clamp www.dongabestech.com A5 동아내지1수(A~E)-수정2 2015.4.9 11:38 AM 페이지A6 MAC2 Lower-2540-color 2540DPI 175LPI TECHNICAL INFORMATION Area Classification(IEC EN 60079-10) Flammable Gases & Vapors Zone 0 An area in which an explosive atmosphere occurs constantly present, or over long periods. Zone 1 An area in which an explosive atmosphere occurs in normal operations. Zone 2 An area in which an explosive atmosphere occurs in normal operations and It will exist for a short time if it occurs. Combustible Dusts Zone 20 An area in which combustible dust, as a cloud, is present continuously or frequently, during normal operation, in sufficient quantity to be capable of producing an explosive concentration of combustible dust mixture with air. Zone 21 An area in which combustible dust, as a cloud, is occasionally present during normal operation, in sufficient quantity to be capable of producing an explosive concentration of combustible dust in a mixture with air. Zone 22 An area in which combustible dust, as a cloud, may occur infrequently and combustible dust may give rise to an explosive concentration of combustible dust in mixture with air. North America Hazardours Areas Hazardous areas in the U.S.A, are sub divided into Class I,II,III, as belows ; Zone 0 Zone 2 Division 2 Class I Division 1 Division 2 Zone 1 Division 1 Class II Class III Division 1 Division 2 Class I Class II Class III Division 1 : Flammable Gases, Vapors or Liquids : Combustible Dusts : Ignitable Fibres and Flyings : Where ignitable concentrations of flammable gases,vapors or liquids can exist all of the time or some time under normal operating conditions. Division 2 : Where ignitable concentrations of flammable gases,vapors or liquids are not likely to exist under normal operating. Zone 0 : Where ignitable concentrations of flammable gases,vapors or liquids can exist all of the time or for long periods at time under normal operation conditions. Zone 1 : Where ignitable concentrations of flammable gases,vapors or liquids can exist some of the time under normal operating conditions. Zone 2 : Where ignitable concentrations of flammable gases,vapors or liquids are not likely to exist under normal operating. (*) : There is no Zone classification for dusts,fibes or flyings at present in the NEC. A6 www.dongabestech.com Zone 2 Division 1 Division 2 Zone 0 Division 1 Zone 1 no Zone(*) 동아내지1수(A~E)-수정2 2015.4.9 11:38 AM 페이지A7 MAC2 Lower-2540-color 2540DPI 175LPI TECHNICAL INFORMATION IP(Ingress Protection class of enclosure) according to IEC-60529 standard The test shall be carried out in accordance with IEC60529 as below, using one cable-sealing ring of each of the different permitted sizes for each type of cable gland. Group I - IP54 minimum Group II - IP54 minimum Group III - IP6X minimum Group IIIC - IP6X minimum Group IIIA or IIIC - IP5X minimum For sealing tests, each sealing ring shall be mounted on a sample of clean, dry cable; or a clean, dry, polished, metal mandrel, with a maximum surface roughness of 1,6 ㎛ Ra. Of a diameter equal to the smallest diameter allowable in the ring as specified by the manufacturer of the cable gland. For the purpose of this test, the cable gland with cable or mandrel shall be tested after being fixed to a suitable enclosure ensuring that the sealing method at the interface between the gland and enclosure does not compromise the test results. Second # First # 0 Non-potected 0 Non-protected 1 Protected against objects of 50mm dia and greater 1 Protected against vertically falling water drops 2 Protected against objects of 50mm dia and greater 2 Protected against vertically falling water drops when enclosure tilted up to 15° 3 Protected against solid foreign objects of 12.5mm dia and greater 3 Protected against spraying water. 4 Protected against of 1.0mm dia and greater 4 Protected against splashing water. 5 Dust-protected 5 Protected against water jet 6 Dust-tight 6 Protected against powered jets 7 Protected against the effects of temporary immersion in water for 30 min, 15cm min 8 Protected against the effects of continuous immersion in water. eg. IP68 - No ingress of dust and protection against the effects of continuous immersion in water. www.dongabestech.com A7 동아내지1수(A~E)-수정2 2015.4.9 11:38 AM 페이지A8 MAC2 Lower-2540-color 2540DPI 175LPI TECHNICAL INFORMATION COLD FLOW CHARACTERISTICS IEC 60079 - 14 Clause 9.1.4 states that The connection of cables and conduits to the electrical appartus shall be made in accordance with the requirements of the relevant type of protection. Care should be taken when selecting a suitable cable entry devise in conjunction with certain types of cable employing materials which can exhibit "cold flow" characteristics. By way of example "cable entry devices not employing compression seals which act upon parts(s) of the cable having cold flow characteristics" should be employed. "Low smoke and/or fire-resistant cables usually exhibit cold flow characteristics". "Cold flow can be more fully described as thermoplastic materials which flow when subjected to pressure at ambient temperature". Compound Barrier Cable Gland for Direct Cable Entry. Ex 'd' & Ex'e' IIC & Class I Division I Cable Glands to maintain integrity of type of protection Flameproof Enclosures Ex'd' using "Direct Cable Entry" into the flameproof enclosures as defined in IEC60079-14 "Electrical apparatus for explosive gas atmospheres Part 14 : Electrical installations in hazardous areas". Sealing Compound (Epoxy Resin) EARTH TAG-Correct Installation Configurations Installed without Adaptor or Reducer EARTH TAG Installed with Adaptor or Reducer Installed threaded hole Installed clearance hole EARTH TAG EARTH TAG A8 www.dongabestech.com 동아내지1수(A~E)-수정2 2015.4.9 11:38 AM 페이지A9 MAC2 Lower-2540-color 2540DPI 175LPI CABLE GLAND INSTRUCTION General description of DEX-A type(E1FW & E1FX) Cable Gland Armour Clamp Ring Installation 1. Armour Clamp Ring “X” or “W” : Gland Size M16 to M32 : 20 mm 1. Armour Clamp Ring “X” or “W” : Gland Size M40 to M75 : 25 mm 2. Support Ring : ”on the ring for SWA cable Marked“W” ”on the ring for Wire Braided Armour cable Marked“X” 1. Back Nut 2. Outer Seal Clamp 3. Outer Seal 4. Outer Seal Stay 5. Middle Nut 6-1. Armour Clamp Ring“X”or“W” 6-2. Support Ring 7. Armour Cone 8. Inner Seal 9. Entry Adapter (Metric, NPT, PG) 10. Lock Nut 9-(*) 8 7 6-(1) 2 6-(2) 4 3 A 1 2 A In case of support ring(6-2), This ring is only used for DEX type cable gland. Other types of cable Glands will not use 6-2 support ring. NOTE : Assembly Instruction of Cable glands for safe installation EC Declation of Conformity shall be provided with each package of cable gland. www.dongabestech.com A9