GARD Specialists Co., Inc. Telephone 800-541-9301 • www.gardspecialists.com Table of Contents Electrical Products TERMINALS Important Information Tables.................................................................................................................................. 2 Nylon and Non-Insulated-Rings........................................................................................................................... 3-4 Flag, Right Angle Nylon Insulated .......................................................................................................................... 4 Nylon and Non-Insulated-Spades........................................................................................................................... 5 Nylon Insulated-Spring Spades and Nylon and Non-Insulated Butt Connectors ................................................... 5 Nylon Insulated Assortment.................................................................................................................................... 6 Non-Insulated Assortment ...................................................................................................................................... 7 Disconnect Terminals-Quick Nylon, Non-Insulated and Fully Insulated................................................................. 8 High Temp. Terminals Rings, Butt Connectors and Disconnects .......................................................................... 9 Solder Heat Shrink Terminals-Rings, Spades, Butt Connectors and Disconnects ......................................... 10-11 Solder Heat Shrink Terminal Assortment ............................................................................................................. 12 Heat Shrink Terminals-Rings, Spades ................................................................................................................. 13 Heat Shrink Terminals-Spades, Butt Connectors, 3 Ways and Disconnects.................................................. 13-14 Heat Shrink Terminal Assortment......................................................................................................................... 15 Lugs - Lectra-Lugs and Butt Connectors, Non-Insulated ..................................................................................... 16 BATTERY TERMINALS / PLUGS / CORDS Battery Terminals.................................................................................................................................................. 17 Marine and Universal Battery Terminals .............................................................................................................. 18 Plugs (3 prong) and Cord ..................................................................................................................................... 19 CONNECTORS Knife, Closed End, Twist Style, Wing Twist Style ................................................................................................ 20 Tube Pin Connectors....................................................................................................................................... 21-23 Tube Pin Connector Assortments......................................................................................................................... 23 Configure-It Connectors ................................................................................................................................. 24-25 Configure-It Connector Assortments ............................................................................................................... 26-27 CONDUIT, CORD and CABLE GRIPS Flexduit, Flexible Conduit ..................................................................................................................................... 28 Cord and Cable Grips...................................................................................................................................... 29-31 WIRE, TAPE, CONDUIT HANGERS and TIES High Temperature Wire, MicaTempTM .................................................................................................................. 32 Primary Wire, Color Coded................................................................................................................................... 33 Electrical Tape ...................................................................................................................................................... 33 Moisture SealantTM Tape ...................................................................................................................................... 34 Cold ShrinkTM Tape ......................................................................................................................................... 34-35 Rapid Repair Tape ......................................................................................................................................... 36-37 Cable Ties, UV Resistant ..................................................................................................................................... 38 TOOLS Torch, Hand Held.................................................................................................................................................. 39 Crimper Tools .................................................................................................................................................. 40-41 HEAT SHRINK TUBING Heat Shrink Tubing, Clear, Color Coded and Battery, Technical Data........................................................... 42-45 ELECTRICAL TESTING ACCESSORIES Safety Test Leads, Probes, Clips and Spades................................................................................................ 46-47 HOLE SAWS Hole Saw Assortment for Electricians .................................................................................................................. 48 GARD Specialists Co., Inc. P.O. Box 157 • Eagle River, WI 54521 • Fax 715-479-9269 GARD Specialists Co., Inc. Telephone 800-541-9301 • www.gardspecialists.com Important Information Stud Size Table DIAMETER Inches Millimeters #0 - .066 1.68 #2 - .093 2.36 #4 - .119 3.02 #6 - .148 3.76 #8 - .178 4.52 #10 - .198 5.03 1/4" - .265 6.73 5/16" - .326 8.28 Wire Gauge Conversions Wire Gauge (AWG) 0000 000 00 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Diameter (inches) 0.46 0.4096 0.3648 0.3249 0.2893 0.2576 0.2294 0.2043 0.1819 0.162 0.1443 0.1285 0.1144 0.1019 0.0907 0.0808 0.072 0.0641 0.0571 0.0508 0.0453 0.0403 0.0359 0.032 0.0285 0.0254 0.0226 0.0201 0.0179 0.0159 Diameter (mm) 11.68 10.40 9.27 8.25 7.35 6.54 5.83 5.19 4.62 4.11 3.67 3.26 2.91 2.59 2.30 2.05 1.83 1.63 1.45 1.29 1.15 1.02 0.91 0.81 0.72 0.65 0.57 0.51 0.45 0.40 Cross Sectional Area (mm2) 107.16 84.97 67.40 53.46 42.39 33.61 26.65 21.14 16.76 13.29 10.55 8.36 6.63 5.26 4.17 3.31 2.63 2.08 1.65 1.31 1.04 0.82 0.65 0.52 0.41 0.33 0.26 0.20 0.16 0.13 Decimal Equivalent Table 3/8" - .390 9.91 7/16" - .454 11.53 1/2" - .518 13.16 5/8" - .656 16.66 3/4" - .779 19.79 1/64 1/32 3/64 1/16 5/64 3/32 7/64 1/8 9/64 5/32 11/64 3/16 13/64 7/32 15/64 1/4 17/64 9/32 19/64 5/16 21/64 11/32 23/64 3/8 25/64 13/32 27/64 7/16 29/64 15/32 31/64 1/2 .015625 .03125 .046875 .0625 .078125 .09375 .109375 .125 .140625 .15625 .171875 .1875 .203125 .21875 .234375 .25 .265625 .28125 .296875 .3125 .328125 .34375 .359375 .375 .390625 .40625 .421875 .4375 .453125 .46875 .484375 .50 33/64 17/32 35/64 9/16 37/64 19/32 39/64 5/8 41/64 21/32 43/64 11/16 45/64 23/32 47/64 3/4 49/64 25/32 51/64 13/16 53/64 27/32 55/64 7/8 57/64 29/32 59/64 15/16 61/64 31/32 63/64 1 .515625 .53125 .546875 .5625 .578125 .59375 .609375 .625 .640625 .65625 .67185 .6875 .703125 .71875 .734375 .75 .765625 .78125 .796875 .8125 .828125 .84375 .859375 .875 .890625 .90625 .921875 .9375 .953125 .96875 .984375 1.00 2 ELECTRICAL PRODUCTS GARD Specialists Co., Inc. P.O. Box 157 • Eagle River, WI 54521 • Fax 715-479-9269 GARD Specialists Co., Inc. Telephone 800-541-9301 • www.gardspecialists.com Terminals Rings, Spades and Disconnects 1. “Funnel Entry” design guides wire into position. • All GARD Nylon Insulated Terminals feature funnel entry; literally grouping the wire strands for a fast, positive entry into the terminal barrel • Nylon insulation provides superior resistance to acids, alkalies, oils, and will not dry out or crack in use 2. No wire strand turnback or hang-up as wire is inserted. • Double crimp means reduced stress at the crimp point • Excellent vibration resistance and strain relief • Approved color coding for easy size identification 3. Wire in place, ready for crimping. Fast, positive insulation. 22-18: Inside barrel diameter .059" or 1.5 mm 16-14: Inside barrel diameter .085" or 2.16 mm 12-10: Inside barrel diameter .131" or 3.33 mm Double Crimp Nylon Insulated* Part Number Double Crimp / Brazed Non-Insulated Part Number Wire Stud Size 22-18 22-18 22-18 22-18 22-18 22-18 #4-6 #6-8 #8-10 #12-1/4" 5/16" 3/8" Red Red Red Red Red Red 2218-46R 2218-68R 2218-810R 2218-124R 2218-5R 2218-6R Lectra-Flow Lectra-Flow Lectra-Flow Lectra-Flow Lectra-Flow Lectra-Flow Plated Plated Plated Plated Plated Plated 2218-46RN 2218-68RN 2218-810RN 2218-124RN 2218-5RN 2218-6RN 16-14 16-14 16-14 16-14 16-14 16-14 #4-6 #6-8 #8-10 #12-1/4" 5/16" 3/8" Blue Blue Blue Blue Blue Blue 1614-46R 1614-68R 1614-810R 1614-124R 1614-5R 1614-6R Lectra-Flow Lectra-Flow Lectra-Flow Lectra-Flow Lectra-Flow Lectra-Flow Plated Plated Plated Plated Plated Plated 1614-46RN 1614-68RN 1614-810RN 1614-124RN 1614-5RN 1614-6RN 12-10 12-10 12-10 12-10 12-10 12-10 #4-6 #6-8 #8-10 #12-1/4" 5/16" 3/8" Yellow Yellow Yellow Yellow Yellow Yellow 1210-46R 1210-68R 1210-810R 1210-124R 1210-5R 1210-6R Lectra-Flow Lectra-Flow Lectra-Flow Lectra-Flow Lectra-Flow Lectra-Flow Plated Plated Plated Plated Plated Plated 1210-46RN 1210-68RN 1210-810RN 1210-124RN 1210-5RN 1210-6RN * Nylon Insulated Military Specifications MIL-T-7928 MS25036 TYPE II, Class 1 & 2 ELECTRICAL PRODUCTS 3 GARD Specialists Co., Inc. P.O. Box 157 • Eagle River, WI 54521 • Fax 715-479-9269 GARD Specialists Co., Inc. Telephone 800-541-9301 • www.gardspecialists.com Nylon Insulated Large Wire Ring Terminals Large Wire Stud Size Double Crimp Nylon Insulated Only Part Number #8 #8 #8 #8 #8 #8 #8 #8 AWG AWG AWG AWG AWG AWG AWG AWG #8-10 #12-1/4" 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" Pink Pink Pink Pink Pink Pink Pink Pink 8-810R 8-124R 8-4R 8-5R 8-6R 8-8R 8-10R 8-12 #6 #6 #6 #6 #6 AWG AWG AWG AWG AWG #12-1/4" 5/16" 3/8" 1/2" 5/8" Blue Blue Blue Blue Blue 6-124R 6-5R 6-6R 6-8R 6-10R #4 #4 #4 #4 AWG AWG AWG AWG 1/4" 5/16" 3/8" 1/2" Yellow Yellow Yellow Yellow 4-4R 4-5R 4-6R 4-8R #2 #2 #2 #2 AWG AWG AWG AWG 1/4" 5/16" 3/8" 1/2" Red Red Red Red 2-4R 2-5R 2-6R 2-8R #8 AWG: Inside barrel diameter .173" or 4.39 mm #6 AWG: Inside barrel diameter .238" or 6.05 mm #4 AWG: Inside barrel diameter .287" or 7.29 mm #2 AWG: Inside barrel diameter .287" or 7.29 mm Non-insulated (Lectra-Flow plated) available upon request Fully Insulated Right Angle Flag Terminals Wire Size Tab Part Number 22-18 1/4 Female 2218-4QFIF 16-14 1/4 Female 1614-4QFIF 12-10 1/4 Female 1210-4QFIF 4 ELECTRICAL PRODUCTS GARD Specialists Co., Inc. P.O. Box 157 • Eagle River, WI 54521 • Fax 715-479-9269 GARD Specialists Co., Inc. Telephone 800-541-9301 • www.gardspecialists.com Spade Terminals 22-18: Inside barrel diameter .059" or 1.5 mm 16-14: Inside barrel diameter .085" or 2.16 mm 12-10: Inside barrel diameter .131" or 3.33 mm Double Crimp Nylon Insulated Part Number Double Crimp / Brazed Non-Insulated Part Number Wire Stud Size 22-18 22-18 22-18 #4-6 #6-8 #8-10 Red Red Red 2218-46S 2218-68S 2218-810S Lectra-Flow Plated Lectra-Flow Plated Lectra-Flow Plated 2218-46SN 2218-68SN 2218-810SN 16-14 16-14 16-14 #4-6 #6-8 #8-10 Blue Blue Blue 1614-46S 1614-68S 1614-810S Lectra-Flow Plated Lectra-Flow Plated Lectra-Flow Plated 1614-46SN 1614-68SN 1614-810SN 12-10 12-10 12-10 #4-6 #6-8 #8-10 Yellow Yellow Yellow 1210-46S 1210-68S 1210-810S Lectra-Flow Plated Lectra-Flow Plated Lectra-Flow Plated 1210-46SN 1210-68SN 1210-810SN Spring Locking Spade Terminals Will not slip off stud or screw. In fact, extra force is needed to remove. Small notches lock, much like a ring terminal Inner Material: Alloy, Nylon Insulated Wire Stud Size Part Number 22-18 22-18 22-18 16-14 16-14 16-14 12-10 12-10 12-10 #4-6 #6-8 #8-10 #4-6 #6-8 #8-10 #4-6 #6-8 #8-10 2218-46SS 2218-68SS 2218-810SS 1614-46SS 1614-68SS 1614-810SS 1210-46SS 1210-68SS 1210-810SS Wire Nylon Insulated Part Number Non-Insulated Part Number 22-18 16-14 12-10 #8 #6 #4 #2 2218-2 1614-2 1210-2 8-2 6-2 4-2 2-2 2218-2N 1614-2N 1210-2N N/A N/A N/A N/A Butt Connectors Nylon Insulated Butt Connector Non-Insulated Butt Connector ELECTRICAL PRODUCTS 5 GARD Specialists Co., Inc. P.O. Box 157 • Eagle River, WI 54521 • Fax 715-479-9269 GARD Specialists Co., Inc. Telephone 800-541-9301 • www.gardspecialists.com Nylon Insulated Terminal Assortment 601 Piece Total including Steel Tray Part Number: 500-ET Insulated Ring and Spade Terminals 24 Compartment Steel Tray (600-24T) Insulated Butt Connectors Wire Nylon Insulated Part Number 22-18 16-14 12-10 2218-2 1614-2 1210-2 Quantity Pink Blue Yellow 25 25 25 Wire Stud Size Part Number 22-18 22-18 22-18 16-14 16-14 16-14 12-10 12-10 12-10 22-18 22-18 16-14 16-14 12-10 12-10 #4-6 #8-10 #12-1/4" #4-6 #8-10 #12-1/4" #8-10 #12-1/4" 3/8" #4-6 #8-10 #4-6 #8-10 #4-6 #8-10 Red Red Red Blue Blue Blue Yellow Yellow Yellow Red Red Blue Blue Yellow Yellow Quantity 2218-46R 2218-810R 2218-124R 1614-46R 1614-810R 1614-124R 1210-810R 1210-124R 1210-6R 2218-46S 2218-810S 1614-46S 1614-810S 1210-46S 1210-810S Insulated Quick Disconnect Terminals Wire Tab Size Part Number 22-18 22-18 16-14 16-14 12-10 12-10 1/4" 1/4" 1/4" 1/4" 1/4" 1/4" Female Male Female Male Female Male Pink Pink Blue Blue Yellow Yellow Quantity 2218-4QFI 2218-4QMI 1614-4QFI 1614-4QMI 1210-4QFI 1210-4QMI 25 25 25 25 25 25 Note: This assortment is also available in the reduced quantity of 15 pieces each terminal. 361 Piece Total • Part Number: 500-ETS 6 ELECTRICAL PRODUCTS GARD Specialists Co., Inc. P.O. Box 157 • Eagle River, WI 54521 • Fax 715-479-9269 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 GARD Specialists Co., Inc. Telephone 800-541-9301 • www.gardspecialists.com Non-Insulated Terminal Assortment 601 Piece Total including Steel Tray Part Number: 500-NIT Non-Insulated Ring and Spade Terminals Wire Stud Size Part Number Quantity 22-18 22-18 22-18 16-14 16-14 16-14 16-14 16-14 12-10 12-10 12-10 12-10 12-10 22-18 22-18 22-18 16-14 16-14 16-14 12-10 12-10 #4-6 #6-8 #8-10 #4-6 #6-8 #8-10 #12-1/4" 3/8" #6-8 #8-10 #12-1/4" 5/16" 3/8" #4-6 #6-8 #8-10 #4-6 #6-8 #8-10 #6-8 #8-10 2218-46RN 2218-68RN 2218-810RN 1614-46RN 1614-68RN 1614-810RN 1614-124RN 1614-6RN 1210-68RN 1210-810RN 1210-124RN 1210-5RN 1210-6RN 2218-46SN 2218-68SN 2218-810SN 1614-46SN 1614-68SN 1614-810SN 1210-68SN 1210-810SN 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 24 Compartment Steel Tray (600-24T) Non-Insulated Butt Connectors Wire Non-Insulated Part Number Quantity 22-18 16-14 12-10 2218-2N 1614-2N 1210-2N 25 25 25 ELECTRICAL PRODUCTS 7 GARD Specialists Co., Inc. P.O. Box 157 • Eagle River, WI 54521 • Fax 715-479-9269 GARD Specialists Co., Inc. Telephone 800-541-9301 • www.gardspecialists.com Male and Female Quick Disconnect Terminals Quickly attach or detach without crimping, soldering, etc. • Not attached by use of a stud, instead tongue of female slips on mating male part of tab • Due to detents and rolled edges, these terminals have exceptional holding force Nylon Insulated Quick Disconnect Terminals • Fully insulated disconnects have a female housing that fits entirely inside the male to form a fully insulated in-line splice • Eliminate shorting and flash-over Non-Insulated / Lectra-Flow Plated Quick Disconnect Terminals Wire Tab Size Style Part Number Wire Tab Size Style Part Number 22-18 22-18 16-14 16-14 22-18 22-18 16-14 16-14 22-18 22-18 16-14 16-14 1/8" 1/8" 1/8" 1/8" 3/16" 3/16" 3/16" 3/16" 1/4" 1/4" 1/4" 1/4" Male Female Male Female Male Female Male Female Male Female Male Female 2218-2QM 2218-2QF 1614-2QM 1614-2QF 2218-3QM 2218-3QF 1614-3QM 1614-3QF 2218-4QM 2218-4QF 1614-4QM 1614-4QF 22-18 22-18 16-14 16-14 22-18 22-18 16-14 16-14 22-18 22-18 16-14 16-14 1/8" 1/8" 1/8" 1/8" 3/16" 3/16" 3/16" 3/16" 1/4" 1/4" 1/4" 1/4" Male Female Male Female Male Female Male Female Male Female Male Female 2218-2QMN 2218-2QFN 1614-2QMN 1614-2QFN 2218-3QMN 2218-3QFN 1614-3QMN 1614-3QFN 2218-4QMN 2218-4QFN 1614-4QMN 1614-4QFN Full Nylon Insulated Quick Disconnect Terminals Wire Tab Size Style Part Number 22-18 22-18 16-14 16-14 22-18 22-18 16-14 16-14 12-10 12-10 3/16" 3/16" 3/16" 3/16" 1/4" 1/4" 1/4" 1/4" 1/4" 1/4" Male Female Male Female Male Female Male Female Male Female 2218-3QMI 2218-3QFI 1614-3QMI 1614-3QFI 2218-4QMI 2218-4QFI 1614-4QMI 1614-4QFI 1210-4QMI 1210-4QFI 8 ELECTRICAL PRODUCTS GARD Specialists Co., Inc. P.O. Box 157 • Eagle River, WI 54521 • Fax 715-479-9269 GARD Specialists Co., Inc. Telephone 800-541-9301 • www.gardspecialists.com High Temperature, Non-Insulated Ring Terminals, Butt Connectors and Quick Disconnects For High Temperature Applications • Non-Insulated Only Maximum Operating Temperature is 900° Made of Nickel Plated Alloy Steel High Temperature 900° Ring Terminals and Butt Connectors Wire Size Thickness Stud Size Part Number 22-18 22-18 22-18 22-18 16-14 16-14 16-14 16-14 12-10 12-10 12-10 12-10 12-10 12-10 12-10 .030" .030" .030" 4-6 6-8 8-1 Butt Connector 4-6 6-8 8-1 Butt Connector 4-6 6-8 8-1 12-1/4" 5/16" 3/8" Butt Connector T2218-46R T2218-68R T2218-810R T2218-2 T1614-46R T1614-68R T1614-810R T1614-2 T1210-46R T1210-68R T1210-810R T1210-124R T1210-5R T1210-6R T1210-2 .032" .032" .032" .040" .040" .040" .040" .040" .040" Ring Terminal Butt Connector High Temperature 900° Quick Disconnect Terminals Wire Tab Size Style Part Number 16-14 16-14 16-14 16-14 3/16" 3/16" 1/4" 1/4" Male Female Male Female T1614-3QM T1614-3QF T1614-4QM T1614-4QF Assortment Contents: 50 pieces of each part number listed, in a 20 compartment steel tray. Total pieces 951 Part No. 500-HTT ELECTRICAL PRODUCTS 9 GARD Specialists Co., Inc. P.O. Box 157 • Eagle River, WI 54521 • Fax 715-479-9269 GARD Specialists Co., Inc. Telephone 800-541-9301 • www.gardspecialists.com Solder Shrink Terminals SIMPLE • SOLID • SEALED GARD has combined the strength of heat shrink and the solid connection of soldered wire to produce an electrically and environmentally sound terminal connection. GARDs Solder Shrink Terminals ensure minimal voltage drop due to reduced resistance while providing connections of a higher tensile strength than crimped terminals. The translucent heat shrink is lined with an additional layer of adhesive to completely secure the connection. SIMPLE . . . Minimal need for operator training. Propane torch or lesser heat source needed. SOLID . . . Above average tensile strength, prevents reverse plating and galvanic action. Provides maximum current flow with minimal resistance. SEALED . . . Combination solder and heat shrink is the matrix of the perfect seal. Solder: QQ-S-571e Flux: 2-3% RMA MIL-f-14256 Heat Shrink: Adhesive inner wall surrounded by multiple layers of meltable polyolefin tubing. MIL-I-23053/4, Class 1; AMS 3534. Ultimate Elongation: Tensile Strength: Secant Modules, 2%: Temperature Rating: Specific Gravity: Dialectic Strength: Volume Resistivity: Corrosion Resistance: Fungus Resistance: 500% 2200 PSI 27,000 PSI -65 to 255°F 1.00 max 1000 Volts/Mil 10 to the 15th ohm-cm Non-Corrosive Non-nutrient UL Recognized and CSA Certified Parts 10 ELECTRICAL PRODUCTS GARD Specialists Co., Inc. P.O. Box 157 • Eagle River, WI 54521 • Fax 715-479-9269 GARD Specialists Co., Inc. Telephone 800-541-9301 • www.gardspecialists.com Solder Shrink Terminals Ring and Spade Terminals Wire Style / Color 20-18 20-18 20-18 20-18 20-18 20-18 16-14 16-14 16-14 16-14 16-14 16-14 12-10 12-10 12-10 12-10 12-10 Ring Ring Ring Ring Ring Ring Ring Ring Ring Ring Ring Ring Ring Ring Ring Ring Ring 20-18 16-14 12-10 Spade / Red Spade / Blue Spade / Yellow / / / / / / / / / / / / / / / / / Size (Thickness) Red Red Red Red Red Red Blue Blue Blue Blue Blue Blue Yellow Yellow Yellow Yellow Yellow Part Number #6 #8 #10 1/4" 5/16" 3/8" #6 #8 #10 1/4" 5/16" 3/8" #10 1/4" 5/16" 3/8" 1/2" Stud Stud Stud Stud Stud Stud Stud Stud Stud Stud Stud Stud Stud Stud Stud Stud Stud (.032) (.032) (.032) (.032) (.032) (.032) (.032) (.032) (.032) (.032) (.032) (.032) (.032) (.032) (.032) (.032) (.032) 2018-06RSHS 2018-08RSHS 2018-10RSHS 2018-4RSHS 2018-5RSHS 2018-6RSHS 1614-06RSHS 1614-08RSHS 1614-10RSHS 1614-4RSHS 1614-5RSHS 1614-6RSHS 1210-10RSHS 1210-4RSHS 1210-5RSHS 1210-6RSHS 1210-8RSHS #10 #10 #10 Stud (.032) Stud (.032) Stud (.032) 2018-10SSHS 1614-10SSHS 1210-10SSHS Description / Color Part Number 20-18 16-14 12-10 Butt Connector / Red Butt Connector / Blue Butt Connector / Yellow 2018-2SHS 1614-2SHS 1210-2SHS Description / Color Part Number 20-18 20-18 16-14 16-14 12-10 12-10 Disconnect Disconnect Disconnect Disconnect Disconnect Disconnect 2018-4QFS 2018-4QMS 1614-4QFS 1614-4QMS 1210-4QFS 1210-4QMS 1/4" 1/4" 1/4" 1/4" 1/4" 1/4" Spade Terminal Wire Wire / / / / / / Ring Terminal Tab-Female / Red Tab-Male / Red Tab-Female / Blue Tab-Male / Blue Tab-Female / Yellow Tab-Male / Yellow ELECTRICAL PRODUCTS 11 03/2014 P.O. Box 157 • Eagle River, WI 54521 • Fax 715-479-9269 GARD Specialists Co., Inc. Telephone 800-541-9301 • www.gardspecialists.com Solder Shrink Terminal Assortment 241 Piece Total including Steel Tray Part Number: 500-SHST Spade Terminal Ring Terminal 20 Compartment Steel Tray (600-20T) Wire Style / Color 20-18 20-18 20-18 20-18 20-18 16-14 16-14 16-14 16-14 16-14 12-10 12-10 12-10 12-10 Ring Ring Ring Ring Ring Ring Ring Ring Ring Ring Ring Ring Ring Ring 20-18 16-14 12-10 Spade / Red Spade / Blue Spade / Yellow / / / / / / / / / / / / / / Red Red Red Red Red Blue Blue Blue Blue Blue Yellow Yellow Yellow Yellow Size (Thickness) Part Number Quantity #6 #8 #10 1/4" 3/8" #6 #8 #10 1/4" 3/8" #10 1/4" 3/8" 1/2" Stud Stud Stud Stud Stud Stud Stud Stud Stud Stud Stud Stud Stud Stud (.032) (.032) (.032) (.032) (.032) (.032) (.032) (.032) (.032) (.032) (.032) (.032) (.032) (.032) 2018-06RSHS 2018-08RSHS 2018-10RSHS 2018-4RSHS 2018-6RSHS 1614-06RSHS 1614-08RSHS 1614-10RSHS 1614-4RSHS 1614-6RSHS 1210-10RSHS 1210-4RSHS 1210-6RSHS 1210-8RSHS 12 12 12 12 12 12 12 12 12 12 12 12 12 12 #10 #10 #10 Stud (.032) Stud (.032) Stud (.032) 2018-10SSHS 1614-10SSHS 1210-10SSHS 12 12 12 Wire Description / Color Part Number 20-18 16-14 12-10 Butt Connector / Red Butt Connector / Blue Butt Connector / Yellow 2018-2SHS 1614-2SHS 1210-2SHS Quantity 12 12 12 12 ELECTRICAL PRODUCTS 03/2014 P.O. Box 157 • Eagle River, WI 54521 • Fax 715-479-9269 GARD Specialists Co., Inc. Telephone 800-541-9301 • www.gardspecialists.com Heat Shrink Terminals Simply Crimp and Heat to Make the Seal Complete Ring Terminal Wire Style / Color 22-18 22-18 22-18 22-18 22-18 22-18 16-14 16-14 16-14 16-14 16-14 16-14 12-10 12-10 12-10 12-10 12-10 12-10 12-10 Ring Ring Ring Ring Ring Ring Ring Ring Ring Ring Ring Ring Ring Ring Ring Ring Ring Ring Ring 20-18 20-18 20-18 16-14 16-14 16-14 12-10 12-10 12-10 12-10 Spade Spade Spade Spade Spade Spade Spade Spade Spade Spade / / / / / / / / / / / / / / / / / / / Red Red Red Red Red Red Blue Blue Blue Blue Blue Blue Yellow Yellow Yellow Yellow Yellow Yellow Yellow / / / / / / / / / / Red Red Red Blue Blue Blue Yellow Yellow Yellow Yellow Spade Terminal Size with Brazed Seam #6 #8 #10 1/4" 5/16" 3/8" #6 #8 #10 1/4" 5/16" 3/8" #6 #8 #10 1/4" 5/16" 3/8" 1/2" #6 #8 #10 #6 #8 #10 #6 #8 #10 1/4" Part Number Stud Stud Stud Stud Stud Stud Stud Stud Stud Stud Stud Stud Stud Stud Stud Stud Stud Stud Stud Ring Ring Ring Ring Ring Ring Ring Ring Ring Ring Ring Ring Ring Ring Ring Ring Ring Ring Ring 2018-06RHS 2018-08RHS 2018-10RHS 2018-4RHS 2018-5RHS 2018-6RHS 1614-06RHS 1614-08RHS 1614-10RHS 1614-4RHS 1614-5RHS 1614-6RHS 1210-06RHS 1210-08RHS 1210-10RHS 1210-4RHS 1210-5RHS 1210-6RHS 1210-8RHS Stud Stud Stud Stud Stud Stud Stud Stud Stud Stud Spade Spade Spade Spade Spade Spade Spade Spade Spade Spade 2018-06SHS 2018-08SHS 2018-10SHS 1614-06SHS 1614-08SHS 1614-10SHS 1210-06SHS 1210-08SHS 1210-10SHS 1210-4SHS MIL-1-23053/4, Class 1; AMS 3534 - UL listed Dielectric Strength: 1000 Volts / Mil Repels Contaminants! The GARD Heat Shrink Terminal Advantage • Eliminate taping NO UNRAVELING • Combine the advantages of CRIMP connectors and HEAT SHRINK- When installing separate terminals and heat shrink sleeves, it is easy to forget to slide the heat shrink on the wire before crimping the terminal. This not only consumes time but wastes material and money as well. • Completely seal out MOISTURE and CORROSIVE ELEMENTS: acids, oils, salt, etc. • Integral translucent heat shrink allows a visible SAFETY INSPECTION • The heat shrink eliminates stress on the WIRE CRIMP POINT, resulting in reduced strand breakage and exceptional durability continued ELECTRICAL PRODUCTS 13 GARD Specialists Co., Inc. P.O. Box 157 • Eagle River, WI 54521 • Fax 715-479-9269 GARD Specialists Co., Inc. Telephone 800-541-9301 • www.gardspecialists.com Heat Shrink Terminals Butt Connectors • Three Way Connectors • Disconnect Terminals Wire Description / Color Part Number 20-18 16-14 12-10 Seamless Butt Connector / Red Seamless Butt Connector / Blue Seamless Butt Connector / Yellow 2018-2HS 1614-2HS 1210-2HS Wire Description / Color Part Number 20-18 16-14 12-10 Three Way Connector / Red Three Way Connector / Blue Three Way Connector / Yellow 2018-3HS 1614-3HS 1210-3HS Wire Description / Color Part Number 20-18 20-18 16-14 16-14 12-10 12-10 Disconnect Disconnect Disconnect Disconnect Disconnect Disconnect 2018-4QFHS 2018-4QMHS 1614-4QFHS 1614-4QMHS 1210-4QFHS 1210-4QMHS / / / / / / 1/4" 1/4" 1/4" 1/4" 1/4" 1/4" Tab-Female / Red Tab-Male / Red Tab-Female / Blue Tab-Male / Blue Tab-Female / Yellow Tab-Male / Yellow Fully Insulated Wire Description / Color Part Number 20-18 20-18 16-14 16-14 12-10 12-10 Disconnect Disconnect Disconnect Disconnect Disconnect Disconnect 2018-4QFIHS 2018-4QMIHS 1614-4QFIHS 1614-4QMIHS 1210-4QFIHS 1210-4QMIHS / / / / / / 1/4" 1/4" 1/4" 1/4" 1/4" 1/4" Tab-Female / Insulated / Red Tab-Male / Insulated / Red Tab-Female / Insulated / Blue Tab-Male / Insulated / Blue Tab-Female / Insulated / Yellow Tab-Male / Insulated / Yellow MIL-1-23053/4, Class 1; AMS 3534 - UL listed - Dielectric Strength: 1000 Volts / Mil 14 ELECTRICAL PRODUCTS 03/2014 P.O. Box 157 • Eagle River, WI 54521 • Fax 715-479-9269 GARD Specialists Co., Inc. Telephone 800-541-9301 • www.gardspecialists.com Heat Shrink Terminal Assortment 601 Piece Total including Steel Tray Part Number: 500-HSTD Spade Terminal Ring Terminal 24 Compartment Steel Tray (600-24T) Wire Style / Color 22-18 22-18 22-18 16-14 16-14 16-14 12-10 12-10 12-10 Ring Ring Ring Ring Ring Ring Ring Ring Ring 20-18 16-14 16-14 12-10 12-10 12-10 Spade Spade Spade Spade Spade Spade / / / / / / / / / Size with Brazed Seam Red Red Red Blue Blue Blue Yellow Yellow Yellow / / / / / / Red Blue Blue Yellow Yellow Yellow Part Number Quantity #6 #10 1/4" #6 #10 1/4" #10 1/4" 3/8" Stud Stud Stud Stud Stud Stud Stud Stud Stud Ring Ring Ring Ring Ring Ring Ring Ring Ring 2018-06RHS 2018-10RHS 2018-4RHS 1614-06RHS 1614-10RHS 1614-4RHS 1210-10RHS 1210-4RHS 1210-6RHS 25 25 25 25 25 25 25 25 25 #10 #6 #10 #6 #10 1/4" Stud Stud Stud Stud Stud Stud Spade Spade Spade Spade Spade Spade 2018-10SHS 1614-06SHS 1614-10SHS 1210-06SHS 1210-10SHS 1210-4SHS 25 25 25 25 25 25 Quantity Wire Description / Color Part Number 20-18 16-14 12-10 Seamless Butt Connector / Red Seamless Butt Connector / Blue Seamless Butt Connector / Yellow 2018-2HS 1614-2HS 1210-2HS 25 25 25 Wire Description / Color Part Number Quantity 20-18 20-18 16-14 16-14 12-10 12-10 Disconnect Disconnect Disconnect Disconnect Disconnect Disconnect 2018-4QFIHS 2018-4QMIHS 1614-4QFIHS 1614-4QMIHS 1210-4QFIHS 1210-4QMIHS 25 25 25 25 25 25 / / / / / / 1/4" 1/4" 1/4" 1/4" 1/4" 1/4" Tab-Female / Insulated / Red Tab-Male / Insulated / Red Tab-Female / Insulated / Blue Tab-Male / Insulated / Blue Tab-Female / Insulated / Yellow Tab-Male / Insulated / Yellow ELECTRICAL PRODUCTS 15 GARD Specialists Co., Inc. P.O. Box 157 • Eagle River, WI 54521 • Fax 715-479-9269 GARD Specialists Co., Inc. Telephone 800-541-9301 • www.gardspecialists.com Lectra Lugs Each Lug is Size-Stamped for Easy Identification Sizes: 8 gauge through 4/0 AWG • “Lectra-Flow” Plating means outstanding corrosion resistance • Heavy Duty Construction - up to 25% more copper than an ordinary lug provides. • Can be CRIMPED or SOLDERED • Consistent wall thickness: Resists crimp tears, increased pull test strength and high vibration resistance. • Funnel Entry - Flared barrel allows for easy cable insertion Wire Size Stud Size Part Number Wire Size Stud Size Part Number #8 AWG #8 AWG #8 AWG #10 1/4" 5/16" Butt Connector 8-10GL 8-4GL 8-5GL 8-2N #1 AWG #1 AWG #1 AWG 1/4" 3/8" 1/2" Butt Connector 1-4GL 1-6GL 1-8GL 1-2N #6 #6 #6 #6 AWG AWG AWG AWG #10 1/4" 5/16" 3/8" Butt Connector 6-10GL 6-4GL 6-5GL 6-6GL 6-2N 1/0 AWG 1/0 AWG 1/0 AWG 1/4" 3/8" 1/2" Butt Connector 10-4GL 10-6GL 10-8GL 10-2N #4 #4 #4 #4 AWG AWG AWG AWG #10 1/4" 5/16" 3/8" Butt Connector 4-10GL 4-4GL 4-5GL 4-6GL 4-2N 2/0 AWG 2/0 AWG 2/0 AWG 1/4" 3/8" 1/2" Butt Connector 20-4GL 20-6GL 20-8GL 20-2N 3/0 AWG 3/0 AWG 1/4" 5/16" 3/8" Butt Connector 2-4GL 2-5GL 2-6GL 2-2N 3/8" 1/2" Butt Connector 30-6GL 30-8GL 30-2N 4/0 AWG 4/0 AWG 3/8" 1/2" Butt Connector 40-6GL 40-8GL 40-2N #2 AWG #2 AWG #2 AWG UL Recognized 486A 16 ELECTRICAL PRODUCTS GARD Specialists Co., Inc. P.O. Box 157 • Eagle River, WI 54521 • Fax 715-479-9269 GARD Specialists Co., Inc. Telephone 800-541-9301 • www.gardspecialists.com Battery Terminals 95% Copper Solid One Piece Construction with LARGE Embossed Size Identification. CRIMP or SOLDER Extra Deep Ferrule for Enhanced Ease of Wire Installation Extremely High Conductivity, 95% ( 131 Contact ) Copper 100% Electro-Plated Tin Wire Style Post Type Part No. #4 AWG #1 AWG #1 AWG 1/0 AWG 1/0 AWG 2/0 AWG 2/0 AWG 3/0 AWG 3/0 AWG 4/0 AWG 4/0 AWG Straight Straight Straight Straight Straight Straight Straight Straight Straight Straight Straight Universal Positive Negative Positive Negative Positive Negative Positive Negative Positive Negative 4-UB 1-PB 1-NB 10-PB 10-NB 20-PB 20-NB 30-PB 30-NB 40-PB 40-NB 1/0 1/0 1/0 1/0 2/0 2/0 2/0 2/0 3/0 3/0 3/0 3/0 AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG Flag Flag Flag Flag Flag Flag Flag Flag Flag Flag Flag Flag Left-Negative Right-Negative Left-Positive Right-Positive Left-Negative Right-Negative Left-Positive Right-Positive Left-Negative Right-Negative Left-Positive Right-Positive 10-FLNB 10-FRNB 10-FLPB 10-FRPB 20-FLNB 20-FRNB 20-FLPB 20-FRPB 30-FLNB 30-FRNB 30-FLPB 30-FRPB 1/0 1/0 2/0 2/0 3/0 3/0 4/0 4/0 AWG AWG AWG AWG AWG AWG AWG AWG Right Right Right Right Right Right Right Right Positive Negative Positive Negative Positive Negative Positive Negative 10-RAPB 10-RANB 20-RAPB 20-RANB 30-RAPB 30-RANB 40-RAPB 40-RANB Angle Angle Angle Angle Angle Angle Angle Angle Straight Flag Right Angle ELECTRICAL PRODUCTS 17 02/2016 P.O. Box 157 • Eagle River, WI 54521 • Fax 715-479-9269 GARD Specialists Co., Inc. Telephone 800-541-9301 • www.gardspecialists.com Marine and Universal Battery Terminals Marine Battery Terminals Both positive and negative. Each featuring different size stud and wing nut. Dimensional difference prevents cross polarity when attaching cable to battery post. Positive Part Number: M-PB Negative Part Number: M-NB Universal Battery Terminals Simple to install. You need only a wrench to bolt down clamp. Designed for both positive and negative posts. Covers cable range #8 thru 2/0 AWG. Universal Part Number: U 18 ELECTRICAL PRODUCTS GARD Specialists Co., Inc. P.O. Box 157 • Eagle River, WI 54521 • Fax 715-479-9269 GARD Specialists Co., Inc. Telephone 800-541-9301 • www.gardspecialists.com Plugs and Cords Meets OSHA and National Electrical Code Requirements Will accommodate wire sizes #18 through #12 HIGH VISIBILITY YELLOW Safety Self-Centering Cord Clamp Internal Cord Seal Built-in cord entrance seal in cover seals out moisture and most foreign material that can cause short circuit. Keyed PBT Body adds to quick alignment and assembly. Rugged PBT Body Non-Slip Finger Grips Double Insulated Superior thermoplastic polyester body with TPE thermoplastic elastomer cover for extra safety, protection and durability. Solid Brass Blades Provide maximum electrical conductivity and mechanical strength. Transparent Back Plate Clear polycarbonate permits visual wiring inspection without disassembly. Double Insulated Superior thermoplastic polyester body with TPE thermoplastic elastomer cover for extra safety, protection and durability. Individual Wiring Chambers Accept up to #8 AWG conductors and prevent flash overs and short circuits. Color-coded Terminal Clamp Screws Positive back-wired terminal clamping screws color coded for easy identification, backed out and staked to provide fast labor saving installation. WEATHER-RESISTANT VERSION (No extra rubber boots to purchase) Devices can be converted to a weather-resistant connection by interchanging the internal assemblies. Insert the plug assembly into the connector cover and the connector assembly into the plug cover. The plug becomes recessed within the outer rubber cover and the connector fits into the recess to make a weather resistant seal. Recessed Assembly Screws Safely isolated from all live parts. Safety Cord Clamp Self-centering design. Non-conducting, long-life PBT provides powerful cord grip, unique design accepts all AWG wire range sizes from #18 through #12 with no crushing and with no inserts to change or add. Captive Assembly Screws Double lead screws provide rigid assembly, no bulging of Internal Cord Seal Built-in cord entrance seal in cover cover, maximum pull out seals out moisture and resistance, fast assembly. most foreign material that can cause short circuit. Dead-Front Back-Wired Design We set industry standards with this design, no exposed current carrying parts, meets NEC article #410-56(d). 15 AMP - 125 Volt Rating 3 Prong Plug and Connector 3-Prong Male plug and Female Connector End. Male Plug: Part No. 3PP-172 Female Connector: Part No. 3PC-172 Twist Lock Plug and Connector Twist style lock Male plug and Female connector end. Male Plug: Part No. 3PPT-172 Female Connector: Part No. 3PPL-172 Make Your Own Cord Assemblies Yellow #12 AWG (600 Volt): Part No. 123-180 Yellow #14 AWG (600 Volt): Part No. 143-180 02/2015 GARD Specialists Co., Inc. ELECTRICAL PRODUCTS 19 P.O. Box 157 • Eagle River, WI 54521 • Fax 715-479-9269 GARD Specialists Co., Inc. Telephone 800-541-9301 • www.gardspecialists.com Electrical Connectors Closed End, Knife, Twist and Wing Twist Connectors Closed End Connectors Knife Connectors Material: Nylon Insulated with Copper Interior RESISTS Corrosion; interior is electro-tin plated. Wires cannot back-off as with screw-on type connectors. Make connections with 2 or more connectors. Quick stamp wire range identification. Wire Range: 22-14 Part No. 2214-1 Wire Range: 18-10 Part No. 1810-1 Wire Range: 18-8 Part No. 188-1 Material: Nylon Insulated with Copper Interior The harder they’re pulled, the tighter they lock. Used as connectors or splices. Clips Lock together yet can be disconnected quickly. Wire Range: 22-18 Part No. 2218-KD Wire Range: 16-14 Part No. 1614-KD Wire Range: 12-10 Part No. 2210-KD Wing Twist Connectors Twist Connectors Wire Gauge Color Part Number #22-16 AWG #22-14 AWG #18-12 AWG #16-10 AWG #14-8 AWG #12-6 AWG Gray Blue Yellow Red Gray Blue 2216-1TC 2214-1TC 1812-1TC 1610-1TC 1408-1TC 1206-1TC Wire Gauge Color Part Number #18-12 AWG #18-10 AWG #14-8 AWG #12-6 AWG Yellow Red Gray Blue 1812-WTC 1810-WTC 1408-WTC 1206-WTC Electrical Connector Assortment Includes 25 pieces each connector above, excluding knife style. Part No. 500-EC 16 Compartment Steel Tray 20 ELECTRICAL PRODUCTS GARD Specialists Co., Inc. P.O. Box 157 • Eagle River, WI 54521 • Fax 715-479-9269 GARD Specialists Co., Inc. Telephone 800-541-9301 • www.gardspecialists.com Tube Pin Connectors Use Tube Pin Connectors over common ferrules. Tube Pins provide the following advantages in three different Tube Pin Connector Types: Insulated, Non-insulated and Twin Wire. EASY wire insertion in a terminal block clamp, specifically smaller gauge (24 through 18 awg). NO unwanted wire contacts. Tube Pin Connectors eliminate the possibility that strands might accidentally touch another unit creating a poor connection or even power shortages. NO spreading of strands after the wire is clamped into a terminal block or any other component. NO fraying of strands, particularly in cases where the wire is very small or is removed often from its housing for testing purposes. Use Tube Pin connectors in place of tinning wire. PERMANENT crimping of two (jumper connection) wires before insertion in the wire clamp (Twin Wire Tube Pin Connectors). PERFECT for terminating wire in “High Density” areas where lack of space makes it difficult to break connections, such as brick units or PLC’s. How To Use Tube Pin Connectors 1. Insert cleaned wire into the insulated end of the Tube Pin connector. 2. Using crimp tool, place the metal shaft in the tool’s appropriate spot and crimp. 1 2 3 4 3. Insert the crimped Tube Pin connector into the terminal block. 4. Tighten the Tube Pin connector and wire into the terminal block. ELECTRICAL PRODUCTS 21 GARD Specialists Co., Inc. P.O. Box 157 • Eagle River, WI 54521 • Fax 715-479-9269 GARD Specialists Co., Inc. Telephone 800-541-9301 • www.gardspecialists.com Single and Twin Tube Pin Connectors THE TUBE PIN ADVANTAGE: • Improves your stranded wire connections to set screws, terminal strips and circuit boards by providing a smooth, flat surface at the point of contact for increased conductivity. • Quickly converts stranded wire to a single conductor. • Eliminates damage done to soft copper strands by set screws. • Eliminates cross arcing and over-heating caused by wire strands that hang up. • Tube pin connectors become the wear point when wires are frequently reconnected. • Tube pin connectors are not only compatible with West European terminal strips and equipment, they can be identified by COLOR. • TWIN WIRE Connectors reduce congestion in heavy volume areas, particularly where insertion • Eliminates the need for tinning or twisting wires, of two wires in the same terminal block clamp is which is time consuming and sacrifices your wire required. flexibility. Twin Wire Insulated Single Wire Insulated Non-Insulated Wire Gauge Single Wire Insulated Part Number Twin Wire Insulated Part Number Non-Insulated Part Number 28 22 20 18 16 14 12 10 8 6 4 2 1 Light Blue Orange White Yellow Red Blue Gray Black Ivory Green Brown Beige Olive Green TPC-28 TPC-22 TPC-20 TPC-18 TPC-16 TPC-14 TPC-12 TPC-10 TPC-8 TPC-6 TPC-4 TPC-2 TPC-1 Gray Red Black Blue Black - TPC-20-2 TPC-18-2 TPC-16-2 TPC-14-2 TPC-12-2 - TPC-28N TPC-22N TPC-20N TPC-18N TPC-16N TPC-14N TPC-12N TPC-10N - Crimp Tools Choose from: 22-10 Gauge Wire Crimp Tool Part No. TPCCT-2210 10-6 Gauge Wire Crimp Tool Part No. TPCCT-106 22 ELECTRICAL PRODUCTS GARD Specialists Co., Inc. P.O. Box 157 • Eagle River, WI 54521 • Fax 715-479-9269 GARD Specialists Co., Inc. Telephone 800-541-9301 • www.gardspecialists.com Single and Twin Tube Pin Connector Assortments 21 Compartment Steel Tray Wire Gauge Tube Pin Assortment 22 20 18 16 14 12 10 225 Piece Total with Compartment Tray Part No. 500-TPC-1 Includes (1) 22-10 Gauge Wire Crimp Tool Part No. TPCCT-2210 Single Wire Insulated Part Number Twin Wire Insulated Part Number Orange White Yellow Red Blue Gray Black TPC-22 TPC-20 TPC-18 TPC-16 TPC-14 TPC-12 TPC-10 Gray Red Black Blue Black - TPC-20-2 TPC-18-2 TPC-16-2 TPC-14-2 - Single Wire Insulated Part Number Twin Wire Insulated Part Number Orange White Yellow Red Blue Gray Black Ivory Green TPC-22 TPC-20 TPC-18 TPC-16 TPC-14 TPC-12 TPC-10 TPC-8 TPC-6 Gray Red Black Blue Black - TPC-20-2 TPC-18-2 TPC-16-2 TPC-14-2 - 21 Compartment Steel Tray Tube Pin Assortment 250 Piece Total with Compartment Tray Part No. 500-TPC-2 Includes (2) Crimp Tools 22-10 Gauge Wire Crimp Tool Part No. TPCCT-2210 10-6 Gauge Wire Crimp Tool Part No. TPCCT-106 Wire Gauge 22 20 18 16 14 12 10 8 6 ELECTRICAL PRODUCTS 23 GARD Specialists Co., Inc. P.O. Box 157 • Eagle River, WI 54521 • Fax 715-479-9269 GARD Specialists Co., Inc. Telephone 800-541-9301 • www.gardspecialists.com Configure-ItTM Connectors Housing modules can be configured into multiple units using the unique dovetail design that is molded into the housing Polycarbonate non-conductive housing is lightweight and durable If circuit is broken under heavy loads, arcing is confined to the nonconductive tip area Conducting surfaces are kept clean by plugging and unplugging action Unique detent design keeps plugs mated and provides easy breakaway disconnection Copper contacts are silver plated for low resistance and high conductivity Constant contact pressure is maintained by a stainless steel leaf spring UL Recognized E26226 CSA Certified LR25154 Solid Connection Inside and Out Current Ratings Current Rating Inch 1 mm 2 30 AMP 0.32 7.9 75 AMP 0.63 15.9 Inch 3 4 3 mm Inch mm Inch mm 0.32 7.9 0.97 24.6 1.63 41.3 0.63 15.9 1.88 47.6 3.20 81.4 1 2 4 Common Configurations: S = Short Spacer Key L = Long Spacer Key 2 Pole 3 Pole 3 Pole 4 Pole 6 Pole 8 Pole 24 ELECTRICAL PRODUCTS GARD Specialists Co., Inc. P.O. Box 157 • Eagle River, WI 54521 • Fax 715-479-9269 GARD Specialists Co., Inc. Telephone 800-541-9301 • www.gardspecialists.com Configure-ItTM Connectors Configure-It CONTACTS Silver Plated Copper TM AMP 30 75 75 75 Wire / AWG Cable Size Sq. mm Part Number #12/16 #6 #8 #10/12 3.3 / 1.3 13.3 8.4 5.3 / 3.3 2275-1216-30 2275-6-75 2275-8-75 2275-1012-75 Configure-It HOUSINGS Polycarbonate TM AMP Color Part Number 30 30 30 30 30 30 75 75 75 75 Red Green Black White Blue Yellow Red Green Black White 2276-30RD 2276-30GN 2276-30BK 2276-30WE 2276-30BE 2276-30YW 2276-75RD 2276-75GN 2276-75BK 2276-75WE 30 AMP Crimper Part No. 2276-1530CT 75 AMP Crimper Configure-It MOUNTING CLAMPS Metal Part No. 2276-75CT TM 2/4 Pole 3/6 Pole AMP Pole 30 30 30 75 75 2 3 4 2 3 & & & & & 4 6 8 4 6 Part Number Pole Pole Pole Pole Pole 2277-30-24 2277-30-36 2277-30-48 2277-75-24 2277-75-36 4/8 Pole ELECTRICAL PRODUCTS 25 GARD Specialists Co., Inc. P.O. Box 157 • Eagle River, WI 54521 • Fax 715-479-9269 GARD Specialists Co., Inc. Telephone 800-541-9301 • www.gardspecialists.com Configure-ItTM 30 and 75 AMP Connector Assortment 190 Piece Total including 30 and 75 AMP Crimp Tools and Adjustable Tray Part Number: 2275-M Configure-It CONTACTS TM AMP 30 75 75 75 Wire / AWG Cable Size Sq. mm Part Number Quantity #12/16 #6 #8 #10/12 3.3 / 1.3 13.3 8.4 5.3 / 3.3 2275-1216-30 2275-6-75 2275-8-75 2275-1012-75 25 12 12 12 3/6 Pole 2/4 Pole 4/8 Pole Configure-It HOUSINGS TM Configure-It MOUNTING CLAMPS TM AMP Pole 30 30 30 75 75 2 3 4 2 3 & & & & & 4 6 8 4 6 Part Number Pole Pole Pole Pole Pole 2277-30-24 2277-30-36 2277-30-48 2277-75-24 2277-75-36 Quantity 6 6 6 6 6 AMP Color Part Number 30 30 30 30 30 30 75 75 75 75 Red Green Black White Blue Yellow Red Green Black White 2276-30RD 2276-30GN 2276-30BK 2276-30WE 2276-30BE 2276-30YW 2276-75RD 2276-75GN 2276-75BK 2276-75WE Quantity 12 12 12 12 12 12 6 6 6 6 26 ELECTRICAL PRODUCTS GARD Specialists Co., Inc. P.O. Box 157 • Eagle River, WI 54521 • Fax 715-479-9269 GARD Specialists Co., Inc. Telephone 800-541-9301 • www.gardspecialists.com Configure-ItTM Connector Assortments Configure-It CONTACTS TM AMP 30 Wire / AWG Cable Size Sq. mm Part Number Quantity #12/16 3.3 / 1.3 2275-1216-30 25 Configure-It MOUNTING CLAMPS TM Configure-ItTM 30 AMP Connector Assortment AMP Pole Part Number 30 30 30 2 & 4 Pole 3 & 6 Pole 4 & 8 Pole 2277-30-24 2277-30-36 2277-30-48 Quantity 6 6 6 Configure-It HOUSINGS TM 117 Piece Total includes 30 AMP Crimp Tool and Adjustable Tray Part Number: 2275-30 AMP Color Part Number 30 30 30 30 30 30 Red Green Black White Blue Yellow 2276-30RD 2276-30GN 2276-30BK 2276-30WE 2276-30BE 2276-30YW Quantity 12 12 12 12 12 12 Configure-It CONTACTS TM AMP 75 75 75 Wire / AWG Cable Size Sq. mm Part Number Quantity #6 #8 #10/12 13.3 8.4 5.3 / 3.3 2275-6-75 2275-8-75 2275-1012-75 12 12 12 Configure-It MOUNTING CLAMPS TM Configure-ItTM 75 AMP Connector Assortment 98 Piece Total includes 75 AMP Crimp Tool and Adjustable Tray Part Number: 2275-75 AMP Pole Part Number 75 75 2 & 4 Pole 3 & 6 Pole 2277-75-24 2277-75-36 Quantity 6 6 Configure-It HOUSINGS TM AMP Color Part Number 75 75 75 75 Red Green Black White 2276-75RD 2276-75GN 2276-75BK 2276-75WE Quantity 12 12 12 12 ELECTRICAL PRODUCTS 27 GARD Specialists Co., Inc. P.O. Box 157 • Eagle River, WI 54521 • Fax 715-479-9269 GARD Specialists Co., Inc. Telephone 800-541-9301 • www.gardspecialists.com Ultra FlexduitTM Conduit Ultra FlexduitTM is the ultimate in flexible conduit, allowing installation in the most restricted applications with tight radius bends in multiple planes. Even when coiled around its own diameter, Ultra FlexduitTM will not crack or collapse. Ultra FlexduitTM eliminates the need to use additional fittings for all corners or going to the next larger size conduit, adding unnecessary labor and material expenses. A cracked conduit is useless in a corrosive environment, admitting the attacking agent and creating a perfect environment for the corrosive to weaken and destroy enclosed wires and cables. Not so with Ultra FlexduitTM. Extruded from a single piece of high quality PVC material, component separation is impossible. And when combined with liquid tight fittings, electrical cable is kept snug and dry in Ultra FlexduitTM, even when submerged in oil, water, or most chemicals. Routing the cable through Ultra FlexduitTM is a breeze, thanks to interior surfaces that are smooth, allowing easy wire and cable passage. Even multiple cables are easily inserted, flowing around intricate bends and compound curves. Conveniently cut with a scissors or knife, installation of Ultra FlexduitTM is a snap. Annular concentric rings compress when the dome nut is tightened, not only forming a liquid seal but also securely gripping the Ultra FlexduitTM. In addition, all of the pullout strain is transferred from the Ultra FlexduitTM to the Ultra FlexduitTM fittings, not the electrical connections. Size 3/8" 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" Part Number Ultra Flexduit Conduit 1101-06 1101-08 1101-12 1101-16 1101-20 1101-24 1101-32 TM Although Ultra FlexduitTM is rated for continuous operations at temperatures of 140°F (60°C), independent tests have been conducted which subjected samples to 160 continuous hours of 212 F (100°C) without any sign of aging or cracking. Additional bend tests performed at minus 4°F (20°C) were completed without damage to either interior or exterior surfaces. Ultra FlexduitTM easily passes crush and impact strength testing. Flexduit Fittings TM Straight Size 3/8" 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" Part Number NPT NPT NPT NPT NPT NPT NPT 1100-06 1100-08 1100-12 1100-16 1100-20 1100-24 1100-32 90° Size 3/8" 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" Part Number NPT NPT NPT NPT NPT NPT NPT 1100-06-90 1100-08-90 1100-12-90 1100-16-90 1100-20-90 1100-24-90 1100-32-90 28 ELECTRICAL PRODUCTS GARD Specialists Co., Inc. P.O. Box 157 • Eagle River, WI 54521 • Fax 715-479-9269 GARD Specialists Co., Inc. Telephone 800-541-9301 • www.gardspecialists.com Straight and 90° Cord and Cable Grips Made in the USA • Tough-Black Nylon • NO Metal to Corrode Flexible Straight Cord Grip 90° Snaps to straight position Dome Straight Cord Grip 90° Flexible / Snap Cord Grip 90° Dome Cord Grip Applications: Advantages: • Use in any application to prevent wire pull-out or breakage caused by frequent bending • Provides a liquid tight seal at ambient pressures • Computers • Segmented flange allows for a multiple cord and cable grip range • Instruments • Reduces the number of sizes needed to stock • Underwater applications to 300 ft. • Threads will not strip by over-tightening • Underground or direct burial applications • 440 pounds pull-out value • Control cabinets • Biomedical equipment • Fiber optics • High temperature applications up to 250°F Black Nylon Lock Nuts Sold Separately • Available in fractional or metric sizes for cord, cable and tubing • Resists salt water, weak acids and alkalis, alcohol, esters, ketone, ether, gasoline, mineral oil, animal and vegetable oils • Available in 90° as well as straight • Can be installed in either clearance or threaded holes • No disassembly required, simply push cable through grip and tighten dome nut ELECTRICAL PRODUCTS 29 GARD Specialists Co., Inc. P.O. Box 157 • Eagle River, WI 54521 • Fax 715-479-9269 GARD Specialists Co., Inc. Telephone 800-541-9301 • www.gardspecialists.com Straight Cord and Cable Grips UL Recognized E103997 Made in the USA • Tough-Black Nylon • NO Metal to Corrode Dome Straight Cord Grip CSA Certified LR93876M2 Flexible Straight Cord Grip Dome Straight Cord Grip Part No. Flexible Straight Cord Grip Part No. Cord/Cable Tube Range 1541-PG7-1126 1541-PG7-0712 1541-PG9-1532 1541-PG9-0724 1541-06-1532 1541-06-0724 1541-PG11-1939 1541-PG11-1128 1541-PG13-2347 1541-PG13-1935 1541-08-2347 1541-08-1935 1541-08-3956 1541-PG16-3956 1541-PG16-2747 1541-PG21-5171 1541-PG21-3563 1541-12-5171 1541-12-3563 1541-PG29-7098 1541-PG29-5179 1541-16-7098 1541-16-5179 1541-20-7098 1541-20-5179 1541-PG36-86126 1541-PG36-78102 1541-24-86126 1541-24-7810 1541-PG42-12650 1541-PG42-98122 1541-PG48-14575 1541-PG48-11438 1542-PG7-1126 1542-PG7-0712 1542-PG9-1532 1542-PG9-0724 1542-06-1532 1542-06-0724 1542-PG11-1939 1542-PG11-1128 1542-PG13-2347 1542-PG13-1935 1542-08-2347 1542-08-1935 1542-08-3956 1542-PG16-3956 1542-PG16-2747 1542-PG21-5171 1542-PG21-3563 1542-12-5171 1542-12-3563 - .11-.26 .07-.12 .15-.32 .07-.24 .15-.32 .07-.24 .19-.39 .11-.28 .23-.47 .19-.35 .23-.47 .19-.35 .39-.56 .39-.56 .27-.47 .51-.71 .35- .63 .51- .71 .35-.63 .70-.98 .51-.79 .70-.98 .51-.79 .70-.98 .51-.79 .86-1.26 .78-1.02 .86-1.26 .78-1.02 1.26-1.50 .98-1.22 1.45-1.75 1.14-1.38 Hole Size Diameter .49 .49 .60 .60 .68 .68 .73 .73 .80 .80 .83 .83 .89 .89 .89 1.12 1.12 1.05 1.05 1.47 1.47 1.35 1.35 1.65 1.65 1.85 1.85 1.92 1.92 2.13 2.13 2.34 2.34 VDE Certified 71339 Thread Type/Size PG 7 PG 7 PG 9 PG 9 3/8" NPT 3/8" NPT PG 11 PG 11 PG 13 PG 13 1/2" NPT 1/2" NPT 1/2" NPT PG 16 PG 16 PG 21 PG 21 3/4" NPT 3/4" NPT PG 29 PG 29 1" NPT 1" NPT 1-1/4" NPT 1-1/4" NPT PG 36 PG 36 1-1/2" NPT 1-1/2" NPT PG 42 PG 42 PG 48 PG 48 PG Thread Specifications-Steel conduit thread per DIN 40430, European standard PG7 fits US 1/2-20 thread. Thread Size Major Diameter (mm) Pitch (mm) PG 7 12.5 1.27 PG 9 15.2 1.41 PG 11 18.6 1.41 PG 13 20.4 1.41 PG 16 22.5 1.41 PG 21 28.3 1.59 PG 29 37.0 1.59 PG 36 47.0 1.59 PG 42 54.0 1.59 PG 48 59.3 1.59 30 ELECTRICAL PRODUCTS GARD Specialists Co., Inc. P.O. Box 157 • Eagle River, WI 54521 • Fax 715-479-9269 GARD Specialists Co., Inc. Telephone 800-541-9301 • www.gardspecialists.com 90° Cord and Cable Grips UL Recognized E103997 Made in the USA • Tough-Black Nylon • NO Metal to Corrode CSA Certified LR93876M2 VDE Certified 71339 Flexible/Snap 90° Cord Grip Dome 90° Cord Grip Dome 90° Cord Grip Part No. Flexible/Snap 90° Cord Grip Part No. Cord/Cable Tube Range Hole Size Diameter Thread Type/Size 1543-PG9-1532 1543-PG9-0724 1543-06-1532 1543-06-0724 1543-PG11-1939 1543-PG11-1128 1543-PG13-2347 1543-PG13-1935 1543-08-2347 1543-08-1935 1543-PG16-3956 1543-PG16-2747 1543-PG21-5171 1543-PG21-3563 1543-12-5171 1543-12-3563 1543-PG29-7098 1543-PG29-5179 1544-PG9-1532 1544-PG9-0724 1544-06-1532 1544-06-0724 1544-PG11-1939 1544-PG11-1128 1544-PG13-2347 1544-PG13-1935 1544-08-2347 1544-08-1935 1544-08-3956 1544-PG16-3956 1544-PG16-2747 1544-PG21-3563 1544-12-5171 1544-12-3563 - .15.07.15.07.19.11.23.19.23.19.39.39.27.51.35.51.35.70.51- .60 .60 .68 .68 .73 .73 .80 .80 .83 .83 .83 .89 .89 1.12 1.12 1.05 1.05 1.47 1.47 PG 9 PG 9 3/8" NPT 3/8" NPT PG 11 PG 11 PG 13 PG 13 1/2" NPT 1/2" NPT 1/2" NPT PG 16 PG 16 PG 21 PG 21 3/4" NPT 3/4" NPT PG 29 PG 29 .32 .24 .32 .24 .39 .28 .47 .35 .47 .35 .56 .56 .47 .71 .63 .71 .63 .98 .79 PG Thread Specifications-Steel conduit thread per DIN 40430, European standard PG7 fits US 1/2-20 thread. Thread Size Major Diameter (mm) Pitch (mm) Size 3/8" NPT 1/2" NPT 3/4" NPT 1" NPT 1-1/4" NPT 1-1/2" NPT PG7 PG9 PG 7 12.5 1.27 PG 9 15.2 1.41 Part Number 1540-06 1540-08 1540-12 1540-16 1540-20* 1540-24* 1540-PG7 1540-PG9 * Aluminum PG 11 18.6 1.41 Size PG 13 20.4 1.41 PG 16 22.5 1.41 PG 21 28.3 1.59 PG 29 37.0 1.59 PG 36 47.0 1.59 PG 42 54.0 1.59 PG 48 59.3 1.59 Part Number PG11 PG13 PG16 PG21 PG29 PG36 PG42 PG48 1540-PG11 1540-PG13 1540-PG16 1540-PG21 1540-PG29 1540-PG36 1540-PG42 1540-PG48 Black Nylon Lock Nuts Use Black Nylon Nuts on Straight and 90° Cord and Cable Grips (Sold Separately) ELECTRICAL PRODUCTS 31 GARD Specialists Co., Inc. P.O. Box 157 • Eagle River, WI 54521 • Fax 715-479-9269 GARD Specialists Co., Inc. Telephone 800-541-9301 • www.gardspecialists.com Mica-TempTM High Temperature Wire 600 Volts • 450°C / 842°F • Flexible For internal wiring of commercial or industrial appliances exposed to high temperatures and harsh environments such as: • • • • • • • • INDUSTRIAL OVENS FURNACES, KILNS, ETC. CURING AND DRYING EQUIPMENT FOOD SERVICE EQUIPMENT HOT MOLDING EQUIPMENT ELECTRONIC and INFRA RED EQUIPMENT MOTORS and APPLIANCES INJECTION MOLDING EQUIPMENT Multiple Component Insulation for Maximum Dissipation Composite Mica/Glass Tape Insulation Flexible Jacket Saturated with High Temp Finish 27° Nickel Plated Copper Center Conductor Mica-Temp High Temperature Wire TM Size AWG 18 16 14 12 10 Stranding NO / AWG Overall Diameter 16/30 26/30 41/30 65/30 105/30 .111 .125 .136 .158 .200 Part Number 50 Ft. Part Number 100 Ft. Part Number 250 Ft. 2790-18-50 2790-16-50 2790-14-50 2790-12-50 2790-10-50 2790-18-100 2790-16-100 2790-14-100 2790-12-100 2790-10-100 2790-18-250 2790-16-250 2790-14-250 2790-12-250 2790-10-250 All dimensions are nominal. 32 ELECTRICAL PRODUCTS GARD Specialists Co., Inc. P.O. Box 157 • Eagle River, WI 54521 • Fax 715-479-9269 GARD Specialists Co., Inc. Telephone 800-541-9301 • www.gardspecialists.com Heavy Duty Primary Wire Resists Oils, Grease, Acid, Solvents and Moisture PVC Insulated Single Conductor Primary Wire is FLEXIBLE and WILL NOT fuse or melt when subjected to high temperatures. Our primary wire features excellent electrical properties as well as maximum tolerance to abrasion and impact. Heavy Duty Primary Wire COLORS: Wire Gauge Gauge Stranding Part Number (use color suffix #18 #16 #14 #12 #10 16 19 19 19 19 181-90 161-90 141-90 121-90 101-90 x x x x x 30 29 27 25 23 __ __ __ __ __ __ __ __ __ __ BE =BLUE BN = BROWN YW = YELLOW RD = RED BK = BLACK GN = GREEN WE = WHITE 100 foot spools. Larger spools available upon request. Electrician Tape Electrical Tape is proven to be the outstanding weather tape for temperature extremes. The heavier backing and increased pliability make it ideal for outdoor and cold weather work. • Dielectric Strength Volts: 10,000 • Cold weather and outdoor sealing and insulating • On direct buried rubber synthetics and plastic cables • Excellent conformability and puncture resistant 3/4" x 66' 8.5 mils. Thick Tensile Strength: 23 lbs / in. Part No. 1266E-74 ELECTRICAL PRODUCTS 33 GARD Specialists Co., Inc. P.O. Box 157 • Eagle River, WI 54521 • Fax 715-479-9269 GARD Specialists Co., Inc. Telephone 800-541-9301 • www.gardspecialists.com Moisture SealantTM Tape USE on any clean surface: WIRE REPAIR, AUTO, SHOP, SEAL LIGHTS Part No.4010S-74 (2-1/2" x 10') • • • • • • • • • • • • All season - All weather protection Superior moisture resistance Protects terminal blocks Tough vinyl backing prevents abrasion Replaces tape and applies in half the time Insulate lighting and bolted connections Compatible with all thermo-plastic, rubber wire insulation Protect terminals and “U” element connectors Seals components up to 600 Volts AC insulation Highly resistant to UV damage Dielectric strength: 13,500 How To Use Moisture SealantTM Tape 1. Pull out desired length and score the back 2. Tear off and remove liner 3. Position the connector in the center of the pad 4. Press the pad closed and squeeze ends to ensure a complete seal Amazing Cold ShrinkTM Tape Cold Shrink TapeTM welds itself both mechanically and chemically to form a moisture and weather resistant seal. Stretch tape about three times it’s normal length. Maintain stretch while overlapping the wrap at half the tape width. Forms a watertight membrane. -40°C to 100° C Leaves no residue when removed. Cold ShrinkTM Tape 10' x 1" Part No. 1610CS-74 30' x 1" Part No. 1630CS-74 Available in 10' and 30' Rolls (See technical data on next page) 34 ELECTRICAL PRODUCTS GARD Specialists Co., Inc. P.O. Box 157 • Eagle River, WI 54521 • Fax 715-479-9269 GARD Specialists Co., Inc. Telephone 800-541-9301 • www.gardspecialists.com Amazing Cold ShrinkTM Tape Technical Data Description: Conformable, self-amalgamating tapes based on ethylene propylene rubber (EPR). Black Color. Uses: For jointing (splicing) and repair of a wide range of power and distribution cables up to 69 kV. Cold Shrink Tape can also be used for protection against corrosion on, for example, metal pipe work (particularly at welds or joints) and the waterproofing of many electrical components. Main Features: The electrical properties show a high degree of stability under conditions of use. The tapes amalgamate rapidly when applied under tension to provide a void free homogenous wrapping, without the need for external heat or pressure. They are compatible with a wide range of rubber and plastic dielectric cable insulation. These include polyethylene, cross linked polyethylene, ethylene propylene rubber, PVC, butyl, neoprene and many others. Cold Shrink Tape is interleaved with an easy to remove plastic film. The tape itself is non-tacky and easy to handle and apply. Average Properties: Thickness: Tensile Strength: Elongation at Break: Fusion and Tackiness: Water Absorption: Corrosion Liability: Flammability: Ozone Resistance: Dielectric Strength: Dielectric Constant: Power Factor (Tan): Volume Resistivity: Temperature Range: Cold Shrink Tape is highly resistant to prolonged immersion in water and has excellent resistance to ozone. It is compatible with most hot pouring compounds used in joint boxes. Pouring temperatures of up to 160°C will not affect Cold Shrink Tape. It is also compatible with epoxy and acrylic resin systems. Cold Shrink Tape has a "locking point." In other words, the tape becomes difficult to stretch at very high elongations, preventing over stretching or breaking during application. Note: Cold Shrink Tape is not resistant to petroleum type solvents. It should not be used in contact with transformer oils or the oils used in paper cable impregnants as these will cause softening of the tape. Application: Strip back the interleaving and stretch the tape to reduce its width by between one third and one half. Keep the tape under tension and wrap, overlapping successive layers by 50% until the desired build up of insulation is achieved. Finish the wrapping by holding the tape under thumb and snap by stretching. The high degree of stretch as described above will prevent the inclusion of voids and ensure rapid amalgamation. Test Method 0.50 mm (0.020 inches) 3.0 MN/m2 800% Passes 0.05% (24 hours) None Similar to that of polyethylene Pass 36 kV/mm (Short time method) 2.8 (50 Hz) 0.006 (50 Hz) (20°C): 1013 ohm-m 40°C to 100°C continuous. ASTM D 412:75 ASTM D 412:75 ASTM D 1373:70 ASTM D 570:63 BS 3924:78 ASTM D 1373:70 ASTM D 149:64 ASTM D 150:74 ASTM D 150:74 ASTM D 257:75 Up to 130°C for limited periods during overload conditions. Durability: The life of the tape exposed outdoors is expected to be several years. In enclosed locations, such as cables, its life should be at least equal to that of the cable. Where Cold Shrink Tape may be subjected to abrasion or exposure to extreme weather, an external covering is advised. Storage: Cold Shrink Tape must be stored flat on the cut edges in the original carton until required for use, and must be protected from dust, heat, moisture, direct sunlight, corrosive and solvent fumes. Under these conditions, the storage life of the tape in a temperate climate will be not less than five years. Product Testing: Users are recommended to test the tape for its suitability in their particular application. ELECTRICAL PRODUCTS 35 GARD Specialists Co., Inc. P.O. Box 157 • Eagle River, WI 54521 • Fax 715-479-9269 GARD Specialists Co., Inc. Telephone 800-541-9301 • www.gardspecialists.com Rapid Repair Tape The most versatile and easy-to-use emergency repair product available. Repair leaks on plumbing and hoses in a flash, use to insulate electrical wiring or as shrink wrap, wrap tool handles, and much more. • Creates a Permanent Air-Tight, Water-Tight Seal in seconds • Never gets gummy or sticky like electrical or duct tape. No messy cleanup • Has an unbelievably long shelf life • Is extremely versatile • Resists Fuels, Oils, Acids, Solvents, Salt Water, Road Salt, UV Rays Part Number Color / Size RR-1612-CLR RR-1612-BLK RR-3236-CLR RR-3236-BLK Clear 1” x 12 foot roll Black 1” x 12 foot roll Clear 2” x 36 foot roll Black 2” x 36 foot roll Rapid Repair Tape has infinite uses. Here are just a few suggestions: • • • • • • • • • • • • • Keep it on board vehicles and equipment for emergency hose repair Seal leaky hoses, pipes, tubing, lines, and fittings Tidy up lines and extension cords in stowage Wrap tools and handles for a GREAT non-slip grip Wrap wiring harnesses and custom split-looming Waterproof electrical connections and terminals Use it as an emergency fan belt • Make emergency O-Rings Wrap hydraulic fittings and other exposed metal connections to help prevent corrosion Works even over wet, dirty, or oily surfaces Use it as a tourniquet or emergency wrap over bleeding injuries Wrap it around ANYTHING that you want secure, and it will never leave any sticky residue Brittle wire ties? Use Rapid Repair instead Wastewater treatment, paper mills, power gen stations, chemical plants. Airport runway junction boxes-in ground moisture protection 36 ELECTRICAL PRODUCTS GARD Specialists Co., Inc. P.O. Box 157 • Eagle River, WI 54521 • Fax 715-479-9269 GARD Specialists Co., Inc. Telephone 800-541-9301 • www.gardspecialists.com Rapid Repair Tape Directions 1.) Wrap Rapid Repair Tape around project by stretching and overlapping onto itself. Stretch at least double to ensure a good bond; for high pressure leaks stretch to maximum amount. The tighter Rapid Repair Tape is wrapped, the quicker and stronger the bond. 2.) Continue wrapping Rapid Repair Tape around project by overlapping 50% onto itself so that 1/2 the width is covered with the next wrap. The first and last wrap should completely overlap onto the previous wrap for a complete bond. Additional layers may be necessary, and the same process should be used over the previous layers. Rapid Repair Tape works on either side. 3.) Repositioning Rapid Repair Tape is only appropriate in the first few seconds after wrapping. Attempting to reposition Rapid Repair Tape after 1 minute or longer is not recommended. Rapid Repair Tape is not reusable; however, additional Rapid Repair Tape can be applied over project at any time in the future. Additional Suggestions: For high pressure leaks, additional wrapping may be required. Most hose repairs can be repaired with 3-5 layers in thickness, and wrapping 3 to 5 inches in each direction away from the leak; however, additional strength can be added simply by wrapping more Rapid Repair Tape. Rapid Repair Tape has essentially a "maximum" stretch. It is important to stretch Rapid Repair Tape to its maximum to avoid having the leak create a bubble. For electrical wiring, it is not necessary to stretch tightly. In fact, it will be more resilient to abrasion when it is not stretched as tightly. This product is provided without warranty, either expressed or implied, of fitness for a specific purpose. Because conditions and methods of use are beyond the manufacturer’s control, neither manufacturer nor seller will assume any responsibility for the use or misuse of this product. This includes, but is not limited to, any consequential damages. Technical Characteristics of Rapid Repair Tape Property Test Method Mil. Spec. Minimum Performance Test Results Operating temperature range -65° C to 260° C -65° C to 260° C Continuous temperature range -60° C to 200° C -60° C to 200° C Cold Brittle Point -65° C -65° C Hardness Shore A ASTM D2148 50 50 Tensile Strength, Minimum ASTM D119 700 PSI 950 PSI, +/- 25 PSI Elongation, Minimum ASTM D119 300% 800%, +/- 50% Tear Strength, Minimum ASTM D624 Die B 85 ppi 85 ppi Bond Strength, Minimum MIL-I-46852 2 lbs 12 lbs Cold Brittle Point, Maximum ASTM D746 -65° C -65° C Water Absorption, Maximum MIL-I-46852 3% By Weight 3% By Weight Dielectric Strength, Minimum MIL-I-46852 400 v/mil (8,000 Volts/20mil) 400 v/mil (8,000 Volts/20mil ELECTRICAL PRODUCTS 37 GARD Specialists Co., Inc. P.O. Box 157 • Eagle River, WI 54521 • Fax 715-479-9269 GARD Specialists Co., Inc. Telephone 800-541-9301 • www.gardspecialists.com MaxiGripTM Cable Ties 50% Greater Tensile Strength than Standard Cable Ties Reduced neck minimizes stress on overall body Slightly hooked tip provides easy, fast insertion Close knit serration for accurate adjustments UL1565 MS3367 Normal locking tab Maxi-Grip dual locking teeth Nylon cable tie Standard Grip / Black Nylon Length Width 4" 6" .10" .14" Min. to Max Bundle Diameter 1/16" - 13/16" 1/16" - 1-3/8" Tensile Strength Diameter 18 30 Part Number 850-4SG 850-6SG Resists UV Damage Maxi-Grip Dual Lock / Black Nylon TM Length Width 8" 11" 14" 21" 36" .17" .17" .17" .29" .29" Min. to Max Bundle Diameter 1/16" 1/16" 1/16" 3/16" 3/16" - 2-13/16" 3" 4" 7" 12" Tensile Strength Diameter 75 75 75 175 175 Part Number 850-8MG 850-11MG 850-14MG 850-21MG 850-36MG Resists UV Damage 38 ELECTRICAL PRODUCTS GARD Specialists Co., Inc. P.O. Box 157 • Eagle River, WI 54521 • Fax 715-479-9269 GARD Specialists Co., Inc. Telephone 800-541-9301 • www.gardspecialists.com Handy Heater 120 Minute Burn Time at 2400°F • Portable • Lightweight • Electronic Ignition • Re-fillable • Adjustable Flame Flame Guard Air Control Tube Gas Container Gas Control Lever Filling Valve Safety Lock Connection Tube Ignition Button Part No. 2050-TORCH A. Gas Filling Gas Tank (bottom) 2) Push down Safety Lock to lock up the security system. (Please use only high quality pure butane gas) 1) 2050-TORCH is sold without butane gas pre-filled. 2) Make sure Gas Control Lever is at "OFF" position before filling. 3) While filling with a gas container, shake it a few times to warm up the fuel. 4) insert gas container's nozzle vertically down into the filling valve. Slightly pump the nozzle valve to get the best filling result. 5) When gas starts overflowing, pull the nozzle out from filling valve. It takes 25-35 seconds to fill up your 2050-TORCH. The maximum loading capacity of liquefied butane gas is 26 grams or 1.58 fl. oz. Do not over-fill. 6) Wait a few minutes for the butane gas to stabilize before ignition. 7) An incorrect engagement of container gas nozzle and filling valve may jam the valve's parts and create gas leakage. Just insert the container nozzle into the filling valve again, pump the nozzle slightly up and down the valve several times to stop the leaking. B. Ignition 1) Push the "Safety Lock" button upwards to get security system released. 2) Turn the "Gas Control Lever" slowly to "ON" position. A hiss sound is heard while gas flows out. Press the ignition button, a flame is present at once. 3) Turn to set the holes on the "Air Control Tube" to coincide with that of the "Connection Tube". C. Shut-off 1) Turn the "Gas Control Lever" to "OFF" position. D. How to adjust length of flame 1) You can adjust the length of flame of your 2050TORCH from 12 to 32 mm (1/2 to 1-1/2 inches) by just turning the Gas Control Lever to get the flame length to your need. 2) If you would use your 2050-TORCH under cold surroundings, you may not get a satisfactory flame length at beginning, just warm up its gas tank with your hands a few minutes to let butane gas "wake up" to work. You may have to do the same to gas container before filling the butane gas into the torch's tank under cold surroundings. 3) Never preheat your 2050-TORCH with open flame or immerse it with hot water. E. CAUTIONS 1) The flame is almost invisible in strong light or daytime. 2) Do not ignite or light directly against face, finger, skin or near combustible materials, heater, furnace, open flame areas. 3) Do not touch the nozzle during or after immediate use. 4) Store the unit in a dry, cool, safe place. 5) Do not attempt to take apart, repair or readjust. Your 2050-TORCH is not user serviceable. 6) Always turn Gas Control Lever to "OFF" position and push down the Safety Lock when your 2050-TORCH is not in use. 7) Do not use your 2050-TORCH in surroundings where temperature is over 50 degree C. (122° F.) 8) Keep your 2050-TORCH out of reach of children. ELECTRICAL PRODUCTS 39 GARD Specialists Co., Inc. P.O. Box 157 • Eagle River, WI 54521 • Fax 715-479-9269 GARD Specialists Co., Inc. Telephone 800-541-9301 • www.gardspecialists.com Crimp Tools Standard and Heavy Duty Standard Crimper Stripper and Cutter Part Number: 2210-CT Large Crimper For 75 AMP Configure-ItTM 10-7/8" Long Part Number: 2276-75CT Heavy Duty HEX Cable Crimper For Lug and Battery Terminals 8 GA. thru 6/0 AWG 26" Long Part Number: HCT-860 Ratchet Style Crimpers For Tube Pin Connectors 10 Gauge thru 6 Gauge Part Number: TPCCT-106 40 ELECTRICAL PRODUCTS GARD Specialists Co., Inc. P.O. Box 157 • Eagle River, WI 54521 • Fax 715-479-9269 GARD Specialists Co., Inc. Telephone 800-541-9301 • www.gardspecialists.com Uni-CrimpTM Tool “Crimp with Confidence” • Multi-Use Tool - Crimp multiple styles of terminals using interchangeable dies • Ratchet-Action, Impossible to under or over crimp • Uniform pressure insures maximum contact between wire and terminal • Heavy Duty Construction for long tool life • Durable molded handle for comfort Uni-CrimpTM Tool with Configure-ItTM 30 AMP Die Part Number: 2276-1530CT or Part Number: Uni-Crimp Uni-CrimpTM Tool with Standard Terminal Die Part Number: 2210-RCT Interchangeable Uni-CrimpTM Dies Configure-ItTM 30 AMP Die Standard Terminal Crimp Die Part Number: 2276-30-DIE 28 Gauge thru 10 Gauge Part Number: 2210-ET-DIE Tube Pin Die Part Number: TPCCT-DIE ELECTRICAL PRODUCTS 41 GARD Specialists Co., Inc. P.O. Box 157 • Eagle River, WI 54521 • Fax 715-479-9269 GARD Specialists Co., Inc. Telephone 800-541-9301 • www.gardspecialists.com Ultimate Heat Shrink Tubing 860 Series • Dual Wall Heat Shrink Tubing Upon application of heat, the inner liner melts and flows to encapsulate components or splices contained within. The inner wall becomes a great strain relief and hydraulic because it does not adhere to substrate material, and it can be removed for repair of components. Dual Wall Heat Shrink Tubing Semi-Rigid External Wall Meltable Inner Wall • Shrink temperature 130°C • Impervious to Corrosive Environments: Salt, Gasses and Liquids • Protect Wire, Cable, Hose, and Hydraulic Connections • Minimum tensile strength of 1500 psi • Minimum 400% Elasticity Wire Size 24-22 20-18 16-14 Nominal Size Heat Shrink Color Code 1/8" 3/16" 1/4" Brown Gray White Length: Part Number Use a heat gun, torch or lesser heat source 12-10 8-4 1, 1/0, 2/0 3/0 - 4/0 3/8" 1/2" 3/4" 1" Blue Yellow Black Red Part Number Part Number Part Number Part Number Part Number Part Number 12" 860-02BN-12 860-03GY-12 860-04WE-12 860-06RD-12 860-08BE-12 860-12YW-12 860-16BK-12 24" 860-02BN-24 860-03GY-24 860-04WE-24 860-06RD-24 860-08BE-24 860-12YW-24 860-16BK-24 48" 860-02BN-48 860-03GY-48 860-04WE-48 860-06RD-48 860-08BE-48 860-12YW-48 860-16BK-48 See Technical Data on Page 45 12" Heat Shrink Tubing Assortment 24" Heat Shrink Tubing Assortment 28 Pieces / Compartment Tray Part Number: 500-860-12 28 Pieces / Metal Cabinet Part Number: 500-860-24 Heat Shrink Quantity Part Number Heat Shrink Quantity Part Number 1/8" x 12" 3/16" x 12" 1/4" x 12" 3/8" x 12" 1/2" x 12" 3/4" x 12" 1" x 12" 4 4 4 4 4 4 4 860-02BN-12 860-03GY-12 860-04WE-12 860-06RD-12 860-08BE-12 860-12YW-12 860-16BK-12 1/8" x 24" 3/16" x 24" 1/4" x 24" 3/8" x 24" 1/2" x 24" 3/4" x 24" 1" x 24" 4 4 4 4 4 4 4 860-02BN-24 860-03GY-24 860-04WE-24 860-06RD-24 860-08BE-24 860-12YW-24 860-16BK-24 pcs pcs pcs pcs pcs pcs pcs pcs pcs pcs pcs pcs pcs pcs 42 ELECTRICAL PRODUCTS GARD Specialists Co., Inc. P.O. Box 157 • Eagle River, WI 54521 • Fax 715-479-9269 GARD Specialists Co., Inc. Telephone 800-541-9301 • www.gardspecialists.com Clear Heat Shrink Tubing Clear tube and sealant allows visual safety inspections of all affected components, making trouble-shooting and maintenance of wiring systems easier. • • • • • • • Flexible after installation Color: Clear Material: Polyolefin Shrink Ratio: 3:1 Wall Thickness after Shrinking: 1/16” Meltable Sealant: Yes Typical Use: Battery Terminals and Primary Wire - Medium Duty • Operating Temperatures: -55° to +170°F -45° to +76°C Diameter Length Kit Quantity Part Number 1/8” 12” 10 2-12-86 1/8” 24” 2-24-86 1/8” 48” 2-48-86 3/16” 12” 3/16” 24” 3-24-86 3/16” 48” 3-48-86 1/4” 12” 1/4” 24” 4-24-86 1/4” 48” 4-48-86 3/8” 12” 3/8” 24” 6-24-86 3/8” 48” 6-48-86 1/2” 12” 1/2” 24” 8-24-86 1/2” 48” 8-48-86 3/4” 12” 3/4” 24” 12-24-86 3/4” 48” 12-48-86 1” 12” 1” 24” 16-24-86 1” 48” 16-48-86 10 10 10 5 3 2 3-12-86 4-12-86 6-12-86 8-12-86 12-12-86 16-12-86 Clear Heat Shrink Tubing Assortment 40 Pieces, 12” / Steel Tray 10 each 1/8”, 1/4”, 3/16” and 3/8” 5 each 1/2”, 3 each 3/4” and 2 each 1” Part Number: 500-86 ELECTRICAL PRODUCTS 43 October 2012 P.O. Box 157 • Eagle River, WI 54521 • Fax 715-479-9269 GARD Specialists Co., Inc. Telephone 800-541-9301 • www.gardspecialists.com Ultimate Battery Heat Shrink Tubing 861 Series • Dual Wall Battery Heat Shrink Tubing Upon application of heat, the inner liner adhesive effectively bonds to the wire, tubing, insulation, terminal and tubing sheath. Completely cured, Ultimate Battery Heat Shrink relieves stress and strain in the joint area. Dual Wall Heat Shrink Tubing Flexible External Wall Adhesive Inner Wall • Shrink temperature 130°C • Impervious to Corrosive Exposure: Gasoline, Battery Acid, Diesel Fuel, Oil, Solvents, Chemicals, Use a heat gun, Moisture and More torch or lesser heat source • Minimum 400% Elasticity • Temperature Range of +110°C to -55°C See Technical Data on Page 45 • Minimum tensile strength of 1500 psi Nominal Size Battery Heat Shrink Color Code Length: 8 8 8 8 pcs pcs pcs pcs 1" 1" Black Red Black Red Part Number Part Number Part Number 6" 861-12BK-6 861-12RD-6 861-16BK-6 861-16RD-6 12" 861-12BK-12 861-12RD-12 861-16BK-12 861-16RD-12 24" 861-12BK-24 861-12RD-24 861-16BK-24 861-16RD-24 48" 861-12BK-48 861-12RD-48 861-16BK-48 861-16RD-48 12" Battery Heat Shrink 24" Battery Heat Shrink Tubing Assortment Tubing Assortment 16 Pieces / Compartment Tray Part Number: 500-861-6 3/4" x 6" 3/4" x 6" 1" x 6" 1" x 6" 3/4" Part Number 6" Battery Heat Shrink Tubing Assortment Heat Shrink Qty. 3/4" Part Number 16 Pieces / Compartment Tray Part Number: 500-861-12 Heat Shrink Qty. 861-12BK-6 861-12RD-6 861-16BK-6 861-16RD-6 3/4" x 12" 3/4" x 12" 1" x 12" 1" x 12" 4 4 4 4 pcs pcs pcs pcs Part Number 861-12BK-12 861-12RD-12 861-16BK-12 861-16RD-12 8 Pieces / Metal Cabinet Part Number: 500-861-24 Heat Shrink Qty. 3/4" x 24" 3/4" x 24" 1" x 24" 1" x 24" 2 2 2 2 pcs pcs pcs pcs Part Number 861-12BK-24 861-12RD-24 861-16BK-24 861-16RD-24 44 ELECTRICAL PRODUCTS GARD Specialists Co., Inc. P.O. Box 157 • Eagle River, WI 54521 • Fax 715-479-9269 GARD Specialists Co., Inc. Telephone 800-541-9301 • www.gardspecialists.com Ultimate Heat Shrink Tubing Technical Data for 860 and 861 Series Ultimate Heat Shrink Tubing / 860 Series Characteristics Test Requirement Electrical: Dielectric Strength (volts/mil) Volume relativity (ohm-cm) ASTM D 876 ASTM D 876 500 minimum 1 x 1015 min Physical Tensile Strength (psi) Elongation (%) Cold Impact (-55°C) Heat Shock (250°C, 4 Hours) Secant Module (psi) Longitudinal Change (%) ASTM D638 ASTM D638 ASTM D746 MIL-I-23053 ASTM D882 MIL-I-23053 1500 minimum 200 minimum no cracking no cracking 25000 minimum +5, -10 ASTM D570 MIL-I-23053 0.5 maximum no corrosion MIL-I-23053 1000 minimum 130°C N/A Chemical Water Absorption (%) Corrosion Fluid Resistance (23°C, 24 Hrs) Tensile Strength (psi) Shrink Temperature Flammability Ultimate Battery Heat Shrink Tubing / 861 Series Characteristics Test Requirement Electrical: Dielectric Strength (volts/mil) Volume relativity (ohm-cm) Physical Tensile Strength (psi) Elongation (%) Specific Gravity (Jacket) Low Temperature Flex (-55°C) Heat Shock (250°C, 4 Hours) Heat Resistance (158°C, 1 wk.) Tensile Strength (psi) Elongation (%) Longitudinal Change (%) Chemical Water Absorption (%) Copper Mirror Stability (121°C, 16 Hrs) Fluid Resistance (23°C, 24 Hrs) Automotive Battery Acid Antifreeze Brake Fluid 10W-30 Motor Oil Tensile Strength (psi) Elongation (%) Shrink Temperature Flammability ASTM D 876 ASTM D 876 500 minimum 1 x 1015 min ASTM D638 ASTM D638 ASTM D792 MIL-I-23053 MIL-I-23053 1500 minimum 400 minimum .91 nominal no cracking no cracking ASTM D638 ASTM D638 MIL-I-23053 1200 minimum 400 minimum -15 maximum ASTM D570 ASTM D2671 0.5 maximum no corrosion ASTM D638 ASTM D638 1500 minimum 400 minimum 110°C nominal N/A ELECTRICAL PRODUCTS 45 GARD Specialists Co., Inc. P.O. Box 157 • Eagle River, WI 54521 • Fax 715-479-9269 GARD Specialists Co., Inc. Telephone 800-541-9301 • www.gardspecialists.com Electrical Testing Accessories Innovative Safety Connector System Safety is of utmost concern everywhere in our highly technical world. Human life and the health of every worker and trainee comes before anything else. Managers and safety supervisors do everything within their power to avoid both accidents and downtime. International (IEC) and national regulators establish standards and codes in an effort to make it safe to work with electrical energy and, in particular, to ensure protection against currents dangerous to the human body. ETA line is pioneer in the development of this innovative safety connector system. The dimensioning of adequate clearances and creepage paths to ensure electrical safety is based on the following standards: IEC 1010-2-031 or IEC 664. When using test equipment for a particular measurement, the user should make a point of noting in which over-voltage category the measurement will be carried out, i.e. what sort of maximum transients (surge voltages) can be expected as a result of lightning strikes, switching operations, etc. IEC 664 distinguishes between 4 over-voltage categories: Category I Category II Category III Category IV Applies to electrical apparatus used in equipment in which only minor over-voltages can possibly occur. Applies to electrical apparatus used in equipment in which, although there is no need to consider any lightning stroke voltages, over-voltages can occur as a result of switching operations. Same as category II but also including electrical apparatus that it is necessary to meet special requirements with regard to safety and availability. Applies to electrical apparatus where it is also necessary to consider lightning stroke voltages. Example: in electronic equipment following the input transformer. Examples: electrical apparatus between socket outlet and equipment, within electrical equipment that has no input transformer, household appliances. Examples: permanent installations in buildings, contacts, protective equipment, switches, socket outlets. Examples: ripple control receivers, meters, connections to overhead power transmission lines. 46 ELECTRICAL PRODUCTS GARD Specialists Co., Inc. P.O. Box 157 • Eagle River, WI 54521 • Fax 715-479-9269 GARD Specialists Co., Inc. Telephone 800-541-9301 • www.gardspecialists.com Electrical Testing Accessories (cont.) All Parts are Compatible Product Line Features: • Minimal Contact Resistance, Voltage Drop and Heat Build Up • Allows High Specific Current Density • Permits Low Insertion Force, Yet Maintains High Contact Pressure • Guarantees Long Life Expectancy and High Reliability • Creates Large Active Contact Area B A SPECIAL Combo Pack 9 Pieces / 1 each in portable plastic case. Part Number: 500-2266 D C Electrical Testing Accessories: (C) Safety Plug On Crocodile Clip (A) Safety Test Lead Full, flexible silicone insulation, straight to 90 plugs. Compatible with safety banana jacks. Temperature range of -112° to 302°F (-80°C to 150°C) 1000 Volts, Over-voltage Category III see page 48. Current: 20 AMPS. Overall length 39". RED Part Number: 2266-XMS84-RD BLACK Part Number: 2266-XMS84-BK Rugged, silicone insulated with grip handles and overlapping side panels. Vigorous spring clip with brass hinge for excellent current dissipation. Compatible with safety test lead. Jaw opening approximately 7/8"maximum. 1000 Volts, Over-voltage Category III see page 48. Current: 34 AMPS. Overall Length 3-1/4". RED Part Number: 2266-XKS04-RD BLACK Part Number: 2266-XKS04-BK (B) Safety Probe / Plug on style (D) Safety Spade Terminal In line safety socket with 2mm stainless steel tip. Compatible with safety test lead 1000 Volts, Overvoltage Category III see page 48. Current: 5 AMPS. Overall Length 4.5". RED Part Number: 2266-PP152-RD BLACK Part Number: 2266-PP152-BK Silicone insulated, tin plated solid copper.Compatible with safety test lead. Specifically designed for terminal strips. 1000 Volts, Over-voltage Category II see page 48. #10 spade stud size. Current: 20 AMPS. Overall Length 1-3/4". NOTE: During installation, the terminal must be at zero potential. RED Part Number: 2266-XKS04-RD BLACK Part Number: 2266-XKS04-BK ELECTRICAL PRODUCTS 47 GARD Specialists Co., Inc. P.O. Box 157 • Eagle River, WI 54521 • Fax 715-479-9269 GARD Specialists Co., Inc. Telephone 800-541-9301 • www.gardspecialists.com GARD 4/6 Professional Grade Bi-Metal Hole Saw Assortment Specifically created for plumbers, electricians and general maintenance crews. Create a clean-cut hole in all machinable materials including copper, stainless steel, aluminum, wood, brass, steel, plastic, pipe and sheet metal. ELECTRICIAN KIT Hole Saws - 1 each: 3/4,7/8",1-1/8", 1-3/8", 1-3/4", 2", 2-1/2", 3", 3-5/8", 4-1/8" and 4-1/2" Arbors - 1 each: 1/4" Round Shaft 7/16" Hex Shaft, 7/16" Hex Shaft Push-Lock 14 pieces plus tray. Part No. 500-5146-E 48 ELECTRICAL PRODUCTS GARD Specialists Co., Inc. P.O. Box 157 • Eagle River, WI 54521 • Fax 715-479-9269