Enclosed Combination Starter Model MST Digital Soft−Start 10/14 Installation & Operating Manual MN853 Any trademarks used in this manual are the property of their respective owners. Important: Be sure to check www.baldor.com for the latest software, firmware and drivers for your Soft-Start product. Also you can download the latest version of this manual in Adobe Acrobat PDF format. Table of Contents Chapter 1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.1 Getting Assistance from Baldor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.2 Responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.3 Safety Notices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.4 Receiving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 1.5 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 1.6 Quick Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1.7 Soft Starter program settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Chapter 2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2.1 Mounting Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2.1.1 Physical Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2.1.2 Procedure Floor Mounted Enclosures: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2.2 AC Main Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2.3 Wire Size and Protection Devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2.4 Electrical Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 2.5 Phase Sequence Verification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 2.6 Space Heater Optional. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 2.7 TB1 Remote Control Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 2.8 Control Circuit Transformer (CCT). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 2.9 Connection Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Chapter 3 Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 3.1 Circuit Breaker Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 3.1.1 Inrush current (estimation). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 3.1.2 Motor KVA/HP Calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 3.2 Electronic Trip Units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 3.2.1 Overload Protection (L) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 3.2.2 Short Circuit Protection with Delayed Trip (S). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 3.2.3 Instantaneous Short Circuit Protection (I). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 3.3 Overload Relay Adjustments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Chapter 4 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 4.1 Reset the Circuit Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 4.2 Reset an Overload Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 4.1 Fuse Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Chapter 5 Specifications and Product Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 5.1 Catalog Number Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 5.2 Ratings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 5.2.1 Wall Mount Enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 5.2.2 Floor Mount Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Appendix A Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1 MN853 i ii MN853 Chapter 1 Introduction This manual is intended for qualified electrical personnel familiar with installing, programming, and maintaining AC Soft Starters. 1.1 Getting Assistance from Baldor For technical assistance, contact your Baldor District Office. Before calling, please review the Troubleshooting Chapter of this manual. You will be asked for the model number or catalog number that is located on the Nameplate along with the serial number. 1.2 Responsibility When your equipment is delivered, it becomes the responsibility of the owner/operator to prevent unsafe conditions and operation of the equipment. Some responsibilities include (but are not limited to) the following: 1. It is the responsibility of the owner/operator to ensure that this equipment is correctly and safely installed. 2. It is the responsibility of the owner/operator to ensure that this equipment, when installed fully complies with all federal, state and local codes. 3. It is the responsibility of the owner/operator to ensure that any person operating this equipment has been properly trained. 4. It is the responsibility of the owner/operator to ensure that any person operating this equipment has access to all manuals and information required for the safe use and operation of this equipment. 5. It is the responsibility of the owner/operator to ensure that it is properly maintained and safety inspected at regular scheduled intervals. 6. It is the responsibility of the owner/operator to ensure that any person who has not been trained on the safe use of this equipment does not have access to this equipment. 1.3 Safety Notices This equipment contains voltages that may be as high as 860 volts! Electrical shock can cause serious or fatal injury. Only qualified personnel should attempt the start-up procedure or troubleshoot this equipment. This equipment may be connected to other machines that have rotating parts or parts that are driven by this equipment. Improper use can cause serious or fatal injury. Only qualified personnel should attempt the start-up procedure or troubleshoot this equipment. Precaution Statements Used In This Manual There are three classifications of precautionary statements used in this manual. The most critical is a WARNING statement, then the Caution statement and the least critical is the Note statement. The usage of each statement is as follows: WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in injury or death. Caution: Indicates a potentially hazardous situation which, if not avoided, could result in damage to property. Note: Additional information that is not critical to the installation or operation. PRECAUTIONS WARNING: Do not touch any circuit board, power device or electrical connection before you first ensure that power has been disconnected and there is no high voltage present from this equipment or other equipment to which it is connected. Electrical shock can cause serious or fatal injury. WARNING: Be sure the system is properly grounded before applying power. Do not apply AC power before you ensure that all grounding instructions have been followed. Electrical shock can cause serious or fatal injury. WARNING: Do not use motor overload relays with and automatic reset feature. These are dangerous since the process may injure someone is a sudden or unexpected automatic restart occurs. If manual reset relays are not available, disable the automatic restart feature using external control wiring. WARNING: Be sure the system is properly grounded before applying power. Do not apply AC power before you ensure that all grounding guidelines have been followed. Electrical shock can cause serious or fatal injury. WARNING: Improper operation of control may cause violent motion of the motor shaft and driven equipment. Be certain that unexpected motor shaft movement will not cause injury to personnel or damage to equipment. Certain failure modes of the control can produce peak torque of several times the rated motor torque. WARNING: MEDICAL DEVICE/PACEMAKER DANGER - Magnetic and electromagnetic fields in the vicinity of current carrying conductors and industrial motors can result in a serious health hazard to persons with cardiac pacemakers, internal cardiac defibrillators, neurostimulators, metal implants, cochlear implants, hearing aids, and other medical devices. To avoid risk, stay away from the area surrounding a motor and its current carrying conductors. MN853 Introduction 1-1 1.3 Safety Notices Continued WARNING: Motor circuit may have high voltage present whenever AC power is applied, even when motor is not rotating. Electrical shock can cause serious or fatal injury. WARNING: Across the line motor operation is possible in DEMO Mode. In DEMO Mode, if L1, L2, L3 are applied to the Soft Starter the motor will operate when TOR (top of ramp) relay activates. Be certain that unexpected motor shaft movement will not cause injury to personnel or damage to equipment. WARNING: Combination Soft Starter is phase rotation sensitive. If shaft rotation direction is wrong in these modes, refer to Chapter 2 Phase Sequence Verification to change rotation direction. Caution: Control Power Transformer must be properly connected for Line Voltage supplied. (See transformer examples). Caution: Disconnect motor leads (T1, T2 and T3) from control before you perform a “Dielectric Withstand” test on the motor. Failure to disconnect motor from the control will result in extensive damage to the control. The control is tested at the factory for high voltage / leakage resistance as part of Underwriter Laboratory requirements. Caution: Suitable for use on a circuit capable of delivering not more than the RMS symmetrical short circuit amperes listed here at rated voltage (460VAC). Rated Amperes RMS Symmetrical Amperes 30-142 10,000 175−300 18,000 370−470 25,000 570 30,000 720 35,000 840 42,000 Caution: Baldor recommends not using “Grounded Leg Delta” transformer power leads that may create ground loops. Instead, we recommend using a four wire Wye power system. Caution: Do not connect power factor correction capacitors to motor terminals. If power factor correction capacitors are necessary, contact Baldor. Caution: If a brake motor is used, the initial starting voltage may not be sufficient to release the brake. It is necessary to provide separate power for the brake release coil. Caution: Do not remove keypad cable with power applied to unit. Disconnecting the keypad cable with power applied will damage the control. Caution: If Service Settings parameters are changed the consequences can be malfunction but also damage to the Soft Starter and the warranty may not be valid any longer. Caution: Do not connect external power (voltage) source to Soft Starter terminals 4 through 11. Internal power is provided to power external circuits. Connection of external power source can damage this soft starter. Caution: ESD (Electro Static Discharge) can damage or reduce the life span of electronic devices. ESD procedures must be followed whenever the covers of the device are removed. Failure to observe proper ESD procedures will damage electronic devices and will not be covered by product warranty. 1.4 Receiving Each Control Panel is thoroughly tested at the factory and carefully packaged for shipment. When you receive your motor, there are several things you should do immediately. 1. Observe the condition of the shipping container and report any damage immediately to the commercial carrier that delivered your motor. 2. Verify that the part number of the Control Panel you received is the same as the part number listed on your purchase order. 1.5 Storage NEMA 12/4 Enclosure Storage Temperature: −22°F to 149°F (−30°C to 65°C) Humidity: Less than 90% non condensing 1-2 Introduction MN853 1.6 Quick Start For the experienced user, this provides a short guide to mount, connect and operate the Soft Starter “Out of the Box” for a standard installation. Detailed procedures are provided in the Installation Chapters of this manual. The quick start procedure is as follows: 1. Read the Safety Notice and Precautions in this Chapter. If you do not understand a procedure, Do Not Proceed. Immediately contact your Baldor District office for assistance. 2. Remove the control from the shipping box and mount the control. Refer to Chapter 3. 3. Connect AC power wires at L1, L2 and L3 ensuring source voltage matches soft starter voltage rating (Figure 2-1). See wire and fuse size guidelines in Chapter 2. Tighten all connectors to proper rated torque values. 4. Verify control transformer (CCT) primary is properly connected for supply voltage, see Figure 2-6. 5. Connect the motor wires at T1, T2 and T3 ensuring motor is wired for same voltage as soft starter (Figure 2-1). See wire and fuse size guidelines in Chapter 2. Tighten all connectors to proper rated torque values. 6. Connect ground wires of proper size at locations shown in (Figure 2-1). See wire and fuse size guidelines in Chapter 2. Tighten all connectors to proper rated torque values. 7. Connect external Start/Stop Logic or control contact at terminals 1 & 2. See Figure 2-5 for terminal size and tightening torque values. Tighten connectors to proper rated torque values. CAUTION: After completing the installation but before you apply power, be sure to check the following electrical items: 1. Verify AC line voltage at source matches control rating. 2. Inspect all power connections for accuracy, workmanship and torques as well as compliance to codes. 3. Verify control and motor are grounded to each other and the control is connected to earth ground. 4. Check all control and signal wiring for accuracy. WARNING: Improper operation of control may cause violent motion of the motor shaft and driven equipment. Be certain that unexpected motor shaft movement will not cause injury to personnel or damage to equipment. Certain failure modes of the control can produce peak torque of several times the rated motor torque. 1.7 Soft Starter program settings Refer to MN852 for settings and operation procedures of the Soft Starter. Become familiar with the keypad programming and keypad operation of the control as described in MN852. The Soft Starter is factory set for “OPTIONAL HOA 2−Wire WIRING” (2−Wire Hand−Off−Auto Control Circuit Operation). DO NOT CHANGE factory settings for Inputs, Relay Outputs, and Bypass Configuration. 1. Turn off all power to the combination starter. 2. Uncouple the motor from the load (including coupling or inertia wheels) to allow motor shaft to rotate freely. 3. Turn power on. 4. The green “Power on” LED is on and the LCD appears as in MN852 Figure 1−2. The “Fault” LED must be off. If a fault is indicated, refer to MN852 Chapter 4 “Troubleshooting”. 5. Note the rotation direction of the motor shaft. Refer to Chapter 2 Phase Sequence Verification of this manual if rotation direction is wrong. 6. Turn off line power to the control. 7. Couple the motor to the load (including coupling or inertia wheels). 8. At the main menu, select Menu/Settings/Application Settings and select the type of application to use. DO NOT CHANGE factory settings for Inputs, Relay Outputs, and Bypass Configuration. 9. The Soft Starter is now ready for use. MN853 Introduction 1-3 1-4 Introduction MN853 Chapter 2 Installation 2.1 Mounting Location The mounting location of the control panel is important. It should be installed in an area that is protected from direct sunlight, corrosives, harmful gases or liquids, dust, metallic particles, and vibration. Exposure to these elements can reduce the operating life and degrade performance. Several other factors should be carefully evaluated when selecting a location for installation: 1. For effective cooling and maintenance, the control is mounted vertically a wall or on a level concrete pad or floor sills. 2. At least twelve inches clearance must be provided for enclosure sides that provide air convection and work clearance. 3. Front access must be provided to allow the panel to be opened or removed for service and to allow viewing of the Keypad Display and control devices. 4. Altitude derating. Up to 3300 feet (1000 meters) no derating required. Above 3300 ft, derate the continuous and peak output current by 2% for each 1000 ft. 5. Temperature derating. Up to 104°F(40°C) no derating required. Above 104°F(40°C), derate the continuous and peak output current by 2% per °C. Maximum ambient is 130°F (55°C). Physical Installation The control must be securely fastened to the mounting surface (Wall or Floor). Procedure Wall Mounted Enclosures: 1. Refer to Section 5 of this manual for drawings and dimensions for mounting. 2. Locate and drill four mounting holes for your enclosure. 3. Secure the enclosure using 3/8 Grade 5 or better carriage bolt, washer and nut. Procedure Floor Mounted Enclosures: 1. Refer to Section 5 of this manual for drawings and dimensions for mounting. 2. Locate and drill holes four mounting holes in enclosure floor. 3. Vacuum and remove all metal shaving contamination. 4. Locate and drill four mounting holes in the floor. 5. Secure the enclosure to the floor using ½” Grade 5 or better floor anchor hardware. Figure 2-1 Starter Diagram L1 L2 Combination Starter L3 Soft Start Control Circuit Breaker or Fusible Disconnect GND Earth (PE) Overload Relay 1 2 3 4 GND TB1 TB1 Customer Connections Factory Connections: TB1 1 & 2 Jumpered (Remote Permissive) TB1 3 & 4 Open Circuit (Remote Start/Stop in AUTO mode) 2.2 AC Main Circuit Be sure a suitable input power source is available. Proper branch circuit protection must be provided per NEC regulations. 2.3 Wire Size and Protection Devices MN853 Installation 2-1 Table 2-1 Wire Size and Protection Devices - 600VAC Control Panels *Catalog Number UL Amps Feeder Breaker Feeder Fuse Amps AC Main Circuit Recommended Wire Size Termination Lug Wire Size Range Termination Lug Torque Value Ground Lug Wire Size Range Ground Lug Torque Value Fast Acting Time Delay AWG mm2 AWG mm2 lb-in Nm AWG mm2 lb-in Nm Normal Starting (Class 10) MST-050-GD 54 90 125 90 4 25 4-250 25-125 274 31 14-2 2.5-35 50 5.6 MST-072-GD 68 90 150 110 4 25 4-250 25-125 274 31 14-2 2.5-35 50 5.6 MST-085-GD 80 100 200 125 2 35 4-250 25-125 274 31 14-2 2.5-35 50 5.6 MST-105-GD 104 150 300 175 1 42 4-250 25-125 274 31 14-2 2.5-35 50 5.6 MST-142-GD 130 175 350 225 2/0 70 4-250 25-125 274 31 14-2 2.5-35 50 5.6 MST-175-GD 156 200 450 250 3/0 95 4-250 25-125 274 31 14-2 2.5-35 50 5.6 MST-210-GD 192 250 500 300 250 130 4-250 25-125 274 31 14-2 2.5-35 50 5.6 MST-250-GD 248 300 700 400 2x3/0 2x95 2x3/0-250 2x95-125 274 31 14-2 2.5-35 50 5.6 MST-300-GD 302 350 900 500 2x3/0 2x95 2x3/0-250 2x95-125 274 31 14-2 2.5-35 50 5.6 MST-370-GD 361 500 1000 600 2x4/0 2x120 2x3/0-500 2x95-240 274 31 2-600 35-300 375 42 MST-470-GD 480 600 1400 850 2x350 2x185 2x3/0-500 2x95-240 274 31 2-600 35-300 375 42 Heavy Starting (Class 30) MST-072-GD 54 90 125 90 4 25 4-250 25-127 274 31 14-2 2.5-35 50 5.6 MST-085-GD 68 90 150 110 4 25 4-250 25-127 274 31 14-2 2.5-35 50 5.6 MST-105-GD 80 100 200 125 2 35 4-250 25-127 274 31 14-2 2.5-35 50 5.6 MST-142-GD 104 150 300 175 1 42 4-250 25-127 274 31 14-2 2.5-35 50 5.6 MST-175-GD 130 175 350 225 2/0 70 4-250 25-127 274 31 14-2 2.5-35 50 5.6 MST-210-GD 156 200 450 250 3/0 85 4-250 25-127 274 31 14-2 2.5-35 50 5.6 MST-250-GD 192 250 500 300 250 127 2x3/0-250 2x95-125 274 31 14-2 2.5-35 50 5.6 MST-300-GD 248 300 700 400 2x3/0 2x85 2x3/0-250 2x95-125 274 31 14-2 2.5-35 50 5.6 MST-370-GD 302 350 900 500 2x3/0 2x85 2x3/0-500 2x95-240 274 31 2-600 35-300 375 42 MST-470-GD 361 500 1000 600 2x4/0 2x107 2x3/0-500 2x95-240 274 31 2-600 35-300 375 42 MST-175-GS 130 175 350 225 2/0 70 4-250 25-125 274 31 14-2 2.5-35 5.6 MST-210-GS 156 200 450 250 3/0 95 4-250 25-125 274 31 14-2 2.5-35 50 5.6 MST-250-GS 192 250 500 300 250 127 4-250 25-125 274 31 14-2 2.5-35 50 5.6 MST-300-GS 248 300 700 400 2x3/0 2x85 2x3/0-250 2x95-125 274 31 14-2 2.5-35 50 5.6 MST-370-GS 302 350 900 500 2x3/0 2x85 2x3/0-250 2x95-125 274 31 2-600 35-300 375 42 MST-470-GS 361 500 1000 600 2x4/0 2x107 2x3/0-500 2x95-240 274 31 2-600 35-300 375 42 MST-570-GS 480 600 1400 850 2x350 2x150 3x2/0-400 2x95-200 375 41 2-600 35-300 375 42 MST-720-GS 590 800 1700 1000 2x500 2x253 4x4/0-500 2x95-240 380 43 2-600 35-300 375 42 MST-840-GS 720 900 2100 1250 3X350 3x150 4x4/0-500 2x95-240 380 43 2-600 35-300 375 42 50 Note: All wire sizes based on 75°C copper wire, 3% line impedance. Higher temperature smaller gauge wire may be used per NEC and local codes. Recommended fuses/breakers are based on 25°C ambient, maximum continuous control output current and no harmonic current. * MST−720−GS and MST−840−GS are only available in 230VAC and 460VAC versions. 2-2 Installation MN853 Table 2-2 Wire Size Motor Lead Termination - 230 VAC Control Panels *Catalog Number UL Amps Max. Power HP Motor Connections Recommended Wire Size Termination Lug Wire Size Range Termination Lug Torque Value Ground Lug Wire Size Range Ground Lug Torque Value AWG mm2 AWG mm2 lb-in Nm AWG mm2 lb-in Nm Normal Starting (Class 10) MST-050-GD 54 20 4 25 8-4 10-25 20.3 2.3 14-2 2.5-35 50 5.6 MST-072-GD 68 25 4 25 10-2 6-35 35.4 4 14-2 2.5-35 50 5.6 MST-085-GD 80 30 2 35 10-2 6-35 35.4 4 14-2 2.5-35 50 5.6 MST-105-GD 104 40 1 50 10-2 6-35 35.4 4 14-2 2.5-35 50 5.6 MST-142-GD 130 50 2/0 70 8-1 10-50 53 6 14-2 2.5-35 50 5.6 MST-175-GD 156 60 3/0 95 6-300 16-150 300 34 14-2 2.5-35 50 5.6 MST-210-GD 192 75 250 130 6-300 16-150 300 34 14-2 2.5-35 50 5.6 MST-250-GD 248 100 2x3/0 2x95 2x4-500 2x25-240 375 42 14-2 2.5-35 50 5.6 MST-300-GD 302 100 2x3/0 2x95 2x4-500 2x25-240 375 42 14-2 2.5-35 50 5.6 MST-370-GD 361 150 2x4/0 2x120 2x2/0-500 2x70-240 275 31 2-600 35-300 375 42 MST-470-GD 480 200 2x350 2x185 2x2/0-500 2x70-240 275 31 2-600 35-300 375 42 Heavy Starting (Class 30) MST-072-GD 54 20 4 25 10-2 6-35 35.4 4 14-2 2.5-35 50 5.6 MST-085-GD 68 25 4 25 10-2 6-35 35.4 4 14-2 2.5-35 50 5.6 MST-105-GD 80 30 2 35 10-2 6-35 35.4 4 14-2 2.5-35 50 5.6 MST-142-GD 104 40 1 50 8-1 10-50 53 6 14-2 2.5-35 50 5.6 MST-175-GD 130 50 2/0 70 6-300 16-150 300 34 14-2 2.5-35 50 5.6 MST-210-GD 156 60 3/0 95 6-300 16-150 300 34 14-2 2.5-35 50 5.6 MST-250-GD 192 75 250 130 2x4-500 2x25-240 375 42 14-2 2.5-35 50 5.6 MST-300-GD 248 100 2x3/0 2x95 2x4-500 2x25-240 375 42 14-2 2.5-35 50 5.6 MST-370-GD 302 100 2x3/0 2x95 2x2/0-500 2x70-240 275 31 2-600 35-300 375 42 MST-470-GD 361 150 2x4/0 2x120 2x2/0-500 2x70-240 275 31 2-600 35-300 375 42 MST-175-GS 130 50 2/0 70 6-300 16-150 300 34 14-2 2.5-35 50 5.6 MST-210-GS 156 210 3/0 95 6-300 16-150 300 34 14-2 2.5-35 50 5.6 MST-250-GS 192 75 250 130 4-400 25-200 375 42 14-2 2.5-35 50 5.6 MST-300-GS 248 100 2x3/0 2x95 2x4-500 2x25-253 375 42 14-2 2.5-35 50 5.6 MST-370-GS 302 100 2x3/0 2x95 2x4-500 2x25-253 375 42 2-600 35-300 375 42 MST-470-GS 361 150 2x4/0 2x120 2x2/0-500 2x70-240 275 31 2-600 35-300 375 42 MST-570-GS 480 200 2x350 2x185 2x2/0-500 2x70-240 275 31 2-600 35-300 375 42 MST-720-GS 590 250 2x500 2x240 3x2/0-500 3x70-240 375 42 2-600 35-300 375 42 MST-840-GS 720 300 3X350 2x185 3x2/0-500 3x70-240 375 42 2-600 35-300 375 42 Note: All wire sizes based on 75°C copper wire, 3% line impedance. Higher temperature smaller gauge wire may be used per NEC and local codes. Recommended fuses/breakers are based on 25°C ambient, maximum continuous control output current and no harmonic current. * MST−720−GS and MST−840−GS are only available in 230VAC and 460VAC versions. MN853 Installation 2-3 Table 2-3 Wire Size Motor Lead Termination - 460 VAC Control Panels *Catalog Number UL Amps Max. Power HP Motor Connections Recommended Wire Size Termination Lug Wire Size Range Termination Lug Torque Value Ground Lug Wire Size Range Ground Lug Torque Value AWG mm2 AWG mm2 lb-in Nm AWG mm2 lb-in Nm Normal Starting (Class 10) MST-050-GD 54 40 4 25 8-4 10-25 20.3 2.3 14-2 2.5-35 50 5.6 MST-072-GD 68 50 4 25 10-2 6-35 35.4 4 14-2 2.5-35 50 5.6 MST-085-GD 80 60 2 35 10-2 6-35 35.4 4 14-2 2.5-35 50 5.6 MST-105-GD 104 75 1 50 10-2 6-35 35.4 4 14-2 2.5-35 50 5.6 MST-142-GD 130 100 2/0 70 8-1 10-50 53 6 14-2 2.5-35 50 5.6 MST-175-GD 156 125 3/0 95 6-300 16-150 300 34 14-2 2.5-35 50 5.6 MST-210-GD 192 150 250 130 6-300 16-150 300 34 14-2 2.5-35 50 5.6 MST-250-GD 248 200 2x3/0 2x95 2x4-500 2x25-240 375 42 14-2 2.5-35 50 5.6 MST-300-GD 302 250 2x3/0 2x95 2x4-500 2x25-240 375 42 14-2 2.5-35 50 5.6 MST-370-GD 361 300 2x4/0 2x120 2x2/0-500 2x70-240 275 31 2-600 35-300 375 42 MST-470-GD 480 400 2x350 2x185 2x2/0-500 2x70-240 275 31 2-600 35-300 375 42 Heavy Starting (Class 30) MST-072-GD 54 40 4 25 10-2 6-35 35.4 4 14-2 2.5-35 50 5.6 MST-085-GD 68 50 4 25 10-2 6-35 35.4 4 14-2 2.5-35 50 5.6 MST-105-GD 80 60 2 35 10-2 6-35 35.4 4 14-2 2.5-35 50 5.6 MST-142-GD 104 75 1 50 8-1 10-50 53 6 14-2 2.5-35 50 5.6 MST-175-GD 130 100 2/0 70 6-300 16-150 300 34 14-2 2.5-35 50 5.6 MST-210-GD 156 125 3/0 95 6-300 16-150 300 34 14-2 2.5-35 50 5.6 MST-250-GD 192 150 250 130 2x4-500 2x25-240 375 42 14-2 2.5-35 50 5.6 MST-300-GD 248 200 2x3/0 2x95 2x4-500 2x25-240 375 42 14-2 2.5-35 50 5.6 MST-370-GD 302 250 2x3/0 2x95 2x2/0-500 2x70-240 275 31 2-600 35-300 375 42 MST-470-GD 361 300 2x4/0 2x120 2x2/0-500 2x70-240 275 31 2-600 35-300 375 42 MST-175-GS 130 100 2/0 70 6-300 16-150 300 34 14-2 2.5-35 50 5.6 MST-210-GS 156 125 3/0 95 6-300 16-150 300 34 14-2 2.5-35 50 5.6 MST-250-GS 192 150 250 130 4-400 25-200 375 42 14-2 2.5-35 50 5.6 MST-300-GS 248 200 2x3/0 2x95 2x4-500 2x25-253 375 42 14-2 2.5-35 50 5.6 MST-370-GS 302 250 2x3/0 2x95 2x4-500 2x25-253 375 42 2-600 35-300 375 42 MST-470-GS 361 300 2x4/0 2x120 2x2/0-500 2x70-240 275 31 2-600 35-300 375 42 MST-570-GS 480 400 2x350 2x185 2x2/0-500 2x70-240 275 31 2-600 35-300 375 42 MST-720-GS 590 500 2x500 2x240 3x2/0-500 3x70-240 375 42 2-600 35-300 375 42 MST-840-GS 720 600 3X350 2x185 3x2/0-500 3x70-240 375 42 2-600 35-300 375 42 Note: All wire sizes based on 75°C copper wire, 3% line impedance. Higher temperature smaller gauge wire may be used per NEC and local codes. Recommended fuses/breakers are based on 25°C ambient, maximum continuous control output current and no harmonic current. * MST−720−GS and MST−840−GS are only available in 230VAC and 460VAC versions. 2-4 Installation MN853 Table 2-4 Wire Size Motor Lead Termination - 575 VAC Control Panels Catalog Number UL Amps Max. Power HP Motor Connections Recommended Wire Size Termination Lug Wire Size Range Termination Lug Torque Value Ground Lug Wire Size Range Ground Lug Torque Value AWG mm2 AWG mm2 lb-in Nm AWG mm2 lb-in Nm Normal Starting (Class 10) MST-050-GD 54 50 4 25 8-4 10-25 20.3 2.3 14-2 2.5-35 50 5.6 MST-072-GD 68 60 4 25 10-2 6-35 35.4 4 14-2 2.5-35 50 5.6 MST-085-GD 80 75 2 35 10-2 6-35 35.4 4 14-2 2.5-35 50 5.6 MST-105-GD 104 100 1 50 10-2 6-35 35.4 4 14-2 2.5-35 50 5.6 MST-142-GD 130 125 2/0 70 8-1 10-50 53 6 14-2 2.5-35 50 5.6 MST-175-GD 156 150 3/0 95 6-300 16-150 300 34 14-2 2.5-35 50 5.6 MST-210-GD 192 200 250 130 6-300 16-150 300 34 14-2 2.5-35 50 5.6 MST-250-GD 248 250 2x3/0 2x95 (2) 4-500 2x25-240 375 42 14-2 2.5-35 50 5.6 MST-300-GD 302 300 2x3/0 2x95 (2) 4-500 2x25-240 375 42 14-2 2.5-35 50 5.6 MST-370-GD 361 350 2x4/0 2x120 (2) 2/0-500 2x70-240 275 31 2-600 35-300 375 42 MST-470-GD 480 500 2x350 2x185 (2) 2/0-500 2x70-240 275 31 2-600 35-300 375 42 Heavy Starting (Class 30) MST-072-GD 54 50 4 25 10-2 6-35 35.4 4 14-2 2.5-35 50 5.6 MST-085-GD 68 60 4 25 10-2 6-35 35.4 4 14-2 2.5-35 50 5.6 MST-105-GD 80 75 2 35 10-2 6-35 35.4 4 14-2 2.5-35 50 5.6 MST-142-GD 104 100 1 50 8-1 10-50 53 6 14-2 2.5-35 50 5.6 MST-175-GD 130 125 2/0 70 6-300 16-150 300 34 14-2 2.5-35 50 5.6 MST-210-GD 156 150 3/0 95 6-300 16-150 300 34 14-2 2.5-35 50 5.6 MST-250-GD 192 200 250 130 (2) 4-500 2x25-240 375 42 14-2 2.5-35 50 5.6 MST-300-GD 248 250 2x3/0 2x95 (2) 4-500 2x25-240 375 42 14-2 2.5-35 50 5.6 MST-370-GD 302 300 2x3/0 2x95 (2) 2/0-500 2x70-240 275 31 2-600 35-300 375 42 MST-470-GD 361 350 2x4/0 2x120 (2) 2/0-500 2x70-240 275 31 2-600 35-300 375 42 MST-175-GS 130 125 2/0 70 6-300 16-150 300 34 14-2 2.5-35 50 5.6 MST-210-GS 156 150 3/0 95 6-300 16-150 300 34 14-2 2.5-35 50 5.6 MST-250-GS 192 200 250 130 4-400 25-200 375 42 14-2 2.5-35 50 5.6 MST-300-GS 248 250 2x3/0 2x95 (2) 4-500 2x25-253 375 42 14-2 2.5-35 50 5.6 MST-370-GS 302 300 2x3/0 2x95 (2) 4-500 2x25-253 375 42 2-600 35-300 375 42 MST-470-GS 361 350 2x4/0 2x120 (2) 2/0-500 2x70-240 275 31 2-600 35-300 375 42 MST-570-GS 480 570 2x350 2x185 (2) 2/0-500 2x70-240 275 31 2-600 35-300 375 42 Note: All wire sizes based on 75°C copper wire, 3% line impedance. Higher temperature smaller gauge wire may be used per NEC and local codes. Recommended fuses/breakers are based on 25°C ambient, maximum continuous control output current and no harmonic current. MN853 Installation 2-5 2.4 Electrical Connections Use Table 2-1 to select the correct size Supply Wire for your application. Use Tables 2-2, 2-3 and 2-4 to select the correct size Motor Lead Wire for your application. 1. Connect Supply wires L1, L2, L3 and GND. Be sure the wire is correct size and rating. Tighten each terminal to the correct torque. Figure 2-2. 2. Connect Motor Leads T1, T2, T3 and GND. Be sure the wire is correct size and rating. Tighten each terminal to the correct torque. Figure 2-2. Figure 2-2 AC Power And Motor Connections GND L1 L2 L3 ON Circuit Breaker OFF Motor Circuit Protector Motor Lead Terminals GND T1 T2 T3 2.5 Phase Sequence Verification The Soft−Start is sensitive to the phase sequence of the input power. If motor rotation direction is opposite the desired rotation, perform the following procedure: (refer to Figure 2-3) 1. Turn power on and observe direction of motor rotation. If rotation direction is correct, do not perform the following steps. If rotation direction is wrong, proceed to step 2. 2. Disconnect all power to the control panel. 3. Reverse the phase sequence (and motor rotation direction) by changing the L1 and L2 connections to the Motor Circuit Protector. a. Remove and label the L1 and L2 wires at the Motor Circuit Protection breaker (see Figure 2-3 normal connection). b. Connect the wire labeled L1 to the L2 input of the Motor Circuit Protection breaker (see Figure 2-3 reversed connection). c. Connect the wire labeled L2 to the L1 input of the Motor Circuit Protection breaker (see Figure 2-3 reversed connection). d. Remove temporary labeling from L1 and L2. 4. Apply power and verify correct motor rotation direction. Figure 2-3 Reverse Phase Sequence L1 L2 L3 L2 L1 L3 ON ON Circuit Breaker OFF (Normal Connection) 2-6 Installation Circuit Breaker OFF (Reversed Connection) MN853 2.6 Space Heater Optional Each Combination Starter MST Digital Soft−Start includes a built−in space heater. This increases the cooling requirements by 100watts. If your combination starter is to be used indoors, this space heater may be disconnected to save energy. It is intended to provide a small amount of heat to prevent condensation when temperature and humidity conditions are less than optimal. 1. Disconnect all power to the control panel. 2. Remove the “L” wire from the space heater (Figure 2-4). 3. Cut off the exposed copper wire. 4. Install a wire nut on the insulated wire and tape to prevent the wire from contact with another device. The wire may be reattached if the space heater is needed. Figure 2-4 Space Heater Connections 2.7 TB1 Remote Control Device Figure 2-5 TB1 Remote Control Device Connections TB1 1 2 Remote Permissive 3 4 Auto Start/Stop Factory terminations are on “insulation displacement” Push-in type terminals. DO NOT rewire or add wires to this side . Customer Connections. Factory jumpers may be removed and connections made. Notes: Customer Connections: TB1 1 & 2 Jumpered (Remote Permissive) TB1 3 & 4 Open Circuit (Remote Start/Stop in AUTO mode) Use 12-18AWG (2-4mm 2 ) Torque to 4.4-7 lb-in (0.5-0.8Nm) 2.8 Control Circuit Transformer (CCT) Figure 2-6 Control Circuit Transformer with Fuses CONNECTION DIAGRAM: L1 L2 Factory Connections: Primary side 460V connection. Move factory installed wire with Warning Tag from 460V (H2) terminal to 230V (H3) or 575V (H1) to match line voltage. 230V 0V 575v H1=575VAC H2=460VAC H3=230VAC H4=0VAC MN853 WARNING TAG 460v Installation 2-7 2.9 Connection Diagrams Figure 2-7 Connection Diagram − MST−050−GD through MST−300−GD Note 1 H4 H3 H2 H1 Note 3 120VAC GND POWER ON W X1 GND X2 RUN K4 13 G X1 14 X2 SPACE HEATER L 12 N GND SHUNT-TRIP K6 19 20 Off Hand Note 2 Auto 23 24 13 14 Note 4 GND Note 2 K5 16 17 Surge suppressor built-into AF series contractor. SS1 BYP A1 A2 Notes: 1. Refer to CCT label (Figure 2‐6) connect transformer primary taps for proper line voltage. 2. MST Factory Settings: INPUT In0 = Reset Fault/OL RELAY K4 = RUN RELAY K5 = TOR RELAY K6 = SHUNT-TRIP MOT 1 Ie = MOTOR FLA Int BYPASS = NO EXT BYPASS = YES 3. For remote shutdown, disable 4. Use Normally Open Maintained Dry Relay Contact for Automatic Start/Stop operation. LEGEND: CCT CHFU CXFU PTC BYP 13 2-8 Installation Control Circuit Transformer CCT Primary Fuse CCT Secondary Fuse Thermistor Bypass Contactor Connection point on device with number Connection point at terminal block MN853 Figure 2-8 Connection Diagram − MST−370−GD through MST−470−GD Note 1 H4 H3 H2 H1 Note 3 120VAC GND POWER ON W X1 GND X2 RUN K4 13 G X1 14 X2 SPACE HEATER L 12 N GND SHUNT-TRIP K6 19 20 Off Hand Auto 23 24 13 14 Note 2 Note 4 GND Note 2 Surge suppressor built-into AF series contractor. SS1 BYP A1 A2 Notes: 1. Refer to CCT label (Figure 2‐6) and connect transformer primary taps for proper line voltage. 2. MST Factory Settings: INPUT In0 = Reset Fault/OL RELAY K4 = RUN RELAY K5 = TOR RELAY K6 = SHUNT-TRIP MOT 1 Ie = MOTOR FLA Int BYPASS = YES EXT BYPASS = NO 3. For remote shutdown, disable 4. Use Normally Open Maintained Dry Relay Contact for Automatic Start/Stop operation. LEGEND: CCT CHFU CXFU PTC BYP 13 MN853 Control Circuit Transformer CCT Primary Fuse CCT Secondary Fuse Thermistor Bypass Contactor Connection point on device with number Connection point at terminal block Installation 2-9 Figure 2-9 Connection Diagram − MST−175−GS through MST−300−GS Note 1 H4 H3 H2 H1 Note 3 120VAC GND POWER ON W X1 X2 RUN K4 13 G X1 14 X2 SPACE HEATER L 12 N GND SHUNT-TRIP K6 19 20 Off Hand Auto OLX 3 4 1 9 Note 2 23 24 13 14 Note 4 GND Note 2 K5 16 17 Surge suppressor built-into AF series contractor. SS1 BYP Norm 1 E-BYP 2 A1 OL 95 97 OL 96 98 A2 SS2 OLX 13 14 Notes: 1. Refer to CCT label (Figure 2‐6) and connect transformer primary taps for proper line voltage. 2. MST Factory Settings: INPUT In0 = Reset Fault/OL RELAY K4 = RUN RELAY K5 = TOR RELAY K6 = SHUNT-TRIP MOT 1 Ie = MOTOR FLA Int BYPASS = NO EXT BYPASS = YES 3. For remote shutdown, disable 4. Use Normally Open Maintained Dry Relay Contact for Automatic Start/Stop operation. LEGEND: CCT CHFU CXFU PTC BYP 13 2-10 Installation Control Circuit Transformer CCT Primary Fuse CCT Secondary Fuse Thermistor Bypass Contactor Connection point on device with number Connection point at terminal block MN853 Figure 2-10 Connection Diagram − MST−370−GS through MST−840−GS Note 1 H4 H3 H2 H1 Note 3 120VAC BYP GND POWER ON 13 RUN L 12 N GND SHUNT-TRIP K6 20 Off Hand Auto OLX 3 X2 G X1 X2 SPACE HEATER 14 19 W X1 K4 4 1 9 Note 2 23 24 13 14 Note 4 Surge suppressor built-into AF series contractor. Norm 1 E-BYP 2 SS1 BYP OL 95 96 A1 SS2 OLX OL 97 A2 98 13 14 Notes: 1. Refer to CCT label (Figure 2‐6) and connect transformer primary taps for proper line voltage. 2. MST Factory Settings: INPUT In0 = Reset Fault/OL RELAY K4 = RUN RELAY K5 = TOR RELAY K6 = SHUNT-TRIP MOT 1 Ie = MOTOR FLA Int BYPASS = YES EXT BYPASS = NO 3. For remote shutdown, disable 4. Use Normally Open Maintained Dry Relay Contact for Automatic Start/Stop operation. LEGEND: CCT CHFU CXFU PTC BYP 13 MN853 Control Circuit Transformer CCT Primary Fuse CCT Secondary Fuse Thermistor Bypass Contactor Connection point on device with number Connection point at terminal block Installation 2-11 2-12 Installation MN853 Chapter 3 Adjustments 3.1 Circuit Breaker Adjustment 3.1.1 Inrush current (estimation) Note: Models MST−050−GD through MST−370−GD include fixed thermal magnetic circuit breaker, no adjustment required. Models MST−470−GS through MST−840−GS include LSI trip unit with adjustable 1) Long Delay, 2) Short Delay and 3) Instantaneous trip functions. Mechanical adjustment of the trip setting may be necessary for proper circuit breaker protection. The first step of this adjustment procedure is to determine the motor inrush current (in amperes). Inrush current is also called “Locked Rotor AMPS” or “LRA”, or starting current. If not given in motor performance data or on the motor nameplate, the inrush current is determined by motor horsepower and motor design characteristics. To define inrush characteristics, code letters are used. This code letter defines both the low voltage and high voltage inrush values for dual voltage motors. Table 3-1 shows these code letters. (KVA = Kilovolt-Amperes; HP = Horsepower). 3.1.2 Motor KVA/HP Calculation Table 3-1 Code Letter Definition Code Letter KVA/HP Range KVA/HP Mid-Range Value A 0.00 - 3.14 1.6 B 3.15 - 3.54 3.3 C 3.55 - 3.99 3.8 D 4.00 - 4.49 4.3 E 4.50 - 4.99 4.7 F 5.00 - 5.59 5.3 G 5.60 - 6.29 5.9 H 6.30 - 7.09 6.7 J 7.10 - 7.99 7.5 K 8.00 - 8.99 8.5 L 9.00 - 9.99 9.5 M 10.00 - 11.19 10.6 N 11.20 - 12.49 11.8 P 12.50 - 13.99 13.2 R 14.00 - 15.99 15.0 3 Phase Inrush Current Calculation (Use mid range value for KVA/HP) Inrush AMPS HP KVA mid range value x HP x 577 Rated Volts Example: 3 phase Motor rated at 50 HP at 460VAC, 65 amps (continuous), code letter J. I Inrush MN853 7.5 x 50 x 577 460 470 Amperes Adjustments 3-1 3.2 Electronic Trip Units 3.2.1 Overload Protection (L) Protection against overloads (long time delay trip function) is identified by Function L. If the fault current exceeds the set threshold I1, this protection trips according to an inverse time characteristic, where the link time-current is represented by the relation I2t = K (constant let-through energy); with this curve, the tripping time decreases as the current increases. 3.2.2 Short Circuit Protection with Delayed Trip (S) Protection against short circuit with time delay trip (short time delay trip function) is identified by Function S. If the fault current exceeds the set threshold I2, the protection trips with the following characteristic: • with inverse time according to the relation I2t = K: with this curve, the highest the fault current is, the shortest is the trip time; or • with constant time delay according to the relation t = K: with this curve the trip time is independent of the current. I2 represents the adjustable value of the protection trip threshold called short time pickup. This protection can be excluded. 3.2.3 Instantaneous Short Circuit Protection (I) The instantaneous protection against short circuit (instantaneous trip function) is identified by Function I. If the fault current exceeds the set threshold value I3, the protection actuates the instantaneous opening of the circuit breaker. I3 represents the adjustable value of the trip threshold of the protection, called instantaneous pickup setting. If function I is excluded, in case of a short-circuit, the release mechanism will trip at the instantaneous override of the circuit breaker. Procedure The calculated Inrush Amps value is used to initially set the breaker. If the circuit breaker trips during use, the trip level is increased. Refer to Figure 4-1. Caution: The trip level of the circuit breaker must remain as low as possible to avoid damage to equipment. If set too high, the circuit breaker may not trip during a high overcurrent condition. 1. Refer Electronic Trip Unit description in this Section. Become familiar with the adjustments “L”, “S” and “I”. 2. Turn on power and start the motor. 3. If the breaker trips, Turn power off and set the Trip Level to the next greater setting. 4. Turn on power and start the motor. 5. If the breaker trips, repeat steps 3 and 4. If the Trip Level adjustment is at the maximum setting and you have verified there is no phase to phase or phase to ground shorts, perform step 6. Otherwise, refer to Chapter 5 Troubleshooting. 6. If the breaker continues to trip due to inrush current (and not a short circuit) the Rating Plug may be replaced with one that has a greater current rating. Refer to the circuit breaker manufacturers information and ratings. 3-2 Adjustments MN853 Figure 3-1 Electronic Trip Units S I2t OFF I2t ON I I1 I2 I3 In T2 is delay time for overcurrent trip. S5=S6=Off=0.05 second delay S5=S6=On=0.50 second delay ON Tripped 0 0 0 0 S1 S2 S3 S4 0.05sec 0.10sec 0.25sec 0.50sec t2 S5 S6 S7 S7 = I2t Protection (On/Off) Recommended setting I2 = 105% of locked rotor current I3 = Short Circuit Protection Level I3 = In (S1+S2+S3+S4) Example: In = 400A S1=S2=Off S3=S4=On 0 Where: In = Nominal rating of Electronic Trip Unit I1 = Branch Circuit Overload Protection Level I2 = Locked Rotor Protection Level I3 = Short Circuit Protection Level I2 = In (S1+S2+S3+S4) Example: In = 400A S1=S2=S3=Off S4=On I2 = In (0+0+0+5.8) I2 = 400A (5.8) =2320A The breaker will trip when current reaches 2320Amps after t2 seconds. 0 Theoretical Curves L I3 = 400A (8) =3200A The breaker will trip when motor current reaches 3200Amps. Recommended setting S1 = S2 = S3 = OFF S4 = ON I3 = In x 5 0 time I2 = Locked Rotor Protection Level 0 Protection Functions “L”, “S” and “I” S6 S7 0 L S I L − May not be excluded (turned OFF). S − May be excluded. I − May be excluded. T1 is delay time for overcurrent trip. S6=S7=Off=3 second delay S6=S7=On = MAX Recommended setting I1 = 125% motor full load current t1 3sec 6sec 9sec Max 0 Electronic Trip Units S1 S2 S3 S4 S5 0 Test I1 = In (0.4+S1+S2+S3+S4+S5) Example: In = 400A S1=S2=S3=S5=Off S4=On I1 = In (0.4+0+0+0+0.16+0) I1 = 400A (0.56) =224A The breaker will trip when current reaches 224Amps after t1 seconds. 0 Handle I1 = Branch Circuit Overload Protection Level 0 Note: Actual trip unit text will vary for each breaker size. This example is shown for reference only. S1 S2 S3 S4 OFF Reset MN853 Adjustments 3-3 Figure 3-2 T ypical Motor Starting Current and Trip Unit Settings Time (Long delay for branch circuit overload) 100% In t1 Typical 3 segment LSI Trip Curve (Branch Circuit Protection) Typical Motor Starting Curve (Motor Current) (Short delay for locked rotor) t2 (Instantaneous for short circuit) Current IFL 3-4 Adjustments I1 IAV I2 I3 ISP IFL = rated motor service current (Full Load Amps) IAV = motor starting current (average of Locked Rotor Current) ISP = peak value of the sub-transient motor starting current MN853 3.3 Overload Relay Adjustments The overload relay is shown in Figure 3-3. Figure 3-3 Overload Relay Reset Trip Class Setting In Stop T1 T2 T 3 97 95 98 96 Test 1. Adjust In to the rated current of the motor. 2. Reset: Rotate control to the MAN (Manual) or AUTO (Automatic) position. Manual: Depress to manually reset the overload relay. Automatic: Overload is reset automatically. 3. Set the Trip Setting Class to the correct trip class. Settings are: 10E, 20E and 30E. 4. Press Test to momentarily activate the relay. 95−96 Opens; 97−98 Closes. 5. Press Stop to open 95−96 and terminate motor operation. MN853 Adjustments 3-5 3-6 Adjustments MN853 Chapter 4 Troubleshooting The control panel is intended to provide years of trouble free service with appropriate cooling and protection from the elements. Should trouble occur, refer to the appropriate control manual for control and motor troubleshooting information. Refer to MN852 for Soft−Starter troubleshooting. 4.1 Reset the Circuit Breaker If the circuit breaker is tripped, it must be reset to restore power. The breaker is tripped if the handle is in the “Tripped” position as indicated in Figure 4-1. Before the breaker is reset, locate the source of electrical trouble. 1. Check for phase-to-phase and phase-to-ground shorts. 2. Check for loose connections at power connectors (L1, L2, L3 and Earth as well as T1, T2, T3 and Motor Ground). 3. If all checks in steps 1 and 2 are OK, move the breaker handle all the way down to the “Reset” position then move the handle to the “ON” position to restore power. (In the “Reset” position, a click sound will be heard.) 4. Verify that the inrush current in the “Emergency Bypass” mode does not trip the breaker. If the breaker continues to trip and the Trip Level has been adjusted as described in Section 3, the breaker is defective and must be replaced. When the new breaker is installed, be sure to refer to Section 3 and perform the Circuit Breaker Adjustment procedure. Figure 4-1 Circuit Breaker ON Tripped Handle Test Electronic Trip Units MN853 OFF Reset Troubleshooting 4-1 4.2 Reset an Overload Relay If the Overload relay is tripped, perform the following: 1. Verify that the overload condition has been cleared to allow restart. 2. Verify motor lead connections are tight. 3. Allow time for the overload bi-metallic elements to cool. 4. Press the “Reset Button” (Figure 4-2). If the “Auto/Manual Reset Bar” is in the AUTO position, the relay will automatically attempt to restart after an overload. Figure 4-2 Overload Relay Reset Trip Class Setting In Stop Test 4.1 Fuse Replacement If the control circuit voltage drops to zero volts, the control power transformer fuses (Figure 4-3) should be inspected. If a fuse is opened, perform the following steps: 1. Check for line-to-ground short circuit condition and repair if necessary. 2. Check control wiring and control devices (timers, relays, terminal blocks, wire terminations, etc.) for signs of damage, overheating, or loose connections and repair if necessary. 3. Disconnect all power to the starter. 4. Replace the fuse with the same fuse class, type and rating (interrupting capacity). 5. Restore power. Figure 4-3 Control Transformer with Fuses 4-2 Troubleshooting MN853 Chapter 5 Specifications and Product Data 5.1 Catalog Number Identification MST - 105 - CA Controlled ramp start and stop digital-soft start Class 10 Normal Starting Current Rating (UL) 030=28A 037=34A 044=42A 050=54A 072=68A 085=80A 105=104A 142=130A 175=156A 210=192A 250=248A 300=302A 370=361A 470=480A 570=590A Refer to Tables 720=720A 840=840A Enclosure: CA=Open Chassis GD=NEMA Type 12/4 Combination Starter with Disconnect GS= Severe Duty NEMA 4 Combination Starter with Circuit Breaker Disconnect Table 5-1 Features Output Overload Input Ratings Control Spec SCR Spec Voltage (Ue) 208-460V, 230-575V Current (Ie) 30-1040A Horsepower Voltage and application rated, 7.5 Hp @ 208V to 1000 Hp @ 600V Short Circuit Size dependent 10 kA (30A) to 85 kA (1040A) Altitude Derate 0.7% per 330 feet above 3300 feet Temperature Derate 0.8% per one °C above 40°C up to 50°C Starts per Hour MST-030 - MST-300 – 30 starts; MST-370 - MST-1050 – 10 starts (50% on / 50% off time) Normal Duty 400% of motor current for 30 seconds starting capacity and Class 10 moor running protection Heavy Duty 350-400% of motor current for 60 seconds starting capacity and Class 30 motor running protection Voltage 208 - 575V Frequency 50/60 Hz Phase Three Phase Control Method Microprocessor controlled full wave, three phase, six thyristor firing Start Time Programmable 1-30 seconds, (Normal Range) 1-120 seconds (Heavy Duty Range) Stop Time Programmable 0-255 seconds Voltage Pedestal Programmable: Start 10-60%, Kick 60-90%, Stop 10-60% Current Limit 800% of rated current Power Factor Continuously monitored to eliminate motor over-flux for power optimizing Control Power (Us) 110-130VAC, 50/60 Hz Peak Inverse Voltage 460VAC controllers 1400V 575VAC controllers 1600V Ambient Conditions Tools MN853 Heat Loss 3.3 Watts per 1 Ampere running current Temperature Storage: -13°F to 158°F (-25°C to +70°C) operation; 32°F to 104°F (0°C to +40°C) Cooling Convection / Forced Air included / Additional cooling required when installed in enclosure Altitude 3300 feet above sea level Simulator Windows® based application tool for programming simulation and settings navigation learning Sizing ProSoft Windows® based starter selection tool with Baldor motor information to aim with proper rating choice for starter and motor Specifications and Product Data 5-1 Table 5-2 Power Ratings and Enclosure Size Catalog Number UL Amps HP Enclosure 230V 460V 575V Size Ship Weight Normal Starting (Class 10) MST-050-GD 54 20 40 50 A 70 MST-072-GD 68 25 50 60 A 72 MST-085-GD 80 30 60 75 B 105 MST-105-GD 104 40 75 100 B 110 MST-142-GD 130 50 100 125 B 118 MST-175-GD 156 60 125 150 C 210 MST-210-GD 192 75 150 200 C 226 MST-250-GD 248 100 200 250 C 230 MST-300-GD 302 100 250 300 C 240 MST-370-GD 361 150 300 350 D 343 MST-470-GD 480 200 400 500 D 352 Heavy Starting (Class 30) MST-072-GD 54 20 40 50 A 72 MST-085-GD 68 25 50 60 B 105 MST-105-GD 80 30 60 75 B 110 MST-142-GD 104 40 75 100 B 118 MST-175-GD 130 50 100 125 C 210 MST-210-GD 156 60 125 150 C 226 MST-250-GD 192 75 150 200 C 230 MST-300-GD 248 100 200 250 C 240 MST-370-GD 302 100 250 300 D 343 MST-470-GD 361 150 300 350 D 352 MST-175-GS 130 50 100 125 C 223 MST-210-GS 156 210 125 150 C 228 MST-250-GS 192 75 150 200 C 237 MST-300-GS 248 100 200 250 C 244 MST-370-GS 302 100 250 300 D 373 MST-470-GS 361 150 300 350 D 399 MST-570-GS 480 200 400 570 E 649 MST-720-GS 590 250 500 E 681 MST-840-GS 720 300 600 E 687 * MST−720−GS and MST−840−GS are only available in 230VAC and 460VAC versions. 5-2 Specifications and Product Data MN853 5.2 Ratings 5.2.1 Wall Mount Enclosures B C B1 C1 A1 A Xf Mounting Hole (Qty 4) located inside the enclosure on back wall. Xt Xl Xr A1 A B1 Note 1 B Xb Mounting Hole (Qty 4) located outside the enclosure as shown. Size A, B, and C Size D Table 5-3 Dimensions Enclosure Size Dimensions A A1 B B1 C C1 Clearance (minimum) Xl (left) Xr (right) Xt (top) Xb bottom) Xf (front) A 20.00 18.5 20.00 18.5 12.78 14.55 3 3 12 12 36 B 24.00 22.5 24.00 22.5 12.80 14.57 3 3 12 12 36 C 36.00 34.5 36.00 34.5 12.76 14.54 3 3 12 12 42 D 60.00 61.2 36.00 30.00 17.31 19.08 3 3 12 12 42 Note 1: Apply seal to mounting hole in the back of the enclosure to prevent dust, debris or liquid entry. MN853 Specifications and Product Data 5-3 5.2.2 Floor Mount Enclosure C1 C A1 B1 Xf Mounting Hole (Qty 4) locate and drill in floor plate of the enclosure. B Xt Xl Xr A Table 5-4 Dimensions Enclosure Size E Dimensions Clearance (minimum) A A1 B B1 C C1 Xl (left) Xr (right) Xt (top) Xb bottom) Xf (front) 72.06 68.00 37.06 33.00 25.22 26.99 3 3 12 3 42 5-4 Specifications and Product Data MN853 Chapter 6 Parameter Descriptions 6.1 Settings Settings can be done in three different ways: • Keypad • External keypad (option) With the keypad, settings can be done as individual parameter setting or selection of predefined parameters for different applications. The unit has one complete set of parameters but some parameters have extra sets for sequence start. The default parameter set is stored in the unit for a possible reset to default values. WARNING: Improper operation of control may cause violent motion of the motor shaft and driven equipment. Be certain that unexpected motor shaft movement will not cause injury to personnel or damage to equipment. Certain failure modes of the control can produce peak torque of several times the rated motor torque. The motor may start unexpectedly if there is a start signal present when doing any of these actions. • Switching from one type of control to another (hardwire control) • Re-programming of the programmable inputs • Reset all Settings (programmable input set to Enable) 6.1.1 Overview of all accessible settings (various menus) Table 6-1 Settings Setting/parameter Top level Password X Keypad lock/unlock X Application Setting Basic Settings Functional Settings Presentation Settings All Settings Reset to factory default setting X Application type X Setting current X X X X Overload protection class X X X X External by-pass X X X X Start mode Tune Set X X X Stop mode Tune Set X X X Start ramp Tune Set X X X Stop ramp Tune Set X X X Initial voltage Tune Set X X X End voltage Tune Set X X X Step down voltage Tune Set X X X Current limit Tune Set X X X Torque limit Tune Set X X X Kick start X X Kick start level X X Kick start time X X Start ramp range X X Stop ramp range X X Tune torque control X X Overload protection type X X Overload protection, dual type, start class X X Overload protection, dual type, run class X=Yes, Accessible X X MN853 Reset all Settings Parameter Descriptions 6-1 Setting/parameter Top level Application Setting Basic Settings Functional Settings Presentation Settings All Settings Overload protection, type of operation X X Locked rotor protection X X Locked rotor protection level X X Locked rotor protection time X X Locked rotor protection, type of operation X X Underload protection X X Underload protection level X X Underload protection time X X Underload protection, type of operation X X Phase imbalance protection X X Phase imbalance protection level X X Phase imbalance protection, type of operation X X High current protection X X High current protection, type of operation X X Phase reversal protection X X Phase reversal protection, type of operation X X PTC protection X X PTC protection, type of operation X X High current warning X X High current warning level X X Low current warning X X Low current warning level X X Overload warning X X Overload warning level X X Thyristor (SCR) overload warning X X Phase loss fault, type of operation X X Frequency fault, type of operation X X Heat sink over-temperature fault, type of operation X X Thyristor short circuit fault, type of operation X=Yes, Accessible X X 6-2 Parameter Descriptions Reset all Settings MN853 MN853 Parameter Descriptions 6-3 6-4 Parameter Descriptions MN853 MN853 Parameter Descriptions 6-5 6-6 Parameter Descriptions MN853 Chapter 7 Troubleshooting 7.1 General This chapter is a guide that can be used in case problems arise with the softstarter or the application. The softstarter normally indicates a fault with LED Fault, and the LCD displays what type of fault it is. When a protection is activated, it will be indicated with LED Protection and the LCD displays what type of protection is active. Faults not displayed in the softstarter can also be found in this chapter. 7.2 Overview of indications This table shows in which state the different indications for protections, faults and warning may show up. Fault Line Side Fault HS Temp – – – – X At start signal X – – X – X X X X X X X X Ramp up X – – X – – X X X – – – TOR X X X X X – X X X – – At stop signal X – – X – – X X X – Ramp down X – – X – – X X X – 1) Only if by-pass is not used. 2) Only if Kick-start is selected. 3) Only if by-pass is used. 7.1 General problems and faults – – X1 – – X X – – X – X1 – – X X – – X – X X1 – – X X – – – X – X X1 – X3 X X X X – – X 4 X X 1 X 3 X – X X – – – – X X X X1 – – X X – – Fault Kick-Cur Warn I=Low Fault Wrong Freq X Warn I=High Fault Connection X Warn SCR OL Fault Phase Loss – Warn OL Prot SCR OL – Fault BP Open Prot PTC X Fault BP Closed Prot Phase Rev – Fault FB Timeout Prot Phase Imb – Fault Open SCR Prot High I X Active when selected Fault SC SCR Prot Locked Rot Stand by LCD indication Prot Underload Always active Prot Motor OL Active when selected X 2 Table 7-1 LCD Indication Table 7-2 General Faults Status Possible cause Solution Motor humming/starts without given start signal Shorted SCR By-pass contactor stuck in the closed position Check and replaceCheck and correct the reason Bad motor sound during start and operation Inside Delta connection wrong Check and correct the wiring Bad motor sound during stop Wrong ramp time for stop Try different ramp times (some adjustments may be necessary for best result) Control wiring not correctStart and stop Motor does not start when giving start command usingthe command given at the same timeKeypad is in Local Control menu hardware inputs Displayed current in LCD is not stable MN853 The motor is too small The load on the motor is too small (current is out ofmeasuring range) Check connections for start and stopCheck that start and stop command is not given at the same time Check that the keypad is not in Local Control menu. Check that the softstarter corresponds to the m Troubleshooting 7-1 7-2 Troubleshooting MN853 MN853 Troubleshooting 7-3 7-4 Troubleshooting MN853 Appendix A Replacement Parts Part Description MST030 MST037 MST044 MST050 MST060 Qty. Part No. Qty. Part No. Qty. Part No. Qty. Part No. Qty. Part No. Printed circuit board Low Voltage Bd. 1 1SFA 899020R7000 1 1SFA 899020R7000 1 1SFA 899020R7000 1 1SFA 899020R7000 1 1SFA 899020R7000 Printed circuit board High Voltage Bd. 1 1SFA 899020R7690 1 1SFA 899020R7690 1 1SFA 899020R7690 1 1SFA 899020R7690 1 1SFA 899020R7690 Cooling fan 2 1SFA 899015R7024 2 1SFA 899015R7024 2 1SFA 899015R7024 2 1SFA 899015R7024 2 1SFA 899015R7024 Display 1 1SFA 899017R1000 1 1SFA 899017R1000 1 1SFA 899017R1000 1 1SFA 899017R1000 1 1SFA 899017R1000 Keypad 1 1SFA 899018R1000 1 1SFA 899018R1000 1 1SFA 899018R1000 1 1SFA 899018R1000 1 1SFA 899018R1000 SCR (Thyristors) 3 1SFA 899010R1042 3 1SFA 899010R1057 3 1SFA 899010R1092 3 1SFA 899010R1092 3 1SFA 899010R1132 SCR (Thyristor) Changing Kit 1 1SFA 899012R1001 1 1SFA 899012R1001 1 1SFA 899012R1001 1 1SFA 899012R1001 1 1SFA 899012R1001 Current transformer 3 1SFA 899001R1030 3 1SFA 899001R1040 3 1SFA 899001R1050 3 1SFA 899001R1050 3 1SFA 899001R1060 Cover 1 1SFA 899019R7001 1 1SFA 899019R7001 1 1SFA 899019R7001 1 1SFA 899019R7001 1 1SFA 899019R7001 Part Description MST072 MST085 MST105 MST142 MST175 Qty. Part No. Qty. Part No. Qty. Part No. Qty. Part No. Qty. Part No. Printed circuit board Low Voltage Bd. 1 1SFA 899020R7000 1 1SFA 899020R7000 1 1SFA 899020R7000 1 1SFA 899020R7000 1 1SFA 899020R7000 Printed circuit board High Voltage Bd. 1 1SFA 899020R7690 1 1SFA 899020R7690 1 1SFA 899020R7690 1 1SFA 899020R7690 1 1SFA 899020R7690 Cooling fan 2 1SFA 899015R7024 2 1SFA 899015R7224 2 1SFA 899015R7224 2 1SFA 899015R7224 4 1SFA 899015R7224 Display 1 1SFA 899017R1000 1 1SFA 899017R1000 1 1SFA 899017R1000 1 1SFA 899017R1000 1 1SFA 899017R1000 Keypad 1 1SFA 899018R1000 1 1SFA 899018R1000 1 1SFA 899018R1000 1 1SFA 899018R1000 1 1SFA 899018R1000 SCR (Thyristors) 3 1SFA 899010R1172 3 1SFA 899010R1172 3 1SFA 899010R1210 3 1SFA 899010R1250 3 1SFA 899010R1250 SCR (Thyristor) Changing Kit 1 1SFA 899012R1001 1 1SFA 899012R1001 1 1SFA 899012R1001 1 1SFA 899012R1001 1 1SFA 899012R1001 Current transformer 3 1SFA 899001R1075 3 1SFA 899001R1100 3 1SFA 899001R1125 3 1SFA 899001R1150 3 1SFA 899001R1200 Cover 1 1SFA 899019R7001 1 1SFA 899019R7001 1 1SFA 899019R7001 1 1SFA 899019R7001 1 1SFA 899019R7001 Part Description MST210 MST250 MST300 MST370 MST470 Qty. Part No. Qty. Part No. Qty. Part No. Qty. Part No. Qty. Part No. Printed circuit board Low Voltage Bd. 1 1SFA 899020R7000 1 1SFA 899020R7000 1 1SFA 899020R7000 1 1SFA 899020R7000 1 1SFA 899020R7000 Printed circuit board High Voltage Bd. 1 1SFA 899020R7690 1 1SFA 899020R7690 1 1SFA 899020R7690 1 1SFA 899020R7690 1 1SFA 899020R7690 Cooling fan 4 1SFA 899015R7224 4 1SFA 899015R7224 4 1SFA 899015R7224 3 1SFA 899015R7224 3 1SFA 899015R7224 Display 1 1SFA 899017R1000 1 1SFA 899017R1000 1 1SFA 899017R1000 1 1SFA 899017R1000 1 1SFA 899017R1000 Keypad 1 1SFA 899018R1000 1 1SFA 899018R1000 1 1SFA 899018R1000 1 1SFA 899018R1000 1 1SFA 899018R1000 SCR (Thyristors) 3 1SFA 899010R1330 3 1SFA 899010R1500 3 1SFA 899010R1500 6 1SFA 899008R1280 6 1SFA 899008R1370 SCR (Thyristor) Changing Kit 1 1SFA 899012R1001 1 1SFA 899012R1001 1 1SFA 899012R1001 1 1SFA 899012R1002 1 1SFA 899012R1002 Current transformer 3 1SFA 899001R1250 3 1SFA 899001R1250 3 1SFA 899001R1300 3 1SFA 899001R1400 3 1SFA 899001R1500 Cover 1 1SFA 899019R7001 1 1SFA 899019R7001 1 1SFA 899019R7001 1 1SFA 899019R7002 1 1SFA 899019R7002 MN853 Replacement Parts A-1 Part Description MST570 MST720 MST840 MST1050 Qty. Part No. Qty. Part No. Qty. Part No. Qty. Part No. Printed circuit board Low Voltage Bd. 1 1SFA 899020R7000 1 1SFA 899020R7000 1 1SFA 899020R7000 1 1SFA 899020R7000 Printed circuit board High Voltage Bd. 1 1SFA 899020R7690 1 1SFA 899020R7690 1 1SFA 899020R7690 1 1SFA 899020R7690 Cooling fan 3 1SFA 899015R7224 3 1SFA 899015R7224 3 1SFA 899015R7224 3 1SFA 899015R7224 Display 1 1SFA 899017R1000 1 1SFA 899017R1000 1 1SFA 899017R1000 1 1SFA 899017R1000 Keypad 1 1SFA 899018R1000 1 1SFA 899018R1000 1 1SFA 899018R1000 1 1SFA 899018R1000 SCR (Thyristors) 6 1SFA 899008R1370 6 1SFA 899008R1540 6 1SFA 899008R1600 6 1SFA 899008R1990 SCR (Thyristor) Changing Kit 1 1SFA 899012R1002 1 1SFA 899012R1002 1 1SFA 899012R1002 1 1SFA 899012R1002 Current transformer 3 1SFA 899001R1600 3 1SFA 899001R1750 3 1SFA 899001R2000 3 1SFA 899001R2200 Cover 1 1SFA 899019R7002 1 1SFA 899019R7002 1 1SFA 899019R7002 1 1SFA 899019R7002 A-2 Replacement Parts MN853 Baldor Sales Offices UNITED STATES ARIZONA PHOENIX 4211 S 43RD PLACE PHOENIX, AZ 85040 PHONE: 602-470-0407 FAX: 602-470-0464 ARKANSAS CLARKSVILLE 706 WEST MAIN STREET CLARKSVILLE, AR 72830 PHONE: 479-754-9108 FAX: 479-754-9205 CALIFORNIA LOS ANGELES 6480 FLOTILLA STREET COMMERCE, CA 90040 PHONE: 323-724-6771 FAX: 323-721-5859 HAYWARD 21056 FORBES STREET HAYWARD, CA 94545 PHONE: 510-785-9900 FAX: 510-785-9910 COLORADO DENVER 3855 FOREST STREET DENVER, CO 80207 PHONE: 303-623-0127 FAX: 303-595-3772 CONNECTICUT WALLINGFORD 65 SOUTH TURNPIKE ROAD WALLINGFORD, CT 06492 PHONE: 203-269-1354 FAX: 203-269-5485 FLORIDA TAMPA/PUERTO RICO/ VIRGIN ISLANDS 3906 EAST 11TH AVENUE TAMPA, FL 33605 PHONE: 813-248-5078 FAX: 813-241-9514 GEORGIA ATLANTA 62 TECHNOLOGY DRIVE ALPHARETTA, GA 30005 PHONE: 770-772-7000 FAX: 770-772-7200 ILLINOIS CHICAGO 340 REMINGTON BLVD. BOLINGBROOK, IL 60440 PHONE: 630-296-1400 FAX: 630-226-9420 NEW YORK AUBURN ONE ELLIS DRIVE AUBURN, NY 13021 PHONE: 315-255-3403 FAX: 315-253-9923 TEXAS DALLAS 2920 114TH STREET SUITE 100 GRAND PRAIRIE, TX 75050 PHONE: 214-634-7271 FAX: 214-634-8874 INDIANA INDIANAPOLIS 5525 W. MINNESOTA STREET INDIANAPOLIS, IN 46241 PHONE: 317-246-5100 FAX: 317-246-5110 NORTH CAROLINA GREENSBORO 1220 ROTHERWOOD ROAD GREENSBORO, NC 27406 PHONE: 336-272-6104 FAX: 336-273-6628 IOWA DES MOINES 1943 HULL AVENUE DES MOINES, IA 50313 PHONE: 515-263-6929 FAX: 515-263-6515 OHIO CINCINNATI 2929 CRESCENTVILLE ROAD WEST CHESTER, OH 45069 PHONE: 513-771-2600 FAX: 513-772-2219 UTAH SALT LAKE CITY 2230 SOUTH MAIN STREET SALT LAKE CITY, UT 84115 PHONE: 801-832-0127 FAX: 801-832-8911 MARYLAND BALTIMORE 7071A DORSEY RUN RD ELKRIDGE, MD 21075 PHONE: 410-579-2135 FAX: 410-579-2677 OHIO (Continued) CLEVELAND 8929 FREEWAY DRIVE MACEDONIA, OH 44056 PHONE: 330-468-4777 FAX: 330-468-4778 WISCONSIN MILWAUKEE 1960 SOUTH CALHOUN ROAD NEW BERLIN, WI 53151 PHONE: 262-784-5940 FAX: 262-784-1215 MASSACHUSETTS BOSTON 6 PULLMAN STREET WORCESTER, MA 01606 PHONE: 508-854-0708 FAX: 508-854-0291 OKLAHOMA TULSA 5555 E. 71ST ST., SUITE 9100 TULSA, OK 74136 PHONE: 918-366-9320 FAX: 918-366-9338 INTERNATIONAL SALES FORT SMITH, AR P.O. BOX 2400 FORT SMITH, AR 72902 PHONE: 479-646-4711 FAX: 479-648-5895 MICHIGAN DETROIT 5993 PROGRESS DRIVE STERLING HEIGHTS, MI 48312 PHONE: 586-978-9800 FAX: 586-978-9969 OREGON PORTLAND 12651 SE CAPPS ROAD CLACKAMAS, OR 97015 PHONE: 503-691-9010 FAX: 503-691-9012 MINNESOTA MINNEAPOLIS 13098 GEORGE WEBER DR, SUITE 400 ROGERS, MN 55374 PHONE: 763-428-3633 FAX: 763-428-4551 PENNSYLVANIA PHILADELPHIA 103 CENTRAL AVENUE SUITE 400B MOUNT LAUREL, NJ 08054 PHONE: 856-840-8011 FAX: 856-840-0811 PITTSBURGH 159 PROMINENCE DRIVE NEW KENSINGTON, PA 15068 PHONE: 724-889-0092 FAX: 724-889-0094 MISSOURI ST LOUIS 13678 LAKEFRONT DRIVE EARTH CITY, MO 63045 PHONE: 314-373-3032 FAX: 314-373-3038 KANSAS CITY 9810 INDUSTRIAL BLVD. LENEXA, KS 66215 PHONE: 816-587-0272 FAX: 816-587-3735 TENNESSEE MEMPHIS 4000 WINCHESTER ROAD MEMPHIS, TN 38118 PHONE: 901-365-2020 FAX: 901-365-3914 HOUSTON 10355 W. LITTLE YORK ROAD SUITE 300 HOUSTON, TX 77041 PHONE: 281-977-6500 FAX: 281-977-6510 P.O. Box 2400, Fort Smith, AR 72902-2400 U.S.A., Ph: (1) 479.646.4711, Fax (1) 479.648.5792, International Fax (1) 479.648.5895 www.baldor.com © Baldor Electric Company MN853 All Rights Reserved. Printed in U.S.A. 10/14