USER’S
MANUAL
1.
Overview
Nomenclature
„
Mounting
The units must be mounted vertically with sufficient room (horizontally and
LG Dynamic Braking Units
SV-DBH Series
SV
037
DBH -
4
vertically) from adjacent equipment.
This manual describes the safety instructions that must be followed when installing,
operating, and servicing. Read this manual completely before installing. The unit
contains high voltage that can cause electric shock resulting in personal injury or loss of
over 100mm
LG
life.
Symbol
Drive
Capacity
037
37[kW]
Drives
Important User Information
DBH
075
Type
Symbol
Drive Input
Voltage
Dynamic
2
230V
Symbol
SV-DBH
Braking
75[kW]
4
Unit
over 50mm
460V
over 50mm
Indicates that incorrect handling may cause
! WARNING
over100mm
hazardous conditions, resulting in personal injury or
loss of life.
2.
Model Name
Indicates that incorrect handling may cause
! CAUTION
Specifications
SV037DBH-2
physical damages.
Max. DC Input Volt.
"CAUTION" level instructions may lead to a serious result according to conditions.
Applicable Drive Capacity
DC 400V
DC 800V
(400V Class)
37[kW]
3Ω
Ω
12Ω
Ω
6Ω
Ω
5kW
5kW
10W
Average Braking Torque
150%
Enable Duty
5% ED
4.
Terminal Configuration
1)
37[kW]
Braking Resistor
Instructions
SV075DBH-4
(200V Class)
Please follow the instructions of caution level for safety.
„Safety
SV037DBH-4
Power Terminals
75[kW]
G
1. Electric Shock
Output Signal
Fault output contact, Slave control signal
Protection (Trip)
Heat sink Over-heat , Over-current
! WARNING
„ Do not open the front cover when the input power is introduced.
Environmental
Conditions
„ Be sure to remove all input power from the braking unit including drive
before servicing.
N
B2
Terminal
G
P/B1
Function
Ground
Ambient
Temperature
-10℃
℃ ~ 40℃
℃
N
DC (-) input. Connect to “N” terminal of drive
Humidity
Under 90% RH (Non-condensing)
B2
Connect to braking resistor
Altitude
Under 1,000m above sea level
Cooling
Self-cooling
DC (+) input. Connect to “P2” or “P” terminal of drive and
P/B1
connect to braking resistor
„ Wait at least 10 minutes before servicing and check the residual voltage.
„ Service only qualified personnel.
LG Industrial Systems
2)
3.
2. Fire
Control Terminals
Installation
„Environmental Conditions
1) Do not mount the unit in direct sunlight. Isolate the unit from excessive vibration.
! CAUTION
„ Mount the braking unit and resistor on a non-flammable material.
Installing them on a flammable material may cause a fire.
„ Do not connect the braking resistor directly to the DC terminal (P2, N) of
IN+
2) Protect the unit from moisture, dust, metallic particles, corrosive gases and
IN-
OUT+ OUT- 30B
30C
30A
liquids. Install the units on a non-flammable material and as smooth as possible.
Terminal
3) In case of installing many units in a panel, consider the air flows for power
dissipation. (see below figures for proper installation)
the drive. This can cause a fire.
3. Injury
DB Unit or
DB Resistor
! CAUTION
DB Unit or
DB Resistor
„ Do not apply voltage to the terminals higher than the voltage specified in
DB Unit or
DB Resistor
the manual. This can cause damage and burst of the unit.
Function
IN+
Slave turn on signal input (when “Slave Mode” selected)
IN-
Slave turn on signal input (when “Slave Mode” selected)
OUT+
Slave turn on signal output (when “Master Mode” selected)
OUT-
Slave turn on signal output (when “Master Mode” selected)
30A
Fault signal output
30B
30A : Normal open contact
30C
30B : Normal close contact,
30C : Common terminal
(Refer to sec. 7 for details of Master/Slave Operation )
„ Be sure to connect wires to the correct terminal. Especially, ensure the
5.
polarity of DC power terminal. Otherwise, damage and burst of the unit
may occur.
GOOD
„ Do not touch the resistor right after the power is turned off. The resistor is still
Terminal Wiring
„
BAD
The SV-iH series have two kinds of power terminal configurations. Make sure
the wiring according to drive capacity.
<<Installing units in a panel>>
„
hot.
SV030iH-4, SV037iH-4, SV045iH-4, SV055iH-4 units do not provide terminals for
DC reactor connection.
Cooling
fan
4. Other Instructions
1)
Wiring Drive, DB unit and DB resistor other than SV030/037/045/055iH-4
! CAUTION
DB unit
„ Do not operate the unit if enclosure damaged.
DB Unit or
DB Resistor
„ Prevent any wire fragments, metallic particles from dropping during
DB Unit or
DB Resistor
Common bus bar
G
N
B2 P/B1
installation.
P1
Air flow
P2
GOOD
N
BAD
<<Fan location in a panel>>
LGIS constantly endeavors to improve our products so that information in this manual
is subject to change without notice.
Ver. 1.3
1999. 7
B2
B1
DB resistor
Drive
2)
Wiring Drive, DB unit and DB resistor for SV030/037/045/055iH-4
* )
DB unit
G
G
▶ Drive Capacity: 45[kW] ~ 55[kW]
P
Drive
Drive
„
Use twist wire shorter than 10m between drive, DB unit and DB resistor.
POWER
▶ POWER LED (Green)
„
In case of master/slave operation, the control wire should be shorter than 2m with
RUN
▶ RUN LED (Green)
twist wire.
OHT
▶ OHT LED (Red)
OCT
▶ OCT LED (Red)
Drive
N
B2
Combination of 200V Class Units
▶ Drive Capacity: 30[kW] ~ 37[kW]
SV030/037/045/055iH-4” for correct wiring.
B2 P/B1
N
2)
The SV030/037/045/055DBH-4 units provide only terminal “P” instead of terminal
“P1” and “P2”. Please refer to “2) Wiring Drive, DB unit and DB resistor for
„
Be sure to earth terminal “G” of drive and DB unit.
„
Wire Size:
DB units
B1
200V Class
DB resistor
400V Class
SV037DBH-2
DB Unit
SV037DBH-2
DB Unit
DB Unit SV037DBH-2
Wire size
SV037DBH-2
14 ㎟ (AWG 6)
SV037DBH-4
7.5 ㎟ (AWG 8)
SV075DBH-4
14 ㎟ (AWG 6)
3Ω
Ω , 5kW
DB
Resistor
3Ω
Ω , 5kW
DB
Resistor
DB
Resistor
3Ω
Ω , 5kW
10. Dimensions
Units: [mm]
3)
Wiring Drive, DB unit, DB resistor and DC reactor
7.
Master / Slave Operation
2)
1) In case of parallel operation of two braking units, the one must be set at “Master”
DB unit
G
Net weight:
5.4 lbs
80
▶ Drive Capacity: 45[kW] ~ 75[kW]
2 - Ø5.5
5.5
“Master” : Factory default – “Master”)
B2 P/B1
N
Combination of 400V Class Units
▶ Drive Capacity: 30[kW] ~ 37[kW]
and the other at “Slave”. (When one braking unit is operated it must be set at
2) How to set to Master (on PCB)
OFF
Dynamic Braking Unit
ON
SLAVE
SV037DBH-4
MASTER
DC
reactor
DB Unit
DB Unit SV075DBH-4
POWER
3) How to set to Slave (on PCB)
DB resistor
RUN
„Set the “Select Switch S1” as below figure.
DB
Resistor
12Ω
Ω , 5kW
6.
Basic Wiring
OFF
12Ω
Ω , 5kW
DB
Resistor
DB
Resistor
OHT
12Ω
Ω , 5kW
231.5
B1
258
N
B2
Drive
Drive
245
P2
Drive
„Set the “Select Switch S1” as below figure.
P1
OCT
ON
SLAVE
1)
Single Operation
MASTER
▶ Drive Capacity: 90[kW] ~ 160[kW]
Drive
R
U
S
V
T
W
„Connect “OUT+” terminal of Master to “IN+” terminal of Slave and “OUT-”
IM
Max. 5m
Motor
Drive
terminal of Master to “IN-” terminal of Slave.
5
Input
Power
4) Connection between Master and Slave
5.5
P1*
B2 B1
B2
P/B1
P2*
30A
N
30B
G
30C
DB unit
CND2
TH1
Thermal
(Normal close)
TH2
N
G
DB Unit SV075DBH-4
Max. 2m
OUT-
OUT-
OUT+
OUT+
IN-
IN-
IN+
IN+
SV075DBH-4
27
130
CND2
SLAVE PCB
MASTER PCB
CND1
DB Unit
15
80
123
CND1
DB
Resistor
DB resistor
DB
Resistor
DB
Resistor
DB
Resistor
Max. 5m
12Ω
Ω , 5kW
12Ω
Ω , 5kW
12Ω
Ω , 5kW
12Ω
Ω , 5kW
Master/Slave Operation
8.
Input
Power
Combination of DB Units according to Drive Capacity
Drive
MCCB
9.
R
U
S
V
T
W
1)
IM
Drive Type
P1*
P2*
B2 B1
B2
P/B1
OUT-
N
N
G
G
TH1
Thermal
(Normal close)
TH2
OUT+
DB unit
DB resistor
The DB Unit have four LEDs on the frontcover. The green LEDs display main power input
SV030iH-2
SV037iH-2
SV045iH-2
Braking Unit
SV037DBH-2
SV037DBH-2 × 2 sets
3Ω
Ω , 5kW
3Ω
Ω , 5W × 2 sets
Applicable Motor
30kW
37kW
45kW
Braking Unit
Resistor
TH1
Thermal
(Normal close)
TH2
N
G
Braking
IN+
IN-
DB unit
DB resistor
Applicable
Motor
and braking operation. The red LEDs display fault status of the unit.
Display
POWER
RUN
SV030
SV037
SV045
SV055
SV075
SV090iH ~
iH-4
iH-4
iH-4
iH-4
iH-4
SV160iH-4
SV037DBH-4
SV075DBH-4
SV075DBH-4
× 2 sets
Max. 5m
: Power terminal
: Control terminal
: Twist wire
55kW
„ 400V Class
Drive Type
B2 B1
SV055iH-2
Braking Resistor
Max. 2m
B2
P/B1
Display LED and Fault Reset
Combination of Braking Units (SV-iH Series)
„ 200V Class
Motor
75
2)
12
MCCB
12Ω
Ω , 5kW
30kW
37kW
12Ω
Ω , 5kW × 2 sets
45kW
55kW
12Ω
Ω , 5kW
× 4 sets
75kW
zSee below for the combination of DB Units and DB resistors.
zWhen using DB units above 160kW contact LGIS or your distributor.
90kW
~160kW
OHT
OCT
Function
This LED is turned on when the input power of the unit is
introduced.
This LED is turned on when the unit is in the braking operation.
This LED is turned on and cut off (trip) the output when the heat
sink of the unit is over heated.
This LED is turned on when an excessive current flows through
the IGBT and the unit cut off the output to protect the unit