National Wiring Rules for HV Installations Engineers Ireland 20.03.2014 Cormac Madden and Michael O’Hara TC3 Agenda • Opening - John McAuley • ETCI • National Wiring Rules for HV Installations • Implications • Next Steps 2 Electro-Technical Council of Ireland Limited (ETCI) • Voluntary body formally constituted in 1972 • 18 organisations representative of electro-technology in the RoI • NSAI is the Irish Member of: – the International Electrotechnical Commission (IEC) – the European Committee for Electro-Technical Standardisation (CENELEC) • ETCI is the electrical committee within this structure 3 ETCI Publications 4 Scope • Installations exceeding 1 kV a.c/1,5 kV d.c. – Design requirements – Selection – Erection/Installation to ensure • safety of persons • proper operation 5 Scope (contd.) • Exclusions: – Factory-built and type tested equipment – Type-tested equipment – UG or OH lines between separate installations • Associated EU/International Committees: – CENELEC CLC TC 99X – IEC TC99 6 TC3 Members Ciaran Allen Consultant Ian Cowan NSAI Philip Hicks Hivar Engineering Ltd. Martin Keane ABB Iarla Moran Mayo Co. Co. Michael O’Hara O’Hara Engineering Padraig Plunkett Kirby Group Pat Rathbourne HVSM Seamus Walsh ESBI Paul Moran (sec.) EirGrid Cormac Madden (chair) ESB 7 Growth in MV and HV Installations 2007 2005 2009 Year 2003 2001 1,600 1,400 1,200 1,000 800 600 400 200 0 1999 Customers MV and HV Customer Numbers 110kV TSO 110kV Network 38kV MV 8 The Wiring Rules Format of Wiring Rules • Based on IEC Standard I.S. EN 61936-1 • Additional, national Requirements National requirements are highlighted in shaded sections 10 Scope Overview of Rules Normative References Terms and Definitions Fundamental Requirements Insulation Equipment Installation Safety Measures Protection, Control and Auxiliary Systems Earthing Systems Inspection and Testing Operation and Maintenance 11 Overview of Rules Scope Normative References Terms and Definitions Fundamental Requirements Insulation Equipment Installation Safety Measures Protection, Control and Auxiliary Systems Earthing Systems Inspection and Testing Operation and Maintenance 12 Scope Normative References Terms and Definitions Fundamental Requirements Insulation Equipment Installation Safety Measures Protection, Control and Auxiliary Systems Earthing Systems Inspection and Testing Operation and Maintenance 13 Scope Preliminaries Normative References Terms and Definitions Fundamental Requirements Insulation Equipment Installation Safety Measures Protection, Control and Auxiliary Systems Earthing Systems Inspection and Testing Operation and Maintenance 14 Scope Design, Equipment and Installation Normative References Terms and Definitions Fundamental Requirements Insulation Equipment Installation Safety Measures Protection, Control and Auxiliary Systems Earthing Systems Inspection and Testing Operation and Maintenance 15 4: Fundamental Requirements Voltage Class Current Rating of Installation Design to take account of: Normal Short Circuit Frequency Corona Overvoltages Harmonics Note Distribution Code Requirements Mechanical Environmental Special Maximum operating voltages Requirements for selection of equipment for Climatic and environmental conditions both indoor and outdoor are addressed in section 4. 16 5: Insulation 5: Insulation Selecting Insulation Level Highest voltage of installation Impulse withstand voltage Neutral earthing method Environment Distribution Code Requirements Basic insulation levels Clearance distances for 10kV, 20kV and 38kV 17 Table 1 – Minimum clearances in air – Voltage range I (1 kV < Um ≤ 245 kV) The Distribution Code requires 125 kV for all these in Ireland 180 mm in Ireland 220 mm in Ireland 18 5: Insulation 5: Insulation Change in the Distribution System: Implications for existing installations Moving to an unearthed 10 kV system Earth fault protection BIL of equipment Overvoltages in event of arcing earth fault Phase voltages Insulation and clearances Increase in prospective short circuit levels In particular on the 10 kV system Care in equipment selection 19 6: Equipment • Instrument transformers: – – – – – – Protection class Measurement class Ratio Safety Factor Accuracy Limit Factor (ALF) Burden • Protection – Sensitive Earth Fault (SEF) protection: • Directional is recommended – Directional SEF: • monitoring of the secondary voltage of voltage transformers is crucial • loss of the residual voltage effectively disables the SEF • Loss of secondary voltage to directional SEF ideally should initiate other earth fault protection using parameter change over or similar. 20 6: Equipment • Switchgear – Indication of position of primary contacts • Unambiguous • Clearly visible – Earth switch locking facilities at the point of connection to the Distribution System – Transformers and reactors • includes protection of the environment if loss of insulating fluid 21 6: Equipment • Cables: – “Code of Practice for avoiding danger from Underground Services” from HSA – Installation of single core cables set out – Installation in unstable ground such as bog land • Ground movement may put pressure on cable terminations, bushings etc. 22 8: Safety Measures • This section covers measures for protection in respect of : – – – – – – • • • • direct contact Indirect contact Persons working on electrical installations Arc fault Lightning strokes Fire Devices to prevent reclosing of isolating devices Devices for determining the de-energized state Devices for earthing and short-circuiting Protection against leakage of insulating liquid and SF6 Together with the requirements of IE EN50110 is the basis for safe operation of HV electrical installations 23 9: Protection • This section covers: – Protection, overcurrent, Earth Fault etc. – DC and AC Supply Circuits – Compressed Air Systems – SF6 Gas Handling Plants – Hydrogen Handling Plants – EMC of control systems – Measures to reduce the effects of high and low frequency interference 24 9: Protection • DC Supply Unit Batteries must be sized to: – trip breakers and switches at the start of a discharge period – supply any continuous DC load – close the elements of the installation that will restore a.c. services 25 10: • Earthing This section covers: – – – – Design Installation Testing Maintenance • of earthing systems. • Main points: – The requirements are designed to address the possibility of a current flowing through a human being – based on a probabilistic curve for touch voltage – In general, interconnection of HV and LV earths is recommended – The HV earthing system shall form part of the lightning protection system • • This section should be read in conjunction with the Low Voltage National Rules in particular Section 442. This section also sets out touch voltage and stress voltage limits arising from Earth Potential Rise (EPR) 26 Permissible touch voltage UTp Scope Commissioning and Maintenance Normative References Terms and Definitions Fundamental Requirements Insulation Equipment Installations Safety Measures Protection, Control and Auxiliary Systems Earthing Systems Inspection and Testing Operation and Maintenance 28 11: Inspection and Testing • This section covers: – Inspection and tests to verify: • • • compliance of the installation with the rules Compliance of the equipment with the applicable technical specifications Main points – Description of verification by: • • • – Visual inspection Functional tests Measuring Completion certificate with generator supplement • These tests must be carried out by a competent person as described in IS EN 5110. • The following must be available to the person carrying out the inspection – – – – Detailed Drawings and specification for the installation Fault levels at the point of supply Details of the supply system earthing (Earthed or Unearthed) The necessary test equipment to carry out the tests set out in this section. 29 11: Inspection and Testing • Note: setting and testing of protection systems: – the settings issued by SO are the maximum settings required to discriminate with the public system – May not: • adequately protect a consumer’s installation • satisfy the requirements of these Rules • Satisfy the requirements of the HSA – In particular Earth Fault and Short Circuit Settings. • Also true of synchronising generator protection settings [check TSO] 30 Completion Certificate Layout 1 Part A: Installation ( < = 38kV ). Grid Ref. MPRN: N W Site Details Substation Name: Customer Name: Company Installation Name & Address: Postcode: Certificate in respect of: Construction & Test of Installation: or Test only of existing installation: Date: / / Type: New Alteration Test only 31 Completion Certificate Layout 2 Connection ratings: Connection Voltage Max. Import capacity kV Site Fault Level Min. I’’k3 1 Min. I’’k1 2 MVA kVA kA kA Max. Current Max. Export capacity kA Site Generation capacity Max. I’’k3 1 Max. I’’k1 2 kVA kVA Connection Ratings kA kA Supply System Neutral arrangement Resistance of Earthing system 1 2 3 phase fault currents Line to Earth Fault Currents 32 Completion Certificate Layout 3 Protection Settings & Tests (Directly connected Equipment): Settings Received from DSO: Protection Type: Earth Fault: Sensitive Earth Fault. Overcurrent. On Site Settings: Relay has agreed settings implemente d. Confirmed Relay injected & functionally tested. Relay ripping circuit verified. Confirmed Confirmed Earth Fault. Sensitive Earth Fault. Overcurrent. Refer to Protection Report (Please include report references) 33 Completion Certificate Layout 4 Alarms & Signalling: All protection alarms and signals verified Yes Equipment Type & Label. (e.g. switchgear, transformer, generators, cable, surge arrestors) Ratings (as applicable) kV A MVA Short cct. Cable BIL (kV) Test Sheets attached: Quantity Connected Equipment Details: Length Size (m) (mm2) (kA) 34 Completion Certificate Layout 5 Verifications Main Compound Other locations Yes Yes (tick boxes as appropriate) Equi-potential Bonding Earth Electrode Resistance Measurement Verifications Tolerable EPR limits not exceeded and verified by current injection. Switchgear Compliant Interlocks Operational Facility to Lock Earths DC supplies Protection Operation Protection Trips verified Cables Access & Egress control Cleanliness & Tidiness General Environmental (Other as applicable) (Other as applicable) (Other as applicable) (Other as applicable) 35 Completion Certificate Layout 6 Contractor: Reg no: Name: Tel: Certification Address All necessary commissioning tests completed and satisfactory. Signed: Date: Designer: Name: Signed: Date: Yes (tick box) 36 Steps followed Since we last met…. February 2011 Consultation Opens May 2012 Consultation Closes: 8 submissions 212 questions November 2013 Conclusion December 2013 Completion Next steps…. Jan – Mar 2014 Prepare for publication May 2014 est Publication of 1st edition June/Sept 2014 Communication October 2014 - Maintenance Questions 38 Thank You ETCI, Unit H12, Centrepoint Business Park, Oak Road, Dublin 12. Tel: 01-4290088 email: info@etci.ie www.etci.ie ETCI Objectives • Promote and co-ordinate standardisation in all branches of electro-technology – in harmony with international agreements – in collaboration with the National Standards Authority of Ireland (NSAI). • Liaison with similar bodies in other countries and with international bodies. • Promote safety in electrical equipment and installations • Awareness of electrical safety among the general public • Advise and make recommendations on any matter pertaining to electrotechnology – subject to the statutory powers, duties and functions of other bodies. 40 Structure of ETCI 41 REFERENCE SLIDES 42 12: Maintenance Manual • Each installation shall have: – An operation manual • Procedures: Normal, emergency and maintenance • Safety instructions for operation of HV installation – A set of up-to-date drawings and diagrams on premises – Manufacturers’ operation and maintenance manuals – Visible display of emergency routes to nearest hospital and emergency phone numbers 43