220-EN01
ISO 9001 Cert. n. 2325
Pre-assembled
distribution manifolds
Te-sa pre-assembled distribution manifolds are
designed for the distribution and regulation of
heat transfer fluid in heating and conditioning
systems.
Available in various configurations, they are
ideally suited to traditional radiator heating
systems, radiant panel heating systems, and, in
the version complete with heat preformed hotmoulded insulation, for conditioning systems.
The particular design of the manifold features a
regular cross-section extruded bar with reduced
pressure drops that assures lower energy
consumption and minimises boiler circulator
pump force.
All Te-sa pre-assembled manifolds are
supplied complete with a delivery manifold,
return manifold, wall mounting brackets,
ball interception valves and end plugs.
According to design type they also feature
flow regulators, micrometric lockshields,
differential by-pass and insulation.
Available in 1 and 1¼ inch versions.
Technical specifications:
Materials:
Brass components: Brass UNI EN 12165 CW617N
Surface finish:
Chrome-plated
Seals:EPDM
Knobs and caps:
ABS
Flow regulators
Brass, heat-resistant plastic, and stainless steel
Measurement range:
0.5-6 l/min
Measuring accuracy:
+/-10%
Temperature range:
0-70°C
Fluid:
Water, glycolated solutions
Max. glycol percentage:
30%
Max. operating pressure:
6 bar
Insulation:
Material:
closed-cell expanded PEX
Temperature range:
0-100°C
Reaction to fire (DIN4102):
Class B2
Dimensions:
Main connections:
1” F / 1 1/4” M
Manifold centre distance:
206 mm
Branch connections:
3/4” M - Eurocone
Branch connection centre distance:
50 mm
Number of branch connections:
1 - 12
PRODUCT RANGE:
Art.
Art.
Art.
Art.
Art.
Art.
Art.
220BMW-.. 220/2I-..
220/2IB-J-.. C220/2IB-J-..
Pre-assembled manifolds for heating systems
Pre-assembled manifolds with micrometric adjustment insert valves and interception valves
Pre-assembled manifolds with micrometric adjustment insert valves, interception valves and by-pass
Pre-assembled manifolds with micrometric adjustment insert valves, interception valves, by-pass
and preformed hot-moulded insulation
220TT2I-...
Pre-assembled manifolds with flow regulators and interception valves
220TT2IB-J-.
Pre-assembled manifolds with flow regulators, interception valves and by-pass
C220TT2IB-J-...Pre-assembled manifolds with flow regulators, interception valves, by-pass and preformed
hot-moulded insulation
Main components:
1
2
3
4
5
Delivery manifold
Return manifold
Flow regulator
Micrometric adjustment insert valve
Pre-assembled unit for manifolds complete with automatic air vent valve, thermometer 0-80°C and
plant fill-drain tap
6 Interception insert valve with adjustment handle pre-set for installation of electrothermic drives
7 Delivery manifold interception ball valve (red handle)
8 Return manifold interception ball valve (blue handle)
9 Differential by-pass with micrometric adjustment and full shut-off
10 End plug with O-ring
11 Wall mounting brackets
Hydraulic specifications
0,1
100
100
10
10
1
1
Flow Q [m3/h]
1
1
10
1
1
10
0,1
10
Flow Q [m3/h]
2
INTERCEPTION
VALVES
1000
0,1
Pressure drop ΔP [kPa]
FLOW
REGULATOR
100
0,1
TA
0,01
5
Pressure drop ΔP [mbar]
4
100
0,01
Pressure drop ΔP [mbar]
3
Pressure drop ΔP [kPa]
1.5 2
1000
Flow regulator and interception valves:
Flow and pressure drop graph
10
Micrometric adjustment insert valve:
Flow and pressure drop graph
By-pass hydraulic specifications
4
5
TA
1
1
0,1
10
10
1
10
0,1
Micrometric adjustment differential
by-pass flow curves: the curves
represent the flow through
the by-pass at various settings
with the differential valve fully
open. The fixed calibration
differential valve is pre-set
to 25 kPa. Differential valves
are installed on by-passes to
reduce any overpressure due
to use of thermostatic valves or
electrothermic drives.
100
100
0,01
Pressure drop ΔP [mbar]
3
Pressure drop ΔP [kPa]
1.5 2
1000
Flow Q [m3/h]
Overall dimensions
The dimensions indicated below apply to all configurations.
For each configuration below, the length of the pre-assembled manifold is indicated in the relevant table.
3
Main specifications
Series 220TT2IB-J
Pre-assembled manifold for climate control
systems composed of: delivery manifold with flow
regulators; return manifold with interception valves
pre-set for installation of electrothermic drives; two
instrument holder units with automatic air vent
valve, thermometer 0-80°C and plant fill-drain tap,
interception ball valves with union connection,
differential by-pass with interception and wall
mounting brackets.
Manifold centre distance:
Branch connection centre distance:
206mm
50mm
Series C220TT2IB-J
Pre-assembled manifold as per art.220TT2IB-J
with preformed hot-moulded insulation.
Insulation specifications:
Material:
Closed-cell expanded PE-X
Temperature range:
0-100°C
Reaction to fire (DIN4102):
Class B2
Art.
02
03
04
05
06
07
08
09
10
11
220TT2IB-06-..J
300
350
400
450
500
550
600
650
700
750
800
Dim. metal
enclosure Art. 211
400
400
600
600
800
800
800
1000
12
600
600
800
211-01 211-01 211-02 211-02 211-02 211-02 211-03 211-03 211-03 211-03 211-04
Example code for 1” 4-way manifold: 220TT2IB-06-04J
Main specifications
Series 220TT2-I
Pre-assembled manifold for radiant panel heating
systems composed of: delivery manifold with flow
regulators, automatic air vent valve and plant filldrain tap; return manifold with interception valves
pre-set for installation of electrothermic drives,
automatic air vent valve and plant fill-drain tap;
interception ball valves with union connection and
wall mounting brackets.
Manifold centre distance: Branch connection centre distance:
Art.
02
03
04
206mm
50mm
05
06
07
08
09
10
11
12
500
550
600
650
700
750
600
600
800
800
800
800
220TT2-06-..I
250
300
350
400
450
Dim. metal
enclosure Art. 211
400
400
400
600
600
211-01 211-01 211-01 211-02 211-02 211-02 211-02 211-03 211-03 211-03 211-03
Example code for 1” 4-way manifold: 220TT2-06-04I
4
Main specifications
Series 220/2IB-J
Pre-assembled manifold for climate control systems
composed of: delivery manifold with micrometric
adjustment lockshields; return
manifold with
interception valves
pre-set for installation of
electrothermic drives; two instrument holder units
with automatic air vent valve, thermometer 0-80°C,
plant fill-drain tap, interception ball valves with
union connection and wall mounting brackets.
Manifold centre distance:
Branch connection centre distance:
206mm
50mm
Series C220/2IB-J
Pre-assembled manifold as per art.220TT2IB-J
with preformed hot-moulded insulation.
Insulation specifications:
Material:
Closed-cell expanded PE-X
Temperature range:
0-100°C
Reaction to fire (DIN4102):
Class B2
Art.
02
03
04
05
06
07
08
09
10
11
220/2IB-06-..J
300
350
400
450
500
550
600
650
700
750
800
Dim. metal
enclosure Art. 211
400
400
600
600
800
800
800
1000
12
600
600
800
211-01 211-01 211-02 211-02 211-02 211-02 211-03 211-03 211-03 211-03 211-04
Example code for 1” 4-way manifold: 220/2IB-06-04J
Main specifications
Series 220/2-I
Pre-assembled manifold for heating systems
composed of: delivery manifold with micrometric
adjustment lockshields, automatic air vent valve and
plant fill-drain tap; return manifold with interception
valves pre-set for installation of electrothermic
drives, automatic air vent valve and plant fill-drain
tap; interception ball valves with union connection
and wall mounting brackets.
Manifold centre distance:
Branch connection centre distance:
Art.
02
03
04
206mm
50mm
05
06
07
08
09
10
11
12
500
550
600
650
700
750
600
600
800
800
800
800
220/2-06-..I
250
300
350
400
450
Dim. metal
enclosure Art. 211
400
400
400
600
600
211-01 211-01 211-01 211-02 211-02 211-02 211-02 211-03 211-03 211-03 211-03
Example code for 1” 4-way manifold: 220/2-06-04I
5
Main specifications
Series 220BM-W
Pre-assembled distribution manifold for radiator
heating systems composed of: delivery manifold
with manual air vent valve and plant fill-drain tap;
return manifold with manual air vent valve and plant
fill-drain tap; interception ball valves with union
connection and wall mounting brackets.
Manifold centre distance:
Branch connection centre distance:
206mm
50mm
Art.
02
03
04
05
06
07
08
09
10
11
12
220BM-06-..W
250
300
350
400
450
500
550
600
650
700
750
220BM-07-..W
256
306
356
406
456
506
556
606
656
706
756
Dim. metal
enclosure Art. 211
400
400
400
600
600
600
600
800
800
800
800
211-01 211-01 211-01 211-02 211-02 211-02 211-02 211-03 211-03 211-03 211-03
Example code for 1” 4-way manifold: 220BM-06-04W
Example code for 11/4” 4-way manifold: 220BM-07-04W
Main specifications
Art. 208CT
Delivery manifold for radiant panel heating systems
complete with flow regulators.
Art. 208CT-06
Main connections:
Branch connections:
Branch connection centre distance:
1”
3/4”E
50mm
Art. 208CT-07
Main connections:
Branch connections:
Branch connection centre distance:
1 1/4”
3/4”E
50mm
Art.
02
03
04
05
06
07
08
09
10
11
12
208CT-06-..
100
150
200
250
300
350
400
450
500
550
600
208CT-07-..
106
156
206
256
406
456
506
556
606
6
306
356
Main specifications
Art. 208DM
Delivery manifold for heating systems complete
with micrometric adjustment lockshields.
Art. 208DM-06
Main connections:
Branch connections:
Branch connection centre distance:
1”
3/4”E
50mm
Art. 208DM-07
Main connections:
Branch connections:
Branch connection centre distance:
11/4”
3/4”E
50mm
Art.
02
03
04
05
06
07
08
09
10
11
12
208DM-06-..
100
150
200
250
300
350
400
450
500
550
600
208DM-07-..
106
156
206
256
306
356
406
456
506
556
606
Main specifications
Art. 208VTT
Collettore di ritorno per impianti di riscaldamento
Return manifold for heating systems complete with
interception insert valves pre-set for installation of
electrothermic drives.
Art. 208VTT-06
Main connections:
Branch connections:
Branch connection centre distance:
1”
3/4”E
50mm
Art. 208VTT-07
Main connections:
Branch connections:
Branch connection centre distance:
1 1/4”
3/4”E
50mm
Art.
02
03
04
05
06
07
08
09
10
11
12
208VTT-06-..
100
150
200
250
300
350
400
450
500
550
600
208VTT-07-..
106
156
206
256
406
456
506
556
606
7
306
356
Construction details
Delivery manifold with flow regulator
1
2
0
1
2
3
4
5
6
3
0
1
2
3
4
5
6
Delivery manifold provided with a flow regulator for direct adjustment and display of the
flow.
The flow is displayed on the transparent indicator with a 0 - 6.0 l/min scale for easy and
immediate balancing of the hydraulic circuit.
To perform adjustment, remove the red tamper-proof cap (1) and rotate the adjustment
dial (3) until the desired flow rate is displayed on the 0 - 6.0 l/m scale of the indicator (2).
After adjusting the flow, replace the tamper-proof cap.
The flow regulator also allows each individual circuit to be fully closed.
Delivery manifold kit for high-temperature fluids with micrometric adjustment
valves.
Delivery manifold provided with a micrometric insert valve for manual flow adjustment.
The internal valve stem features a double O-Ring made from self-lubricating EPDM. The
end part is profiled to minimise drops in pressure and fluid passage noise.
Return manifold with thermostatisable interception valves
Return manifold provided with thermostatisable interception valves pre-set for manual
adjustment or via electrical drive (Art. 116T).
The specially designed internal valve stem features a double O-Ring made from selflubricating EPDM.
The valve obturator is profiled to minimise drops in pressure and fluid passage noise.
Replaceable components
Flow regulators, interception valves and micrometric insert valves can be removed and replaced with specific
spares. Replacement procedures are described below.
Art. 06VTTSCL Remove the
1
2
plastic handle
(1), unscrew the
interception
valve (2) using
a 19-gauge hex
spanner and
replace with a
new valve. Refit
the handle (1)
Art. 06VTTSDEC Remove the
1
2
red plug (1),
unscrew the
adjustment
insert valve (2)
using a 20- gauge hex spanner
and replace with
a new valve.
Screw back on
the red plug (1).
8
Art. 282-04
2
3
0
0,5
1
2
3
4
5
1
0
0,5
1
2
3
4
5
0
0,5
1
2
3
4
5
Remove the red
cap (1), unscrew
the regulator (2)
by turning the
brass nut (3)
using a 24- gauge
hex spanner and
replace
with a new
regulator. Refit
the red cap (1)
Accessories
Art. 211
Art. 253-06
Fully painted metal enclosure with key and
adjustable feet.
Differential by-pass, with by-pass valves settled at
0,10 bar and 0,25 bar, which can be installed in any
te-sa pre-assembled manifold.
Art. 253-06-10 Δp=0,10 bar
Code
211-01
211-02
211-03
211-04
211-05
Dimensions
HxLxD
[cm]
60x40x12÷16
60x60x12÷16
60x80x12÷16
60x100x12÷16
60x120x12÷16
Art. 253-06-25 Δp=0,25 bar
H feet
[cm]
0÷11
Art. 256-06
Art. 165-04
(Tech. data sheet 165-EN)
Pre-assembled unit for manifolds with automatic
air vent, rotary drain and thermometer 0-80°C
Automatic air vent valve
Art. 221K-06
Art. 213
Steel manifold brackets.
Tropical galvanised finish.
Male end plug with O-ring
9
Accessories
Art. 305/1K
Art. 350T/1K
Straight ball valve with union connection.
Red handle and blue handle.
Angle ball valve with union connection and integrated
thermometer. Red handle and blue handle.
Art. 217
Art. 216
(Tech. data sheet 217-EN)
(Tech. data sheet 217-EN)
Fittings for multilayer pipe.
Fittings for PEX pipe.
Art. 208
Serie 800
(Tech. data sheet 800ENIT)
Fitting for copper pipe.
Te-sa press press-on fittings
Press-on fittings for multilayer pipe. Usable with
TH, H, and U profile tongs.
10
Accessories
Art. 116T
(Tech. data sheet 116T-EN)
Construction with double isolation:
class II EN 60335
Position:
normally closed
Dynamic position indicator:
Yes
Ambient temperature:
-5 / 60°C
Opening time:
max 5 min
Closing time:
circa 5 min
Cable length:
1m
Alimentation:
230Vac - 24Vac/dc
Absorbed power:
Max. 2W
Force:
80N +15/-10
Protection class:
IP54 (116T-01, 116T-02)
IP40 (116T-03, 116T-04)
Auxiliary capacity: 230V AC 6A - 230V DC 0.1A
24V AC 6A - 24V DC 2A
Art.
Model
Art.
Model
116T-01
230V 2 wires
116T-03
230V 4 wires
116T-02
24V 2 wires
116T-04
24V 4 wires
Conformed to European directive
Mark CE as European directive:
2004/108/EG Directive Electromagnetic Compatibility
2006/95/EG Low Voltage Directive
Temperature control management
(Tech. data sheet. 2600-2700-EN)
Radio Zone Control
Series 2600
Wire Zone Control
Series 2700
Te-sa Radio Zone Control is a temperature
control management system.
The system adopts radio wave communication
to enable control of individual zones in
the heating/conditioning system. Wireless
technology allows for extremely simple
temperature control management and
installation.
Te-sa Wire Zone Control is a temperature control
management system.
The system enables control of individual zones in
the heating/conditioning system.
And is composed of ambient thermostats and a
remote multi-channel electrical drive control unit.
11
Аrt.
Art.220BM-W
220BM-W
Аrt.220T2IB-J
220T2IB-J
Art.
Example of application
30
40
50
C¡
20
60
10
70
0
80
30
20
40
50
C¡
60
70
10
0
Art. 220TT2IB-J
80
Pre-assembled manifolds for radiant panel systems with integrated by-pass
Pre-assembled manifold for climate control systems composed of: delivery manifold with flow
regulators; return manifold with interception valves pre-set for installation of electrothermic drives;
two instrument holder units with automatic air vent valve, thermometer 0-80°C, plant fill-drain
tap, interception ball valve with union connection, differential by-pass with interception and wall
mounting brackets. Branch connections 3/4”E; main connection 1”.
Art. C220TT2IB-J Pre-assembled manifolds for climate control systems with insulation
Pre-assembled manifold for climate control systems composed of: delivery manifold with flow
regulators; return manifold with interception valves pre-set for installation of electrothermic drives;
two instrument holder units with automatic air vent valve, thermometer 0-80°C, plant fill-drain
tap, interception ball valve with union connection, differential by-pass with interception and wall
mounting brackets.
Preformed hot-moulded insulation. Branch connections 3/4”E; main connection 1”.
Art. 220TT2-I
Pre-assembled manifolds for climate control systems
Pre-assembled manifold for radiant panel heating systems composed of: delivery manifold with
flow regulators, automatic air vent valve and plant fill-drain tap; return manifold with interception
valves pre-set for installation of electrothermic drives, automatic air vent valve and plant fill-drain
tap; interception ball valve with connection union and wall mounting brackets; Branch connections
3/4”E; main connections ” and 1 1/4”.
Art. 220/2IB-J
Pre-assembled manifolds for radiant panel systems with integrated by-pass
Pre-assembled manifold for climate control systems composed of: delivery manifold with
micrometric adjustment lockshields; return manifold with interception valves pre-set for installation
of electrothermic drives; two instrument holder units with automatic air vent valve, thermometer
0-80°C, plant fill-drain tap, interception ball valve with union connection, differential by-pass with
interception and wall mounting brackets. Branch connections 3/4”E; main connections 1”.
Art. C220/2IB-J
Pre-assembled manifolds for climate control systems with insulation
Pre-assembled manifold for climate control systems composed of: delivery manifold with
micrometric adjustment lockshields; return manifold with interception valves pre-set for installation
of electrothermic drives; two instrument holder units with automatic air vent valve, thermometer
0-80°C, plant fill-drain tap, interception ball valve with union connection, differential by-pass with
interception and wall mounting brackets. Preformed hot-moulded insulation. Branch connections
3/4”E; main connection 1”.
Art. 220/2-I Pre-assembled manifolds for climate control systems
Pre-assembled manifold for radiant panel heating systems composed of: delivery manifold with
micrometric adjustment lockshields, automatic air vent valve and plant fill-drain tap; return
manifold with interception valves pre-set for installation of electrothermic drives, automatic air
vent valve and plant fill-drain tap; interception ball valve with union connection and wall mounting
brackets; Branch connections 3/4”E; main connections 1” and 1 1/4”.
Art. 220BM-W
Pre-assembled manifolds for heating systems
Pre-assembled distribution manifold for radiator heating systems composed of: delivery manifold
with manual air vent valve and plant fill-drain tap; return manifold with manual air vent valve and
plant fill-drain tap; interception ball valves with union connection and wall mounting brackets.
Branch connections 3/4”E; main connections1” and 1 1/4”.
te-sa S.r.l. - Via Resega, 21 - 28021 Borgomanero (No) - Tel. +39 0322 211000 - Fax +39 0322 835366
www.te-sa.com - e-mail: info@te-sa.it
©1986-2010 te-sa® S.r.l. – All rights reserved. Information is indicative and may be changed without prior notice.