© Siemens AG 2013
MOTION-CONNECT®
The easy, fast, and reliable connection
Motion Control
Brochure
Version
November
2013
Answers for industry.
© Siemens AG 2013
Simply ideal, simply a plus
MOTION-CONNECT® – The original and best connections for your machines
The MOTION-CONNECT® connection system is the ideal solution for your machine. Representing the connection to all
MOTION-CONTROL systems, it allows for easy and reliable customization.
System-tested reliability
SINAMICS S120/S110
single-axis system
MOTION-CONNECT®
connection system
SINAMICS S120
multi-axis system
Preassembled
power cables
Preassembled
signal cables
No DRIVE-CLiQ
Encoder on the motor:
•• Connection via SMC
•• Connection to the converter
via DRIVE-CLIQ
Encoder/electronic
name plate directly
connected via
DRIVE-CLiQ
The original – tailored to your machine
MOTION-CONNECT® provides connection systems and components that are optimally suited to your individual areas of
application. A comprehensive range of original innovations made by Siemens – which we can tailor to your wishes. MOTION-CONNECT® cables offer top quality and system-tested reliability.
MOTION-CONNECT® 800PLUS and MOTION-CONNECT® 500 overview:
From left to right:
① Power cable (for motors with connector size 1 SPEED-CONNECT for connection to S120 Motor Module), ② Power cable (for motors with connector
size 1.5 full thread for connection to S120 Power Module), ③ DRIVE-CLiQ cable (for motor/externally mounted encoder with RJ45 DRIVE-CLiQ interface for
connection to S120), ④ DRIVE-CLiQ cable (for externally mounted encoder with M12 DRIVE-CLiQ interface for connection to S120), ⑤ Signal cable (for motor/externally mounted encoder with M23 connector for connection to S120 via SMCxx), ⑥ DRIVE-CLiQ cable (for connecting components with
DRIVE-CLiQ interfaces within the control cabinet)
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MOTION-CONNECT® connection system
© Siemens AG 2013
MOTION-CONNECT® connection system
The right cable for any motion control task
Our product matches your requirements:
Whatever your machine requirements, MOTION-CONNECT® offers the solution.
That’s why we offer two different cable types – MC500 and MC800PLUS.
Theme
MC500
MOTION-CONNECT®
standard
MC800PLUS
Robust, high-performance, easy to use
thanks to preassembled cables with robust IP67 metal connectors
and reliable quick-release locks (SPEED-CONNECT)
Outstanding and proven quality
thanks to consistent quality management and system-tested cables
Product-specific
features
•• Cost-effective solution
for predominantly fixed installation
•• Tested for traversing paths
up to 5 meters
•• Meets requirements for
use in cable carriers
•• Oil-resistant
•• Tested for traversing paths up to 50 meters
Technical overview of MOTION-CONNECT®
Product
Type
Power
cable
Max. traversing velocity v
(m/min)
0 - 30
Max. bends*
(million)
0 - 0.1
Max. acceleration*
a (m/s2)
0-2
Max. traversing path*
(m)
0-5
MC500
Signal cable
MC800
PLUS
0 - 180
0 -2
0-5
0-5
Power cable
(up to 16 mm2)
and signal cable
0 - 300
0 -10
0 - 50
Power cable
(25 to ... 50 mm2)
0 - 300
0 - 10
0 - 50
0 - 50
0 - 20
* Mechanically tested
Highlights
SPEED-CONNECT
Fast, stable and reliable connections can be made
using the preassembled cables with SPEED-CONNECT
connectors. A quick rotation of the cap nut to the locking position ensures a secure and reliable mechanical
and electrical connection.
The cables with SPEED-CONNECT connectors supplement our previous MOTION-CONNECT® cable portfolio
with proven, fully threaded connectors.
RJ45 DRIVE-CLiQ connector with metal housing
Easy to use even in confined spaces thanks to reliable
latching and locking. A simple turn of the twist cap by
a 1/4 rotation safely locks or unlocks the connector.
M12 DRIVE-CLiQ connector
The compact and robust connection system
(up to degree of protection IP67), for connecting direct
measuring systems (without an additional interface,
such as SMExx).
Plug & Play thanks to system test
Servo, main, linear and torque motors – with
MOTION-CONNECT®, you will find preassembled power
and signal cables for any application. A perfect connection
that, thanks to Plug & Play, is easy to install and saves a
great deal of time and money.
Well protected
Up to IP67 degree of protection when plugged-in/tightened
Immune to interference
Maximum interference immunity due to 360-degree
shielding
MOTION-CONNECT® connection system
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© Siemens AG 2013
Main application
MOTION-CONNECT® 500
MOTION-CONNECT® 800PLUS
Mainly fixed installation, production machines
Cable carriers, machine tools
Yes
758/C22.2 N.210
Yes
Yes
758/C22.2 N.210
Yes
600/1000 V
24 V (EN) 1000 V (UL/CSA)
600/1000 V
24 V (EN) 1000 V (UL/CSA)
4 kVrms
2 kVrms
4 kVrms
2 kVrms
–20 °C to +80 °C
0 °C to +60 °C
–50 °C to +80 °C
–20 °C to +60 °C
50 N/mm2 / 50 N/mm² / 80 N/mm²
20 N/mm² / 50 N/mm² / 30 N/mm²
50 N/mm2
20 N/mm²
Approvals
Power/signal cables
••VDE
••c/UL or UL/CSA
••RoHS conformity
Electrical specifications
Rated voltage
Power cable U0/U
••Power conductors
••Signal conductors
Signal cable
30 V
30 V
Test voltage
Power cable
••Power conductors
••Signal conductors
500 Vrms
Signal cable
500 Vrms
Operating temperature
On the surface
••Fixed
••Movable
Mechanical specifications
Max. tensile stress
power/signal/
DRIVE-CLiQ cable
••Fixed
••Movable
Min. bending radius
power/signal/
DRIVE-CLiQ cable
••Fixed
5 x Dmax / 60 mm/ 35 mm
Torsional stress
Absolute 30°/m
100.000/ 2 million/ 100.000
100.000
10 million
10 million
30 m/min. / 180 m/min. / 30 m/min
30 m/min.
Up to 300 m/min.
Up to 300 m/min.
2 m/s2 / 5 m/s² / 2 m/s²
Up to 50 m/s2
Insulation material
CFC-free, silicon-free
Oil-resistant
VDE 0472, Part 803 test type B/EN 60 811-2-1
(only hydraulic oil)
Halogen-free, CFC-free,
silicon-free DIN 472 815/IEC 754-1
Bends
••1.5 to 16 mm2/power/signal/
DRIVE-CLiQ cable
••25 to 50 mm2
Traversing velocity1)
••1.5 to 16 mm2/power/signal/
DRIVE-CLiQ cable
••25 to 50 mm2
Acceleration1)
power/signal/
DRIVE-CLiQ cable
Chemical specifications
Outer jacket
1)
4 x Dmax/ 35 mm (DRIVE-CLiQ cable)
Absolute 30°/m
Power cable
PVC DESINA color orange RAL 2003
Signal cable
PVC DESINA color green RAL 6018
Flame-retardant
EN 60 332.1-1 to 1-3
VDE 0472, Part 803 test type B/EN 60 811-2-1
PUR DIN VDE 0282, Part 10
DESINA color orange RAL 2003
PUR DIN VDE 0282, Part 10
DESINA color green RAL 6018
EN 60 332.1-1 to 1-3
ependent on travel path
D
General note:
MOTION-CONNECT® cables are not suitable for outdoor use and are not self-supporting.
In the Industry Mall you can place orders electronically via the Internet: www.siemens.com/automation/mall
Siemens AG
Industry Sector
Drive Technologies Division
Motion Control Systems
Postfach 31 80
91050 ERLANGEN
GERMANY
Subject to change without prior notice
Article No.: 6ZB5711-0AX02-0AA1
E.9114.25.VKT / Dispo 18401
BR 1113 2. SB 4 En
Printed in Germany
© Siemens AG 2013
www.siemens.com/motion-connect
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Motion-Connect Verbindungstechnik
The information provided in this brochure contains descriptions
or characteristics of performance which in case of actual use do
not always apply as described or which may change as a result
of further development of the products. An obligation to provide
the respective characteristics shall only exist if expressly agreed in
the terms of contract. Availability and technical specifications are
subject to change without prior notice.
All product names mentioned may be trademarks or product
designations of Siemens AG or their suppliers, whose use by
third parties for their own purpose may infringe the rights of the
trademark owners.