International Conference on Current Research in Engineering Science and Technology (ICCREST-2016) A NOVEL METHOD FOR RESONANT AND SOFTCHARGING OPERATION OF SWITCHED CAPACITOR CONVERTER Ms.E.Padmapriya, Power Electronics And Drives,EEE Department, JJCET., Guided by Mr. S. Karthikeyen, M.E.,EEE Depart.,JJCET,Trichy. ABSTRACT Traditionally, switched-capacitor (SC) converters have suffered from high transient currents, which limit both the efficiency and power density of such converters. Softcharging operation can be employed to eliminate the current transients and greatly improve the power density of SC converters. In this approach, a second-stage magnetic converter is cascaded with the SC stage to act as a controlled current load. Another approach is to use resonant SC converters with zerocurrent switching. Still the output power is too low, such as conversion takes only at the ratio of 8 to 1. This project shows that resonant and soft-charging operations of SC converters are closely related, and a technique will be proposed, which achieves either operation by adding a inductor to existing SC topologies and an another inductor is added to improve the output power also to act as a boost converter. And a dc motor is connected as load and the speed of the motor is controlled by controlling the voltage level at converter circuit. INTRODUCTION In the traditional switched capacitor converter circuit, capacitors are directly charged/discharged by other capacitors or voltage sources, hence large transient current spikes can occur, which limit the efficiency and power density of the converter. Moreover, these transient effects increase the device stress and can cause undesirable electromagnetic interference problems. To reduce the current spikes, either large capacitors or higher switching frequency has to be employed, neither of which is a E-ISSN :2348 - 8549 satisfactory solution. The quasi-SC converter manages to reduce the peak of the current transient, but results in the same power loss as conventional SC converters. Resonant SC converters (or soft-switching SC converters), which incorporate one or more inductors, have been proposed to eliminate the current transients. Because of the resonant inductor, the capacitor current becomes sinusoidal, and if the switching takes place at the moment when the current reaches zero, resonant SC converters can operate in zero-current switching (ZCS) mode. This mode of operation enables such converters to operate at higher frequencies and achieve higher power density than their hard-switched counterparts. Another drawback of SC converters is that high efficiency is only achieved at one or a few conversion ratios. This limits the application of SC converters to mostly low power applications. In higher power applications, the solution is usually to cascade a magnetic converter to act as a post regulation stage. However, the overall converter size may increase and the peak conversion efficiency may be reduced. PROPOSED SYSTEM In this thesis , the origin of the transient current and associated losses is first revisited and the concept of soft-charging introduced. The requirements imposed on the SC converters by soft charging operation are postulated. Resonant SC converters and softcharging SC converters are then analyzed. This makes it possible to use similar techniques to analyze and synthesize both types of converters. Here a design is presented to achieve soft charging or resonant mode of operation with inductor added to existing SC www.internationaljournalssrg.org Page 33 International Conference on Current Research in Engineering Science and Technology (ICCREST-2016) converter topologies. In addition a motor is added as load and the speed of the motor is controlled by the PI controller. DC SOURCE SWITCHED CAPACITOR CONVERTER SINGLE PHASE INVERTER PWM SINGLE PHASE INDUCTION MOTOR PI CONTROLLER BLOCK DIAGRAM OF PROPOSED SYSTEM SOFT-CHARGING OPERATION WITH AN INDUCTOR Since an inductor allows instantaneous change of its terminal voltage, it can also act as a controlled current load. In fact, the buck converter is able to facilitate soft charging operation precisely because of the inductor it contains. In this section, the technique of adding an inductor alone to achieve softcharging is presented. Furthermore, it will be shown that resonant operation can also be achieved using the same technique. To illustrate the technique, a simple SC converter is shown in Fig. 1(b), and a modified structure is shown in Fig. 1(a). As can be seen in Fig. 1(b), the technique to achieve resonant and soft-charging operation is to add an inductor at the output of the SC converter, immediately before the output capacitor. The simple circuit structure in Fig. 1(b) allows direct circuit analysis using differential equations. First, with the additional inductor, the modified converter is able to reach the same minimum impedance at a much lower switching frequency, due to the elimination of the current transient and associated loss. Therefore, the proposed converter can achieve the same efficiency as conventional SC converters, while using significantly lower switching frequency, or equivalently, significantly smaller flying capacitor values. The minimum frequency at which the converter is able to stay E-ISSN :2348 - 8549 in FSL operation can be defined as fcrit , and for the modified converter in Fig. 1(b), it is given by 1 2 √ where L is the added inductance and C is the collective capacitance in series with the inductor. This naturally coincides with the design goal of the soft-charging SC converters. In discrete implementations, the addition of the inductors often results in overall improvement in energy utilization of the passive components. While the inductor is more difficult to integrate than the capacitors given the current IC technology, the energy density, and quality of integrated inductors are improving as more advanced processes, and the proposed converter is able to take advantage of the progress and advancement of technologies in inductors, capacitors, and switches simultaneously. (a) Fig. 1 (b) Switched capacitor converter circuit (a) modified switched capacitor converter circuit ZERO VOLTAGE SWITCHING (ZVS) A switch that operates with ZVS has an anti-parallel diode and a capacitor across it. www.internationaljournalssrg.org Page 34 International Conference on Current Research in Engineering Science and Technology (ICCREST-2016) If negative current is forced to flow through the anti-parallel diode then voltage across switch reduces to zero and then the switch is turned on with ZVS. During turn-off the capacitor across switch reduces the rate of rise of voltage across the device as current reduces to zero. Zero voltage switching ZVS is preferred over ZCS because with ZVS the parasitic switch capacitance dissipates the energy into the load. If there were no ZVS this parasitic capacitance dissipate as heat in the switch which lowers the efficiency of the system. In the thesis, the converter employs another LC resonant circuit designed to resonant at switching frequency so that ZVS condition is achieved during buck operating modes. CONTROLLER Controllers are to perform a controlled operation to obtain the desired output. Mainly controllers have 3 modes they are PProportional, I-Integral, D-Derivative mode combine with another mode to create various controllers. There are 3 main controllers used for controlling. They are P controller PI controller PID controller P CONTROLLER In general it can be said that P controller cannot stabilize higher order processes. For the 1st order processes, meaning the processes with one energy storage, a large increase in gain can be tolerated. Proportional E-ISSN :2348 - 8549 controller can stabilize only 1st order unstable process. Changing the controller gain K can change closed loop dynamics. A large controller gain will result in control system with: a) Smaller steady state error, i.e. better reference following. b) Faster dynamics, i.e. broader signal frequency bands of the closed loop system and larger sensitivity with respect to measuring noise c) Smaller amplitude and phase margin When P controller is used, large gain is needed to improve steady state error. Stable systems do not have problems when large gain is used. Such systems are system with one energy storage (1st order capacitive systems). PI CONTROLLER PI controller will eliminate forced oscillation and steady state error resulting in operation of on-off controller and P controller respectively. Introducing integral mode has a negative effect on speed of the response and overall stability of the system. Thus, PI controller will not increase the speed of response. It can be expected since PI controller does not have means to predict what will happen with the error in near future. This problem can be solved by introducing derivative mode which has ability to predict what will happen with the error in near future and thus to decrease a reaction time of the controller. PI controllers are very often used in industry, especially when speed of the response is not an issue. A control without D mode is used when: a) Fast response of the system is not required b) Large disturbances and noise are present during operation of the process c) There is only one energy storage in process(capacitive or inductive) d) There are large transport delays in the system PID CONTROLLER PID controller has all the necessary dynamics; fast reaction on charge of the www.internationaljournalssrg.org Page 35 International Conference on Current Research in Engineering Science and Technology (ICCREST-2016) controller input (D mode), increase in control signal to lead error towards zero (I mode) and suitable action inside control error area to eliminate oscillations (P mode). Derivative mode improves stability of the system and enables increase in gainK and decrease in integral time constant Ti, which increases the speed of the controller response. PID controller is used when dealing with higher capacitive processes (processes with more than one energy storage) when their dynamic is not similar to the dynamics of the integral (like in many thermal processes). PID controller is often used in industry, but also in the control of mobile objects (course and trajectory following included) when stability and precise following are required. Conventional autopilot is for the most part PID type controllers. Transfer function for most basic form of PID controller ( )= + + Where Kp-proportional gain, Ki-integral gain, Kd-derivative gain EFFECTS OF PROPORTIONAL, INTEGRAL AND DERIVATIVE There is always a steady state error in proportional control. The error will decrease with increasing gain, but the tendency towards oscillation will also increase. It follows from the strength of integral action increases with decreasing integral time Ki. The steady state error disappears when integral action is used. The tendency for oscillation also increases with decreasing Ki. Parameter Speed of response Stability Accuracy Increasing K Increasing Ki Increasing Kd Increases Decreases Deteriorate Deteriorate Improves Improves Increases Improves No impact E-ISSN :2348 - 8549 Effects of coefficient The parameters K and Ki are chosen so that the closed loop system is oscillatory. Damping increases with increasing derivative time, but decreases again when derivative time becomes too large. Recall that derivative action can be interpreted as providing prediction by linear extrapolation over the time Kd. Using this interpretation it is easy to understand that derivative action that does not help if the prediction time Kd is too large. A derivative action ceases to be effective when Kd is larger than done sixth of the period. Also notice that the period of oscillation increases when derivative time is increased to obtain a good PID controller it is also necessary to consider Noise filtering and high frequency roll-off Set point weighting Windup Tuning Computer implementation PID TUNING Tuning is adjustment of controller parameters to optimum values for the desired control response. Stability is the basic requirement. However, different systems have different behavior, different applications have different requirements, and requirements may conflict with one another. There are various methods for tuning, some of them Manual tuning method Ziegler-Nichols tuning method PID tuning software method In this thesis, Ziegler-Nichols tuning method is used and which is explained below. ZIEGLER-NICHOLS TUNING METHOD The Ziegler-Nichols closed loop method is based on experiments executed on an established control loop (a real system or a simulated system). The tuning procedure is as follows: From the response of the process as shown in fig.14. If the plant involves neither integrator nor dominant complex-conjugate poles, then such a www.internationaljournalssrg.org Page 36 International Conference on Current Research in Engineering Science and Technology (ICCREST-2016) unit step response curve may be look as S-Shaped. From the S-Shaped curve, delay time(L) and time constant (T) determined by drawing a tangent line at the inflection point of the curve. And from which controller parameters may be found and thus given in below tabulation. Simulink model of motor in open loop S-Shaped response curve Type of controller P PI PID Kp 0.9 1.2 Ki Kd ∞ 0 0 0.3 2L 0.5L Ziegler-Nichols, gain parameters calculation. SIMULINK MODEL OF RESONANT CONVERTER WITH ZVS OPERATION Fig. 3 Speed characteristics of the motor in open loop From fig.3 delay time (L) and constant time (T) have been found out and the values are given as Delay time (L) Constant time (T) = 0.02 We know that, Simulink model of motor in open loop Open loop circuit of a motor is designed in order to find the characteristics of the motor from which the control parameters may be found out by Ziegler-Nichols PI controller and which is explained below. ( )= + + Where, = 0.9 = . = 0.9 = . . ( )= E-ISSN :2348 - 8549 = 0.015 www.internationaljournalssrg.org . . = 1.2 = 0.05 1.2 + 24 Page 37 International Conference on Current Research in Engineering Science and Technology (ICCREST-2016) Ziegler-Nichols chart for the response. Simulink model of resonant converter(ZVS) driving a motor Simulink model. E-ISSN :2348 - 8549 www.internationaljournalssrg.org Page 38 International Conference on Current Research in Engineering Science and Technology (ICCREST-2016) Converter stage output Voltage waveform REFERENCES CONCLUSION In this thesis, the soft-charging operation is achieved with the addition of a single inductor. Using the proposed technique, ZCS resonant operation for SC converters can also be achieved at an appropriate switching frequency. Also the output voltage is boosted with the additional inductor added next to the source. Experimental results are shown above. The proposed method expands the family of both resonant and soft-charging SC converters and makes SC converters suitable for an increasing number of applications. [1] J. Kimball, B. Kuhn, and P. Krein, “Increased performance of battery packs by active equalization,” in Proc. IEEE Veh. Power Propul. Conf., Sep. 2007, pp. 323–327. [2] K. Sano and H. 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