Soft-chargingOperationofSwitchedCapacitorConverters RobertPilawa-Podgurski,Yutian Lei UniversityofIllinoisUrbana-Champaign ECE598RPP,April7th,2016 Outline § Introductionofsoft-chargingconcept § Soft-chargingoperationwithaninductor § Example2-to-1converter § Frequencydependent behavior § ZCSresonantoperationalsopossible § ExtendingtoanarbitrarySCtopology § AnalysisofSCconvertersforsoft-charging operation § Losslessregulation § Concludingremarks. SoftChargingOperation n n Controlledchargingcurrent Recoverenergythatisnormallydissipated ReviewofSoft-chargingConcept § Toimprovetheenergyutilizationofcapacitors, capacitorvoltageripplemustincrease. § Powerlossincreasesduetohighcapacitorvoltage mismatch § Outputvoltagerippleincreases § Aninterfacingelementisneeded § Toaccommodatethechangeincapacitorvoltage § Toshieldtheoutputfromseeingthelargeripple § Inductoralonecanaccomplishthis Soft-chargingwithanInductor Aninductoractsasacontrolledcurrentsource. 2-to-1 converter: Phase1: Phase2: Soft-chargingwithanInductor Aninductoractsasacontrolledcurrentsource. 2-to-1 converter: Capacitor current: Simulation parameters Conventional Soft-charging Cfly 10µF Loadcurrent (A) 2.00 2.00 Cout 100µF CapacitorRMScurrent (A) 3.01 2.00 R on 10mΩ Capacitor Maximumcurrent (A) 9.3 2.09 fsw 500kHz L1 0.1µH FrequencyDependentBehavior FrequencyDependentBehavior fsw =1/2 fcrit fsw =fcrit fsw >fcrit Full-waveresonant Half-waveresonant(ZCS) Soft-charging FrequencyDependentBehavior § Soft-chargingoperationcanbeachievedwithan inductor § AchievesFSLatmuchlowerswitchingfrequency. § Desirableforheavyload. § Switchingfrequencyislowerboundedbytheresonant frequency. § ZCSresonantoperation § Canalsobeachievedwithaninductor. § Canbeviewedasaspecialcaseofsoft-charging. § Hashigherconductionlossduetosinusoidal current waveform. § Desirableatlightload. FundamentalTrade-offs § SCconverters ' § 𝑓"#$% = ()*+ § Alwaysatrade-off between𝑓"#$%,𝑅./and𝐶 § Soft-chargingSCconverters ' § 𝑓"#$% = () 1+ § Thecriticalfrequencyis independentof𝑅./ § Theinductorintroducesanadditionaldesigndimensionin whichtheconvertercanbeoptimized. RequirementofSoft-chargingOperation § Soft-chargingoperationisdemonstratedwitha2-to-1 SCconverter.HowaboutotherSCconverters? § Requirementofsoft-charging 1. Theoutputmustchangeinstantaneouslytoaccommodate capacitorvoltagemismatch.->Handledbytheinductor 2. KVLmustbesatisfiedfortheinternalparallelconnectionof capacitors.->Notapparentforcomplextopologies § Needageneralmethodthatcanbeappliedtoany givenSCtopology. AnalysisofSCConverters § Dicksonconverterasanexample. § Forsimplicity,useanidealcurrentsourceastheload. § ThegoalistofindifKVLforthecapacitornetworkissatisfiedduring thephasetransitions. Phase1: Phase2: AnalysisofSCConverters § AKVLequationcanbewrittenforeachloop. § Matrixrepresentation:reducedloopmatrix Phase1: Phase2: AnalysisofSCConverters AnalysisofSCConverters § Let’sexamine (Constantinput voltage) (Periodic steady-state) § Howabout? ForconventionalSCconverter, becauseofoutput capacitance: Forsoft-charging converter, becauseoftheconstantcurrentloadandtheremoval oftheoutput capacitance,theoutput voltageisabletochangeinstantaneously during phasetransitions.Thequantitieshereonlyconcernsthechangeinvoltage withineachphase.Thus, AnalysisofSCConverters § ConventionalSC Remember: Wecanfindthebasisofvectorsthatspanthecommonnullspace ofA1andA2.However,thecommonnullspace isempty. ItmeansthatKVLcannotbesatisfiedduringphasetransitionfora conventionalSCconverter.Capacitorcharginglossisinevitable. § Soft-chargingSC AnalysisResult § FortheDicksonconverter, § ThisisthechangeinthecapacitorvoltagesineachphasetosatisfyKVL. § Alsoneedthechargeflowvector,obtainedfromKCL: 3 § Capacitorvaluescanbeobtainedby𝑐$ = 564 § Finallywehave 7,4 SimulationResult § § Dicksonconverter cannotachieve completesoftcharging. Howeveritcan approachcomplete soft-charging by makingC2 much largerthanC1 andC3 SimulationResult § Capacitorcurrent: CommonSCTopologies § Series-parallel: § Ladder: § Fibonacci: § Doubler: AnalysisResultofCommonTopologies § Series-parallel: 1 𝑪= 1 1 § Fibonacci: 1 𝑪= 1 1 § Ladder: 1 𝑪 = −2 1 § Doubler: 1 𝑪= ∞ ∞ AnalysisResultofCommonTopologies § Series-parallel: § Ladder: § Fibonacci: § Doubler: AnalysisofSCConverters § CommonSCtopologies § Series-parallelandFibonacci convertercan achievecompletesoft-charging. § Dicksonconvertercanapproachcompletesoftchargingbyresizingthecapacitors. § Doublerandladderconverteronlyyieldslimited benefitfromsoft-chargingoperation. § ThemethodcanbeappliedtoanySCtopology anddeterminesifsoft-charging ispossible. RegulationofSCConverters § Regulationofoutputvoltageisachievedbymodulatingthe outputimpedance. § ModulateRout bychanging § § § § Switchingfrequency Dutyratio PulsedensityinPFM Switchingconductance § Regardlessofmethod,theoperationislossy. RegulationofSoft-chargingDicksonConverter § Withasecond-stagebuck converter, wecanregulatethe output voltage. § Withjustaninductor andexisting switches,need tointroduce a regulation phase. Originaltwophases Regulationphase RegulationofSoft-chargingDicksonConverter § Onecompleteswitchingcycle: § Output voltagecanberegulatedbyvaryingthe relativeduring ofthephases. § Similartopulse widthmodulation. § Noincreaseinswitchingfrequency. CaseStudy:an8-to-1DicksonSCconverter § 12GaN switches § 7flyingcapacitorssizedaccording to theprecedinganalysisresultto approachcompletesoft-charging ExperimentalResults § Measuredefficiencyatfixed conversionratio. § Soft-charginghashigherefficiency forloadcurrentlargerthan1A. § Measuredefficiencywithoutput voltageregulatedat4Vandload currentat1.2A. § Efficiencyismaintainedasvoltage convectionratioincreases. ConcludingRemarks § Thesoft-chargingconverterprototypeachieveshigherefficiencyand higherpowerdensitysimultaneously,comparedtoconventionalSC converters,duetobetterutilizationofpassivecomponents. § Itisalsoabletoregulatetheoutputvoltagelosslessly. Comparison among Converter Topologies Features Dickson SC Yes Buck No Soft-charging Dickson Yes Capacitor Large None* Small Inductor None Large Small No Yes Yes* Low voltage switches Lossless regulation § Topologytrade-offs § Thebestconverterdependsontheapplicationrequirement § FullICintegration->ConventionalSC § Fullrangeregulation->Buck § Highconversionratio,highefficiencyandpowerdensity->Soft-chargingSC