December 2007
FDJ SERIES Jockey Pump Controllers
Features
1-1
FDJ Series Jockey Pump Controllers
NEMA 2 Enclosures
120V Control Power Transformer
Enclosures have an oven baked powder paint
finish and are supplied with NEMA 2 rating,
unless otherwise ordered. Available options
include: NEMA 1, 3R, 4, 4X, 12.
Note: NEMA 4, 4X enclosures are Stainless
Steel.
All jockey pump controllers are wired with a 120V
control power transformer as standard.
NEMA Rated Operators
EATON Cutler-Hammer NEMA rated 10250T
Series oil and dust tight pushbutton operators
are used in all jockey pump controllers.
Product Description
Dual Setting Pressure Switch
A dual setting 15-290 PSI pressure switch is used
to sense a drop in pressure which actuates the
jockey pump starter. The setting adjustment screws
are used for setting the pressure range and
differential. There is one set of form-C output
contacts rated at 10 amps.
Technical Data
ACROSS-THE-LINE (Direct On Line) JOCKEY PUMP CONTROLLERS
ACROSS THE LINE
JOCKEY PUMP CONTROLLERS
Line Voltage
The FDJP jockey pump controllers operate
across-the-line. Full voltage is applied to the
motor for starting by the use of a single motor
starter. Starting inrush current is approximately
600% of rated full load amperes.
Motor Horsepower
200 - 208V
1/3 - 15Hp
220 - 240V
1/3 - 20Hp
380 - 415V
440 - 480V
550 - 600V
120V 1 ph
240V 1 ph
1/3 - 50Hp
1/3 - 50Hp
1/3 - 50Hp
1/3 - 5Hp
1/3 - 10Hp
WYE-DELTA (Star-Delta)
JOCKEY PUMP CONTROLLERS
When six or twelve-lead delta connected
jockey pump motors are started wye (star)
connected, approximately 58% of line voltage
is applied to each winding. The motor develops
33% of full-voltage starting torque and draws
33% of normal locked-rotor current from the
line. After a 2 second time delay (during which
the motor accelerates), it is reconnected for
normal operation.
Product Features
WYE-DELTA (Star-Delta) JOCKEY PUMP CONTROLLERS
Line Voltage
200 - 208V
220 - 240V
380 - 415V
440 - 480V
550 - 600V
Motor Horsepower
1/3 - 15Hp
1/3 - 20Hp
1/3 - 50Hp
1/3 - 50Hp
1/3 - 50Hp
(0.25 - 11KW)
(0.25 - 30KW)
(0.25 - 37KW)
(0.25 - 37KW)
(0.25 - 37KW)
Circuit Breaker Disconnect
All jockey pump controllers are supplied with
EATON Cutler-Hammer HMCP circuit breakers
as standard.
Standards & Certification
The FDJ Series of Jockey Pump Controllers
meet or exceed the requirements of
Underwriters Laboratories, Underwriters
Laboratories Canada, the Canadian Standards
Association and New York City building code.
Safety Door Interlock
The circuit breaker handle mechanisms are
equipped with a safety door interlock which
does not allow the controller door to be
opened when the mechanism is in the ON
position.
N. Y. C.
APPROVED
For more information visit: www.chfire.com
BR05805021K/E
1-2
FDJ SERIES Jockey Pump Controllers
Features
December 2007
FDJ Series Jockey Pump Controllers
Dimensions
Standard Enclosure - Type NEMA 2, 12
Jockey Pump
Controller
Jockey Pump
Controller
Dimensions in inches and (millimeters).
Motor Hp
Line Voltage
Withstand Rating
Standard
Intermediate
High
Approx. Weight
Lbs. (Kg)
100,000
200,000
40
0.33 - 15
200 - 208V
0.33 - 20
220 - 240V
0.33 - 50
380 - 415V
0.33 - 50
440 - 480V
0.33 - 50
550 - 600V
25,000
100,000
0.33 - 5
120V 1
100,000
150,000
0.33 - 10
240V 1
150,000
(18)
NOTES:
1. All enclosures finished in grey.
2. Cable Entrance either top or bottom.
3. Standard Enclosure type NEMA 2.
4. This size enclosure is not suitable for mounting
of Mercoid pressure switch.
See drawing on page 1-3.
N. Y. C.
APPROVED
BR05805021K/E
For more information visit: www.chfire.com
FDJ SERIES Jockey Pump Controllers
Features
December 2007
1-3
FDJ Series Jockey Pump Controllers
Dimensions
Special Options Enclosure - Type NEMA 2, 12 - (Consult factory for details).
Jockey Pump
Controller
Jockey Pump
Controller
Dimensions in inches and (millimeters).
Motor Hp
Line Voltage
Withstand Rating
Standard
Intermediate
High
Approx. Weight
Lbs. (Kg)
100,000
200,000
55
0.33 - 15
200 - 208V
0.33 - 20
220 - 240V
0.33 - 50
380 - 415V
0.33 - 50
440 - 480V
0.33 - 50
550 - 600V
25,000
100,000
0.33 - 5
120V 1
100,000
150,000
0.33 - 10
240V 1
150,000
(25)
NOTES:
1. All enclosures finished in grey.
2. Cable Entrance either top or bottom.
3. Standard Enclosure type NEMA 2.
4. This size enclosure required for mounting
of Mercoid pressure switch.
N. Y. C.
APPROVED
For more information visit: www.chfire.com
BR05805021K/E
1-4
FDJ SERIES Jockey Pump Controllers
Features
December 2007
FDJ Series Jockey Pump Controllers
Dimensions
Standard Enclosure - Type NEMA 3R, 4, 4X,
Jockey Pump
Controller
Dimensions in inches and (millimeters).
Motor Hp
Line Voltage
Withstand Rating
Standard
Intermediate
High
Approx. Weight
Lbs. (Kg)
100,000
200,000
40
0.33 - 15
200 - 208V
0.33 - 20
220 - 240V
0.33 - 50
380 - 415V
0.33 - 50
440 - 480V
0.33 - 50
550 - 600V
25,000
100,000
0.33 - 5
120V 1
100,000
150,000
0.33 - 10
240V 1
150,000
(18)
NOTES:
1. All enclosures finished in grey.
2. Cable Entrance either top or bottom.
3. NEMA 4, 4X enclosures are Stainless Steel.
N. Y. C.
APPROVED
BR05805021K/E
For more information visit: www.chfire.com
FDJ SERIES Jockey Pump Controllers
Features
December 2007
1- 5
FDJ Series Jockey Pump Controllers
Technical Data - Electrical Schematic
Three Phase Jockey Pump Controller
Single Phase Jockey Pump Controller - 120V Supply
N. Y. C.
APPROVED
For more information visit: www.chfire.com
BR05805021K/E
1-6
FDJ SERIES Jockey Pump Controllers
Features
December 2007
FDJ Series Jockey Pump Controllers
Dimensions
WYE DELTA (Star-Delta) Jockey Pump Controller
Jockey Pump
Controller
Jockey Pump
Controller
Dimensions in inches and (millimeters).
Motor Hp
Motor Kw
Line Voltage
0.33 - 15
0.25 - 11
200 - 208V
0.33 - 40
0.25 - 37
220 - 240V
0.33 - 50
0.25 - 37
380 - 415V
0.33 - 50
0.25 - 37
440 - 480V
0.33 - 50
0.25 - 37
550 - 600V
Withstand Rating
Standard
Intermediate
High
Approx. Weight
Lbs. (Kg)
100,000
200,000
55
150,000
(25)
25,000
100,000
NOTES:
1. All enclosures finished in grey.
2. Cable Entrance either top or bottom.
3. Standard Enclosure type NEMA 2.
N. Y. C.
APPROVED
BR05805021K/E
For more information visit: www.chfire.com
FDJ SERIES Jockey Pump Controllers
Features
December 2007
1-7
FDJ Series Jockey Pump Controllers
Electric Motor Connections
WYE DELTA (Star-Delta) Jockey Pump Controller
N. Y. C.
APPROVED
For more information visit: www.chfire.com
BR05805021K/E
FDJ SERIES Jockey Pump Controllers
Features
1-8
December 2007
FDJ Series Jockey Pump Controllers
Options - Wiring Diagram
ELAPSED TIME METER
PUMP OPERATING
CONTACT
1A
(Z)
ETM
4
62
70
(L)
POWER ON LIGHT
POWER ON
1A
RPT
1A
(T)
4
59
G
AC POWER FAILURE RELAY
RPT
4
1A
POWER FAILURE RELAY
Horsepower (KW)
1/3 (0.25)
1/2 (0.373)
3/4 (0.56)
1
(0.75)
1.5 (1.1)
2
(1.5)
3
(2.25)
5
(3.75)
A=
B=
C=
D=
E=
F=
G1 =
G2 =
(5.6)
(7.5)
(11)
(15)
(18.6)
(22)
(30)
(37)
Voltage
200 - 208V 60 HZ
220 - 240V 60 HZ
380 - 415V 50/60 HZ
440 - 480V 60 HZ
550 - 600V 60 HZ
416 V 60 HZ
120V Single Phase (FDJP only)
240V Single Phase (FDJP only)
BR05805021K/E
(C2
PF
EXTRA CONTACTS
AC POWER FAILURE
4
73
FDJP
FDJY
7.5
10
15
20
25
30
40
50
(L1)
2
5
1
72
PUMP OPERATING
CONTACT
4
RUN PERIOD TIMER
71
PUMP OPERATING CONTACT
R
1
(C1
EXTRA CONTACTS - PUMP RUN
C1
C2
E1
E2
E3
E5
E8
EX
POL
PRL
P1
P2
P3
P5
P7
P8
P11
P12
R1
R2
R3
S
T
Z
Options
Extra Contacts "Pump Run" (one N.O. std.)
Extra Contacts "AC Power Failure"
NEMA 3R - Raintight Enclosure
NEMA 4 - Watertight Enclosure
NEMA 12 - Industrial Dust Tight Enclosure
NEMA 4X - Stainless Steel Enclosure
Tropicalization
Export Crating
"Power-On" Light
"Pump Run" Light
Mercoid 10-300 PSI Pressure Switch *
Mercoid 25-600 PSI Pressure Switch *
ALCO 90-450 PSI Pressure Switch
ALCO 15-260 PSI Pressure Switch
Low Suction Pressure Switch and Alarm Pilot Light
Low Suction Shutdown (Requires P7)
Pressure Switch (10-300psi) - Sea Water (Stainless Steel Mercoid Switch)
Pressure Switch (25-600psi) - Sea Water (Stainless Steel Mercoid Switch)
Space Heater (120 / 220V)
Space Heater c/w Thermostat
Space Heater c/w Humidistat
Sequential Start
Running Period Timer
Elapsed Run Time Meter
* Includes oversized enclosure, refer to drawing on page 1-3.
** Refer to drawing MD05805056K @ www.chfire.com.
For more information visit: www.chfire.com
74
75
FDJ SERIES Jockey Pump Controllers
Features
December 2007
1-9
FDJ Series Jockey Pump Controllers
Catalog Number Selection
FDJP Across - The - Line Jockey Pump Controller Catalog Numbering System
Catalog Number Selection Chart
FDJP Across-the-Line
Catalog Number
FDJP-0.33A
FDJP-0.5A
FDJP-0.75A
FDJP-1A
FDJP-1.5A
FDJP-2A
FDJP-3A
FDJP-5A
FDJP-7.5A
FDJP-10A
FDJP-15A
FDJP-20A
FDJP-25A
FDJP-0.33B
FDJP-0.5B
FDJP-0.75B
FDJP-1B
FDJP-1.5B
FDJP-2B
FDJP-3B
FDJP-5B
FDJP-7.5B
FDJP-10B
FDJP-15B
FDJP-20B
FDJP-25B
FDJP-0.33C
FDJP-0.5C
FDJP-0.75C
FDJP-1C
FDJP-1.5C
FDJP-2C
FDJP-3C
FDJP-5C
FDJP-7.5C
FDJP-10C
FDJP-15C
FDJP-20C
FDJP-25C
FDJP-30C
FDJP-40C
FDJP-50C
Voltage
200-208V
60 HZ
220 - 240V
60 HZ
380 - 415V
50 / 60 HZ
Hp
1/3
1/2
3/4
1
1.5
2
3
5
7.5
10
15
20
25
1/3
1/2
3/4
1
1.5
2
3
5
7.5
10
15
20
25
1/3
1/2
3/4
1
1.5
2
3
5
7.5
10
15
20
25
30
40
50
Catalog Number Selection Chart
FDJP Across-the-Line
Price
$592
$592
$592
$592
$592
$592
$592
$632
$632
$887
$887
$887
$887
$592
$592
$592
$592
$592
$592
$592
$592
$632
$632
$887
$887
$887
$592
$592
$592
$592
$592
$592
$592
$592
$592
$632
$632
$632
$887
$1,265
$1,265
$1,387
Catalog Number
FDJP-0.33D
FDJP-0.5D
FDJP-0.75D
FDJP-1D
FDJP-1.5D
FDJP-2D
FDJP-3D
FDJP-5D
FDJP-7.5D
FDJP-10D
FDJP-15D
FDJP-20D
FDJP-25D
FDJP-30D
FDJP-40D
FDJP-50D
FDJP-0.33E
FDJP-0.5E
FDJP-0.75E
FDJP-1E
FDJP-1.5E
FDJP-2E
FDJP-3E
FDJP-5E
FDJP-7.5E
FDJP-10E
FDJP-15E
FDJP-20E
FDJP-25E
FDJP-30E
FDJP-40E
FDJP-50E
Voltage
440-480V
60 HZ
550-600V
60 HZ
Hp
1/3
1/2
3/4
1
1.5
2
3
5
7.5
10
15
20
25
30
40
50
1/3
1/2
3/4
1
1.5
2
3
5
7.5
10
15
20
25
30
40
50
Price
$592
$592
$592
$592
$592
$592
$592
$592
$592
$632
$632
$632
$887
$1,265
$1,265
$1,387
$592
$592
$592
$592
$592
$592
$592
$592
$592
$632
$632
$632
$887
$1,265
$1,265
$1,387
Note: For Single Phase Controllers (Option G1 or G2) use the 200-208V List Prices
For more information visit: www.chfire.com
BR05805021K/E
1-10
FDJ SERIES Jockey Pump Controllers
Features
December 2007
FDJ Series Jockey Pump Controllers
Product Selection
FDJY WYE DELTA (Star-Delta) Jockey Pump Controller Catalog Numbering System
Catalog Number Selection Chart - FDJY
FDJY WYE DELTA (Star-Delta)
Catalog Number
FDJY-0.33A
FDJY-0.5A
FDJY-0.75A
FDJY-1A
FDJY-1.5A
FDJY-2A
FDJY-3A
FDJY-5A
FDJY-7.5A
FDJY-10A
FDJY-15A
FDJY-0.33B
FDJY-0.5B
FDJY-0.75B
FDJY-1B
FDJY-1.5B
FDJY-2B
FDJY-3B
FDJY-5B
FDJY-7.5B
FDJY-10B
FDJY-15B
FDJY-20B
FDJY-25B
FDJY-30B
FDJY-40B
FDJY-0.33C
FDJY-0.5C
FDJY-0.75C
FDJY-1C
FDJY-1.5C
FDJY-2C
FDJY-3C
FDJY-5C
FDJY-7.5C
FDJY-10C
FDJY-15C
FDJY-20C
FDJY-25C
FDJY-30C
FDJY-40C
FDJY-50C
Voltage
200-208V
60 HZ
220 - 240V
60 HZ
380 - 415V
50 / 60 HZ
Hp
1/3
1/2
3/4
1
1.5
2
3
5
7.5
10
15
1/3
1/2
3/4
1
1.5
2
3
5
7.5
10
15
20
25
30
40
1/3
1/2
3/4
1
1.5
2
3
5
7.5
10
15
20
25
30
40
50
Catalog Number Selection Chart - FDJY
FDJY WYE DELTA (Star-Delta)
Price
$1,810
$1,810
$1,810
$1,810
$1,810
$1,810
$1,810
$1,810
$1,810
$1,810
$2,278
$1,810
$1,810
$1,810
$1,810
$1,810
$1,810
$1,810
$1,810
$1,810
$1,810
$2,278
$2,278
$2,278
$2,854
$2,940
$1,810
$1,810
$1,810
$1,810
$1,810
$1,810
$1,810
$1,810
$1,810
$1,810
$2,152
$2,190
$2,240
$2,454
$2,940
$2,940
Catalog Number
FDJY-0.33D
FDJY-0.5D
FDJY-0.75D
FDJY-1D
FDJY-1.5D
FDJY-2D
FDJY-3D
FDJY-5D
FDJY-7.5D
FDJY-10D
FDJY-15D
FDJY-20D
FDJY-25D
FDJY-30D
FDJY-40D
FDJY-50D
FDJY-0.33E
FDJY-0.5E
FDJY-0.75E
FDJY-1E
FDJY-1.5E
FDJY-2E
FDJY-3E
FDJY-5E
FDJY-7.5E
FDJY-10E
FDJY-15E
FDJY-20E
FDJY-25E
FDJY-30E
FDJY-40E
FDJY-50E
For controllers less than 15HP - use the 15HP prices.
BR05805021K/E
For more information visit: www.chfire.com
Voltage
440-480V
60 HZ
550-600V
60 HZ
Hp
1/3
1/2
3/4
1
1.5
2
3
5
7.5
10
15
20
25
30
40
50
1/3
1/2
3/4
1
1.5
2
3
5
7.5
10
15
20
25
30
40
50
Price
$1,810
$1,810
$1,810
$1,810
$1,810
$1,810
$1,810
$1,810
$1,810
$1,810
$2,278
$2,278
$2,278
$2,854
$2,940
$2,940
$1,810
$1,810
$1,810
$1,810
$1,810
$1,810
$1,810
$1,810
$1,810
$1,810
$2,278
$2,278
$2,278
$2,854
$2,940
$2,940
FDJ SERIES Jockey Pump Controllers
Features
December 2007
1-11
FDJ Series Jockey Pump Controllers
Product Selection
Options
Catalog Number Option Selection
Designation
Description
Price
C1
Extra Contacts "Pump Run" (one N.O. std.)
$160
C2
Extra Contacts "AC Power Failure"
$160
E1
NEMA 3R - Raintight Enclosure
$200
E2
NEMA 4 - Watertight Enclosure
$795
E3
NEMA 12 - Industrial Dust Tight Enclosure
$150
E5
NEMA 4X - Stainless Steel Enclosure
$975
E8
Tropicalization
$275
EX
Export Crating
$525
POL
"Power-On" Light
$120
PRL
"Pump Run" Light
$120
P1
Mercoid 10-300 PSI Pressure Switch *
$400
P2
Mercoid 25-600 PSI Pressure Switch *
$500
P3
ALCO 90-450 PSI Pressure Switch
N/C
P5
ALCO 15-260 PSI Pressure Switch
Std.
P7
Low Suction Pressure Switch and Alarm Pilot Light
P8
Low Suction Shutdown (Requires P7)
P11
Pressure Switch (10-300psi) - Sea Water (Stainless Steel Mercoid Switch)
$700
P12
Pressure Switch (25-600psi) - Sea Water (Stainless Steel Mercoid Switch)
$800
R1
Space Heater (120 / 220V)
$250
R2
Space Heater c/w Thermostat
$320
R3
Space Heater c/w Humidistat
$320
S
Sequential Start
$250
T
Running Period Timer
$160
Z
Elapsed Run Time Meter
$125
$570
$75
* Includes oversized enclosure, refer to drawing on page 1-3.
** Refer to drawing MD05805056K @ www.chfire.com
For more information visit: www.chfire.com
BR05805021K/E
FIRE PUMP CONTROLLERS
December 2007
Fire Pump Controller Family
FD20
Limited Service Controller
FD30
FT SERIES
Transfer Switches
FD100 / 110
Across-the-Line
Diesel Engine
Controllers
FD40
FDM
Part Winding
Medium Voltage
Controllers
FD50
FDF
Primary Resistor
Foam Pump
Controllers
FD60
FDV
Autotransformer
Variable Speed
Controllers
FD70
FDR
WYE DELTA (Star-Delta)
Open Transition
Residential
Controllers
FD80
FDJP / JY
WYE DELTA (Star-Delta)
Closed Transition
Jockey Pump
Controllers
FD90
Soft Start
FDAP-M
Remote Alarm
Panels
For more information on Eaton Cutler-Hammer Fire Pump Controllers, email us at chcfirepump@eaton.com or call us at 1-877-860-7955.
EATON
Cutler-Hammer
2256 - 29th Street NE #10
Calgary, Alberta, T1Y 7G4
Canada
tel: 403-717-2000
fax: 403-717-0567
www.chfire.com
© 2007 Eaton Corporation
All Rights Reserved
Printed in Canada
Publication No.: BR05805021K/E
December 2007