BRAZILIAN AIRWORTHINESS DIRECTIVE MINISTÉRIO DA AERONÁUTICA EFFECTIVE DATE: DEPARTAMENTO DE AVIAÇÃO CIVIL AD Nr.: 13 Nov 98 92-08-04R1 The following Airworthiness Directive (AD), issued by the Departamento de Aviação Civil (DAC) in accordance with provisions of Chapter IV, Title III of Código Brasileiro de Aeronáutica - Law NR. 7,565 dated 19 December 1986 - and Regulamento Brasileiro de Homologação Aeronáutica (RBHA) 39, applies to all aircraft registered in the Registro Aeronáutico Brasileiro. No person may operate an aircraft to which this AD applies, unless it has previously complied with the requirements established herein. AD Nr. 92-08-04R1 - EMBRAER - Amendment 39-841. APPLICABILITY: This Airworthiness Directive is applicable to all EMBRAER EMB-120 “BRASILIA” aircraft models in operation. CANCELLATION / REVISION: This AD supersedes EAD Nr. T92-08-04 - Amdt 39-708, dated 06 August 1992, and is being issued to revoke the inspection requirements established by that EAD for aircraft which have incorporated the EMBRAER SB Nr. 120-76-018 or a production equivalent modification. REASON: A propeller overspeed incident, affecting both engines of the EMB-120 simultaneously was reported at the time of the original issue of this AD, caused by an inoperative secondary flight idle stop system, which have permitted the pilots to move the power levers inadvertently below the primary flight idle stop in flight. The investigation conducted at that time has revealed that the system circuit breakers of the affected aircraft were tripped open due to the electrical characteristics of the installed solenoid, which may be altered by the prolonged application of electrical current, as it may occur during maintenance. Since this condition might occur in other airplanes of the same type and affect flight safety, an immediate corrective action was required. REQUIRED ACTION: Daily inspection of the “FLT IDLE STOP SOL” circuit breakers condition and periodic operational test of the secondary flight idle stop system. COMPLIANCE: Required as indicated below. PART I - Aircraft of S/N 120004, 120006 thru 120067, and 120069 thru 120344, which have not yet incorporated the EMBRAER SB Nr. 120-76-018, shall accomplish the inspection requirements of paragraphs (a) and (b) below: (a) Prior to the first flight of each day conduct a visual inspection of the “FLT IDLE STOP SOL” circuit breakers CB 0582 and CB 0583, located inside the left lateral console panel in the cockpit, to check that both are closed. NOTE 1: This check may be performed by a flight crew member. Form FDH-900-04A CONTINUATION OF AD NR.: 92-08-04R1 - AMENDMENT 39-841 PAGE NR..: 2/3 NOTE 2: The EMBRAER SB Nr. 120-076-0014 contains instructions for the installation of an inspection window in the left lateral console, which facilitates the accomplishment of this inspection. (b) Perform an operational test of the secondary flight idle stop system as described below at each 75 hours of time-in-service, or immediately after any maintenance action where the power levers are moved with the airplane energized and on jacks, or prior to further flight, if one or both circuit breakers CB 0582 and CB 0583 are found not closed during the inspection required by paragraph (a): (1) Move both power levers to the “MAX” position; (2) Turn the aircraft POWER SELECT SWITCH on; (3) Open both “AIR/GROUND SYSTEM” circuit breakers CB 0283 and CB 0286 to simulate in-flight conditions with weight-off-wheels. Wait at least 15 seconds, then move both power levers back towards the propeller reverse position with the flight idle gate triggers raised. Check that the power lever for each engine cannot be moved below the flight idle position, even though the flight idle gate trigger on each power lever is raised; (4) If either or both power levers can be moved below the flight idle position, prior to further flight, restore the system to the configuration specified in EMBRAER SB Nr. 120-076-0009, Rev. 4, or, alternatively, restore to the final configuration specified in EMBRAER SB Nr. 120-76-018. After work completion repeat this operational test; NOTE: A power lever that can be moved below flight idle indicates that the secondary flight idle stop system is inoperative. (5) Move both power levers to the “MAX” position; (6) Close both “AIR/GROUND SYSTEM” circuit breakers CB 0283 and CB 0286 to simulate the airplane on the ground with weight-on-wheels. Wait at least 15 seconds, then move both power levers back towards the propeller reverse position with the flight idle triggers raised. Check that the power levers for each engine can be moved below the flight idle position; (7) If either or both power levers cannot be moved below the flight idle position, prior to further flight, inspect the secondary flight idle stop system and the flight idle gate system, and accomplish either paragraph (b)(7)(i) or (b)(7)(ii) below, as applicable: (i) If the secondary flight idle stop system is failing to disengage with weight-on-wheels, restore the system to the configuration specified in EMBRAER SB Nr. 120-076-0009, Rev. 4, or, alternatively, restore to the final configuration specified in EMBRAER SB Nr. 120-76-018. After work completion repeat this operational test; (ii) If the flight idle gate system is failing to open even though the trigger is raised, repair in accordance with the EMBRAER EMB-120 Maintenance Manual; (8) Turn the POWER SELECT SWITCH off. The operational test is complete. Form FDH-900-04A CONTINUATION OF AD NR.: 92-08-04R1 - AMENDMENT 39-841 PAGE NR..: 3/3 PART II - Aircraft S/N 120068, 120345 and higher, as well as all other serial numbers which have incorporated the EMBRAER SB Nr. 120-76-018, and have incorporated also the associated AFM and MMEL related changes, are exempted from the special inspection requirements of this AD. The detailed instructions and procedures to accomplish this AD are described in the EMBRAER Service Bulletins Nrs. 120-076-0009, Rev. 4, and 120-76-018, original issue, or further revisions approved by the CTA. Record compliance with this AD in the applicable maintenance log book. CONTACT: For additional technical information, contact: Centro Técnico Aeroespacial - CTA Instituto de Fomento e Coordenação Industrial - IFI Divisão de Homologação Aeronáutica - FDH Praça Mal. Eduardo Gomes, 50 - Vila das Acácias Caixa Postal 6001 Fax: 55 (12) 341-4766 12231-970 - São José dos Campos - SP, BRAZIL. For acquisition, contact: Departamento de Aviação Civil - DAC Seção Auxiliar do DAC (1GAB-4) Av. Gal. Justo 160, 1º andar Fax: 55 (21) 220-2227 20021-130 - Rio de Janeiro - RJ, BRAZIL. APPROVAL: LUIZ ALBERTO C. MUNARETTO - Ten.-Cel.-Av. Chefe da Divisão de Homologação Aeronáutica IFI/CTA SILOMAR CAVALCANTE GODINHO - Cel.-Av. Diretor do Instituto de Fomento e Coordenação Industrial CTA Note: Original in portuguese signed and will be available in the files of the Registro Geral de Aeronavegabilidade (RGA/TE-1/STE) of the Departamento de Aviação Civil. Form FDH-900-04A