21, rue d'Artois, F-75008 Paris http://www.cigre.org A3-113 Session 2004 © CIGRÉ METROLOGICAL PROPERTIES OF HIGH-VOLTAGE INSTRUMENT TRANSFORMERS AFTER MANY YEARS’ SERVICE E. Anderson* J. Karolak J. Wróblewski Institute of Power Engineering A. Hyrczak A. Ratajczak R. ZajÄ…c Polish Power Grid Company (Poland) 1. Introduction The many years’ exploitation of current, voltage and combined transformers in Polish 110 - 750 kV electric power system caused that some of them demonstrate negative metrological features, rendering impossible their use in measuring energy and causing difficulties in the correct operation of protections. The latter is caused by the deterioration of their measuring accuracy, far below the range of the ascribed rated accuracy class. Many years’ studies of metrological properties of instrument transformers allowed to evaluate the quote of transformers which do not meet the measuring accuracy requirements of standard specifications [1,2,3,4] as well as the operational instructions being obligatory in Poland. In consequence, both theoretical and experimental studies, aiming at the modernization of these transformers which would allow to continue their application, have been undertaken. The suggested solution of modernization of instrument transformers would allow to abstain from the necessity of replacement of large number of operated transformers by new ones and, in consequence, shall decidedly reduce the investment outlays necessary to restore the wanted measuring properties of transformers showing a low measuring accuracy unacceptable for measurements used in accounts. 2. General characteristics of instrument transformers installed in the Polish electric power system About seven thousand current, voltage and recently combined voltage - current instrument transformers are installed in the Polish 110, 220, 400 and 750 kV electric power systems. The 110 - 400 kV current, voltage and combined transformers, covering 99.7% of all the installed instrument transformers, constitute a decided majority. The number of operated instrument transformers rated at 750 kV does not exceed twenty of both current and voltage ones. The quantities of instrument transformers installed in the systems according to their types and rated voltages are presented in Fig. 1. * edward.anderson@ien.com.pl 1600 1400 1200 pcs. 1000 800 600 400 200 VT CT 0 110 kV 220 kV C-VT 400 kV 750 kV Fig. 1. Number of instrument transformers installed in Polish grids (VT – voltage transformers, CT – current transformers, C-VT – combined transformers) Instrument transformers installed in the Polish power systems operate from several to several tens of years (maximum 40 years) and are intended for protection and energy measurement serving for accounts between particular users. The structures of the age of current, voltage and combined transformers are given in Figs. 2a, 2b and 3. a) b) 100% 100% 80% 80% 60% 60% 40% 40% 20% 20% 0% 0% 750 kV > 25 years 400 kV 11 - 25 years 220 kV 110 kV 6 - 10 years < 5 years 750 kV > 25 years 400 kV 11 - 25 years 220 kV 110 kV 6 - 10 years < 5 years Fig. 2. Age structure of instrument transformers: a) - voltage, b) – current The majority of current and voltage transformers are oil insulated. The quote of gas insulated (SF6) transformers is within 0.3% to 9% depending on their rated voltages and types. In the group of combined transformers the quotas of SF6 gas insulated ones amount to about 35% at rated voltage of 220 kV and about 15% at rated voltage of 110 kV. All remaining combined transformers are oil insulated. All the current transformers belong to inductive type group. Voltage transformers 110 - 400 kV are of inductive or capacitive type. The quotas of particular designs within the whole population of voltage transformers, according to their rated voltages, are presented in Fig. 4. 2 100% 100% 80% 80% 60% 60% 40% 40% 20% 20% 0% 0% 220 kV 6 - 10 years 110 kV < 5 years Fig. 3. Age structure of combined transformers 400 kV Inductive 220 kV 110 kV Capacitive Fig. 4. Partition of 110 - 400 kV voltage transformers in relation to their design The 110 - 400 kV current transformers are designed as multi-range ones (generally 2 to 3 primary current ranges) and provided with several secondary windings (from three to six) of rated currents 1 A or 5 A and rated output of particular windings up to 90 VA (older designs) or up to 30 VA (newer designs). The 110 – 400 kV voltage transformers provided with several (from two to four) secondary windings of rated output 100 – 200 VA (older designs) and up to 25 VA (newer designs). The accuracy class of measuring windings in majority of transformers is 0.5. A small group of transformers has a measuring accuracy class of 0.2. 3. Determination of metrological properties of instrument transformers During the last decade, measuring proceedings have been undertaken in Poland, to determine metrological properties of current, voltage and combined transformers installed in national power grids. Measurements of installed transformers were performed onsite using a specialized mobile laboratory allowing for testing current transformers rated up to 10000 A and voltage transformers up to 400 kV. This laboratory has a certificate of the state central office supervising the quality of measurements. During the said period about three and half thousand of transformers of all types were tested. The latter tests showed that a certain part of them does not meet specifications as far as the measuring accuracy specified by standards [1,2,3,4] and those of national regulations for operation of instrument transformers conform with the latter in the range of metrological properties. Basing upon the tests carried out in the years 1997-2001 covering 1542 instrument transformers their metrological properties were assessed. The results of the classification of applicability of transformers for measuring purposes depending on their types are presented in Fig. 5. Fig. 6 shows the quotas of disqualified transformers of different types in reference to their age. A deterioration of the class of measuring accuracy in reference to the rated class ascribed by manufacturer is to be seen in all types of the tested transformers. The most frequent cause of disqualification was an excessive rise of the amplitude error, though in some cases both the amplitude error and the angular error were evidently above the admissible value. Combined transformers operated during a rather short period. A half of all the tested combined transformers was operated less than 5 years. Excessive measuring errors were stated only in the current part of the transformers. 3 80,0 100% 80% 60,0 60% 40,0 40% 20,0 20% 0,0 0% CT VT C-VT > 25 11 - 25 6 - 10 <5 Years Positive result Negative result C-VT CT VT ind. VT cap. Fig. 5. Classification of applicability of instrument Fig. 6. Quotas of disqualified instrument transformers for measuring purposes transformers of different types in reference to the time of operation The tested current and voltage transformers belonged to different age groups, about 70% of whole population being constituted by transformers operating below 10 years. Within the total population of tested transformers the most important quota of disqualified ones concerned voltage transformers (about 20%) in particular capacitive type (about 50%). A deterioration of metrological properties with time of their operation is to be observed. For instance, in the group of capacitive voltage transformers the percentage of those having a lower accuracy class ranged from about 24% for transformers with a time of operation below 5 years to about 70% for the oldest ones. In some cases it was stated that in their present state these transformers can no more be used for energy measuring. Their amplitude errors in extreme cases reach the level more then ten percent. Moreover, the cooperation of these transformers with protection equipment leaves much be desired. The results of many years’ diagnostic tests of instrument transformers, concerning also their metrological properties show, that from several to over ten percent of the latter, depending on their types, should be replaced by new ones allowing them to fulfil properly the measuring functions. This brings about the necessity to install from several tens to several hundreds of new transformers of each type group and is bound with important investment outlays. Therefore, the activities aiming at a continued operation of instrument transformers showing measuring errors not exceeding several percent but whose technical state otherwise qualifies them as applicable in electric power systems, have been undertaken. A modernization procedure allowing to restore of measuring properties of instrument transformers is suggested. 4. Suggested modernization of instrument transformers Secondary circuits of electric power equipment are subject to continuous electronization. Measuring systems, remote control system and automatics are today as a rule of electronic, mostly digital type. The last appliance which resisted electronization for a long time are instrument transformers. Though studies on unconventional instrument transformers both current and voltage ones are under way for decades, these transformers are not applied on a wide scale as yet. This is caused both by technological difficulties in obtaining novel designs economically justified and a lacking demand for them bound without doubt with a lack of relevant standards. Today unconventional instrument transformers are covered by international standards [5,6]. They acquired the name of “electronic” transformers understood as transformers either comprising electronic systems or intended for electronic receivers of data bound with currents and voltages of an electric power systems. Conditions have been set 4 for manufacture and operation of novel measuring transformers and relevant receiving equipment. Also the possibility arose to give suitably modernized measuring transformers the status of electronic transformers. In the authors’ opinion, advantage of this possibility should be taken as, in many cases, this will be a cheaper and simpler procedure on the way to implant new standards and to end the inevitable process of electronization of secondary circuits. The wide electronization of secondary circuits in electric power systems brought about changes of specifications concerning high-voltage measuring instrument transformers. The change of standards was accompanied by the necessity to suitably adapt the parameters of electronic transformers to electronic receivers of measured quantities. This concerns, in the first place, the values of rated secondary voltages and currents (100 V, 5 A) and of rated outputs (tens or even hundreds volt-ampere), exceeding needs at present time. Also dynamic qualities of classic instrument transformers render impossible or at least difficult a further progress in the speed of operation of protection equipment, keeping at the same time its selectivity and reliability. The applicability of instrument transformers for energy measurements used for accounts is required. This means the application of transformers having a high measuring accuracy in steady state. The requirement to use transformers of class 0.2 sometimes even 0.1 becomes common. The dynamic qualities of these transformers, in this case are not essential as transient states appear occasionally and their duration is very short so they do not influence energy accounts. Transformers with a small and practically invariable secondary load and with good magnetic materials are very well adapted as primary sensor. Thus, the adaptation of the existing measuring magnetic cores provided in instrument transformers is possible. Taking into account the number of voltage transformers installed in Polish grids, the quotas of transformers disqualified as measuring device and their economical value as well as world trends in electronization of secondary circuits, theoretical and experimental studies have been undertaken in the years 2001-2002. The latter aim at the modernization of the installed transformers so as to give them the status of electronic ones meeting standard specifications [5]. Some activities has been developed to modernize inductive and capacitive voltage transformers by providing passive low voltage electronic system at instrument transformer and active system directly in protection equipment (Fig. 7). This solution has been submitted to the Polish patent office. Modernized voltage transformers are provided with additional electronic outputs while their up-to-date (classic) outputs are kept unchanged and may be yet applicable. Dynamic errors of latter outputs remain unchanged what has no meaning for account measurements. On the electronic outputs the following dynamic errors due to the electromagnetic unit of instrument transformers are eliminated: - errors in transient states caused by a sudden change of the amplitude or phase of primary voltage. The application of the said solution assures a correct operation of the remote control equipment, particularly in auto-reclosing, renders possible a proper measurement of the quantity and quality of energy. - errors due to ferroresonance oscillations arising easy in classic voltage transformers of capacitive type due to sudden changes of primary voltage or temporary faults in secondary circuits, - and errors in transfering of high harmonics. 5 HV Induktive or capasitive voltage transformer Energy meters Protections To other equipment Passive correction system Existing cables 3-phase active correction system From remaining phases Fig. 7. Installation scheme of a voltage transformer after modernization Moreover, bestowment of „electronic state” to a transformer accordingly [5] and the application of a passive correction system optimising the preliminary load of transformer and becoming an integral element of its design allows to ascribe it its original or even a higher accuracy class (this concerns also classical outputs). It ensues from possibility to ascribe to the transformer rated output much smaller that the initial ones, e.g. only 5 VA instead of 100 VA. Of course, it concerns the transformers having measuring errors not to high (max. 1 2%) and a technological state qualifying them for further operation The cost of modernization of one substation field provided with three voltage transformers shall be lower than the purchase, transportation and mounting of a single new one. 5. Conclusions 1. Many years’ diagnostic tests, including measurements of metrological properties, performed on instrument transformers installed in electric power grids allow for the assessment of percentage of transformers not meeting the specifications concerning their measuring accuracy. 2. The suggested modernization of voltage transformers allows to achieve: - the correction of measuring errors, - a complete elimination of dynamic errors caused by electromagnetic unit of the transformer, - faithful transfering of high frequency voltage transient. Moreover, the latter modernization will accelerate the operation of remote protection equipment and improve the work of fault recorders and localizers. 3. The replacement of voltage transformers of an insignificantly reduced measuring accuracy can not be necessary if the remaining technological features leave no doubts. Metrological properties are not decisive at considering the necessity of replacement as they may be corrected by modernization. 4. The implementation of modern solutions in the range of protection automation, of operation means and of account measurement is possible by modernization of existing instrument transformers instead of purchasing new electronic transformers. Taking into account the fact that in the future the application of electronic transformers shall be imperative, the suggested modernisation may bring important economies. 6 6. References [1] IEC 60044 – 1: Instrument transformers - Part 1: Current transformers [2] IEC 60044 – 2: Instrument transformers - Part 2: Inductive voltage transformers [3] IEC 60044 – 3: Instrument transformers - Part 1: Combined transformers [4] IEC 60044 – 5: Instrument transformers - Part 1: Capacitor voltage transformers [5] IEC 60044 – 7: Instrument transformers - Part 7: Electronic voltage transformers [6] IEC 60044 – 8: Instrument transformers - Part 8: Electronic current transformers 7