Marine NOx and COx Emissions under Various Operating Conditions* Osami Nishida**, Tomohisa Kiuchi***, Hirotsugu Fujita**, Wataru Harano **, Wataru Adati****, Keisuke Kadowaki***** Masahiro Taguti******, Manami Morioka**, Mitsuaki Kato******* This paper describes NOx and COx emissions from the diesel engine on mini-vessel such as 500GT class vessel under transient operating condition and entering and departing conditions, because the reduction of the marine exhaust emissions has been important subject. And the Intemational Maritime Organization (IMO) advances the prevention of air pollution from ships in 1989. The regulated level of NOx emissions will be decided by the Bulk Chemicals (BCH), in recent years. So the emission of carbon monoxide (CO), carbon dioxide (CO2), total Hydrocarbons (THC), sulfur dioxide (SO2), and nitrogen oxide (NOx) occupy an important part. The transient operating conditions have been formed by change of engine speed and PPA whose region are within the range of 500-673rpm,andl1-20deg.NOx concentration in summer voyage changes within the limits of 600-1000ppm,and CO2 concentration changes within the limits of 4-7%. 1.Introduction The international regulated value of NOx for marine use is almost determined. The draft regulation by California, USA imposes the additional sanction money according to the emission value at the rate of 1O,OOO USD per unit ton of NOx emission, and these regulations are fairly stringent. These regulations will come into force within several years. Noxiousness of NO and NO2 among NOx, and the factor for warming effect by CO2 among COx are greatly influential, and it is necessary to understand these data in detail as much as possible. The NOx emission has been mainly measured together with the dynamic properties of the hul1 (propulsion performance test, Z-test, turning test, and arrival/departure) mainly in Osaka Bay and Seto Inland ―――――――――――――――――――――――――――――――――― * Translated from Journal of MESJ Vo1. 32, No. 1 (Manuscript received Jun. 15, 1996) Lectured May 15, 1996 ** Kobe University of Mercantile Marine (Higashi-nada-ku Kobe City) *** Marine Technical College (Ashiya City) * * * * Daihatsu Diesel Manufacturing Co., Ltd. (Chuou- ku Osaka City) * * * * * Meitec Corporation (Nishi-ku Nagoya City) ****** Showa Seiki Co., Ltd. (Amagasaki City) *******Hodaka Test Co.,Ltd. (Asahi-ku Osaka City) February 1998 Sea. In this report, the concentration of NO, NO2, CO,CO2, and O2, and the excess air factor were measured not only in the engine operating condition but also in the propulsion performance test and the arriva1/departure conditions to obtain detailed data. 2. Test Ship (Equipment) and Measuring Method The training ship "Fukae Maru" of Kobe University of Mercantile Marine was used for the test. The principal particulars are indicated in Table 2- 1, and the principal particulars of the main engine are indicated in Table 2-2 respectively. The main engine of the ship is the 4-cycle diesel engine, and the propeller is the controllable pitch propeller. Fig. 2-J shows the peripheral sketch of the engine. Items of measurement include the temperature of intake air, the temperature of exhaust gas, the combustion pressure, the fue1 flow rate and the brake horsepower, and the concentration of NO,NO2, CO, CO2 and O2 were sampled from the outlet T4 of the supercharger using a copper sampling tube (2.5 m in length; 15.5 mm in inner diameter, and 19.0 (1) 2 Osami Nishida, Tomohisa Kiuchi, Hirotsugu Fujita, Wataru Harano, Wataru Adati, Keisuke Kadowaki, Masahiro Taguti, Manami Morioka, Mituaki Kato mm in outer diameter). The sample gas was measured through the drain pot and the fi1ter as indicated in Fig. 2-2. The time of measurement of the NOx data was set at the intervals of 30 seconds taking into consideration the time of measurement of the engine data by the in-board LAN. Table 2-3 shows the principle, the type and the accuracy of various kinds of gas concentration measuring instruments. The NOx concentration and the CO concentration were obtained by the controlled potentia1 electrolysis method, and the O2 concentration was obtained by the galvanic cell method. The CO2 concentration was obtained by the fol1owing formula using the CO2 max value and the oxygen concentration in the exhaust gas. (2) The shaft horsepower was measured by the shaft horsepower meter of elongation strain detection type, and the heat generation ratio was measured by the combustion analysis device of the pressure meter of strain type (CB-466, Ono Instrument). Measurement was mainly implemented in July (summer time) in I 995. The meteoro1ogical conditions Bulletin of the M.E.S.J., Vol. 26, No.1 3 Marine NOx and COx Emissions under Various Operating Conditions in the arrival/departure are indicated in Table 2-4. No fluctuation to affect the exhaust gas was found in the whole schedule. 3. Results of Measurement and Examination Measurement was mainly made in the propulsion performance test (on July 26 and 29), and in arrival (on July 26) at and departure (July 29) from Beppu Port.Conditions in the propulsion performance test are indicated in Table 3- 1. The engine speed (M[/E rev. : rpm] in the propu1sion performance test, the propeller pitch angle (PPA: deg), the torque (Tq: kNm), and the change in the NOx 13 (ppm) which is the measured NOx concentration converted into the oxygen concentration 137o are indicated in Fig. 3-1 with time. Numbers in the figure indicate the operating condition corresponding to each time in Table 3- 1. gether with the torque fluctuation torque with the engine speed (500, 552, and 673 rpm) as the parameter. As the PPA is increased, i.e., the torque is increased while the engine speed is constant, both the NO concentration and the NO2 concentration are increased. When the engine speed is reduced with the same torque, both the NO concentration and the NO2 concentration are increased. This seems to be caused by the increase in the thermal NOx accompanied by the increase in the absolute time of combustion in the cylinder. This trend is especially shown in the NO2 concentration. It can be concluded that the shaft torque of the main shaft can be 3.1 Status of NOx and COx Emission in Propulsion Performance Test Fig. 3-2(a)(b) shows the NO, and NO2 emission concentration in the propulsion performance test to- February 1 998 (3 ) 4 Osami Nishida, Tomohisa Kiuchi, Hirotsugu Fujita. Wataru Harano, Wataru Adati, Keisuke Kadowaki, Masahiro Taguti, Manami Morioka, Mituaki Kato kept low by the operation method in which the engine speed is high and the PPA is low with the same output, and the emission concentration can be kept low by reducing the time of generation of NOx in the cylinder. The NO2 concentration is low in the emission concentration compared with the NO concentration, which is about 10-15%. The maximum emission concentration of the NOx 13 concentration reached about 1050 ppm in this test. Fig. 3-3 shows the excess air factor to the torque fluctuation with the engine speed (500, 552, and 673 rpm) as a parameter. The excess air factor was 3.1 at the engine speed of 500 rpm, and PPA of 13 degrees, but reduced as the torque was increased, and rapidly reduced down to 2.3 with 15 kNm. Thereafter, the excess air factor was slightly reduced to around 2.2 in the normal operation (673 rpm, 19 deg.). It is concluded that the excess air factor is not affected much by the engine speed. Fig. 3-4(a)(b) shows CO (ppm) and CO2 (%) concentration to the fluctuation torque with the engine speed (500, 552 and 673 rpm) as parameter. The CO2 concentration is not affected much by the engine speed,and rapidly increased up to about 15 kNm in torque as the torque is increased, and for larger torque, the CO2 concentration is gradually increased as the torque is (4) increased. The CO concentration is neither affected much by the engine speed, and reduced up to about 15 kNm as the torque is increased, and gradually increased as the torque is increased for larger torque. This seems to be because the oxygen becomes insufficient when the torque is more than about 15 kNm, i.e., when the excess air factor is below about 2.3, the reaction to CO is advanced, and the CO concentration is slightly in-creased. The CO emission concentration in the test was below 150 ppm. Fig. 3-5 shows the relationship between the ratio of generation of carbon monoxide {CO/(CO2+CO).vol, % } and the ratio of genemtion of nitrogen monox-ide {NO/(NO2+NO). vol, %} in the propulsion performance test with the engine speed as a parameter. The ratio of generation of nitrogen monoxide is reduced as the ratio of generation of carbon monoxide is increased and the engine speed is reduced. The high-temperature field is easily formed in the region of lower ratio of generation of carbon monoxide, and generation of NOx becomes dominant. 3.2 Status of NOx and COx Emission in Departure Various operation values of the engine in the arriva1/departure condition, and the changes in the concentration of the emission gas components are Bulletin of the M.E.S.J., Vol. 26, No.1 5 Marine NOx and COx Emissions under Various Operating Conditions shown with time. a) In Arriva1 Data in affival condition are shown in Figs. 3-6(a)-(d). The figures show that the engine speed is reduced from 600 rpm to 500 rpm while PPA is constant 20 minutes before the engine is stopped,and then, PPA is used at random. Though the excess air factor was approximately constant at 2.5 before the engine speed of the main engine was reduced, the excess air factor indicates the rising trend as the torque is reduced when PPA is reduced. The NOx 13 concentration was increased/ decreased as the torque was increased/decreased in the beginning after the engine speed was reduced to 500 rpm, but it can be seen that the NOx 13 concentration was not changed much though the torque was reduced 10 minutes after the measurement was started. This seems to be because the measured NOx concentration was reduced as the torque was reduced, but the oxygen concentration in the combustion gas was increased by the increase in the excess air factor and the NOx 13 concentration was increased. The NOx concentration February 1998 was changed between 900- 1050 ppm from the ENG. S/B to the engine stop on the whole. The CO2 concentration is increased/decreased in the range of 4-6% following the increase/decrease of the torque in about 10 minutes after measurement, and thereafter, the CO2 concentration is fluctuated in the slightly higher level of around 5% irrespective of the fluctuation torque of low level. The CO concentration is in the opposite relation-ship to the torque, and the CO emission concentration is increased as the output is reduced, and distributed in the range of 30- 110 ppm. b) In Departure The data in departure are shown in Figs. 3-7(a)-(d). The figures show that the PPA is increased while the engine speed is kept constant at 500 rpm immediately after the measurement is started, and the engine speed is increased to 673 rpm while PPA is kept constant 20 minutes after the measurement. The excess air factor was reduced from 6 to 2.7 as the torque was increased in the similar manner to that in arrival until the engine speed was increased. Then, the engine speed was increased up to the normal engine speed while PPA was kept constant at 19 degrees, and the excess air factor (5 ) 6 Osami Nishida, Tomohisa Kiuchi, Hirotsugu Fujita, Wataru Harano, Wataru Adati, Keisuke Kadowaki, Masahiro Taguti, Manami Morioka, Mituaki Kato keeps an approximately constant value of 2.7. This corresponds to the fact that the excess air factor in the propulsion performance test is more than 15 kNm in torque, and little changed. Though the NOx 13 concentration is increased as the torque is increased by the increase in PPA, the NOx 13 concentration indicates the downward trend to the torque increase as the engine speed is increased. Because the excess air factor is little changed in this condition, the downward trend of the NOx 13 concentration seems to be attributable to reduction of the combustion time in the cylinder. Though the NOx 13 concentration reaches the maximum value of l080 ppm while the engine is operated from the ENG. S/B condition to the normal operating condition, the NOx 13 concentmtion is reduced as the engine speed is increased, and keeps an approximately constant value of 900 ppm. The CO2 concentmtion is increased as the torque is increased, and stable at about 6.27o in the normal operating condition. It is also proved that the CO2 concentration is little affected by the engine speed. (6) The CO concentration is temporarily increased after the engine is started, but then reduced as the torque is increased, and stable at about 100 ppm in the normal condition. 3.3 Comparison between Propulsion Performance Test and Arriva1/Departure It is shown from either the data in the propulsion performance test or the data in arrival/departure that PPA, i.e., the increase in the torque affects the increase in the NOx 13 concentration if the engine speed is constant. The NOx 13 concentration indicates the in-creasing trend by reducing the engine speed, which is seemingly caused by the increase in the thermal NOx accompanied by the increase in the combustion time because little fluctuation of the excess air factor due to the increase in the engine speed is found with the same torque . The CO2 concentration is little affected by the engine speed, and increased when the torque is in-creased. The CO2 concentration becomes the maximum value of 6% in arrival/departure condition and 6.3% in the normal operation. Bulletin of the M.E.S.J., Vol. 26, No.1 Marine NOx and COx Emissions under Various Operating Conditions The CO concentration is neither affected by the engine speed similar to the CO2 concentration, and indicates the reducing trend as the torque is increased. 4. Conclusion The report mainly indicates the measured data on the NO, NO2, CO, and CO2 emission concentration during the propulsion performance test and in arrival/ departure at Seto Inland Sea in summer. The results can be summarized as follows. ( 1) The NO and NO2 emission concentration is increased as the engine torque is increased and the engine speed is reduced. Seemingly this is be-cause the NOx generation is increased by the increase in the absolute time of combustion as the engine speed is smaller. (2) The maximum value of the NOx 13 concentration during this navigation was about l080 ppm. The NO2 concentration is about 10-15% of the NO concentration. (3) The CO2 emission concentration is increased and the CO emission concentration is reduced as the torque is increased when the excess air factor exceeds 2.3. When the excess air factor is below 2.3, the oxygen becomes insufficient by reducing the excess air factor to advance the reaction to CO. The CO2 emission concentration is below 6.5%,while the CO emission concentration is below about 150 ppm. February 1998 7 References 1) Kazuhiko OGATA, et. al., Proceedings of 53 M.E.S.J. Conference, ( 1990-May), P.6- 11. 2) Osami NISHIDA, et. al., Review of Kobe University of Mercantile Marine Part II, Maritime studies, and Science and Engineering, No. 43 ( 1995-Oct.), P. 1- 10. 3) Kazuhiko OGATA, et. al., Proceedings of 1st MESJ/Japan & Taiwan Joint Conference, ( 1995-Nov.), P.7- 14. 4) Osami NISHIDA, et. al., Proceedings of 3rd KUMM Conference, ( 1995-June), P. 19-25. 5) Osami NISHIDA,et. al.,Proceedings of 5th ISME, YOKOHAMA '95 ( 1995-July), P.469-476. 6) Osami NISHIDA, et. al., Proceedings of MARIENV '95, vol. 2, SNAJ ( 1995-Sept.), P.8 17823. 7) M.E.S.J, SpecialConference,Proceedings ofTechnical Meeting ( 1992- 1994) for Suppress of Marine Air Pollution, ( 1995 -May). (7)