d-q Equivalent Circuit Representation of Three-Phase Flux Reversal Machine with Full Pitch Winding D . S . More, Hari Kalluru and B . G . Fernandes Department of Electrical Engineering, Indian Institute of Technology Bombay, Powai, Mumbai - 400 076, INDIA. Email: dsmore@ee.iitb.ac.in khari@ee.iitb.ac.in bgf@ee.iitb.ac.in Abstract— In this paper a d-q equivalent circuit for flux reversal machine (FRM) is proposed. In order to improve the power density, full pitch winding is proposed. FRM with this winding winding (FPFRM) is compared with conventional concentrated stator pole winding FRM (CSPFRM). The output power of FPFRM is twice that of CSPFRM for the same machine dimensions, electrical and magnetic loadings. The results obtained using proposed d-q circuits are compared with those obtained from FEM analysis. Steady state and dynamic performance of FPFRM and CSPFRM is evaluated with proposed d-q circuits. I. I NTRODUCTION Single phase flux reversal machine (FRM) was first introduced in 1997 by R. P. Deodhar and et al for automobile application to replace the standard claw pole alternator [1]. It has numerious advantages such as simple construction, low inertia, high power density and is suitable for high speed application due to stationary permanent magnets and stator winding. This single phase configuration is fully explored as a high speed automotive generator. Three phase FRM was introduced by C. Wang and et al in 1999 [2]. The design of the machine was optimized to ensure (i) high PM flux linkage in the winding, (ii) low cogging torque and PM weight. The basic machine configuration is 8 salient pole rotor and 6 pole stator with concentrated windings. Permanent Magnets are fixed to stator pole. Fig. 1 shows this machine configuration. FRM for low-speed servo drive application was introduced by Ion Boldea and et al in 2002 [3]. This low speed machine has 28 rotor poles and 12 stator poles with two permanent magnet pairs on each stator pole. This machine is designed for 128 rpm at 60 Hz. Using vector control high torque density with less than 3% torque pulsation was achieved. In order to reduce the cogging torque, rotor teeth pairing method has been proposed [4]. Attempts were made to reduce the leakage flux by providing flux barrier on the rotor poles at its edges [5]. Power density comparison of doubly salient permanent magnet electrical machines has been made. It is concluded that FRM has higher power density in comparison with other machines in the same class [6]. Full pitch winding flux reversal machine (FPFRM) was proposed to improve the power density of the machine as compared to conventional concentrated stator pole winding flux reversal machine (CSPFRM) [7]. 978-1-4244-1668-4/08/$25.00 ©2008 IEEE Fig. 1. Cross-section of 6/8 pole concentrated stator pole winding FRM. In this paper, concept of fictitious ‘Electrical Gear’ is proposed based on the flux pattern of the machine. The dq equivalent circuits for FRM based on this gear is proposed. In order to validate d-q equivalent circuits, two dimensional FEM analysis [8] is carried out on CSPFRM and FPFRM. Optimized machine dimensions are obtained from C. Wang and et al [2]. The important dimensions of FRM are given in Table I for ready reference. Section II describes the flux linking to the stator winding of the machine and there from the concept of full pitch stator winding arrangement is discussed. Section III proposes the fictitious ‘Electrical Gear’ concept applicable to FRM. Section IV proposes the d-q equivalent circuit for FRM based on this fictitious gear. Section V describes the FEM simulation results to validate the d-q equivalent circuit. Section VI compares the power density of FPFRM with CSPFRM and finally conclusions are drawn. II. F ULL P ITCH S TATOR W INDING FOR FRM Geometry of 6/8 pole three-phase FRM (as per Table 1) and the flux distribution in this machine at no load is shown in Fig. 2. FRM machine has 6 stator poles and 8 pole variable 1208 Authorized licensed use limited to: INDIAN INSTITUTE OF TECHNOLOGY BOMBAY. Downloaded on December 4, 2008 at 23:30 from IEEE Xplore. Restrictions apply. Normal component of flux density in air gap 4th degree 0.06 2 Flux density ( Wb/m ) 0.04 0.02 0 −0.02 −0.04 0 50 100 150 200 250 Distance along the air gap (mm) Fig. 2. Flux distribution in 6/8 pole FRM at no load Fig. 4. reluctance rotor. The normal component of flux density at the middle of stator pole along the periphery of the machine is shown in Fig. 3. The observation of this normal component of flux density plot reveals that the machine has two pole flux pattern. Phase flux linkage in FRM is sinusoidal in nature and hence the induced voltage [2]. Considering a linear load the phase current is also sinusoidal. Normal component of armature reaction along the air gap at one instant of time is shown in Fig. 4. This flux pattern also reveals that machine has effective two pole flux pattern. In other words machine has two effective poles. FRM has 6 slots and two pole flux pattern, hence electrical angle per slot is 60◦ . CSPFRM stator winding has a coil span of 60◦ . Fundamental pitch factor of the stator winding is 0.5. As electrical angle between the slots is 60◦ , full pitch winding is possible. The arrangement of this full pitch winding is shown in Fig. 5 and fundamental pitch factor of stator winding is unity. Hence, voltage induced in FPFRM is twice that of CSPFRM for the same number of turns. 0.8 0.6 Normal component of armature flux density along the air gap with magnets are de-energized Normal component of flux density 4th degree TABLE I D IMENSIONS OF FRM Sr. No. 1 2 3 4 5 6 7 8 9 10 11 12 Description Air gap (mm) Magnet thickness (mm) Rotor pole span angle Stator pole span angle Stator pole span (mm) Rotor pole span (mm) Stator pole height (mm) Rotor pole height (mm) Outer dia. of rotor (mm) Outer dia. of stator (mm) Number of turns /phase Stack length (mm) Symbol g hpm βr βs τps τpr hps hpr Di Do Nph lsk Value 1 3 16.2◦ 42.6◦ 27.8 10.3 15 18 72 129 52 86 Flux density ( Wb/m2) 0.4 0.2 0 −0.2 −0.4 −0.6 −0.8 0 50 100 150 200 250 300 350 Distance along the periphery of the machine at the middle of the stator pole ( mm) Fig. 3. Normal component of flux density along the periphery of machine at middle of the stator pole Fig. 5. Full pitch winding arrangement in FPFRM 1209 Authorized licensed use limited to: INDIAN INSTITUTE OF TECHNOLOGY BOMBAY. Downloaded on December 4, 2008 at 23:30 from IEEE Xplore. Restrictions apply. TABLE II G EAR R ATIO FOR VARIOUS FRM C ONFIGURATIONS III. F ICTITIOUS E LECTRICAL G EAR The frequency and speed relationship for FRM is given by [3] 60 × f (1) n= nr where, n = rotor speed in rpm. nr = number of rotor teeth (poles). f = frequency in Hz. The three-phase 6/8 pole FRM has two effective poles, and hence flux pattern speed for supply frequency f Hz is given by nf = 60 × f (2) where, nf = flux pattern speed in rpm. Equations (1) and (2) reveal that rotor speed and flux pattern speed is different. The shaft speed is nr times less than flux pattern speed. In conventional machines, flux pattern speed and rotor speed is same. Pictorial representation of 6/8 pole FRM motor is shown in Fig. 6 while a pictorial representation of 2 pole PMSM is shown in Fig. 7. The difference in speed between rotor and flux pattern speed is represented by a fictitious step-down gear and is called ‘Electrical Gear’. Electrical gear ratio (K) is defined as ratio of flux pattern speed to the shaft speed. Supply Frequency = f Hz Stator Flux pattern speed = 60 x f Equivalent 2 pole PM Rotor Shaft speed n rpm Stator Sr. No. Machine type No.of magnets Gear ratio 1 2 3 4 5 6/8 pole 12/16 pole 6/14 pole 12/28 pole 12/40 pole 12 24 24 48 60 8 8 14 14 20 The generalised equation for electrical gear ratio is given as nr K= (3) Peq /2 where, Peq = no. of flux pattern poles. Hence 6/8 pole FRM can be analysed as 2 pole PMSM with a gear ratio of 8. Gear ratios for various FRM configurations are given in Table II. It can be observed that no. of flux pattern poles in FRM are 2 for 6 stator poles and 4 for 12 stator poles. IV. d − q E QUIVALENT C IRCUITS FOR FRM Permanent magnet synchronous machine (PMSM) is analyzied with d-q equivalent circuits [9]. Transient and steady state behaviour of the PMSM is obtained with these equivalent circuits. Fig. 8 shows the d-q equivalent circuit for PMSM. Back EMF in FRM is sinusoidal in nature. Self inductance and mutual inductance is almost constant with rotor position. It requires sinusoidal stator current to produce a constant torque. Hence d-q equivalent circuit can be used to analysis the steady state and transient behaviour of FRM. d-q equivalent circuits of FRM are derived from PMSM. The major difference between PMSM and FRM is the relationship between speed and frequency. Three phase 6/8 pole FRM can be considered as 2 pole PMSM with gear ratio (K) of 8 as shown in Fig. 6. Mathematical model of FRM is similar to PMSM except n = (60 x f)/n r id Fictitious electrical Gear Fig. 6. No. of Flux pattern poles 2 4 2 4 4 Representation of 6/8 pole FRM R − e λq + L ld + Lmd Vd Supply Frequency = f Hz If Stator Flux pattern speed = 60 x f iq 2 pole PM Rotor Fig. 7. + e λd − L lq + n = 60 L mq Vq Shaft speed n rpm Stator R x f Representation of 2 pole PMSM Fig. 8. d-q equivalent circuit of PMSM 1210 Authorized licensed use limited to: INDIAN INSTITUTE OF TECHNOLOGY BOMBAY. Downloaded on December 4, 2008 at 23:30 from IEEE Xplore. Restrictions apply. id e λq + K R − L ld FPFRM CSPFRM 0.05 + 0.04 Lmd iq K R + e λd − If Phase flux linkages (Wb) Vd L lq + 0.03 0.02 0.01 0 −0.01 −0.02 −0.03 L mq Vq −0.04 −0.05 0 5 10 15 20 25 30 35 40 45 Rotor position (mech. degrees) Fig. 9. d-q equivalent circuits of FRM Fig. 10. the gear ratio (K). This gear ratio (K) is considered in the modeling of FRM. The following assumptions are made while deriving these equivalent circuits [9]. • Saturation in the machine is neglected. • The induced EMF is sinusoidal. • Eddy currents and hysteresis losses are negligible. • There are no field current dynamics. • There is no cage on the rotor. With these assumptions, The d-q equations in synchronously rotating reference frame of FRM are vd = Rid + pλd − Kωe λq (4) vq = Riq + pλq + Kωe λd (5) λq = Lq iq (6) λd = Ld id + λaf (7) The electrical torque Te is given by Te = 3 Peq × × K(λaf iq + (Ld − Lq )id iq ) 2 2 (8) where, R = stator resistance (Ohm). id , iq = d and q axes stator currents (A). Ld , Lq = d and q axes inductances (H). p = derivative operator. λd , λq = d and q axes flux linkages (Wb). λaf = mutual flux linkages due to PM (Wb). ωe = rotor speed (rad/sec). FRM machine considered for simulation has 6/8 pole structure and has equal d and q axes inductance [2]. Therefore torque equation reduces to Te = 3 Peq × × Kλaf iq 2 2 where, Peq = no. of flux pattern poles of the machine= 2 (9) Phase flux linkage of FPFRM and CSPFRM K =8 FRM is controlled with constant flux upto base speed by maintaining id equals to zero. Under this condition and at steady state, (4) to (7) are reduce to vd = −Kωe λq (10) vq = Riq + Kωe λd (11) λq = Lq iq (12) λd = λaf (13) A. Steady State Torque Calculation FRM machine design data is obtained from [2] and is shown in Table I. Physical dimensions of the machine and number of turns/phase are kept same in FPFRM and CSPFRM, only the winding arrangement is changed. FEM analysis is carried out to determine the variation of phase flux linkage of both machines with rotor position. This variation for both the machines without skewed rotor is shown in Fig.10. Flux linkage variation is shown for one rotor pole pitch (i.e. 45◦ mech.). Figure clearly shows that FPFRM stator winding flux linkage is approximately twice that to the CSPFRM. Values of λaf obtained from Fig. 10 for CSPFRM and FPFRM. They are 0.021 Weber and 0.041 Weber respectively. The steady state torque of both machines for Iph = 15 A is obtained from (9). The calculated values of steady state torques of CSPFRM and FPFRM are 5.34 Nm and 10.43 Nm respectively. V. FEM S IMULATION TO VALIDATE THE d − q E QUIVALENT C IRCUITS FEM motor simulations of CSPFRM and FPFRM for constant torque operation are carried out. The linking between the FEM winding regions to coil components of the circuit for FRM is shown in Fig.11. B1 to B6 are winding regions; where as b1 to b6 are corresponding coil components in the circuit. 1211 Authorized licensed use limited to: INDIAN INSTITUTE OF TECHNOLOGY BOMBAY. Downloaded on December 4, 2008 at 23:30 from IEEE Xplore. Restrictions apply. Phase current Phase voltage 80 Voltage (V) and current (A) 60 40 20 0 −20 −40 Fig. 11. −60 Coupling between FE regions and electrical circuit of FPFRM. −80 TABLE III F ULL L OAD T ORQUE (N M ) OF CSPFRM Parameter Calculated using d-q circuits Obtained from FEM simulation AND CSPFRM 5.34 5.18 0 0.5 1 1.5 2 2.5 Time (seconds) 3 3.5 4 −3 x 10 FPFRM Fig. 13. FPFRM 10.43 10.14 Phase voltage and phase current supplied to CSPFRM. TABLE IV PARAMETERS OF FRM L1 ,L2 and L3 are the end turn leakage inductance/phase. R1 ,R2 and R3 is stator winding resistance/phase. Motor is supplied from three phase sinusoidal current source I1 , I2 and I3 . Vector control is obtained with id equal to zero and iq is maintained in phase with back EMF of the machine. Simulated steady state torque of both machines using Flux 2D software is shown in Fig.12. The average value of steady state torque of CSPFRM and FPFRM is 5.18 Nm and 10.14 Nm respectively. The average torque obtained using d-q equivalent circuits and that obtained from FEM simulation at full load is shown in Table III and it can be seen that there is a good agreement between these results. Steady state waveforms of voltage and rated current supplied to the CSPFRM and FPFRM at 1995 rpm obtained Sr. No. 1 2 3 4 5 6 Parameter K ωe (rad/sec.) R (ohm) Ld = Lq (mH) λaf (Wb) iq (A) FPFRM 8 208.9 0.107 3.67 0.041 21.21 CSPFRM 8 208.9 0.050 0.94 0.021 21.21 using FEM simulation are shown in Fig. 13 and Fig. 14 respectively. Peak value of fundamental component of supply voltage obtained from FEM simulation study for CSPFRM and FPFRM is 48.47 V and 165.88 V respectively. Peak value of fundamental component of supply voltage is calculated from (10) to (13). The data required for these equations is given in Table IV. The relationship between peak value of supply 14 FPFRM CSPFRM Phase voltage Phase current 200 12 Voltage (V) and Current (A) 150 Torque (Nm) 10 8 6 4 100 50 0 −50 −100 2 0 −150 0 Fig. 12. 20 40 60 80 100 Rotor angle (mech. degrees) 120 −200 140 FEM simulation of full load torque of CSPFRM and FPFRM 0 Fig. 14. 0.5 1 1.5 2 2.5 Time (seconds) 3 3.5 4 −3 x 10 Phase voltage and phase current supplied to FPFRM. 1212 Authorized licensed use limited to: INDIAN INSTITUTE OF TECHNOLOGY BOMBAY. Downloaded on December 4, 2008 at 23:30 from IEEE Xplore. Restrictions apply. Parameter Calculated using d-q circuits Obtained from FEM simulation OF CSPFRM AND FPFRM CSPFRM 49.17 48.47 60 FEM Simulation d−q equivalent circuit FPFRM 148.24 165.88 50 voltage Vs , vd and vq is given by Vs = vd2 + vq2 (14) Calculated peak value of supply voltage and value obtained from FEM simulation is shown in Table V and they are in good agreement. Terminal voltage ( V ) TABLE V P EAK VALUE OF S UPPLY VOLTAGE (V) vqg = Kωe λaf − Riq − pλq iq − Kωe Ld id (16) λq = Lq iq (17) λd = λaf − Ld id (18) The data required to calculate the values of vd and vq are given in the Table IV. Terminal voltage regulation obtained from FEM simulation and d-q equivalent circuit for CSPFRM is shown in Fig. 15, while these plots for FPFRM are shown in Fig. 16. 20 0 FEM based simulation is carried on CSPFRM and FPFRM generator at 2000 rpm to determine the voltage regulation. The proposed d-q equivalent cicuit is used to caculate the terminal voltage of the machine. The d-q equations for FRM generator are given below. (15) 30 10 A. Voltage Regulation of CSPFRM and FPFRM from d − q Equivalent Circuits vdg = Kωe λq − Rid − pλd id 40 0 1 2 Fig. 16. 3 4 5 Load current ( A ) 6 7 8 Voltage regulation of FPFRM VI. P OWER D ENSITY C OMPERISION OF CSPFRM AND FPFRM Physical dimensions and number of turns/phase are same in both machines, only winding arrangement is changed. Both machines have same rated current. FEM analysis at rated current is performed on both machines to determine the rated torque of both machines. Output torque of CSPFRM and FPFRM is 5.18 Nm and 10.14 Nm respectively. The torque constant of FRM is given by Kt = 3 Peq × Kλaf × 2 2 (19) 28 d−q equivalent circuit FEM simulation 26 24 10 22 Torque (Nm) Terminal voltage (V) CSPFRM FPFRM 12 20 18 16 8 6 4 14 2 12 10 0 2 Fig. 15. 4 6 Load current (A) 8 Voltage regulation of CSPFRM 10 0 12 0 1000 2000 3000 Speed (rpm) 4000 5000 6000 Fig. 17. Steady state speed torque capability curve of CSPFRM and FPFRM. 1213 Authorized licensed use limited to: INDIAN INSTITUTE OF TECHNOLOGY BOMBAY. Downloaded on December 4, 2008 at 23:30 from IEEE Xplore. Restrictions apply. Torque constant mainly depends upon λaf . The values of λaf for both machines are shown in Table IV. λaf for FPFRM is twice as that of CSPFRM and hence torque production capability of FPFRM is twice as that of CSPFRM in constant torque zone. Steady state speed-torque capability curve at same rated current for both machines is deduced and is shown in Fig. 17. Speed higher than base speed is obtained with flux weakening. In the flux weakening region supply voltage and input current are maintained at rated values. id is increased with speed to reduce the flux in the machine. As id increases iq has to decrease resulting in reduction in torque capability of the machine. Speed range in constant power region is higher for CSPFRM as compared to FPFRM. VII. C ONCLUSION Full pitch winding concept for FRM is introduced which increases the output power of FRM approximately twice that of FRM with concentrated stator pole winding. Concept of fictitious electrical gear is introduced. The d-q equivalent circuits for FRM are proposed and same are validated with steady state FEM analysis. R EFERENCES [1] R. P. Deodhar, Savante Anderson, Ion Boldea and T. J. E. Miller, “The flux reversal machine : A new doubly salient permanent magnet machine,” IEEE Trans. Industry Applications., vol.33, No. 4, pp. 925934, July/August 1997. [2] C. Wang, S. A. Nasar, I. Boldea “Three phase flux reversal machine (FRM),” IEE Trans. Electrical power application ., vol. 146, No. 2, pp.139-146, March 1999. [3] Ion Boldea, Jichum Zhang, S. A. Nasar, ”Theoretical characterization of flux reversal machine in low speed servo drives-The pole PM configuration.” IEEE Trans. Industry Applications., vol. 38, No. 6, pp. 1549-1557, November/December 2002. [4] Tae Heoung Kim, Sung Hong Won, Ki Bong and Ju Lee, “Reduction in cogging torque in flux reversal machine by rotor teeth pairing” IEEE Trans. on Magnetics. vol. 41, No. 10, pp 3964-3966, october 2005. [5] Tae Heoung Kim and Ju Lee “A study of the design for the flux reversal machine,” IEEE Trans. on Magnetics., vol. 40, No. 4, pp. 2053-2055, July 2004 [6] Jianzhong zhang, Ming Cheng, Wei Hua and Xiaoyong Zhu, “New approach to power equation for comparison of doubly salient electrical machines,” in in Proc.IEEE Industry Applications Annu. meeting ., pp. 1178-1185, 2006. [7] D. S. More and B. G. Fernandes.“Novel three phase flux reversal machine with full pitch winding,” Proc. of International conference on power electronics (ICPE 2007 ) Daegu, South Korea. pp. 1007-1012, 2007. [8] CEDRAT, France “Flux 2-D FEM Software, ”. [9] Pragasan Pillay and R. Krishnan ”Modeling of permanent magnet motor drives”. IEEE Trans. on Industrial Electronics .,vol. 35, No. 4, pp. 537-542, November 1998. [10] C. Wang, I. Boldea, S. A. Nasar “Characterization of three-phase flux reversal machine as an automotive generator. ,” IEEE Trans. on Energy Conversion., vol. 16, No. 1, pp. 74-80, March, 2001. [11] Miller T. J. E. ”Brushless Permanent Magnet and Reluctance Motor Drives. Clarendon Press. Oxford-1989 . [12] Gieras J. F. and M. Wing ” Permanent Magnet Motor Technology. Design and Applications. Marcel Dekker Inc. 2002 . 1214 Authorized licensed use limited to: INDIAN INSTITUTE OF TECHNOLOGY BOMBAY. Downloaded on December 4, 2008 at 23:30 from IEEE Xplore. Restrictions apply.