Main Board Functional Test (continued): Step 104: Depress and hold the CALIBRATE pushbutton switch while turning on the power switch. Hold the CALIBRATE switch down for about 2 seconds after power is applied. You should see all of the RED LEDs flash twice, followed by a clockwise circle of the LEDs then a counter clockwise circle. The display should continue to flash all LEDs at the end of this sequence. Closing the CALIBRATE switch during power on causes default data to be written to the EEPROM. This should only be necessary the first time the unit is powered up. All stored calibration data will be erased. Note: the default values may give readings that are far from correct. This is not an issue, you will correct the readings during the following steps. Step 105: If any LEDs fail to light or light out of sequence verify that they are connected with the red lead to the round pad and white lead to the square pad. If they circle counter clockwise first, followed by a clockwise circle then the LED's were wired to the board in the reverse sequence. Step 106: Carefully connect a jumper from test point TP1 to test point TP0. One LED should light And you should hear an 800 Hz tone in from the speaker, Don't worry about which light lights, you will adjust that in the next step. Step 107: With the jumper still connected, depress the CALIBRATE pushbutton and hold it for about 3 seconds. The LED's will all flash twice and then go out. Step 108: Release the CALIBRATE push button. The 0 degree LED should now be on. If a different LED is on instead then repeat steps 99 through 102 . If the wrong LED is still on then check your LED connections on the board for wiring errors. Step 109: Remove the jumper from TP-0, the 0 degree LED should flash indicating a loss of signal and that 0 degrees was the last relative bearing. Step 110: Carefully move the jumper to TP-90. The 90 degree LED should light. 41 Main Board Functional Test (continued): Step 111: Remove the jumper, the 90 degree LED should begin flashing. Step 112: Carefully move the jumper to TP-180. The 180 degree LED should light. Step 113: Remove the jumper, the 180 degree LED should begin flashing. Step 114: Finally move the jumper to TP-270 The 270 degree LED should light. Step 115: Remove the jumper, the 270 degree LED should begin flashing. 700Hz Antenna Speed Testing: Step 116: Turn off the power switch. Step 117: Depress and hold S104, (the SPEED pushbutton) while turning on the power switch. Release S104 and connect the test jumper to TP-0 You should now hear a 700Hz tone form the speaker. If in doubt, leave the jumper on J103 and cycle the power switch. You should hear the tone change to a higher pitch, (800 Hz). Step 118: Turn off the power and remove the jumper. The Main Board Assembly and Testing is complete. Step 119: Mount the circuit board in its enclosure using four #4-40 machine screws and brass #4 x ¼" spacers between the solder side of the board and the enclosure. 42 RS-232 Interface Test: The RS-232 interface accepts NMEA GPS "$GPRMC" data from the GPS, uses it to calculate magnetic bearings from the DSP Doppler's Relative bearings and then provides the computer with both GPS and Doppler bearing data to the computer. Other NMEA data sentences are ignored by the DSP Doppler and are simply passed on to the computer The Doppler divides 360 degrees into one hundred 3.6 degree buckets. Bearings are truncated to integer values with a suffix of ".0" added . For example a bearing of 136.8 is reported as 136.0 degrees.and 36 degrees is reported as 36.0 degrees. NMEA GPS data always starts with the characters $GP or "$PR" followed by the type of data and ends with an asterisk and two hexadecimal digits. Typical $GPRMC NMEA data sentence would look like: $GPRMC,005400.722,A,3348.2416,N,11756.5894,W,0.00,218.29,290604,,*17 This particular NMEA sentence contains all the information the Doppler needs to provide magnetic bearings as well as the position and speed information needed by software packages. Other NMEA sentences contain other types of data which generally is of no use to us in this application. Doppler output data is provided to the RS-232 computer port in one of two formats, the format used depends upon the presence of valid GPS data. The first Doppler format consists of a percent sign followed by a 3 digit heading, a decimal point, and "0/" and a single digit representing the signal quality from 0, (poor) to 9, (excellent ) The second Doppler format is identical to the first except that it adds another "/" followed by a 3 digit integer magnetic bearing value ranging from 000 to 359 degrees, a decimal point and a 0. 43 RS-232 Interface Test (continued): An example of the first format, we'll arbitrarily call it Doppler output format 1, is: %136.0/9 This represents a relative bearing of 136 degrees with a quality of 9 (excellent). An example of Doppler format 2 is: %136.0/8/158.0 in this example the relative bearing is 136.0 degrees, the signal quality is 8 and the magnetic bearing is 158.0 degrees. To generate this magnetic bearing the Doppler would have received a valid GPS heading of 22 degrees, ( 136 degrees + 22 degrees). Step 120: Connect a DB9 Male to DB9 Female extension cable between the computer and the DSP-Doppler Main unit. Step 121: Start a terminal emulator program, such as hyperterminal or TeraTerm, ( http://hp.vector.co.jp/authors/VA002416/teraterm.html ) on the computer. TeraTerm is a very useful free emulator because it is very user friendly, and allows logging and replay of both binary and ASCII data. Step 122: Set the terminal emulator to 4800 baud, 8 bits, no parity and no flow control. Step 123: (Optional but Recommended) If you can also specify a log file, it might make it easier to confirm the proper operation of the RS-232 interface. Step 124: Connect a jumper between TP1 and TP0 on the main board. Step 125: Turn on the power to the DSP DOPPLER . You should see a string of data that looks like %000/9. The reading may be +/- about 4 degrees. If it is far outside this reading then press and hold the CALIBRATE button for 3 seconds until the display flashes twice then release the button. 44 RS-232 Interface Test (continued): Step 126: Connect the GPS to P101 on the main unit and turn on the GPS power. Make sure the GPS has fresh batteries and is in a location where it has a good view of the sky. Step 127: You should see GPS data streaming across the screen interspersed with %000/9 this represents "True Bearing" / "Quality " Watch the GPS data, one line will look something like : $GPRMC,005400.722,A,3348.2416,N,11756.5894,W,0.00,218.29,290604,,*17 Each field is separated by a comma, the third field will contain either "V" or "A", "V" means that the data is not valid while "A" indicates valid data, this is the GPS Data Quality Flag. Most GPS units will start out displaying a "V" for a few minutes until the GPS acquires enough satellites to navigate. After the GPS data quality flag changes to "A" the DOPPLER data output line should change to format 2, looking like %000.0/9/nnn.0 the "nnn.0" portion is the magnetic Bearing represent by the relative bearing corrected for the GPS heading. This can be any value from "000.0" to "359.0" depending on the GPS heading and the relative bearing. It is important to note that if the GPS data validity flag fails to change to "A" this is not a function of the Doppler but rather an indication that the GPS needs to be relocated to a location where it has a better view of the sky. Low batteries in a GPS could also cause this problem. If you wish to actually see the corrected bearing you will have to take the unit for a ride in your car while repeating the GPS tests. You can use live DF data for this test instead of the jumper between TP1 and TP0, simply leave the jumper off and connect the main unit to the antenna switch and antennas and tune in a signal while driving. 45 Assembling the Antenna Control Board FIGURE 5 ASSEMBLING THE ANTENNA CONTROL BOARD Inductor Selection Two values of inductors are supplied with your kit. You must choose the proper one here. All inductors on the Antenna Control board and all four of the Antenna Interface boards must be of the same value. .22 uH used for the 70 cm, (440 MHz ) band. .47 uH used for the 2 Meter ( 144 MHz) band. Reference figure 6. Mount the DB9 male connector on the component side of the Antenna Control board. Step 128: Mount pin diode D4, (MPN3700). Align with the flat side as shown in figure 6. The diode should be 1/16" to 1/8" above the circuit board for ease of flux removal. Step 129: Mount resistor R3, (220 Ohm). 46 Assembling the Antenna Control Board (Continued) Step 130: Mount capacitor C14, ( 1nF) . Step 131: Mount capacitor C5, ( 1nF). Step 132: Mount inductor L3. Reference the note under figure 5 for determination of the proper value. All inductors on this board must be the same value. Step 133: Mount capacitor C4, (470 pF). FIGURE 6 ASSEMBLING THE ANTENNA CONTROL BOARD 47 Assembling the Antenna Control Board (continued) Reference figure 6. Step 134: Mount pin diode D6, (MPN3700). Align with the flat side as shown in figure 6. The diode should be 1/16" to 1/8" above the circuit board for ease of flux removal. Step 135: Mount resistor R5, (220 Ohm). Step 136: Mount capacitor C15, ( 1nF) . Step 137: Mount capacitor C8, ( 1nF). Step 138: Mount inductor L5. Reference the note under figure 5 for determination of the proper value. All inductors on this board must be the same value. Step 139: Mount capacitor C7, (470 pF). FIGURE 7 ASSEMBLING THE ANTENNA CONTROL BOARD 48 Assembling the Antenna Control Board (continued) Reference figure 7 above. Step 140: Mount pin diode D8, (MPN3700). Align with the flat side as shown in figure 7. The diode should be 1/16" to 1/8" above the circuit board for ease of flux removal. Step 141: Mount capacitor C11, ( 1nF) . Step 142: Mount resistor R7, (220 Ohm). Step 143: Mount capacitor C16, ( 1nF). Step 144: Mount inductor L7. Reference the note under figure 5 for determination of the proper value. All inductors on this board must be the same value. Step 145: Mount capacitor C10, (470 pF). 49 Assembling the Antenna Control Board (continued) FIGURE 8 ASSEMBLING THE ANTENNA CONTROL BOARD 50 Assembling the Antenna Control Board (continued) Reference figure 8. Step 146: Mount pin diode D2, (MPN3700). Align with the flat side as shown in figure 8. The diode should be 1/16" to 1/8" above the circuit board for ease of flux removal. Step 147: Mount resistor R1, (220 Ohm). Step 148: Mount capacitor C2, ( 1nF) . Step 149: Mount capacitor C13, ( 1nF). Step 150: Mount inductor L1. Reference the note under figure 5 for determination of the proper value. All inductors on this board must be the same value. Step 151: Mount capacitor C1, (470 pF). 51 Assembling the Antenna Interface Boards : FIGURE 9 ASSEMBLING THE ANTENNA INTERFACE BOARDS Assembling the Antenna Interface Boards (continued) NOTE: THE NYLON NUT IS NO LONGER NEEDED ON CURRENT BOARDS Since all 4 Antenna Interface boards are identical you may wish to install the Same component on each board before moving on to another component. You must use the same value for the inductors, on each of the four antenna interface boards as you used on the Antenna Control Board. To change the configuration from 2 meters to 440MHz or vice versa it is necessary to change all the inductors to the appropriate value. Inductor value .22 uH used for the 70 cm, (440 MHz ) band. Inductor value .47 uH used for the 2 Meter ( 144 MHz) band. 52 RS-232 Interface Test ( Continued): Step Board 1 Board 2 Board 3 Board 4 Operation 152 Position the board, component side up as shown in figure 9. 153 Install Resistor R-ANT, 220 Ohm, 1/8 watt carbon film. Carefully bend the leads to conform to the hole pattern. 154 Install L-ANT. This component value must match the value used on the Antenna Control Board. For 2 Meter operation use the 4.7 uH inductor. For 440 MHz operation use the 2.2 uH inductor. In other words you will use either all the 4.7 uH inductors or all the 2.2 uH inductors but not some of each. Install D-ANT pin, make certain that it is Oriented as shown by the silk screen on the board. When soldering the pin diode, solder as rapidly as possible and make certain that it is positioned about 1/16 inch off the board so that you can see the solder fillet. Excessive heat can damage this component. 155 Install C-ANT 1 nF Capacitor, carefully bend the leads to conform to the hole pattern. 156 TABLE 2 ANTENNA INTERFACE BOARD ASSEMBLY 53 Assembling the Antenna Interface Boards (continued): USE ONLY COTTON FOR THE RAG IN THIS STEP, SYNTHETIC FABRICS AND WOOL MAY PRODUCE A STATIC CHARGE AND DAMAGE COMPONENTS. This step should be performed in a well ventilated area, away from flames or cigarettes. 157 Wet A small stiff brush with clean Isopropyl Alcohol, (Rubbing Alcohol), remember it is flammable! Briskly scrub each solder joint on both sides of the board to remove any flux. Blot off the Alcohol from the board with a cotton rag and then rinse the board with a small amount of clean alcohol. Blot dry on a cotton rag. Install J-ANT, SO-239 connector. This connector installs on the solder side of the board using #440 machine screws and ¼ inch spacers. 158 Use a metal spacer, nut and washer fhrough each hole. Solder the center pin to the board pad after all screws are firmly tightened. Table 2 (continued) 54 Assembling the Antenna Interface Boards (continued): Repeat step 152, cleaning all flux residue from the SO-239 connections 159 Table 2 (continued) This completes the assembly of the Antenna Interface board set. Antenna Orientation: Regardless of the construction method the antennas should be arranged on a metal ground plane in a square pattern on a circle of 20 inch to 29 inch diameter . (For 2 Meters). (26.87 inches diameter would give a ¼ wavelength spacing of 19 inches between elements ) (All directions are relative to the vehicle, front left being the U.S. drivers side front). Antenna #1 must be the front left antenna,. Antenna #2 must be the front right antenna. Antenna #3 must be the right rear antenna. Antenna #4 must be the left rear. NEVER TRANSMIT THROUGH YOUR DOPPLER ANTENNA AS IT WILL BE DAMAGED. I unplug the microphone from the radio I'm using with the Doppler to help prevent this serious mistake. Step 160: Mount the antenna unit on top of the vehicle. Make certain that no other antennas are nearby. Nearby antennas can act as parasitic elements and cause directional errors also they are more likely to be modulated by 800 Hz when transmitting on another radio when the Doppler is running. If the Doppler modulation causes an objectionable level of modulation in your transmissions then it will be necessary to turn it off during your transmissions. 55 Calibration: Calibration will be necessary any time you use your Doppler on a different vehicle. In addition if you remove and replace the antennas on your vehicle and they do not go back in precisely the same locations and geometry it will be necessary to recalibrate. Step 161: Connect the RF output from the Antenna Control unit to the FM receiver’s antenna jack. Step 162: Connect the Antenna Control cable between the Antenna Control unit and the Doppler Main Circuit board. Step 163: Connect the FM receiver's external speaker audio to the audio input jack on the Doppler unit. Step 164: Open the squelch on your receiver. Step 165: Turn on the power to your Doppler unit. Step 166: Turn on the receiver and tune it to the frequency desired. You should hear a 700Hz or 800 Hz tone imposed on any audio present depending upon the Antenna Speed selection at startup. (Pressing and holding the Ant Speed push button at power up will select 700 Hz.) The easiest way for most of us to calibrate is to drive to an open area and have a friend position himself/herself at least 100 feet away and directly ahead of the vehicle while transmitting an unmodulated carrier. If your buddy is using an HT have him hold it vertical at approximately the height of the vehicle antennas. With the Doppler already turned on, depress and hold the CALIBRATE pushbutton for several seconds then release it. The 0° LED should indicate that the signal is directly ahead of the vehicle. As a double check your buddy can then transmit while circling the vehicle at approximately the same distance and the display should follow him/her. That is all that is needed. The Doppler will retain this calibration even after power is turned off as long as the antennas aren't re-positioned. 56 An alternate method of calibrating the unit is to perform the calibration while driving across an open area directly towards a known transmitter site. This will give you the best calibration but may be difficult or impossible in urban areas. The simpler method should be quite adequate. Some Foxhunting Tips: For safety, you should always have at least two persons in the vehicle while Foxhunting/DF’ing. One person should concentrate on the driving and the other(s) on display interpretation and map reading. One effective search methodology is to drive in the general direction of the RF source until display changes to 90° or 270° . At that time turn towards the source on the nearest street and continue until the display again reads 90° or 270° . At that time repeat the sequence. Should you loose the signal, continue on the course until you re-acquire it. Do not be too hasty to go some other direction. You may develop other methodologies that work better in your situation and by all means use them. 57 Addendum: Circuit Board Layouts: DSP-001 Version 2.0 Main Circuit Board Layout FIGURE 10 DSP-001 VERSION 2.0 MAIN BOARD LAYOUT The two empty sockets are for the Microprocessors, U101, (in the center) and U103 near the bottom. Note: there is no crystal or associated capacitors installed for U101 this the case only if the U101 Microprocessor is an Atmel AT90S1200. The planned replacement for the AT90S1200 in the future will require a crystal. 58 DSP-002 Antenna Control Circuit Layout: FIGURE 11 DSP-002 ANTENNA CONTROL CIRCUIT LAYOUT Component locations are referenced in decimal fractions of an inch from the lower left corner with "X" being across and "Y" being up. 59 DSP-002 Antenna Control Circuit Component Locations ( inches): Item Number Name Value X Position Y Position 1 C1 470pF 2.300 0.700 2 C2 1nF 1.850 0.750 3 C4 470pF 1.250 1.100 4 C5 1nF 1.300 1.500 5 C7 470pF 1.650 2.050 6 C8 1nF 2.050 2.050 7 C10 470pF 2.600 1.600 8 C11 1nF 2.600 1.300 9 C13 1nF 1.950 0.250 10 C14 1nF 0.800 1.500 11 C15 1nF 2.025 2.500 12 C16 1nF 3.150 1.325 13 D2 MPN3700 1.650 0.650 14 D4 MPN3700 1.200 1.750 15 D6 MPN3700 2.300 2.100 16 D8 MPN3700 2.750 1.050 TABLE 3 DSP-002 ANTENNA CONTROL COMPONENT LOCATIONS 60