Medium Voltage Distribution GM6 MV Gas Insulated Switchgear up to 36 kV GM6 General presentation Protection and control of electrical networks For over 30 years, Schneider has been providing Medium Voltage electrical network protection, monitoring and control solutions in the public distribution, industry and building sectors. GM6 is a range of medium voltage equipment included in an offer that covers all the functions required for network operation. Public distribution networks Network telecontrol (SCADA & DMS) Milenium Main functions: t supervisory control and data acquisition, t network restoration, t wallboard replacement, t geographic and schematic views, t switching schedules, t safety, checks and documentation, t outage statistics, t management of maintenance operations, t management of construction programs. HV/MV substation control Talus Main functions: t remote control, t HV and MV protection integration, t data and alarm logging, t centralized local control. Industrial and building networks Protection, monitoring and control Isis - Powerlogic SMS Sepam - Circuit Monitor - Power Meter. Main functions: t installation display, t real time access to protection and control units, t alarm management, t data analysis, t electricity consumption management, t power availability and quality, t protection functions, t web technology. 2 Schneider Electric GM6 GM6 offer Three levels of components are available to protect, monitor and control the medium voltage switchboard: t A control and monitoring system interfaceable with a higher level system. t Sepam: protection and control unit for each switchgear unit (or cubicle). GM6 units: medium voltage equipment comprising cubicles with breaking devices, sensors, medium voltage connections and low voltage auxiliaries. t Pre-engineered and adaptable solutions The three levels of components may be provided to make up: t global solutions from the control centre to the MV switchgear, t partial solutions which include 1, 2 or 3 levels of components to fit into projects for new substations and retrofitting, extending and revamping existing installations. Services Equipment design, installation and maintenance. Personnel training. t Electrical network availability studies. t 5-year extended warranty. t t Schneider Electric 3 General presentation Main characteristics of MV equipment GM6 INCOMER BUS COUPLER FEEDER 630 A GM6 is indoor, metalclad switchgear designed for the MV section of HV/MV and MV/MV substations. GM6 is an important step forward from the point of view of personnel safety, operational reliability and reduction in the overall dimensions of equipment. GM6 units comply with the ENEL (Italian National Electricity Board), International (IEC) and European standards. GM6 range enables alla substation arrangements to be satisfied for system up to 40,5kV. GM6’s design and functions take into account the three main categories of users requirements. t Investment Optimization and Profitability. t Service continuity. t Safety. Investment Optimization and Profitability These are achieved through GM6 capability to meet all users requirements in the most cost-effective way possible. With GM6, the user benefits from: t the most compact equipment ever built in the medium voltage field, providing users with a high degree of space savings when building or replacing a HV/MV or MV/MV substation, t pre-engineered solutions built upon the group’s worldwide experience and collaboration with consultants and contractors, providing users with considerable time savings when specifying needs, t the shortest delivery and installation time possible, providing users with fast commissioning and quick return on investment, t a complete range of remote protection, control and monitoring functions when requested by users who want to set up a supervision system in order to optimize their energy supply. Service continuity Service continuity is achieved by means of GM6, which is a highly reliable equipment offering with all the required functions to provide users with maximum energy availability and quality. With GM6, the user benefits from: t adoption of long proven technical solution; for instance, aluminium castings for the gas-filled compartment enclosures have been used for many years in MAGRINI GALILEO gas-insulated high voltage equipment, t quality organization in accordance with the ISO 9001 (EN29001) issued from CSQ, the official certification body in the electric field in Italy, t fully factory-tested equipment with type test reports (required by IEC standards and ENEL specifications) available for each performance and type of cubicle, t negligible maintenance requirements, confined to simple periodical checks and possible monitoring of all electrical data affecting the working condition of equipment, t equipment that cannot be affected by humid, dusty, corrosive or polluted operating environments since all live parts are contained in SF6 filled and sealed enclosures, t a supervision offer open to all specifications regarding substation management and enabling users to control and follow up their energy supply. Safety Maximum safety is achieved through GM6 design and functions. With GM6, the user benefits from: t a very comprehensive set of mechanical and electrical interlocks preventing operator errors and compliant with the user’s security protocol, t internal arc withstand of all the functional units, validated in accordance with IEC 60298, appendix AA, criteria 1 to 6, class A accessibility, t operations with reliable and clear signalling devices and direct visibility of the disconnecting contacts, t high ratio between maximum withstand pressure for the gas-filled compartments and normal filling pressure, t pressure relief devices for exausting accidental excess internal pressure in order to safeguard the operator, t earthing switch on the cable side provided with making capacity, t cable plug-in terminations housed in earthed metal shields, connectors to DIN 47637 standards, t a temperature compensated pressure gauge (with alarm and signal contacts) complete with a dial which is adjusted according to the elevation above sea level, t voltage indicating devices located close to operating shaft of the earthing switch on the cable side. 4 Schneider Electric GM6 General characteristics The values below are given for normal operating conditions as defined in IEC 60298 and 60694. rated voltage (kV) rated insulation level power-frequency withstand voltage (kV) rms lightning impulse withstand voltage (kV) imp rated normal current busbar (A) functional units (A) short time withstand current (kA/3 sec) (2) short circuit breaking current (kA) internal arc withstand (kA/1 sec) standard degrees of protection (3) SF6 filled compartment enclosure internal partitions 24 36(6) 50 125 70 170 1250 2500 4000(7) 630 1250 2500 4000(1) 25 31.5 25 31.5 25(5) 1250 2500 4000(7) 630 1250 2500 4000(1) 25 31.5 25 31.5 25(5) IP65 IP3X IP2XC IP65 IP3X IP2XC Normal operating conditions, according to IEC 60694 for indoor switchgear (4) t Ambient air temperature: y less than or equal to 40 °C, y less than or equal to 35 °C on average over a 24-hour period, y greater than or equal to -5 °C. (1) two units in parallel, please consult us. the short-circuit making current is equal to 2.5 times the short time current. standard degree of protection, for other values, please consult us. (4) for different conditions, please consult us. (5) 31.5kA x 0.5 sec. (6) for 40,5 kV rated voltage, please consult us. (7) please, consult us. (2) (3) Standards GM6 units comply with the following standards: t IEC 298-694 t ENEL (Italian National Eletricity Board) DY 0072 t Italian Work Safety Regulations t U.K. Electrical Association approvat. All switches, devices and components included in the switchgear conform to the relevant IEC Standards. Schneider Electric 5 GM6 Functional units Description GM6 switchgear is made up of interconnected functional units, available as singlebusbar or double-busbar system. Each functional unit contains all the elements needed to perform its function: t a gas insulated, metalclad cubicle, for indoor use, t a circuit breaker using SF6 as a breaking medium, sealed for life, t a digital protection and control system. Power connections are made between functional units by a busbar set located inside a SF6 compartment. Steady electrical continuity of all metal frames is ensured by connection of each functional unit’s earthing busbar to the switchgear’s main earthing circuit. Low voltage compartments, for protection relay (front) and auxiliary relay-terminal board (rear) are provided. Cubicle The cubicle is an earthed, metallic enclosure, gas insulated switchgear that complies with the requirements of the IEC 60298 standard. The cubicle comprises four electrically independent compartments. The busbar compartment is separate and independent from the circuit breaker compartment, so that the circuit breaker can be replaced if necessary while the busbars are energized. An inspection window enables a visual check of the position of the busbar disconnector blades. The compartment using SF6 as isolating medium, is situated in the top of the unit and it contains: t the main busbars, t the three-pole, two way busbar disconnector. The circuit breaker compartment is composed of an alluminium housing filled with SF6 and containing the circuit breaker poles. An inspection window enables a visual check of the position of the line isolator and earthing switch. The compartment is located in the central part of the cubicle and it contains: t the disconnectable circuit breaker, t the three-pole, two way line disconnector (only single busbar system), t the earthing switch, t the bushing for receiving plug-in cable terminations. The MV connection compartment is situated in the bottom of the cubicle and it contains: t the cable connection, t the current transformer, t the voltage transformer. The Low Voltage compartments are separated from the Medium Voltage section; the first is located in the top of the unit and it contains protection and control system, while the other are located on the back and contains the low voltage auxiliaries. Three basic cubicle lay-out are offered: t incoming or outgoing feeder AD1/AD2, t bus section CL1/CL2 and double busbar system, t the busbar metering TT1. Disconnectable circuit breaker The circuit breaker SF1-G is designed in accordance with IEC 60056 standard and it complies with the definition of «pressure sealed systems» given in IEC 60056 standard, appendix EE. It is of the puffer type and uses the SF6 gas as a breaking and isolating medium. The circuit breaker is maintenance free for life. In case of necessity it can be replaced in short time because the main connections are made by sliding contacts. Protection and control system It includes: t Sepam protection and monitoring unit t current transformers t voltage transformers 6 Schneider Electric GM6 AD type functional unit (incomer and feeder) single busbar system 8 1 2 12 1 SF6 busbar compartment 2 busbar disconnector 3 3 SF6 circuit breaker compartment 7 4 cable compartment 5 current transformer 6 voltage transformer 11 7 SF6 circuit breaker 9 8 LV cubicles 9 MV plug-in connectors O I 13 3 5 5 3 O 3 5 5 3 4 6 6 44 I 8 10 4 10 line disconnector 5 11 earthing switch 6 12 inspection window 13 sliding contacts AD type functional unit (incomer and feeder) double busbar system 8 1 2 3 11 7 1 SF6 busbar compartment 2 busbar disconnector 3 3 5 5 12 3 O 3 5 5 3 4 6 6 44 I 8 10 9 SF6 circuit breaker compartment O I 4 cable compartment 5 current transformer 6 voltage transformer 7 SF6 circuit breaker 8 LV cubicles 9 MV plug-in connectors O I 4 5 6 10 earthing switch 11 inspection window 12 sliding contacts Schneider Electric 7 Functional units Choice Single Busbar System GM6 The GM6 range is composed of 7 functional units. The chart below may be used to link up needs and functional units, and it gives information on the general composition of each unit. How to select: if the user wishes to supply power to a transformer, the solution is a Transformer Feeder. The matching functional unit is therefore a TF, comprising an AD1 cubicle equipped with a disconnector switch, circuit breaker and a type T Sepam. incomer line busbar disconnector feeder transformer busbar disconnector circuit breaker circuit breaker line disconnector line disconnector earthing switch earthing switch LI TI AD1 - AD2 AD1 - AD2 Sepam S Sepam T synoptic synoptic current transformer / voltage transformer bus section busbar metering meter / earth line busbar disconnector transformer busbar disconnector capacitor busbar disconnector switchboard circuit breaker line disconnector earthing switch LF AD1 - AD2 Sepam S synoptic circuit breaker line disconnector earthing switch TF AD1 - AD2 Sepam T synoptic circuit breaker line disconnector earthing switch CF AD1 - AD2 Sepam C synoptic circuit breaker line disconnector B-S CL1 - CL2 Sepam B synoptic current transformer (only CL2) line disconnector earthing switch BB-S TT1 Sepam B synoptic voltage transformer lightning arresters key locks Incomer LI, TI with AD1/AD2 8 key locks Feeder LF, TF, CF with AD1/AD2 Switchboard bus section BS with CL1/CL2 Busbar metering BB-S with TT1 Schneider Electric Functional units Choice Double Busbar System GM6 The GM6 range is composed of 8 functional units. The chart below may be used to link up needs and functional units, and it gives information on the general composition of each unit. How to select: if the user wishes to supply power to a transformer, the solution is a Transformer Feeder. The matching functional unit is therefore a TF, comprising an AD1 cubicle equipped with a disconnector switch, circuit breaker and a type T Sepam. incomer line busbar disconnector feeder transformer busbar disconnector line busbar disconnector circuit breaker circuit breaker circuit breaker earthing switch earthing switch earthing switch LI TI LF AD1 - AD2 AD1 - AD2 AD1 - AD2 Sepam S Sepam T Sepam S synoptic synoptic synoptic current transformer / voltage transformer transformer busbar disconnector capacitor busbar disconnector circuit breaker earthing switch TF AD1 - AD2 Sepam T synoptic circuit breaker earthing switch CF AD1 - AD2 Sepam C synoptic bus section switchboard busbar disconnector bus coupler switchboard busbar disconnector circuit breaker circuit breaker B-S CL1 - CL2(1) Sepam B synoptic current transformer (only CL2) B-C CT1-CT2 Sepam B synoptic current transformer (only CT2) busbar metering meter / earth busbar disconnector earthing switch BB-S TT1(1) Sepam B synoptic voltage transformer lightning arresters key locks (1) key locks use one unit for each busbar Incomer LI, TI with AD1/AD2 Busbar coupler B-C with CT1/CT2 Schneider Electric Feeder LF, TF, CF with AD1/AD2 Switchboard bus section BS with CL1/CL2 Busbar metering BB-S with TT1 9 Functional units Description GM6 Functional unit/cubicle correspondence chart The chart below summarizes the electrical characteristics of each of the GM6 functional units. The type of cubicle used for the function varies according to the characteristics. The name of the cubicle (AD1, CL2,...) is the name which appears on the GM6 test certificates. How to read the chart: to create a “line incomer” function, an LI functional unit is chosen. The incomer characteristics are: t Un = 24kV, t Isc = 25kA, t In = 2500A. The cubicle used for this function is an AD2. function line incomer transformer incomer switchboard coupler 24 kV LI TI SS kA 31,5 25 1250 LF TF CF 1250 A 2500 A 2500 A 2500 A 2500 A* CL2 CL2 2500 A kA 31,5 25 1250 kA 31,5 25 CT2 CT2 1250 BB-S A kA 31,5 25 CT1 busbar metering 2500 kA 31,5 25 1250 B-C 2500 AD2 AD2 CL1 bus coupler** 1250 A kA 31,5 25 1250 B-S 2500 kA 31,5 25 AD1 bus section AD2 AD2 AD1 line feeder transformer feeder capacitor feeder 36 kV kA 31,5 25 2500 A kA 31,5 25 1250 kA 31,5 25 TT1 1250 TT1 2500 A* 1250 * busbar current ** only for double busbar system 10 Schneider Electric GM6 Front views Side views Side views Front views AD1 AD1 AD2 AD2 If CTs are required, select CL2. CL1 CL1 bus coupler CL1 bus section CL2 CL2 bus coupler CL2 bus riser TT1 TT1 Dimensions (mm) and approximate weights (kg) by type of cubicle (*) without-with VTs (**) without CTs- min weight with 1 CT set- max weight with 2 CTs sets (***) without-with CTs. Schneider Electric width (mm) height (mm) depth (mm) weight (kg) AD1 500 AD2 700 720-840* 720-770-820** 1800-2200* 1080-1260* 1080-1130-1310** CL1 1075 2560 CL2 1475 1700 1900-2000*** TT1 500 1800 700 11 Functional units Description GM6 Front views Side views Side views Front views AD1 AD1 AD2 AD2 If CTs are required, select CL2. CL1-F CL1-F bus section CL1-F bus riser If CTs are required, select CL2. CL1-R CL1-R bus section CL1-R bus riser CL2-F bus section CL2-F bus riser 4 CL2-F 12 Schneider Electric GM6 Front views Side views Side views CL2-R CL2-R bus section CL2-R bus riser Front views If CTs are required, select CT2 with current transformers. CT1 CT1 bus coupler CT2 bus coupler CT2 with current transformers bus coupler bus riser TT1-F TT1-F TT1-R CT2 TT1-R Dimensions (mm) and approximate weights (kg) by type of cubicle (*) without-with VTs (**) without CTs- min weight with 1 CT set- max weight with 2 CTs sets (***) without-with CTs (****) dimensions also valid for CT2 with CTs. Schneider Electric width (mm) height (mm) depth (mm) weight (kg) AD1 500 AD2 700 875-995* 875-925-975** 1800-2200* 1295-1475* 1295-1345-1525** CL1 1075 2560 CL2 (****) 1475 1855 2115-2215*** TT1 500 1800 855 13 GM6 Protection monitoring and control Switchboard monitoring and control GM6 supervision system GM6 can be provided with a user’s customized supervision system designed to control and monitor GM6 switchboards. The use of a supervision system is a key factor in the improvement of the quality of service: t efficiency in daily use and operations thanks to a user friendly user interface, t continuity of service by fast intervention provided by remote control of the GM6, t understanding and analysis of events and loads. User-friendly and dependable operator interface The operator interface of a GM6 supervision system is designed to be used by electricians. The ergonomics is intuitive, making the system easy to understand and use. Architecture The user terminal consists of a compatible personal computer. It is directly connected to the Sepam protection units via a standard communication bus. The control station can easily be connected to a higher level monitoring and control system. Basic functions The main functions are: t installation display by chained mimic diagrams (animated single line diagram, device position, energized parts, current faults…), t continuity of service by fast intervention provided by remote control of the GM6, t understanding and analysis of events and loads. 14 Schneider Electric GM6 GM6 switchboard: protection monitoring and control unit Sepam is a range of digital monitoring protection and control units. Sepam is at the centre of protection, monitoring and control system for GM6 functional units: all the necessary protection, metering, control, monitoring and signalling functions are carried out by Sepam. Sepam has a range of units defined to provide an optimal solution for a each application, and includes: t Sepam S, sub-station incomer and feeder t Sepam B, bus sectioning t Sepam T, transformer feeder t Sepam M, motor feeder t Sepam C, capacitor feeder t Sepam G, generator feeder The Sepam range hinges around 2 functional and hardware bases: t Sepam 2000, focused on performance, covers all GM6 functional applications + t Sepam 1000 , simple and modular, offers an optimezed solution for most common applications. Sepam advantages Sepam, a digital multi-functional protection unit, provides you with the following advantages: t simple to use for better dayly efficiency: use-machine interface (UMI) which is ergonomic and which provides comprehensive and clear information to operators t simple to incorporate: flexibility and user friendliness of parameter setting software, simplified tests t money saving: v integrating all functions required in one single, ready to use product v upgradable solution, to spread the cost of investment over time t centralized GM6 switchboard management: v Sepam is easily integrated into all network control systems, due to its Modbus communication interface v all data required for installation monitoring and control are accessible through the Modbus communication t better network knowledge through the oscillo-disturbance recording function and measurement of the imbalance ratio, motor operation parameters, etc.: t improving continuity of service v through effective preventive equipment maintenance using switchgear diagnosis functions: time and number of operations, sum of breaking currents A2, etc. v through clear and comprehensive information, both locally and remotely, reducing the time needed to act in the event of a fault. to remote control centre I on A V/Hz W/ϕ Wh O off clear alarm trip I on reset A MERLIN GERIN I on A V/Hz W/ϕ Wh O off clear alarm MERLIN GERIN Schneider Electric W/ϕ Wh O off clear alarm trip reset MERLIN GERIN trip reset V/Hz I on A V/Hz W/ϕ Wh O off clear alarm trip reset MERLIN GERIN I on A V/Hz W/ϕ Wh O off clear alarm trip reset MERLIN GERIN I on A V/Hz W/ϕ Wh O off clear alarm trip reset MERLIN GERIN 15 GM6 Protection monitoring and control Functional unit protection Protection and control solution Each GM6 functional unit is equipped with a protection and control solution suitable for the function to be performed. The solution comprises : (1) t a Sepam Protection and Control unit suited to the needs, t toroidal current transformers, t voltage transformers, t low voltage auxiliaries: test blocks, auxiliary contacts, terminal blocks ... t low voltage outlets for connection to the switching device. (1) or any other combination of relays, automation devices, measurements and metering apparatus. Sepam 2000, for all applications The Sepam 2000 range of digital protection, monitoring and control units provides a comprehensive solution for all applications: sub-station, busbar, transformer and motor, as well as generators and capacitors. Different types of Sepam 2000 are proposed for each type of equipment to be protected. For example, there are 30 different types of Sepam 2000 dedicated to protection, monitoring and control of transformers. Each Sepam 2000 is an optimized solution, designed to provide an exact response to the actual requirements of a functional application, including all the required functions ready to use. Focused on performance, Sepam 2000 includes the following functions: t metering functions: measurement of current and voltage, measurement of power and active and reactive energy, etc. t protection functions: directional phase and earthing protection, differential transformer or machine protection, etc. t monitoring and control functions: in its function as a programmable logical controller, Sepam 2000 is pre-programmed to carry out standard monitoring and control functions, and can be re programmed to handle any specific automatic control function! Sepam 1000+, for the most common applications Sepam 1000+ is a new range of protection, monitoring and control units which are both cost-effective and high performance. Sepam 1000+, a simple solution: t a lean catalogue adapted to the following typical applications: line incomers and feeders, transformers, motors and busbars, t ready to use, with integrated settable breaking device control, t ergonomic user-machine interface (UMI) for intuitive use Sepam 1000+, a modular solution. To adapt to increasing numbers of applications, and to allow the installation to be upgraded at a later date: t choice between 2 user-machine interfaces (UMI): a basic UMI, or an advanced UMI with graphic LCD screen and keypad. The advanced UMI can be remotely located and its screens can be customized in all languages. t functional enhancement with optional additional modules: on / off input / output, Modbus communication network connection interface, acquisition module for 8 temperature probes or low level analogue output module (4-20 mA). For detailed information, see catalogues (Sepam Encyclopædia on CD ROM). 16 Schneider Electric Protection monitoring and control Current and voltage transformers In the protection system, the functional units are fitted with transformers designed to supply the measurements and/or protection circuits: t current transformers, t voltage transformers, The active parts are totally encapsulated in an integral epoxy resin molding which serves a dual function: t it ensures electrical insulation, t it guarantees the assembly an excellent mechanical resistance. Current transformers AD1 and AD2 units ARC, AOL, AOPC and ARL (see table on page 24) type toroidal-core current transformers, located in the cable compartment. The toroidal core accommodates the secondary windings, the cable is the primary winding. The transformers have primary current values of 50A to 2500A and secondary current 1A or 5A. AOPC type CL2 unit ARO type toroidal-core current transformers, located in the bus-section unit. The transformers have primary current values of 50A to 2500A and secondary current 1A or 5A. Schneider has a standardized list of CTs that are appropriate for use with digital protections to simplify the determination of accuracy characteristics. This list is available on request. ARO type Voltage transformer TT1 unit VRT type metal shielded voltage transformers, located in the cable compartment. They have one insulated MV end with plug-in connector, for connection between neutral and phase conductors in 3-phase systems. The cores and windings are overcast in epoxy resin, providing electrical insulation. The external surface is metal shielded. VRT type Schneider Electric 17 Apparatus SF1-G circuit breaker up to 36 kV GM6 SF1-G circuit breaker The SF1-G circuit breakers are of the “puffer“ type and use SF6 gas as a breaking and insulating medium. They are composed of three poles mounted on a base which supports the operating mechanism. Acording to IEC 56 App. EE (1987), the circuit breaker is defined as a sealed pressure system, that is an assembly for which no further gas processing is required during its expected operating life. t The fundamental feature of the circuit breaker- essential for the very concept of a fully gas insulated switchgear- is its very high dependability which means: v high reliability, v long mechanical life: the circuit breakers are designed for 10000 mechanical operations with no need to replace parts with only ordinary maintenance of the operating mechanism, v long electrical life: the capacity of breaking load and short circuit current is much higher than it is normally required in 30years of operational life. The circuit breakers comply for the electrical endurance life whit Table IV of the ENEL (Italian National Electricity Board) specification DY 1702 and IEC 56. v no need for any maintenance on the active parts, v manufactured under a fully quality assurance program. t Puffer type: operating principle fig. 1 fig. 2 fig. 3 fig. 4 18 The main contacts and arcing contacts are initially closed (fig 1). Precompression (fig 2) When the contacts begin to open, the piston slightly compresses the SF6 gas in the pressure chamber. Arcing period (fig 3) The arc strikes between the arcing contacts. The piston continues its downward movement. A small quantity of gas, directed by the insulating nozzle, is injected across the arc. For the breaking of low currents, the arc is cooled by forced convection. However, for high currents, thermal expansion causes the hot gases to move toward the colder parts of the pole unit. The distance between the two arcing contacts becomes sufficient for the current to be broken when it reaches the zero point, due to the dielectric properties of SF6. Sweeping overstroke (fig 4) The moving parts finish their movement and the injection of cold gas continues until the contacts are completely open. Schneider Electric GM6 Characteristics of circuit breakers in GM6 GIS electrical characteristics rated voltage insulation level short circuit breaking current kV, 50/60 Hz kV, rms 50 Hz - 1 mn kV, 1.2/50 µs impulse A 630 1250 2500 4000 kA, rms short circuit current kA, peak short-time withstand current kA, rms 3s capacitor breaking current for rated current rated operating sequence A rated normal current approximate operating time =630 >630 O-0.3s-CO-30s-CO O-0.3s-CO-3min-CO ms opening breaking closing SF1-G 24 50 125 36 70 170 t t t t t t t* t* 25 31,5 63 80 25 31,5 530 875 25 31,5 63 80 25 31,5 530 630 t t t t 40-60 50-70 50-70 40-60 50-70 50-70 * 2 circuit breakers in parallel. Circuit breaker The circuit breakers in the SF1-G range use SF6 for insulation and current breaking. They are composed of three poles mounted on a base which supports the operating mechanism. Acording to IEC 56 App. EE (1987), the circuit breaker is defined as a sealed pressure system, that is an assembly for which no further gas processing is required during its expected operating life. t The fundamental feature of the circuit breaker- essential for the very concept of a fully gas insulated switchgear- is its extremaly high dependability which means: v high reliability v long mechanical life: the circuit breakers are designed for 10000 mechanical operation with no need to raplace parts with only ordinary maintenance of the operating mechanism v long electrical life: the capacity of breaking load and short circuit current is much higher than it is normally required in 30years of operational life. by way of example, the circuit breakers are guaranteed for the elctrical duration defined by Table IV of the ENEL (Italian National Electricity Board) specification DY 1702. v no need for any maintenance on the active parts v manufactured under a fully quality assurance program. main switching features v low overvoltages when breaking small inductive currents v suitable for rapid autoreclosing duty v suitable for switching capacitor banks standards the indicated features are referred to the following standards and specifications: IEC 56 and 694 International Standards ENEL DY 1701-707 specifications operating times t opening time (interval of time between the instant of energizing the opening release and the instant when the arcing contacts have separated in all poles): 40 to 60 ms t break time (interval of time between the instant of energizing the opening release and the instant when the arc extinguishes in all poles): 50 to 70 ms t closing time (interval of time between energizing the closing circuit and the instant when the contacts touch in all poles): 50 to 70 ms operating sequence Consult our technical department for other operating sequences. Schneider Electric 19 Apparatus GMh operating mechanism GM6 GMh operating mechanism SF1-G range circuit breakers are actuated by a GMh operating mechanism that ensures switching device closing and opening speed that is independent of the operator. Circuit breakers equipped with a GMh electrical operating mechanism can perform remote control functions and implement reclosing cycles. A GMh electrical operating mechanism includes: t a spring system that stores the energy needed to close and open the breaker, t a manual spring charging system, t an electrical motor spring charging device that automatically recharges the mechanism as soon as the contacts close (time i 5 s), t two mechanical push-buttons on the front panel for opening and closing, t an electrical closing system including: v a closing release for remote control and an anti-pumping relay. t an electrical “opening” release system featuring one or more releases of the following types: v shunt, v undervoltage, v low power-consuming mitop*, t operation counter, t an optional “operating mechanism charged“ indication contact, t an end-of-charging contact, t a black and white mechanical “open-closed” position indicator, t a multi-pin connector for isolating auxiliary circuits in the “disconnected“ position. Auxiliary contacts The GMh operating mechanism is equipped with a block of 15 auxiliary contacts, including: t 1 changeover contact for the electrical operating mechanism, t 1 changeover contact for indication, t 1 changeover contact for the shunt release. The number of available contacts depends on the composition of the operating mechanism and the options chosen. In any case the minimum available contact are 7 (4NC - 3NO). * mitop: current-operated release used as an option with the Sepam 100 LA protection relay. rated current breaking capacity AC DC 10 A 10 A with 220V (p.f. u 0.3) 1.5 A with 110 or 220V (L/R i 0.01 s) GMh operating mechanism characteristics type of auxiliaries supply consumption possible combinations of auxiliaries and quantities spring charging motor voltage AC (V) 50 Hz 60 Hz DC (V) AC (VA) DC (W) = or or or or or or or closing release 48 -110 - 220 120 - 240 24 - 48 - 60 - 110 - 125 - 220 500 100 500 70 + + t1 t1 t1 t1 t1 t1 t1 t1 t1 t1 t1 t1 t1 t1 t1 t1 opening release shunt single double 100 70 + t1 t1 200 140 + 1 t1 undervoltage 400/90** 100/10** + t 1 t 1 1 Mitop 7 t t t 1 t t 1 t 1 1 ** pick-up/hold consumption. 20 Schneider Electric GM6 Apparatus Auxiliary diagram Auxiliary diagram GMh circuit breaker operating mechanism KN M M3 Mitop Q QF SE SM M1-M2 Sm1 Sm2 Anti-pumping relay. Spring charging motor. “Operating mechanism charged” indication. “Mitop” operating release (current-operated). Circuit breaker. Circuit breaker auxiliary contacts. Latch check Manual charging operation in progress. End-of-charging contacts. Closing push button (outside). Opening push button for shunt trip release (outside). Sm3 Opening push button for undervoltage release (outside). Sn Closing disable contact (outside). SP1 Pressure-switch contact first level. SP2 Pressure-switch contact second level. YF Closing release. YM Undervoltage opening release. Y01-Y02 Shunt opening releases. SC Busbar to earth indication. Schneider Electric Sm1 Sm2 Sm3 Sn SM QF SC Q SE KN Y01 YM M SP1 Y02 M3 M2 M1 Mitop SP2 YF 21 GM6 Installation Cable terminations The switchgear is designed for the use of plug-in terminations according to DIN 47637 specifications. It is possible to connect up to four cables (1/3-core cable) for each phase with a max. cable cross-section up to 630 mm2. In order to simplify the assembly and cable-testing work, the height of the connection point is more than 700 mm. Type of cable terminations (only for reference): rated voltage unit rated current short circuit current kV 12-24 12-24 12-24 12-36 12-36 12-36 A 630 630 1250 1250/1600 2000 2500 kA 25 25 25 31.5 31.5 31.5 max n° of cables max n° of CT per phase (1) size 1 size 3 1 2 2 2 3 4 per phase and type 2 x ARC2 2 x AOL2 (2) 2 x AOL2 2 x AOPC 2 x ARL4 2 x ARL5 (3) An addictional bushing to DIN 47637 can be provided on request for connecting a voltage transformer per phase. (1) cable cross section t for size 1 terminations: from 25 to 240 mm2 t for size 3 terminations: from 150 to 630 mm2 (2) type ARC2 with only 1 cable per phase (3) type ARL4 with 3 cables per phase 22 AD2 AD2 4 cables per phase with ARL5 CT type + VT connection 3 cables per phase with ARL4 CT type AD2 AD1 2 cables per phase with AOPC CT type 2 cables per phase with AOL CT type Schneider Electric Installation Example of layout GM6 Line-up switchgear 4200 1800 800 (two supply cubicles and one bus section 36 kV 2500 A) 50 50 700 2 feeders 1250 A or 2500 A 500 700 incomer 1250A with VT 1475 bus section 2500 A busbar transformer 500 busbar transformer 700 incomer 2500A with VT 700 700 2 feeders 1250 A or 2500 A 1600 700 500 7675 Civil engineering with utilities space (1) (2) (3) (4) 3200(5) 2700 (5) up to 1200 mm if requested distance needed to extract a functional unit from the switchboard without moving the other units minimum distance (mm) minimum distance (mm), according to the cables bending radius the switchboard where internal arc protection is required, please consult us. For further details, please refer to the civil engineering manual. 1600(1)- 2000(2) 800(3) 800 1200 (4) 280 Schneider Electric 23 GM6 Environment Preserving the environment The Schneider recycling procedure for SF6 based products is subject to rigorous management, and allows each device to be traced through to its final destruction. The Schneider recycling procedure Within the framework of the group’s environmental policy, Schneider services has made an operational procedure available, enabling medium voltage switchgear to be processed while eliminating any release of SF6 into the atmosphere. To help you to protect the environment, and to take care of your storage or dismantling concerns, Schneider services offers to recover any of your equipment that is reaching the end of its service life. The GM6 has been designed with environmental protection in mind: c the insulating and conducting materials that are used are identified, easy to separate, and recyclable, c SF6 can be recovered at the end of its life, and reused after treatment. 24 Schneider Electric Schneider Electric S.p.A. LEES CA M 321 B E Circonvallazione Est, 1 24040 Stezzano (BG) Tel. (035) 4151111 Tfax (035) 4153200 As standards, specifications and designs change from time to time, please ask for confirmation of the information given in this publication. 1-0501-4A