in 5 steps - Kalas Wire

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Engineered Cables
CREATE YOUR CABLE
IN 5 STEPS
Kalas makes it easy to build cable products for your unique needs.
Follow the simple steps on our data pages to choose your;
1. CABLE
2. TERMINAL #1
3. TERMINAL #2
4. CABLE PROTECTION
5. CABLE LENGTH
RING TO RING
CABLE ASSEMBLIES
APPLICATION:
CRE
AT
IN 5E YOUR CABLE
STE
PS
LENGTH
•
For threaded Post Battery Cables
•
Switch to starter cables
•
Power Distribution
•
Point to Point Grounding
OPTIONAL BOOT
OPTIONAL CONDUIT
OPTIONAL BOOT
ID
TAG
(T1)
BUIL
HEAT SHRINK
Make
(T2)
HEAT SHRINK
CONDUCTOR
SPECIFICATION
MIN
MAX
INSULATION
FLEXIBILITY
ABRASION
SAE COPPER
SAE 1127
-40 C
125 C
XLPE
GOOD
BEST
SAE 1127
-40 C
105 C
EPDM
BEST
BETTER
WELDING
SAE COPPER
SAE 1127
-50 C
105 C
EPDM
BEST
GOOD
1
MARINE
UL TINNED COPPER
BC5W2, UL
-50 C
105 C
PVC
BEST
GOOD
2
UL 3311/3279
UL COPPER
UL 3311/3279
-50 C
105 C
EPDM
BETTER
BETTER
WIRE PROTECTION
•
•
•
Annealed copper per ASTM B-152 or ASTM B-75
with tin plating to ASTM B-545 finish specification
Closed Barrel design
HEAT SLEEVE FOR TERMINALS
•
•
4
Applied to all ring terminals for added corrosion
protection to the termination
Adhesive lined, Flexible Polyolefin rated to 110 C
UL and CSA Recognized
•
•
Choose your lenth in 6” increments from center to
center of terminals
• For lengths <18”, specify length in 2” increments
ENTE
R PA
•
•
Protect against accidental contact with battery or
ring terminals
Protects terminal from dirt, debris and other foreign
objects
Made from PVC rated to 105 C, UL 94 V2 Rated
KALAS HEADQUARTERS
WEST COAST OPERATION
167 Greenfield Road
Lancaster, PA 17601
1678 Delta Court
Hayward, CA 94544
ECPD/CC-RTR/03.14
KALASWIRE.COM
P 717 336-5575
F 717 945-1002
DON’T SEE WHAT YOU NEED?
KALA
RT N
UMBE
5
6
AL #
MADE IN USA
TS 16949 CERTIFIED
ISO 9001: 2008 CERTIFIED
ISO 14001: 2004 CERTIFIED
ondi
ng pa
rt ID
3
5
BOOT
NO
0
1
4. C
ABLE
COND
UIT
AST
1678
OPER
ATIO
Hayw Delta Co
urt
N
ard,
CA 94
544
your
TER
STUD
custo
MIN
SIZE
m ca
ble
AL #
1 (T1)
BLUN
T CU
T - NO
3/16"
TERM
(5 MM
INAL
)
1/4"
(6 MM
0
)
5/16"
1
(8MM
)
3/8"
2
(10 MM
)
1/2"
3
(12 MM
)
45°
BEND
4
- 3/8"
90°
(10 MM
BEND
5
- 3/8"
)
45°
BEND
(10 MM
6
- 1/2
)
90°
" (12
Bend
7
MM)
- 1/2
" (12
8
mm
)
PRO
9
part
num
ber.
BOOT
NO
YES
0
1
TEC
NOT
TIO
PROT
N
ECTE
PROT
DW
ECTE
ITH
DW
COND
PROT
ITH
UIT
ECTE
BLAC
DW
K CO
N
ITH
NDUI
RED
T
COND
B
UIT
5. C
ABLE
R
LENG
TH
E
D) to
form
ING
T
4
2)
YES
(in RE
2. R
TYPE
2
RE:
CO
rresp
2 (T
CABL
WEST
e co
1
R HE
S
:
d us
8
MIN
SIZE
BER
) an
TYPE
BLUN
T CU
T - NO
3/16"
TERM
(5 MM
INAL
)
(6 MM
0
)
5/16"
1
(8MM
)
3/8"
2
(10 MM
)
1/2"
3
(12 MM
)
45°
BEND
4
- 3/8"
90°
(10 MM
BEND
5
- 3/8"
)
45°
BEND
(10 MM
6
- 1/2
)
90°
" (12
Bend
7
MM)
- 1/2
" (12
8
mm
)
9
HEAD
167
QUAR
Green
TERS
La
fie
Contact us directly for additional customizednca
solutions.
ster, ld Road
PA 176
01
•
Phone: 717 336-5575
ACK
SGX
WEL
DING
UL MA
RINE
UL 33
11 /
3279
4
1/4"
LENGTH OPTIONS
•
TER
STUD
T
NUM
in BL
SGR
2
3
7
6
ING
TYPE
Nylon rated from -40°C to 150°C
Excellent abrasion characteristics and excellent
resistance to automotive fluids
UL-94 HB and FMVSS302 Flammability Rating
Secured in place with tape
ions
1
2/0
1/0
PROTECTIVE BOOTS
•
4/0
3/0
R
SAE COPPER
3. R
(opt
GAUG
E
B
SGX
RING TERMINAL
•
K
SGR
• Used for Battery Cable applications for all major OEMs
• Resistant to acid, abrasion, alkalis, coolant, diesel fuel, ethanol, flame, gas, ozone, power steering fluid, oil and transmission fluid
•
tion
R
BLAC
RED
UR P
ART
selec
BLE
COLO
CABLE TYPE:
CABLE
D YO
your
1. CA
TECHNICAL SPECIFICATIONS
RIN
LE A G TO R
IN
SSE
MBL G
IES
CAB
*
LENG
TH (IN
*Mea
)
surem
ent
from
T
TERM
INAL
KALA
SWIRE
P 717
.CO
M
F 717 336-557
5
945-1
002
T
#1
TERM
INAL
ASS
EM
BLY
cente
#2
r to
LEN
GTH
cente
CABL
r of
E PR
#
termi
nals
OTEC
TION
LENG
TH
MADE
IN US
A
ISO 90 TS 169
ISO 140 01: 20049 CERTIF
IED
01: 200 8 CER
4 CER TIFIED
TIFIED
KALAS ENGINEERED PRODUCT DIVISION
CUSTOM CABLE DESIGN
AVAILABLE FOR THE FOLLOWING PRODUCT TYPES;
• RING TO RING CABLE ASSEMBLIES
• TAPERED, TOP POST BATTERY CABLES
• GROUND STRAPS
• TOP POST BATTERY CABLES FOR APPLICATIONS
WITH 2-4 BATTERIES
• THREADED POST BATTERY CABLES
• MULTIPLE BATTERY INTERCONNECTS
• ANDERSON CONNECTER POWER CABLES
• SAE JUMPSTART
• COMPONENTS AND SAE JUMPER CABLE KITS
CUSTOMIZED SOLUTIONS FOR ALL APPLICATIONS
kalaswire.com/engineered-cable
KALAS HEADQUARTERS
WEST COAST OPERATION
167 Greenfield Road
Lancaster, PA 17601
1678 Delta Court
Hayward, CA 94544
ECPD/CC/03.14
KALASWIRE.COM
P 717 336-5575
F 717 945-1002
MADE IN USA
TS 16949 CERTIFIED
ISO 9001: 2008 CERTIFIED
ISO 14001: 2004 CERTIFIED
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