Maximum Flexibility. Metal profile gratings for safety underfoot. Issue 2012 Certified according to ISO 9001:2008 ISO 14001:2004 Graepel-STUV GmbH: Where innovation is at home Graepel-STUV GmbH was founded as a machinery rental station in 1949 and expanded to a machine and tractor station in 1952. Renamed as LIA (Landtechnische Industrieanlagen - industrial equipment for agriculture) in 1973, the company started to manufacture industrial livestock buildings. The galvanizing plant was also built at that time. In 1990, the company changed its name again, this time to „Stalltechnik und Verzinkung GmbH“ (STUV - farm equipment and galvanization). In 1991, STUV was taken over by Friedrich Claudius Graepel as a rate of more than 10 percent, Graepel-STUV GmbH is today one of 100 percent subsidiary of the Graepel AG Löningen and renamed the largest employers and training companies in the municipality as Graepel-STUV GmbH. Graepel shifted the production branch for of Seehausen and beyond in the border triangle of Saxony-Anhalt, underfoot safety to Seehausen. Since then, metal profile gratings, Brandenburg and Lower Saxony. treads, ladder rungs and steps featuring a special anti-skid surface as well as complex assemblies have been manufactured here in the Altmark region. With more than 200 employees and a training We develop special tools for our customers and produce them at our in-house tool shop. We train our qualified young people at our own training workshop. 2 Graepel-STUV GmbH in Seehausen has its own galvanizing shop with an annual capacity of 6,000 t. We do not only provide our own products with a durable and effective corrosion protection layer, but also offer this service in accordance with DIN ISO EN 1461 to companies and private customers. Perforations are our speciality. Graepel-STUV GmbH offers 17 different perforations for a range of applications. For several perforations, we are able to leave out single holes or beads thanks to the program control in order to create individual perforation groups for our customers. At a glance Perforation overview 4–5 Graepel products for the automotive industry 6–9 Graepel products for construction machinery 10–11 Graepel products for machine and plant construction 12–13 Graepel products for steel construction 14–15 Graepel products for the fields of renewable energy and offshore sectors 16–17 Graepel products for railway vehicles 18 Graepel products for the building industry 19 3 Perforation overview 4 Graepel Stabil This perforation is one of our classics. Graepel Stabil is distinguished by its high anti-skid effect, large displacement space and enormous drainage effect through 45 mm olive-shaped openings. But: a ball with a diameter of 15 mm cannot fall through. Graepel Stabil S Graepel Stabil S has the same properties as Graepel Stabil, but the 75 mm long openings are 60 percent larger. This perforation is highly resistant and has significant advantages in steel construction. Graepel Round S Graepel Round S is a universal grating with a suitable hole pattern to be used on floor surfaces and stairs. Slip resistance and drainage are achieved by embossed and debossed perforations. Graepel Round A The special surface of the safety grating Round A with particularly small holes prevents small parts from dropping through. This perforation is very suitable for catwalks and stairways in public and industrial areas. Graepel Round B The perforations of the safety grating Round B provide a safe and also very comfortable walking surface for pedestrians. This perforation can be used inside as well as outside in public buildings, for stairways and catwalks. Graepel Round C The safety grating Graepel Round C with its particularly esthetic round holes can be used indoors as a walking surface, as well as for facade cladding and optimal sun protection. Graepel Cone The closed surface is used in industrial and public areas where a certain anti-skid effect is required and nothing should drop through, where the view between two levels must be prevented and where finer (non-industrial) shoes are worn. Graepel Diamond The closed surface is suitable for barefoot walking and is used in industrial and public areas where a certain anti-skid effect is required, but nothing should drop through and the view between two levels must be prevented. Graepel Steg The safety grating Graepel Steg is distinguished by its high load capacity and good drainage effect and is especially recommended for floor areas in industrial plants. Data sheets and printed material for these perforations can be found at www.graepel.de. Graepel Round With its good drainage and adequate displacement space, this safety grating is used mainly for preassembled components such as scaffolding planks, treads and ladder rungs for trucks and industrial vehicles. Graepel Round N 08 / N12 These gratings have a mixture of cone and round perforations and are thus suitable for indoor and outdoor use. They are suitable for barefoot walking and differ only in the hole size. Graepel Round K Safety gratings with Graepel Round K perforation have been tried and tested in public areas with pedestrian traffic but also in commercial use such as in canteen kitchens and butcheries. The open area is smaller than the one of Graepel Round S perforation. Graepel Round F Due to its particularly esthetic round holes, this grating can be used indoors as a walking surface as well as outdoors. It can also be used for facade cladding. Graepel Round Z This perforation is based on Graepel Round F. Its large perforations have a star-shaped opening. Due to its enormous drainage effect and good anti-skid properties, the grating can be used outdoors. Graepel Rubber Stud Due to the rubber studs, this grating allows silent steps. The anti-skid effect and its optical refinements have made this a favorite product for stairs and surfaces in modern interior finishes. A detailed description of these perforations and the corresponding data sheets can be found at Graepel Light Profile The Graepel Light Profile grating is essential where high dirt volumes and precipitation put underfoot safety at risk. It allows for almost unlimited view on underlying parts or areas. Graepel Ladder Rungs The ladder rungs from Graepel are designed with ultimate safety in mind. They can be supplied in different standard designs sold by the meter for own cut or cut with jog for welding. www.graepel.de/en/products/ metal-profile-gratings/ All illustrations on a scale of 1:5 5 Safety first: Graepel products for vehicle construction For tank and silo vehicles, ladders, platforms and skirting board gratings are important components. Maximum security must be ensured even under adverse conditions such as contamination, humidity and ice. Graepel metal profile grating elements are designed to provide maximum safety. High durability and low weight are decisive criteria for vehicle components - that is why our components are made of aluminum or stainless steel. Graepel components are not only designed for an accurately fitting assembly, but also integrate well into the individual overall picture of the vehicles. Catwalks made of aluminum with integrated skirting board, Graepel Stabil perforation. Metal profile grating with beveled skirting board, type Graepel Stabil, aluminum or stainless steel, lengths up to 12 m available. 6 More information about the examples shown and many other solutions can be found at www.graepel.de. Diverse requirements in vehicle construction call for different step solutions. We have developed customer-specific steps on the basis of our metal profile gratings offering a safe ascent, entry and exit from vehicles. All these assemblies offer underfoot safety due to their anti-skid surface and are supplied pre-assembled and ready-for-installation. The material selection depends on customer requirements and application. Three-level steps With integrated box for rear light and flexible treadboard with rope anchorage, type: Graepel Stabil, painted steel. Rear access treadboard Extremely stable rear access treadboard for community vehicles. Graepel Stabil perforation, hot-dip galvanized, for durability in daily use. Rear access steps For distribution vehicles, Graepel Round S perforation, hot-dip galvanized steel. Service platform This service platform made of aluminum for assembly on tipping trailers offers secure footing for operation in all situations, type Graepel Stabil. 7 In transit with proven safety: Graepel products for vehicle construction Treads, platforms or ramps: There are many variations for the perfect use of metal profile gratings for vehicles. Slip resistance, functionality and a low dead weight enhance safety underfoot. Hot-galvanized surfaces ensure a long service life. Tracks for trailers with integrated mud guard, safe to drive on under dirty conditions, durable due to hot-galvanized surface and Graepel Stabil perforation. Wheelchair ramp access Access ramps for special requirements: fold-away, safe to step on, light. Graepel Round S perforation, aluminum. 8 More information about the examples shown and many other solutions can be found at www.graepel.de. Ramps for trailers Lightweight ramps made of aluminum for low dead weight. Highly resistant, durable, anti-skid effect with Graepel Stabil perforation. Ramp with support for trailers Lightweight which is able to carry heavyweight machinery: Ramps made of aluminum with support, Graepel Stabil perforation. 9 Ahead with safety: Graepel products for construction machinery The work with construction machinery is often performed under difficult outdoor conditions: heavy contamination, vibration, heat, weather and noise. Underfoot safety is particularly important here. Again, Graepel catwalks and treads meet the highest demands. With materials and surfaces ensuring safety and durability. With different perforations that are optimally adapted to specific work conditions. Treads and steps Treads on a construction machine, Graepel Round S perforation, anodized aluminum. Ventilation grilles Walkable ventilation grille serving as a hood, Graepel Stabil perforation, painted steel. 10 More information about the examples shown and many other solutions can be found at www.graepel.de. Catwalk with integrated railing Graepel Stabil perforation, wet-painted steel. Steps Two-level steps with integrated plastic tool box, type: Graepel Round S with perforated stepping edge, powder-coated steel. These steps can be used as a stairway when folded out, Graepel Stabil perforation, hot-dip galvanized steel. 11 Diversity with constants: Graepel products for machine and plant construction Despite great diversity, the following applies to all machines and plants: they must be operated and maintained. This requires catwalks, stairways and platforms. Custom design with Graepel gratings and perforated sheetings, providing safe accessibility and an utmost level of slip resistance in all weathers. Thanks to high-quality materials and an excellent level of rigidity, large span widths are possible without complicated frame structures. The robust surfaces ensure a long service life even under extreme stress due to weather conditions and aggressive substances thus providing safety underfoot. The grain silos have been connected by a platform made from metal profile gratings with Graepel Stabil perforation, hot-dip galvanized steel. The inspection platform for maintenance work on cablecars is mounted to the beam fully assembled. Graepel Stabil S perforation, hot-dip galvanized steel. 12 More information about the examples shown and many other solutions can be found at www.graepel.de. The inspection pit can be entered via a mobile stairway that can be adapted to different depths. Safety gratings of Graepel Round B perforation, made of aluminum, are, for example, especially suitable for the walkway over the collecting channel. The embossed and debossed perforations provide a safe and very comfortable walking surface with a high drainage effect. On the left: Moisture and dirt require a high degree of slip resistance and drainage effect in sewage plants. Channels, stairways, operation and maintenance passages are covered by metal profile gratings, e.g. Graepel Stabil, hot-dip galvanized steel. On the right: Recycling plants can be made accessible through metal profile gratings, Graepel Round S perforation, galvanized steel. 13 Safety at its best: Graepel products for steel construction Graepel metal profile gratings are perfect for use in construction elements: whether as load-bearing flooring, stairway elements, spiral staircases, catwalks, bridges, presentation areas or facade elements - not only do they safely fulfill their function but they integrate well into various architectural styles due to their timeless design. Their diversity in design, materials and colors offers ideal conditions for safe accessibility at any time of year while meeting even the most unusual requirements of form and design. Thorough workmanship in every detail and finely crafted surfaces reduce maintenance significantly. Stairway of straight stairway steps and platforms in the interior, Graepel Rubber Stud perforation, hot-dip galvanized steel. On the right: escape staircase on the outside of a school, Graepel Round S perforation, hot-dip galvanized steel. 14 More information about the examples shown and many other solutions can be found at www.graepel.de. The “Mariensteg“ connects two municipalities at the river Inn across borders: Neuburg on the Bavarian side and Wernstein on the Austrian side. The pedestrian and cycle bridge is 144 m long. The asymmetrical design of the suspension bridge with one pylon looks slim and elegant. Metal profile gratings of the type Graepel Round N 12, hot-dip galvanized steel, were used as floor covering. Graepel safety gratings can also be used as floor coverings and combine well with other materials like at the Shouwburgplain in Rotterdam. The anti-slip, slotted perforation has been developed especially for this project. For the facade of the Military History Museum in Dresden (Germany), Daniel Libeskind used Graepel metal profile greetings made of anodized aluminum. For this project, a special perforation based on Graepel Steg has been developed and produced. 15 Safe and reliable by nature: Graepel products for the fields of renewable energy and offshore sectors Plants for alternative energy generation should be trouble-free long-term and must therefore be maintained on a regular basis. For ensuring underfoot safety in these plants, Graepel metal profile gratings can be used as stairways, landings, catwalks and platforms. Walkways Walkway on a fermenter made of safety gratings with the perforation Graepel Stabil, hot-dip galvanized steel. Access via stairways and platforms. Offshore wind turbines have a helicopter deck at their turbine house providing access for service personnel. Graepel helihoist platforms are made of saltwater-proof aluminum and painted in the colors required by the regulations for helicopter decks on offshore wind power plants. 16 Helihoist platforms Type Graepel Round Z made of saltwater-proof aluminum. Resting platform This resting platform on the emergency ladder in towers of wind power plants is supplied fully assembled. Type: Graepel Stabil S, hot-dip galvanized steel. More information about the examples shown and many other solutions can be found at www.graepel.de. Graepel metal profile gratings make landing docks safer in rain and snow due to their anti-slip surface and offer a drainage effect through their perforation. Different perforations, such as Graepel Round S or Graepel Round N 08, have also been tried and tested in combination with other materials. They can be supplied in aluminum, hot-dip galvanized steel or stainless steel in different lengths, widths and material thicknesses. Fish farms Catwalks and gratings for fish farms made of hot-dip galvanized steel provide safety and maximum material strength. Landing docks and gangways (on the left) Safely ashore, safely on board: landing docks can be designed at will, e.g. with Graepel Round S perforation, hot-dip galvanized steel. 17 Track safety: Graepel products for railway vehicles Railway vehicles are in constant use for a long time, which is why their treads have to meet the highest demands regarding life and load capacity. Graepel metal profile gratings are extremely suitable for assembly onto railway vehicles due to their high quality standards. Material selection and workmanship are done to the highest standards. Steps to driver‘s cap, type Graepel Stabil, aluminum, wet-painted. We have designed all kinds of assemblies for various manufacturers of railway vehicles. These assemblies can be found on locomotives wherever a safe entry and exit is important. Often, safety gratings of the type Graepel Stabil, hot-dip galvanized steel or aluminum, are used. Steps for railroad passenger cars of regional trains Step made of very durable, pickled stainless steel with circumferential anti-slip edge for safe entry and exit in all weathers, Graepel Round S perforation. 18 More information about the examples shown and many other solutions can be found at www.graepel.de. Safety on every step and tread: Graepel products for the building industry When it‘s about making uneven grounds and ways temporarily or permanently accessible with light and heavy vehicles or providing for safe passage at trenches, excavations and constructions, Graepel offers just the right solutions. Graepel flooring sheets, trench bridges and construction stairways can be used flexibly, are fast to assemble and disassemble and designed to withstand the nominal stress. Construction stairways made of aluminum Graepel Round S steps with adjustable height, slope and pitch. This construction stairway is easy to transport, store, fold and unfold. Steps: Graepel Stabil perforation, raw aluminum with automated rise height. Trench bridges are available in lengths of 1,500 mm, 2,000 mm and 4,000 mm, Graepel Round K perforation, raw aluminum. Flooring sheet allows safe driving on unpaved grounds, aluminum or hot-dip galvanized steel. 19 Your contact: Graepel-STUV GmbH (Graepel-STUV GmbH is a subsidiary of Friedrich Graepel AG.) Waldemar-Estel-Straße 7 D-39615 Seehausen (Altmark) Germany phone: +49 39386 27-0 fax: +49 39386 27-180 info@graepel-stuv.de The contact details of our offices in Germany and Europe can be found at www.graepel.de. You can also contact one of our English-speaking offices: Graepel North America Inc. Graepel Perforators and Weavers Ltd. (Ireland) 13205 Centennial Road, STE4 Barrack Green Omaha, NE 68138 USA Kinsale Co. Cork phone: +1 402 861-1817 Ireland fax: +1 402 894 4952 phone: +353 21 4772105 office@graepel-na.com fax: +353 21 4772005 sales@graepel.ie Graepel Perforators Ltd. (United Kingdom) Unit 5, Burtonwood Industrial Centre Phipps Lane Burtonwood WA5 4HX Warrington United Kingdom phone: +44 1925 229795 fax: +44 1925 228069 sales@graepel.co.uk