Application/Solution/Products Smart. Compact. Cost-Effective. Home appliance system solutions freescale.com/appliance Table of Contents 4 Introduction New high-end premium appliances, enabled by Freescale 5 Freescale: Committed to Home Appliances Delivering what the market needs 6 A Challenging Dynamic Market Getting differentiated, high-performance products to market faster at lower system costs 7 Motor Control What drives you, drives us 8 Motor Control Applications Providing solutions that cover the full breadth of electric motor control 9 User Interface Showcase your design using Freescale solutions 10 Freescale Controller Continuum The roadmap for compatibility 11 Microcontroller/Microprocessor Portfolio The heart of the home appliance system solution 12 Introducing the Flexis AC Family 8- and 32-bit compatible microcontrollers 13 Digital Signal Controllers The optimal solution for motor control 14 Ensuring System Safety and Integrity Complying with IEC regulations on large appliances 15 A World Leader in Integrated Flash Technology Pioneering the cost-effective integrated flash microcontroller 16 Controlling Electromagnetic Interference Achieving harmony in system design 17 Acceleration, Pressure and Proximity Sensors Real-time monitoring and feedback to replace traditional electromechanical devices 18–19 ZigBee Technology Start with a leader. Finish strong. 20 Reference Designs and Application Notes Use our knowledge to kick start your development 21 Getting Your Ideas to Market Putting our tools into your hands 22 Get to Market Faster Resources at your fingertips that accelerate the development cycle 23 Useful Links Check out the latest content online Introduction New high-end premium appliances, enabled by Freescale Embedded Connectivity • Ethernet or ZigBee® connection communicates with home network • Lets you know when the load is done Enabled by Freescale RF + MCU solution Touchless Controls • Proximity sensing eliminates mechanical switches and dials Enabled by Freescale sensor solution Fabric Sensing • Identifies cotton, silk or rayon and automatically adjusts washing cycle Enabled by Freescale sensor solution Motor Control • Direct drive—increases efficiency and reduce energy consumption Enabled by Freescale DSC solution Graphic Display • xVGA display to enhance user interaction with appliance Enabled by Freescale MCU/MPU solution Liquid Leveling Sensing • Controls the amount of water used for the required washing cycle Enabled by Freescale sensor solution Water Quality • Monitors the hardness of the water to automatically adjust the washing cycle Enabled by Freescale sensor solution Turbidity Control • Monitors the amount of dirt suspended in the water • Saves water on cleaner clothes Enabled by Freescale MCU/MPU solution 4 Unbalanced Detection • Controls vibration of appliance, reducing noise pollution Enabled by Freescale accelerometer solution Load Level Sensing • Identifies whether load is big or small and adjusts the cycle accordingly Enabled by Freescale sensor solution Freescale: Committed to Home Appliances Delivering what the market needs Home appliance system solutions require a supplier with innovative technology, a broad portfolio of products and a long-term commitment to consumer embedded control. Freescale is a leading supplier to the home appliance market, and in working closely with customers, partners and industry regulators, it has built up a wealth of market knowledge, which is being translated into compelling solutions by our systems and applications engineers. You can trust Freescale to have home appliance system solutions that will fulfill your needs when you’re drawing up plans for the next generation of products. With an intellectual property (IP) heritage dating back to the 1978 introduction of its first microcontroller, the 6801, Freescale now creates among the most advanced and innovative MCUs and peripheral chips in the world. Providing Solutions Freescale’s commitment to the appliance market goes beyond supplying silicon. Freescale can support the introduction of new technologies by providing complete reference designs comprising both hardware and software solutions, thus reducing the development resources needed by a customer. Broad Portfolio of Products Freescale’s product portfolio includes 8-, 16- and 32-bit MCUs, 32-bit MPUs, and our 16-bit digital signal controllers (DSCs). MCU control with digital signal processor (DSP) calculating prowess, DSCs are ideal solutions for electric motor control and other power management functions. Optimal Electrical-Magnetic Compatibility (EMC) EMC is essential, since very small MCUs are particularly susceptible to the disruptive effects of electromagnetic interference (EMI). Freescale has developed both hardware and software techniques to significantly diminish EMI effect on the silicon. Read more on page 16. Development Tools Freescale has comprehensive hardware and software development tools, including CodeWarrior™ Development Studio with Processor Expert™. We also have a variety of third-party Freescale partner reference designs, and online virtual labs that provide easy access to real hardware and full-featured software for fast application development. Read more starting on page 20. Best-in-Class Quality Quality means excellence in individual product design and manufacturing, excellence in home appliance system integration and execution and excellence in customer service and support. Enabling Compliance with Legislation Legislation continues to play a major role in the evolution of home appliances, whether it is related to energy efficiency, water consumption or the safety and integrity of the appliance. Freescale Superior Flash Technology is working with industry regulators to ensure that we are delivering Flash technology gives Freescale solutions the flexibility to configure feature sets and control algorithms at the last minute inside the factory. Freescale is one of the most experienced companies integrating on-chip flash memory, using world-class flash technology, including SST SuperFlash® and TSMC EmbFlash™. Read more on page 15. complete hardware and software solutions that help our customers comply with new legislation. Read more on page 14. 5 A Challenging Dynamic Market Getting differentiated high-performance products to market faster at lower system costs The large appliance market is going through a period of significant • Providing more functionality that provides greater flexibility to change. Several key drivers are challenging designers to incorporate consumers, such as bigger drums for a washing machine or larger increasingly sophisticated electronics in new appliance designs. cavities in a refrigerator. • Delivering improved performance across the entire product range, but in a simpler, easier to use form factor, such as touch controls of a dishwasher or faster cooling in a refrigerator. and touch screens. • Meeting legislation requirements that span such areas as energy efficiency, water consumption and safety, some of which have regional variations that require a significant level of flexibility to be built into the design. These requirements include: Energy efficiency, with legislators pushing for appliances to use less energy and reduce water consumption. Safety requirements that ensure that new appliances will be safe and reliable. 6 • Introducing better user interfaces, sharing more data with users whether in faster spin speed in a washing machine, quieter operation • Differentiating products, offering consumers a variety of features, particularly in higher end premium brands. Freescale considers all these market drivers in their new product developments. As a result, the company has the system solutions that help developers meet these challenges for almost any new appliance imaginable—from the very basic to the most advanced and intelligent electromechanical appliance. Motor Control What drives you, drives us Motor control in large appliances In washing machines, replacing low-end Freescale also offers a comprehensive set In the home, large appliances, such as solutions, such as universal triac driven of software development resources to assist the washing machine and refrigerator, can motors with newer three-phase AC or product development and further reduce time benefit from the energy-saving characteristics permanent magnet motors, greatly to market. These include algorithm-specific of advanced motor control technology. increases performance and drive efficiency. libraries, peripheral drivers and code Consumers are not only interested in The advanced control techniques enable examples that accelerate the learning curve, saving energy costs but also in reducing shorter washing cycles, not only saving plus a large number of reference designs, the environmental impact of electricity electric energy but also reducing water demos and application notes. generating facilities. consumption as well. Since the refrigerator is always on, it can consume up to 50 percent of a home’s energy budget, with virtually all of that used to run the compressor motor. Most refrigerators still use a constant-speed on/off compressor. However, variable speed compressors are gaining traction in the market. They enable more efficient cooling with precise temperature control, thus reducing overall energy use. In addition, manufacturers are increasingly employing more efficient brushless motors, which again reduces the amount of energy consumed. Delivering solutions for energy-efficient motor control Freescale offers a broad portfolio of MCUs and DSCs that are targeted to deliver energy-efficient advanced motor control solutions. The portfolio starts with entry-level 8-bit MCUs for low-cost fans, compressors and pumps. The next level includes a wide family of high-performance 16-bit DSCs with dedicated motor control peripherals for advanced appliance applications. It then moves up to 32-bit devices, which are often preferred for higher end industrial drives. Freescale is dedicated to providing comprehensive system solutions that improve the energy efficiency across the whole spectrum of motor control applications. Did you know? Electric motors in commercial heating, ventilation and air conditioning systems account for about 50 percent of an average building’s total electric costs, and better motor control strategies can save 30–50 percent of this energy. Motor Control Roadmap 7 Motor Control Applications Providing solutions that cover the full breadth of electric motor control Universal Motor Three-Phase AC Induction Motor Brushless DC (BLDC) Motor Permanent Magnet Synchronous Motor A rotating electric machine similar to a DC motor but designed to operate either from direct current or single-phase alternating current. A rotating electric machine designed to operate from a three-phase source of alternating voltage. A rotating electric machine with a classic three-phase stator, and the rotor has surface-mounted permanent magnets. A rotating electric machine where both stator and rotor have salient poles. A rotating electric machine where the stator is a classic three-phase stator like that of an induction motor, and the rotor has surface-mounted permanent magnets. Controller Solutions: • MC9S08 MCU Controller Solutions: • MC9S08 MCU • MC56F80xx DSC • MCF51ACxxx MCU Controller Solutions: • MC9S08 MCU • MC56F80xx DSC • MCF51ACxxx MCU Controller Solutions: • MC9S08 MCU • MC56F80xx DSC • MCF51ACxxx MCU Controller Solutions: • MC56F80xx DSC • MCF51ACxxx MCU Applications: • Blenders • Vacuum cleaners • Food processors • Fans • Hair dryers Applications: • Washing machines • Compressors • Air conditioning units Applications: • Ceiling fans • Washing machines • Refrigerators • Air conditioning units Applications: • Washing machines • Vacuum cleaners • Fans • White goods • Small appliances Applications: • Washing machines • HVAC • Compressors • Blowers Algorithms for Individual Motors: • Chopper control • Phase angle control Algorithms for Individual Motors: • Scalar (V/Hz) control • Vector control using position sensor • Sensorless vector control Algorithms for Individual Motors: • Commutation control using position sensor • Sensorless back-EMF based control Algorithms for Individual Motors: • Commutation control using position sensor • Sensorless control based on flux-linkage estimation • High-speed sensorless control based on current peak detection Algorithms for Individual Motors: • Vector control using position sensor • Sensorless vector control based on back-EMF observers • Sensorless vector control based on high-frequency injection • Torque vector control Permanent Magnet Synchronous Motor (PMSM)—Sensorless Sinusoidal 8 Switched Reluctance Motor User Interface Showcase your designs using Freescale solutions The penetration of electronic displays across solutions with an integrated segment LCD Touch Control Solutions the whole range of domestic appliances driver circuit with a choice of front plane/back To address touch control functionality, continues to gain pace. The basic driver behind plane configurations, providing the designer proximity sensors are finding their way into this trend is the desire to communicate more maximum flexibility. many appliance control panels, replacing complete and useful information from the mechanical buttons and switches. Proximity machine to the user. The technology being Graphic LCD Displays sensors with simple linear or rotational sliders, used ranges from simple LED arrays through The optimal solution for a graphical LCD rotary wheels and touch pads offer significant segment-based LCDs up to some premium display depends on many factors, including advantages for more intuitive user interfaces. brands which have graphics capability. Touch the size of the display/screen resolution Since they have no moving parts, they are screen displays are also starting to appear and and the depth of color. At the entry level, more convenient to use and provide increased are particularly useful in making it simpler for the Freescale’s solution is based on 8-bit S08 reliability. Using proximity sensing allows user to navigate through many menu options. or 32-bit ColdFire® solutions where, for the designer greater freedom while reducing Freescale provide solutions that span the example, the typical screen size is QVGA overall system cost. breadth of display requirements. or below and the maximum display is 18-bit color, depending on the specific application. Complimentary proximity touch software LED Displays Mid-range solutions are based on the 32-bit solutions help embedded designers reduce The key functionality needed is high current ColdFire portfolio, addressing QVGA/VGA development cost and speed time to market. drive capability on the I/O ports to directly displays at up to18-bit color, again depending The software is available for Freescale 8-bit drive any LEDs/relays. This functionality is on the specific application requirements. At S08 and 32-bit V1 ColdFire MCUs and supported across the MCU portfolio. the high end, solutions based on i.MX and enables the user to “just add touch”— Power Architecture technology support from quickly and cost effectively. ® Segment LCD Displays QVGA up to XGA with up to 24-bit color while For segment-based LCD displays, the RS08 introducing other features, such as advanced and S08 product families both support audio capabilities and complex graphical displays. Display Solutions 9 Freescale Controller Continuum The roadmap for compatibility Freescale is a world leader in home appliance system solutions. From very simple The Freescale Controller Continuum low-end systems to complex combinations of multiple technologies, our controller portfolio has answers for all the challenges. The Freescale Controller Continuum provides stepwise compatibility up and down the performance spectrum. You can choose to enter the Controller Continuum at the ultra-low-end RS08 family of MCUs, the more sophisticated S08 devices or the top-of-the-line ColdFire embedded controllers. Each step has family members that share packaging, peripherals or pin-outs with an adjacent step in the Controller Continuum. Add common software and hardware tools, and you have true stepwise compatibility, even across the 8- to 32-bit boundary. When optimizing for performance, price and functionality changes your requirements from 8- to 32-bit, or vice-versa, it’s as easy as swapping controllers on the same board and recompiling code. This connection point between 8- and 32-bit devices at the center of the Controller Continuum is our Flexis™ series of MCUs, where the S08 and V1 ColdFire microcontroller duos share a common set of peripherals and development tools to deliver the ultimate in migration flexibility. You can quickly move from an 8-bit design to a 32-bit design in just a handful of clicks, perfect for developing a portfolio of products that span the performance spectrum. 10 Flexis™ Series Portfolio Microcontroller/Microprocessor Portfolio The heart of the home appliance system solution Microcontrollers (MCUs) are at the very heart of an electronic control 8-bit users can now benefit from higher levels of integration, enhanced solution, and Freescale has a portfolio of devices ideally suited to the peripherals, a faster CPU and extended memory options. Supported in requirements of the appliance industry. Our industry-leading portfolio package options ranging from 8 to 80 pins, the S08 families of MCUs includes 8-bit MCUs, 16-bit digital signal controllers (DSCs), 32-bit can meet your 8-bit home appliance application needs. ColdFire embedded controllers, and 32-bit microprocessors. One of the key components across the portfolio is embedded flash memory, which is providing unparalleled flexibility that will take manufacturers to new However, some applications are moving beyond the performance capability of an 8-bit controller. Freescale is taking an innovative levels of consumer responsiveness and product differentiation. approach to addressing this need by offering a portfolio of compatible The 8-bit portfolio consists of the RS08 family, which provides a peripheral and pin compatible and share a common set of development low-end, cost-effective entry point into the Controller Continuum. The tools. The use of a common peripheral set allows 8-bit designers RS08KA family is the lowest end offering, starting from 1 KB of flash to easily upgrade to 32-bit performance while maintaining the same plus other functionality packed into in a tiny 6-pin package. It provides peripheral interfaces. This has the added benefit of enabling a unified a pin-compatible route into the highly acclaimed and highly integrated hardware development platform that will provide common board and S08 family for designers who require additional functionality. Shared cable interfaces across 8-bit to 32-bit architectures. While timing and peripherals and a common set of development tools help make it easier other issues may need to be evaluated, this approach enables the for engineers to leverage their design investment in the future. As well re-use of existing driver software for peripherals, helping minimize as addressing the ultra-low end of the 8-bit controller space, Freescale’s the development cycle and delivering products to market faster. 8-bit S08 and 32-bit ColdFire product families—the Flexis MCUs are S08 portfolio is pushing the boundaries at the high end. Experienced Controller Continuum Products 11 Introducing the Flexis™ AC Family 8- and 32-bit compatible microcontrollers Freescale’s Flexis AC MCUs strike the ideal balance between electromagnet compatibility/electromagnetic interference (EMC/EMI) performance, cost and energy efficiency. Continuing to break new ground in 8- to 32-bit compatibility, the S08AC devices (8-bit S08 microcontroller) and MCF51AC devices (32-bit ColdFire embedded controller) feature the basic building blocks for controller compatibility. Flexis™ AC Portfolio—Providing True Compatibility and Scale Ideal for Appliance Applications Intelligent Peripheral Mix Easy to Migrate Advanced system protection features The Flexis AC peripheral set was designed to We’ve significantly reduced the learning enable the design of more robust and help improve performance in motor control curves normally associated with migrating reliable systems, making the Flexis AC applications and, at the same time, reduce between 8- and 32-bit technologies. family ideal for appliance applications. external component count and overall costs. With a new version of CodeWarrior and a • Industry leading EMC/EMI performance • True 2.7 to 5.5V operation allows you to wide selection of software and hardware gives you piece of mind when designing create cost-effective systems by reducing development tools, you can get on the products for operation in noisy component cost and decreasing the overall design fast track and simplify your environments. time to market. development cycle. We also offer extensive • A watchdog timer (COP module) with an independent clock and cyclic redundancy converter (ADC) make Flexis AC ideal for check (CRC) add additional system security basic motor control techniques. The ability in noisy environments. to synchronize the ADC and the FlexTimer • Features, such as active power-on reset, low voltage detection and low voltage warning, protect against system failure due to brownouts. • Hardware and software safety features help on the AC256 provides even more advanced motor control capabilities. • The AC256 also features a CAN bus for network connectivity. A Cycle Redundancy Check (CRC) engine adds additional you comply with the IEC 60730 legislation security to this protocol, which allows for on the safe and reliable operation of faster testing of flash memory. electronic controls in household appliances. 12 • On-chip timers and an analog-to-digital training and documentation to make the process even easier. To learn more about the tools and training available to you, see page 20 and 21 of this brochure. Digital Signal Controllers The optimal solution for motor control The 56F8000 family is built on a unique With a flexible set of package and memory The latest DSCs provide optimal digital control single-core solution, combining the best options from 16 to 64 KB flash memory, solutions for motor control applications, such features of an MCU with the best of a digital and peripherals that include ADCs and as refrigerator compressors, dishwasher pumps signal processor. Traditionally, these two high-resolution pulse width modulators (PWMs) and washing machines. They provide: solutions provided exceptional functionality for that operate at three times the core speed, the • Improved end-system performance through their application spaces. MCUs are well known 56F8000 family provides a cost-effective yet for being easy to program and for supporting high-performance solution. efficient controller code. DSPs are known for fast math processing, signal filtering and matrix math operations. Each of these solutions has drawbacks when operating in the space of the other. The 56800/e family of products has been designed to incorporate the best of both these worlds. With the 56F8000 family, consumer and industrial products that previously required both digital and analog control algorithms and circuits can now be controlled digitally through flexible, intelligent embedded software running true variable-speed and torque control • Energy savings from improved operating efficiency • Quieter operation due to smaller torque ripple • Lower system costs resulting from a higher level of on-chip integration on a single device. Digital Signal Controllers Portfolio **DACs are internally bonded 13 Ensuring System Safety and Integrity Complying with IEC regulations on large appliances The IEC 60730 safety standard for household Hardware These periodic test routines are available for appliances is designed for automatic • Independent clocked watchdog timer the MC9S08AC and 56F80xx DSC families electronic controls and to ensure safe and provides a safety mechanism to monitor: of microcontrollers. This software has been reliable operation of their products. The The flow of the software certified by VDE and allows manufacturers to regulation segments automatic control Interrupt handling and execution speed their development time and compliance products into three different classifications CPU clock (too fast, too slow and for Class B IEC 60730. To obtain these depending on how dangerous a piece of equipment is in case of failure: • Class A: Not intended to be relied upon for the safety of the equipment. • Class B: To prevent unsafe operation of the controlled equipment. • Class C: To prevent special hazards. Freescale has developed safety features to help manufacturers of automatic controls in the large appliance and industrial control market meet the IEC 60730 class B regulation. These safety features consist of hardware and software and have been developed for the 8-bit S08, the 16-bit DSC, and the 32-bit V1 ColdFire family of microcontrollers. IEC Block Diagram 14 no clock) • The CRC engine provides a fast mechanism for: Testing the flash memory Checking on serial communication protocols (UARTS, I2C, SPI) Software • CPU register • Program counter • Flash CRC (using software and hardware CRC engines) • RAM march X and C • Independent watchdog timeout routines please contact your local Freescale Sales or Technical representative. A World Leader in Integrated Flash Technology Pioneering the cost-effective integrated flash microcontroller Flash memory technology enhances solution flexibility with Our collection of flash-equipped embedded controllers encompasses on-chip flash program and data memories that permit shorter the full breadth of the product portfolio. From entry-level 8-bit solutions development cycles and allow manufacturers to stock and use through16-bit DSCs, to the higher performance 32-bit ColdFire a single controller for multiple designs. Programmers can also products, we offer the same advanced flash memory, based on SST’s configure feature sets and control algorithms very late in the SuperFlash technology. development process and perform field software upgrades through in-application programmability and reprogrammability. To learn more about the capabilities of our flash products, visit freescale.com and search for documents EB618 (Typical Data Retention for Nonvolatile Memory) and EB619 (Typical Endurance for Nonvolatile Memory). Features Benefits • In-application re-programmability • Provides users a single silicon solution for multiple platforms • Allows field re-programmability and upgradeability to future-proof designs • Single power supply program and erase • Does not require additional pin or power supply for flash programming, simplifying the interface for in-line programming and allowing for more GPIO pins • Flash read/program/erase over full operating voltage (2.7 to 5.5V) and temperature (-40°C to +125°C ) • Allows user to take full advantage of in-application, re-programmability benefits in virtually any environment • EEPROM emulation for data storage across the full operating conditions of the device • Extremely fast, byte-writeable programming up to 20 μsec/byte • Helps reduce production programming costs through ultra-fast programming • Helps reduce power and speeds application when writing nonvolatile data is required • Up to 100,000 W/E cycles at typical voltage and temperature; 10K minimum across voltage and temp • Allows for EEPROM emulation, reducing system costs and board real estate, eliminating the need for external EEPROM Did you know? Freescale was the first semiconductor manufacturer to ship production quantities of low-cost MCUs with integrated flash. 15 Controlling Electromagnetic Interference Achieving harmony in system design System-wide electromagnetic interference The following software-controlled the product life cycle. Freescale recommends (EMI) can be a very serious problem, and hardware features are also available to maximizing the use of hardware techniques, Freescale is dedicated to keeping the adverse further enhance transient immunity including voltage limiters, current limiters and effects to a minimum. Unfortunately, the performance and aid in recovery: improved printed circuit board layout, before pressure to reduce die size to help keep • Reset source determination attempting any software EMC solutions. costs as low as possible makes electrical • Interrupt source determination The focus on hardware solutions is required fast transient (EFT) immunity more difficult to achieve on embedded MCUs. To help ensure good performance, Freescale MCUs integrate a number of features designed to improve transient immunity and to achieve systemwide electromagnetic compatibility (EMC). In addition, Freescale’s MCUs are optimized to enable the effective use of software-controlled • Computer operating properly (COP) or watchdog function • Low-voltage detection • Write-once registers because software techniques do not reduce the level of transients apparent at the MCU, they only reduce the impact of these signals on system operation and controlled recovery. Over time, excessive exposure to transients will degrade MCU reliability. In addition to the specific characteristics of the EFT waveform when it reaches the MCU, there are a number of design considerations Strategies for Customer Success programming techniques. that also affect the MCU performance in the • Obtain the needed EMC expertise presence of an EFT event. These include the and employ a rigorous EMC design Many integral hardware features that enhance integrated circuit (IC) and package design, methodology. transient immunity performance are included printed circuit board (PCB) design, the system on Freescale MCU products. design and the software running on the MCU. customers to minimize EFT effects in a The diagram below illustrates the relative broad range of applications. hardware EMC features and promote robust These features include, but are not limited to: impact of each design factor. • On-chip bypass capacitance in I/O and core To achieve optimal overall system EMC, • Core power supply decoupling Freescale provides guidance in the areas of • Low-pass input filtering PCB design and system design in application • High-voltage detection note AN2764, available at freescale.com. The • Over-voltage protection most important characteristic of good EMC design is a methodology or process that addresses EMC early and often throughout • Capitalize on information from suppliers • Achieve EMC compliance first, and then vigorously pursue cost reduction techniques. • Recognize the limits of “cost effectiveness.” Initial savings from extreme cost-cutting measures may be lost if end solutions experience an unacceptable level of electromagnet interference. Performance Driver Impact on Application Transient Immunity Did you know? Electrical fast transients can travel from the point of entry and affect circuits via several paths, including a signal path, which results from the I/O pin input circuitry attempting to process a transient as if it were data. 16 Acceleration, Pressure and Proximity Sensors Real-time monitoring and feedback to replace traditional electromechanical devices Since the 1980s, when the first portfolio offers a wide range of pressure For applications requiring non-contact or uncompensated piezoresistive pressure sensors, from basic to fully amplified and touch sensing, proximity sensors determine sensor was introduced, we have been temperature-compensated devices. The fully the proximity and size of an object by using developing new ways for people to monitor amplified series can easily be connected to electrodes. The capacitive-based proximity the world around them, successfully delivering an MCU. These pressure sensors combine sensors offer designers a low-cost alternative new sensor technology to a wide variety of advanced micromachining techniques, thin to mechanical push buttons, which enhances applications. The domestic appliance industry film metallization and bipolar semiconductor reliability by eliminating mechanical wear and has for years built monitoring devices into processing to provide accurate, highly reliable tear and makes the interface more intuitive washing machines, vacuum cleaners and sensors at competitive prices. and easier to use. electromechanical devices, providing a The broad MEMS-based acceleration sensor continuous signal for total system solution portfolio is for end products that need one, Did you know? real-time monitoring and feedback in these two or three directions of measurement in appliances, HVAC systems and other the X, XY, XYZ, XZ and Z axes. We offer domestic goods. 1.5g–250g devices for a wide variety of dishwashers. But now, sensors are replacing applications to measure forces resulting from Freescale has a wide selection of micro- fall, tilt, motion, position, shock or vibration, electromechanical system (MEMS)-based and they operate at low power. Since releasing its first sensor product in 1980, Freescale has shipped more than 800 million sensors worldwide. pressure sensors for appliance applications. Based on a piezoresistive technology, our 17 ZigBee® Technology Start with a leader. Finish strong. Freescale—the One-Stop Shop Freescale provides all the building blocks used in a complete ZigBee® compliant platform solution: the RF transceiver, MAC and ZigBee software, microcontrollers and sensors. The development hardware and reference designs provide developers with the tools they need to easily and quickly implement these building blocks. One solution, one provider—built, tested, compatible and ready for integration. Making Connections Everywhere Simple Wireless The benefits of simple, cost-effective, SMAC is a simple and cost-effective start to low-power wireless connectivity that 802.15.4 wireless networking. Based on the 802.15.4 technology provides addresses a variety of PHY, it provides commands to create simple markets, including: point-to-point and star networks. The small • Consumer applications control code size, 2.5–4K, allows a cost-effective • Energy management MCU to be used in conjunction with the • Residential and commercial building automation • Health care monitoring The Freescale 802.15.4 platform supports a number of network offerings, including Freescale’s simple MAC (SMAC), Synkro Making Wireless Simple entertainment control platform, BeeStack™ Freescale draws on extensive radio frequency ZigBee protocol stack as well as other (RF) and wireless experience from more then standard and third-party networks. These give 50 years of radio products development. developers the flexibility to build products With our depth of experience in this area, we optimized for different features, such as cost, are qualified to offer a comprehensive IEEE® performance, complexity and interoperability. 802.15.4 standard-compliant platform. The network stacks provide a key part of Freescale’s platform solution, all designed 802.15.4—Building the Foundation to simplify development and speed time IEEE 802.15.4 broke the “bigger and faster” to market. mold when it was introduced in 2003. 802.15.4 was designed to address the need for a cost-effective and low-power wireless standard optimized for monitoring and control. Although it may be similar to other standards, features such as fast power-on latency and mesh networking help differentiate it from the field of existing IEEE technologies. • 2.4 GHz: 16 channels, 250 kbps • DSSS energy spreading scheme • AES 128 encryption and authentication • Simple frame structure • Reliable data delivery • CSMA-CA • Message acknowledgement • Energy detection and link quality indication IEEE 802.15.4 has become a solid foundation for low rate wireless solutions, including ZigBee technology. 18 MC13201 RF transceiver, creating the ideal platform for many applications that need simple but effective wireless communication. ZigBee Supports Green Applications Since day one, ZigBee technology has been focused on green issues by reducing energy consumption through automation. Among other things, ZigBee technology is ideal for sensing and control of energy consuming devices such as lighting and heating/ ventilation/air-conditioning (HVAC) in both home and commercial buildings. ZigBee Home Area Networks provide intelligent automation in the home, allowing utility companies to reduce peak demand by controlling devices such as washing machines, while allowing consumers to schedule or turn off devices based on energy rates. Freescale’s Advantage MC1321x System in Package (SiP) Building on our an extensive knowledge of RF Freescale’s MC1321x SiP, integrates the MC1322x Platform in Package™ (PiP) Solution semiconductor processes, Freescale offers MC13202 2.4 GHz transceiver with the The MC1322x PiP is a quantum leap in a wide variety of IEEE 802.15.4-compliant MC9S08GT MCU to provide a single package reduced power and integration technology, platforms. Freescale’s 802.15.4 family, first solution. It provides the benefits of the trimming solution size and power introduced in 2004, has a proven track MC13202 transceiver with a low-power 8-bit consumption by up to 50 percent. A hardware record in the market with exceptional RF MCU to further reduce the size and cost of the accelerator reduces the load on the CPU, performance and a flexible architecture. solution over a similar 2-chip implementation. allowing the radio to perform many operations Three flash memory configurations are without interrupting the MCU. In addition, a MC1320x RF Transceiver available to optimize solution costs based on combination of ROM, RAM and flash memory Freescale’s MC1320x fully compliant 802.15.4 application needs. positions this IC as the ideal solution for transceiver includes an integrated TX/RX • Up to 60 KB flash and 4 KB RAM more complicated networks such as ZigBee switch that lowers the component count and MC13211: 16 KB flash, 1 KB RAM technology. The MC1322x PiP integrates system cost while multiple low power modes MC13212: 32 KB flash, 2 KB RAM performance and simplicity to provide decrease the system power consumption. MC13213: 60 KB flash, 4 KB RAM customers with the ultimate platform for These features help make this an ideal solution for cost-sensitive, energy-efficient sensing and control applications. Through an SPI interface, the MC1320x can easily connect with Freescale’s vast portfolio of MCUs, including the Flexis family of devices. • Fully compliant 802.15.4, 2.4 GHz transceiver • Integrated TX/RX switch • SPI interface to MCU • 5 x 5 32-pin QFN • Fully compliant IEEE 802.15.4 platform 802.15.4 development. • Receive sensitivity of -92 dBm • MC13224—9.5 x 5.5, 99-pin LGA • 9 x 9 64-pin LGA package • Fully compliant IEEE 802.15.4 platform • -96 dBm to -100 dBm sensitivity • 0 RF matching component simplifies design while reducing cost • Hardware acceleration for 802.15.4 functions • 32-bit ARM7TDMI-S CPU up to 26 MHz • -40°C to +105°C operating temperature SMAC Features • Small memory footprint • Supports point-to-point and star networks with repeaters • Support for over-the-air programming IEEE 802.15.4 MAC Features • Fully compliant IEEE 802.15.4 MAC • Supports optional features, including beaconed networks and guaranteed time slots (GTS) • Supports peer-to-peer, star and mesh networks BeeStack Features • Supports ZigBee 2007 specification • Supports tree and mesh networks • Simplified network configuration through BeeKit™ Wireless Connectivity Toolkit 19 Reference Designs and Application Notes Use our knowledge to kick start your development Freescale provides reference designs and application notes to help Reference designs exist for all areas of motor control in domestic engineers implement solutions quickly, confidently and with low appliances, from simple single-phase universal motor control using risk. Our reference designs include the hardware, software and small 8-bit MCUs to complex sensorless three-phase vector control documentation engineers need to reproduce designs in their systems, taking advantage of the enhanced CPU performance of own facilities. These reference designs have been built and tested our advanced DSC architecture. as documented. Download schematics, layout, documentation and all the software you’ll need to reproduce applications. Selected Home Appliance Reference Designs DRM070—BLDC sensorless based on DSC MC56F8013/23 The concept of the application is a speed-closed loop brushless DC drive without any position or speed sensor needs. The application utilizes a sensorless control based on back-EMF sensing using dedicated low-voltage power stage boards and controller board of the MC56F8013/23 DSC. DRM092—ACIM single-shunt vector control with encoder based on MC56F8013/F8023 This application demonstrates a threephase AC induction motor vector drive based on Freescale’s MC56F8013/F8023 DSC. Cost effectiveness and high reliability were two key requirements considered. Minimizing system cost, the algorithm implements single-shunt current sensing that reduces three current sensors to one. The high range of motor operating speeds, up to 18,000 RPM, is another advantage of this reference design. DRM102—PMSM vector control with single-shunt current sensing using DSC The application creates a vector control PMSM drive with optional speed closed-loop, using a quadrature encoder. It serves as an example of a PMSM vector control system design based on Freescale’s MC56F80xx DSC. Vector control is an elegant method to control a PMSM, where field-oriented theory is used to control space vectors of magnetic flux, current and voltage. 20 DEMOMC33941: proximity touchpad demo This board features the MC33941 proximity sensor that is intended for applications where non-contact sensing of objects is desired. This stand-alone demo showcases four possible electrode sensing configurations: touchpad keys, linear sliders, a rotational slider and a proximity pad. An LED bar graph lights up to show sensitivity, activated with your finger or hand according to the functionality of the selected electrode pad. KITMPXSHOWEVKFS Freescale’s pressure sensors are designed for interfacing and monitoring the atmosphere around you. To enhance your evaluation experience, Freescale is offering a pressure sensor functional package board, the KITMPXSHOWEVK as a marketing tool that shows Freescale’s most popular pressure sensor package types mounted to a PCB board. RD3473MMA7360L ZSTAR2 The MMA7360L ZSTAR demo board has been updated with Freescale’s newer and smaller 3 x 5 x 1 mm 14-pin LGA analog output triple axis accelerometer. This enables you to see how Freescale’s accelerometers can add up to six sensing functions—fall, tilt, motion, positioning, shock and vibration—for applications in the home appliance industry. Getting Your Ideas to Market Putting our tools into your hands Start with Your Idea Tools Alliance Program Development Software Then use Freescale’s Interactive Development Freescale’s Tools Alliance Program (TAP) is Software development tools, including Tool Ecosystem to design a development a worldwide network of development tools CodeWarrior Development Studio process that fulfills your specific needs. Begin vendors who provide a variety of solutions for and other third-party tools, provide a by selecting software and hardware tools our customers. By forming this alliance with comprehensive set of integrated development you need to complete your design. Get your industry-leading development tools suppliers, environment (IDE) options, as well as other product to market, on time and on budget. Freescale helps bring the right solution to development tools such as debuggers, you. A variety of options are available from emulators, RTOSes, stacks and drivers. Getting More Information the CodeWarrior home page or from individual Visit freescale.com/mcu for extensive product summary Web pages. View the table information on Freescale devices as well as at the end of this brochure for additional our developmental hardware and software information on our third-party vendors. tools from both Freescale and our Tools Alliance Partners. Development Hardware Demonstration boards (DEMOs) give Getting Our Tools into Your Hands designers a cost-effective platform to Most online tool listings will include a “Buy program and debug project application code, Direct” button and/or a “Distributor” button. with basic I/O functions and I/O headers for Click “Buy Direct,” and you will start the easy expandability. It may be all you need for process of buying your selected tool directly complete product development. from Freescale. Click “Distributor,” and a pop-up will include links to the Freescale authorized distributors that stock the tool Evaluation boards (EVBs) provide more functionality than demo boards with you’ve chosen. expanded capabilities. Programmers have CodeWarrior Suites after initial evaluation on a demo board, or The CodeWarrior development tools are sold in suites. By purchasing a suite entitlement, you are able to register for any or all of the CodeWarrior products contained within that suite. This allows you to gain access to Freescale’s entire portfolio of CodeWarrior tools across the suite you purchase. Find out more about the CodeWarrior Development Suites and additional supporting the option to either step up to an EVB start with an EVB and move directly to the customer prototype. BDM Debug Cables like the USB Multilink and the Open Source BDM (OSBDM) are the link between the IDE running on your PC and the target hardware. These interfaces allow full, non-intrusive in-circuit emulation and are provided by Freescale and our partners in every Freescale Evaluation Kit. products, including value-added extensions and run control devices, by visiting freescale.com/codewarrior. 21 Get to Market Faster Resources at your fingertips that accelerate the development cycle The companies that win the race to market with new product designs Develop often become market leaders in their industries. Freescale helps Order everything you need online for quick access to products and you win that race, accelerating the development cycle by providing programs that help your development processes work for you, not convenient services at every step of the design process. Accessing against you. freescale.com opens the door to support that not only will help you • Sample Program—a fast, easy way to order product samples online. be the first to market but also be the best in the market. • DevToolDirect—allows developers to quickly find and order online Freescale hardware and software development tools and third-party Select Whatever you want to know about Freescale and our products and services, it’s just a few clicks away. Our extensive documentation library, with reference designs, application notes and white papers, is accessible at freescale.com through a part number or a parametric search. For the first and best destination to find in-depth information about our industry standards activities, partnerships and third-party relationships, visit freescale.com. Learn design tools through our Tools Alliance Program. • Technical Information Center—gives you the option to seek online technical support or help through worldwide phone assistance by people speaking key languages. Online support includes an innovative system you can use to submit and track your technical questions through our database. • Design Alliance Program (DAP)—has created a dynamic worldwide community of design engineers and consultants to provide our customers with resources to accelerate time to market. Using DAP, you will have access to a global repository of skilled technical and Find the online educational resources you need to take full advantage application contacts, hardware and software developers, reference of Freescale technologies. The Freescale Embedded Learning Center designs and other resources. includes online training resources and virtual labs with real, physical development boards and full-feature development software. We also have a worldwide Freescale University Program that provides first-class services and architecture solutions to educational institutions, helping computer science and engineering students gain experience with widely used Freescale products and architectures. Certify Regulations, such as the IEC 60730 standard, cover all aspects of product design. Of these Annex H is the most important for design of microcontroller based control systems. Freescale makes it easier for customers to achieve IEC compliance by having software routines available for customers to use that have been approved by industry regulators, such as VDE. 22 Useful Links Check out the latest content online Appliance Related Design Support • Home Appliances—www.freescale.com/appliance • Design Tools—www.freescale.com/tools • Motor Control Solutions—www.freescale.com/motorcontrol • CodeWarrior IDE—www.freescale.com/codewarrior Product Specific • Microcontrollers—www.freescale.com/mcu • 8-bit Microcontrollers—www.freescale.com/8bit • Flexis Microcontrollers—www.freescale.com/flexis • Flexis AC Microcontrollers—www.freescale.com/flexisac • Buy Direct—www.freescale.com/buydirect • Technical Support Information—www.freescale.com/techsupport • Embedded Learning Center—www.embeddedlearningcenter.com • Freescale Technology Forum—www.freescale.com/ftf • Beyond Bits—www.freescale.com/beyondbits • ZigBee—www.freescale.com/zigbee • 16-bit DSCs—www.freescale.com/dsc • 16-bit Microcontrollers—www.freescale.com/16bit • 32-bit ColdFire Microcontrollers—www.freescale.com/coldfire • 32-bit ARM Microprocessors—www.freescale.com/imx • Sensor Solutions—www.freescale.com/sensor • Proximity Sensors—www.freescale.com/proximity • RF Solutions—www.freescale.com/rf 23 Learn More: For more information about Freescale products, please visit www.freescale.com. Freescale and the Freescale logo are trademarks or registered trademarks of Freescale Semiconductor, Inc. in the U.S. and other countries. All other product or service names are the property of their respective owners. © Freescale Semiconductor, Inc. 2008 Document Number: BRAPPLIANCE Rev 3