Mechatronic pressure measurement Compact pressure switch Ex protection EEx-­d, IP 65, for high pressure ranges Model PCA-­HP WIKA data sheet PV 33.33 Applications Ϯ Pressure monitoring and direct switching of electrical loads Ϯ For measuring points with limited space Ϯ For gaseous and liquid, aggressive and highly viscous or contaminated media, also in aggressive ambience Ϯ ÈŹ»ÉɿĺËÉÊÈÏƓ¹¾»Ã¿¹·ÂƭÆ»ÊÈÅƖ¹¾»Ã¿¹·ÂƑÅÄƖ·Äº ÅŮɾÅÈ»ƑÊ»¹¾Ä¿¹·Â½·É»ÉƑ»ÄÌ¿ÈÅÄûÄÊ·ÂÊ»¹¾ÄÅÂŽÏƑ machine building and general plant construction, water treatment, pharmaceutical industry Ϯ Ignition protection type GAS Ex-­d DUST Ex-­tD Gr. II ·ÊƔʸƭʹ Special features Ϯ ·É»Ų·Ã»ÆÈÅż»Ä¹ÂÅÉËÈ» Ϯ Ingress protection IP 65, NEMA 4 Ϯ ø¿»ÄÊÊ»ÃƻȷÊËÈ»ƖʻʷƔƔƔ̊ʿʼͮ Compact pressure switch model PCA-­HP Ϯ 1 switch point, SPDT or DPDT with a high contact rating żËÆÊÅʸʼƭʹʹʷ Ϯ »ÊʿĽȷĽ»ÉËÆÊÅʽʷʷ¸·ÈƑ÷ÎƔÊ»ÉÊÆÈ»ÉÉËÈ»ËÆÊÅ ʾʷʷ¸·È Description ¾»É»¾¿½¾ƖÇ˷¿ÊÏÆÈ»ÉÉËÈ»ÉͿʹ¾»É¾·Ì»¸»»ÄÉÆ»¹¿Ű¹·ÂÂÏ developed for safety-­critical applications with limited space. ¿½¾Ç˷¿ÊϷĺÆÈź˹Ê÷Ä˼·¹ÊËȿĽÊÅˀʷʷʸƓʹʷʷʷ ensures reliable monitoring of your plant. In production, the switches are traced by quality assurance software at every ÉʻƷĺÉ˸ɻÇË»ÄÊÂÏ·È»ʸʷʷ̈Ê»ÉÊ»ºƔ The gauge adapters are made of stainless steel, the diaphragm is, depending on the measuring range and the sensor code, made of Inconel or coated with NBR or PTFE. Each switch family is available in IP 65, Ex-­ia or Ex-­d versi-­ ÅÄÉƺÎƖ¿·É»»Ãź»ÂƖƑº·Ê·É¾»»ÊʺʺƔʺʹƻƔ ÄÅȺ»ÈÊÅ»ÄÉËÈ»·ÉŲ»Î¿¸Â»ÅƻȷʿÅÄ·ÉÆÅÉÉ¿¸Â»Ƒʾ» pressure switches are equipped with micro switches, which ÷Á»¿ÊÆÅÉÉ¿¸Â»ÊÅÉͿʹ¾·Ä»Â»¹ÊÈ¿¹·ÂÂÅ·ºÅ¼ËÆÊÅʸʼƭ ʹʹʷº¿È»¹ÊÂÏƔÅÈÉ÷»ȹÅÄÊ·¹ÊȷʿĽÉƑÉ˹¾·É¼ÅÈ ·ÆÆ¿¹·Ê¿ÅÄÉƑ·È½ÅĽ·ÉŰ»ºÃ¿¹ÈÅÉͿʹ¾»ÉͿʾ gold-­plated contacts can be selected as an option. For two separate circuits the switches are also available in the Ì»ÈÉ¿ÅÄƺºÅ˸»¹¾·Ä½»ƖÅ̻ȹÅÄÊ·¹ÊƻƔ By using a diaphragm with an antagonist spring or a piston system, the model PCA pressure switch is extremely robust and guarantees optimal operating characteristics. º·Ê·É¾»»ÊʺʺƔʺʺ̓ʸʸƭʹʷʸʷ Data sheets showing similar products: Compact pressure switch, ignition protection type EEx-­d; model PCA; see data sheet PV 33.31 ÅÃÆ·¹ÊÆÈ»ÉÉËÈ»ÉͿʹ¾Ƒ¿½Ä¿Ê¿ÅÄÆÈÅÊ»¹Ê¿ÅÄÊÏÆ»ÎƖ¿·ƒÃź»ÂƒÉ»»º·Ê·É¾»»ÊʺʺƔʺʷ ÅÃÆ·¹ÊÆÈ»ÉÉËÈ»ÉͿʹ¾Ƒ¼ÅȾ¿½¾ÆÈ»ÉÉËÈ»Ƒ¿½Ä¿Ê¿ÅÄÆÈÅÊ»¹Ê¿ÅÄÊÏÆ»ÎƖ¿·ƒÃź»ÂƖƒÉ»»º·Ê·É¾»»ÊʺʺƔʺʹ Page 1 of 4 Standard version Housing Aluminium, epoxy resin coated, case cover with screw-­type cover, due to anti-­twist device secured against unauthorised intervention Ingress protection ʽʼÆ»ÈʽʷʼʹˀƭÂʼʹˀ Operating temperature ø¿»ÄÊƓƖʻʷƔƔƔ̊ʿʼͮ Medium: Sensor cod»ƺͿʾƖȿĽƻ: ʷƔƔƔ̊ʹʷʷͮ Sensor cod»ƺͿʾƖȿĽƻƓ ƖʸʷƔƔƔ̊ʸʸʷͮ »ÄÉÅȹź» Ɠ ƖʻʷƔƔƔ̊ʸʻʷͮ Switch contacts Code Type Electrical rating (resistive load) 3) AC DC 1 SPDT Silver contacts 15 A, ʹʹʷ ʹƑʹʻ ʷƔʼ, ʸʹʼ ʹ ʹƻ 3 DPDT Silver contacts SPDT Silver contacts ¿Ä»Èʽ·ÉŰ»º 5 A, ʹʹʷ ʷƔʼ, ʹʻ 15 A, ʹʹʷ ʹƑʹʻ ʷƔʼ, ʹʹʷ 4 ʹƻ DPDT Silver contacts hermetically sealed in air SPDT Gold-­plated 5 Process connection Ê·¿Ä»ÉÉÉÊ»»ÂƑÂÅÍ»ÈÃÅËÄÊƺƻ ̂ƺ¼»Ã·Â»ƻ Design TambƓƖʺʷƔƔƔ̊ʾʷͮ contacts ¿Ä»Èʽ·ÉŰ»º ʷƔʹʼƑʹʹʷ 5 A, ʹʹʷ ʷƔʼ, ʹʻ 1 A, ʹʹʷ ʷƔʼ, ʹʻ TambƓƖʺʷƔƔƔ̊ʾʷͮ Measuring system Sensor code P: Piston system Sensor code G: Diaphragm with antagonist spring Wetted parts ʹƻ ¿ÃËÂÊ·Ä»ÅËÉÊÈ¿½½»È¿Ä½Í¿Ê¾¿Äʹ̈żÉÆ·Ä ʺƻ ÄÂÏʾ»underlined data are shown on the product label Repeatability ̞ʸ̈żÉÆ·Ä Sensor code Measuring system P G Stainless steel 316, sealing FPM ʸƻ ·ÉÊ»ÂÂÅÏʹʾʽ ʸƻ ÆÊ¿ÅÄͿʾɻ·Â¿Ä½ Setting ranges, max. test pressure, max. switch hysteresis Sensor Setting range code in bar P, G P, G P, G P, G P, G 8 ... 40 16 ... 100 40 ... 250 80 ... 400 100 ... 600 ·½»ʹżʻ Working range in bar ʷƔƔƔ ʷƔƔƔ ʷƔƔƔ ʷƔƔƔ ʷƔƔƔ ʸʷʷ ʹʼʷ ʻʷʷ ʽʷʷ ʽʷʷ Max. test pressure in bar ʻʷʷ ʻʷʷ ʽʷʷ ʽʷʷ ʾʷʷ Max. switch hysteresis Contact code Contact code Contact code 1, 3 and 5 2 4 ʹ¸·È 5 bar ʸʹ¸·È ʹʷ¸·È ʺʷ¸·È 4 bar 5 bar ʹʷ¸·È ʹʷ¸·È ʺʷ¸·È 16 bar ʹʷ¸·È ʿʷ¸·È ʿʷ¸·È ʸʹʷ¸·È º·Ê·É¾»»ÊʺʺƔʺʺ̓ʸʸƭʹʷʸʷ Switch points The switch points can be set to your requirements, free-­of-­ charge. Please specify: Switch point, switching direction for each contact (e.g. switch ÆÅ¿ÄÊʸƓʷƔʼ¸·ÈƑ¼·Â¿ĽƑÉͿʹ¾ÆÅ¿ÄÊʹƓʺ¸·ÈƑȿɿĽƻ With two micro switches, the switch points can be set independently of each other. After unscrewing the case cover, switch point adjustment can be made using the adjustment screw. The switch point is settable within the entire measuring range with the following general rule: Ϯ »ŰĻʾ»Ì·ÂË»̏ʹÎȻƻ·Ê·¸¿Â¿ÊÏ̊ÉͿʹ¾¾ÏÉÊ»È»É¿É Ϯ If the pressure is rising, the switch point should be set ¸»ÊÍ»»ÄƺÿÄƔ̊Ì·ÂË»ƻËÆÊÅ÷ÎƔżʾ»É»ÊʿĽȷĽ»Ɣ Ϯ If the pressure is falling, the switch point should be set ¸»ÊÍ»»ÄÿÄƔËÆÊÅƺ÷ÎƔƖÌ·ÂË»ƻżʾ»É»ÊʿĽȷĽ»Ɣ Example: »ÊʿĽȷĽ»Ɠ ʷƔƔƔʸ¸·ÈͿʾÅÄ»ÉͿʹ¾¹ÅÄÊ·¹Ê »Æ»·Ê·¸¿Â¿ÊÏƓ ʸ̈żʸ¸·È̏ʸʷø·È Ϳʹ¾¾ÏÉʻȻɿÉ̏ʸʼø·ÈƺÉ»»Ê·¸Â»É»ÊʿĽȷĽ»Éƻ ·ÂË»̏ʹÎʸʷø·È̊ʸʼø·È̏ʺʼø·È If the pressure is rising, the switch point should be set between 35 mbar up to 1 bar. If the pressure is falling, the switch point should be set ¸»ÊÍ»»ÄʷËÆÊÅˀʽʼø·ÈƔ For optimal performance we suggest the switch point lies ¸»ÊÍ»»Äʹʼ̈·Äºʾʼ̈żʾ»É»ÊʿĽȷĽ»Ɣ Options Ϯ Other process connection, also with adapter Ϯ Case made of stainless steel 316 Ϯ ¿È¿Ä½ʺƭʻƑ ʸƭʹÅÈʹʷÎʸƔʼƺ¼»Ã·Â»ƻ Ϯ Cable gland on request Ϯ ʹͲÆ¿Æ»ƖÃÅËÄʿĽÁ¿ÊƺͿʾ¹Â·ÃƿĽ»Â»Ã»ÄÊƻ Ϯ »ÈÉ¿ÅļÅÈÅŮƖɾÅÈ»ÅÈÊÈÅÆ¿¹·Â¿É»º·ÆÆ¿¹·Ê¿ÅÄʻƻ Ϯ Version for applications to NACE ʻƻ ʼƻ Ϯ Version for ammonia applications ʻƻ Ϯ Oil and grease free version for oxygen applications Ϯ Accessories: Ɩ Ɩ È»ÉÉËÈ»½·Ë½»Ì·ÂÌ»ÉÃź»ÂˀʸʷƔʸʸƑÉ»»º·Ê·É¾»»Ê ʷˀƔʷʹ ·ÈÉÊŹÁÌ·ÂÌ»ÉÃź»ÂˀʸʷƔʿʸƑÉ»»º·Ê·É¾»»Ê ʷˀƔʸʿ ʻƻ Ä»Èʽ·ÉŰ»º¹ÅÄÊ·¹ÊÉÈ»ÇË¿È»º ʼƻ ÄÂϿĹÅÄÄ»¹Ê¿ÅÄͿʾɻÄÉÅȹź» ÆÆÈÅÌ·Âɷĺ¹»ÈÊ¿Ű¹·Ê»É Ϯ ʹÌ»ÈÉ¿ÅÄʻƻ Ϯ Ɩ¹»ÈÊ¿Ű¹·Ê» Ϯ »Éʹ»ÈÊ¿Ű¹·Ê»dždžƺ¹ÅÄŰÈ÷ʿÅÄżʾ»ÉͿʹ¾¿Ä½ ·¹¹ËÈ·¹Ïƻ Ϯ »ÉÊÈ»ÆÅÈÊdždžƺʺƖʿû¿ÉʿĽżʾ»ÉͿʹ¾ÆÅ¿ÄÊƑÈ»ÇË¿È»É ÉͿʹ¾ÆÅ¿ÄÊÉÆ»¹¿Ű¹·Ê¿ÅÄƻ Ϯ ·Ê»È¿·Â¹»ÈÊ¿Ű¹·Ê»ʺƔʸÆ»Èʸʷʹʷʻ Electrical connection ½ NPT female, cable connection using internal terminal block, ground connection using internal and external screw, max. ground cable cross-­section 4 mmʹ È»ÉÉËÈ»ÉͿʹ¾¹»ÈÊ¿Ű»ºÆ»ÈƓ Ϯ È»ÉÉËÈ»»ÇË¿ÆûÄʺ¿È»¹Ê¿Ì»ˀʾƭʹʺƭƺƑ·ÄÄ»ÎʸƑ ¹·Ê»½ÅÈÏƑÉ·¼»ÊÏ·¹¹»ÉÉÅÈ¿»ÉƑÃźË»̊ƻ Ϯ ÅÍÌÅÂÊ·½»º¿È»¹Ê¿Ì»ʾʺƭʹʺ·Äºˀʺƭʽʿ Dielectric strength ·¼»ÊϹ·ÉÉƺʽʸʹˀʿƖʹƓʸˀˀʾƖʷʽƻ Mounting Direct or wall mounting Preferred connection location of the process connection should be below. Alternatively the instrument can be installed so that access to internals is from front of the enclosure and the electrical connection is placed on side. Weight ·ÆÆÈÅÎƔʸƔʷÁ½ º·Ê·É¾»»ÊʺʺƔʺʺ̓ʸʸƭʹʷʸʷ Page 3 of 4 Dimensions in mm Process connection Cable gland Ordering information ź»Âƭ·É»ƭ»ÄÉÅȹź»ƭͿʹ¾¹ÅÄÊ·¹ÊÉͿʾ̻ÈÉ¿ÅÄƭ»ÊʿĽȷĽ»ƭÈŹ»ÉɹÅÄÄ»¹Ê¿ÅÄƭ»¹ÊÈ¿¹·Â¹ÅÄÄ»¹Ê¿ÅÄƭͿʹ¾ ÆÅ¿ÄÊƺÉƻƭͿʹ¾¿Ä½º¿È»¹Ê¿ÅÄƺÉƻƭÆÊ¿ÅÄÉ Î·ÃÆ»ƓʹʸƖʿƭʻʷ¸·ÈƖʸƭʻͲƖƖʸƭʹͲƖ ¾»ÉÆ»¹¿Ű¹·Ê¿ÅÄɽ¿Ì»Ä¿Äʾ¿ÉºÅ¹ËûÄÊÈ»ÆȻɻÄÊʾ»Éʷʻż»Ä½¿Ä»»È¿Ä½·Êʾ»Ê¿Ã»Å¼Æ˸¿ɾ¿Ä½Ɣ »È»É»È̻ʾ»È¿½¾ÊÊÅ÷Á»Ãź¿Ű¹·Ê¿ÅÄÉÊÅʾ»ÉÆ»¹¿Ű¹·Ê¿ÅÄɷĺ÷ʻȿ·ÂÉƔ º·Ê·É¾»»ÊʺʺƔʺʺ̓ʸʸƭʹʷʸʷ ʸʸƭʹʷʸʷ Page 4 of 4 WIKA Alexander Wiegand SE & Co. KG »ηĺ»ÈƖ¿»½·ÄºƖÊÈ·Ņ»ʺʷ ʽʺˀʸʸ¿Ľ»Ä¸»È½ƭ »È÷ÄÏ »ÂƔ ƺ̊ʻˀƻˀʺʾʹƭʸʺʹƖʷ ·Î ƺ̊ʻˀƻˀʺʾʹƭʸʺʹƖʻʷʽ E-­mail info@wika.de www.wika.de