1/7/2013 EEE 118: Energy Conversion Dr. Mongkol Konghirun Department of Electrical Engineering King Mongkut’s University of Technology Thonburi Chapter 10 Single-Phase And SpecialPurpose Motors 1 1/7/2013 10.1 The Universal Motor The Universal Motor The universal motor is essentially the series or shunt DC motor. However, it can be operated on a single-phase AC power source. Recall from Chapter 8: τind = KφIA …(8-49) When the polarity of the voltage applied to a shunt or series DC motor is reversed, both direction of field flux (φ) and the direction of armature current (IA) reverse, and resulting induced torque continues in the same direction as before 4 2 1/7/2013 Torque-Speed Characteristic The torque-speed characteristic of a universal motor is different from one of the same machine operating from DC voltage for two reasons: 1. The armature and field windings have quite large reactance (as a function of frequency). So, the voltage drop across these reactances are large. Thus, the EA = Kφω is smaller for a given input voltage. Then, the motor speed ω is slower for a given IA and τind. 2. The peak voltage of an AC system is √2 times its RMS value. The magnetic saturation could occur near the peak current, lowering the magnetic flux of the motor for a given current. The induced torque is partially 5 reduced for a given speed. Applications of Universal Motors The universal motor has the sharply drooping torque-speed characteristic of a DC series motor (EA significantly reduced), so it is not suitable for constant-speed applications. However, it is compact, light weight and gives more torque/amp than any other single-phase motor. Typical applications for this motor are vacuum cleaners, drills, similar portable tools, and kitchen appliances. 6 3 1/7/2013 Speed Control of Universal Motors Similar to the DC series motor, the speed of universal motor is increased when the RMS input voltage is increased. 7 10.2 Introduction to Single-Phase Induction Motors 4 1/7/2013 Introduction to Single-Phase Induction Motors The single-phase induction motor has only one phase winding sinusoidally distributed. The magnetic field in a single-phase induction motor does not rotate. Instead, it pulses getting larger first and then smaller, but always remaining in the same direction during the half cycle. Thus, there is no starting torque. τind = k (BR × BS) …(4-58) τind = k BRBS sin γ = k BRBS sin 180o = 0 where γ is angle between BR and BS. 9 Introduction to Single-Phase Induction Motors However, once the rotor begins to turn, an induced torque will be produced in it. There are two basic theories which explain why a torque is produced in the rotor once it is turning. 1. Double-revolving-field theory of single-phase induction motor 2. Cross-field theory of single-phase induction motor 10 5 1/7/2013 The Double-Revolving-Field Theory of Single-Phase Induction Motors The double-revolving-field theory of single-phase induction motor basically states that a stationary pulsating magnetic field can resolved into two rotating magnetic fields, each of equal magnitude but rotating in opposite direction. The induction motor responds to each magnetic field separately, and the net torque in the machine will be the sum of the torque due to each of the two magnetic fields. The flux density of the stationary magnetic field produced by the stator current is given by BS(t) = (Bmax cos ωt)j …(10-1) = BCW(t) + BCCW(t) …(10-4) Clockwise-rotating: BCW(t) = (0.5Bmaxcos ωt)j + (0.5Bmaxsin ωt)i …(10-2) Counterclockwise-rotating: BCCW(t) = (0.5Bmaxcos ωt)j - (0.5Bmaxsin ωt)i …(10-3) 11 The Double-Revolving-Field Theory of Single-Phase Induction Motors BS = Bmax j (ωt=0) BS = 0 (ωt=90o) BS(t) = (Bmax cos ωt)j …(10-1) = BCW(t) + BCCW(t) …(10-4) BS = -Bmax j (ωt=180o) BS = 0 (ωt=270o) 12 6 1/7/2013 The Double-Revolving-Field Theory of Single-Phase Induction Motors No Starting torque • Forward and reverse magnetic fields are produced by the same current. • Both magnetic fields rotate in the opposite direction. • Then, each magnetic field produces own induced torque at rotor. • The net induced torque is the sum of the induced torques produced by these two magnetic fields. • As a result, there is no starting torque in the motor. 13 The Cross-Field Theory of SinglePhase Induction Motors The cross-field theory of single-phase induction motor is concerned with the voltages and currents that the stationary stator magnetic field can induce in the bars of the rotor when the rotor is moving. • Rotor voltage is induced in such as way that its flux opposes the BS (see plane of maximum rotor voltage) • Because of rotor’s high reactance, the induced rotor current lags the rotor voltage by almost θ ≈ 90o. • Since the rotor is rotating in clockwise direction, at a certain time, thus the plane of maximum rotor current leads the plane of maximum rotor voltage by θ ≈ 90o in space. • Finally, the BR is produced by IR as shown. 14 7 1/7/2013 The Cross-Field Theory of SinglePhase Induction Motors BS = |BS|sin(ωt) ∠90o BR = |BR|sin(ωt-90o) ∠θ-90o where |BR|<|BS| due to losses in the rotor, and θ = 80o. BS = 0 BR = 0 BR = 0 BS = 0 BS = 0 Bnet is rotating in a counterclockwise direction. 15 10.3 Starting Single-Phase Induction Motors 8 1/7/2013 Starting Single-Phase Induction Motors As previously explained, the single-phase induction motor has no intrinsic starting torque. There are three techniques commonly used to start this type of motor. 1. Split-phase windings 2. Capacitor-type windings 3. Shaded stator poles All three starting techniques are methods of making one of two revolving magnetic fields in the motor stronger than the other, giving the motor an initial nudge in one direction or the other. 17 Split-Phase Windings Main winding (big wire): ⇒ RM/XM low ⇒ IM nearly lags VAC by 90o Main and auxiliary windings are placed 90 electrical degree apart the stator of the motor. Designed to switch out at some set speed. Auxiliary winding (small wire): ⇒ RA/XA high ⇒ IA nearly in phase VAC 18 9 1/7/2013 Split-Phase Windings As a result, IA leads IM • Since IA leads IM, so the magnetic field BA peaks before the main magnetic field BM. • So, there is a net counterclockwise rotation in the magnetic field. 19 Split-Phase Windings • As a result, the auxiliary winding makes one of the oppositely rotating stator magnetic fields larger than the other one. • The auxiliary winding also provides a net starting torque for the motor. • The direction of rotation of the motor is determined by whether the space angle of magnetic field from the auxiliary winding is 90o ahead or 90o behind the angle of the main winding. • The direction of rotation of the motor can be reversed by switching the connections of the auxiliary winding while leaving the main winding’s connections unchanged. 20 10 1/7/2013 Capacitor-Start Motors • In the split-phase motors, there are still both magnetic fields rotating oppositely during starting because IA leads IM not exactly 90o. • As a result, there are two induced torque (generated by these two oppositely rotating magnetic fields) in the opposite ways, causing the low net starting torque. • Thus, the capacitor-start motors are designed to increase the starting torque in the split-phase motors. 21 Capacitor-Start Motors By proper selection of C size, IA leads IM by 90o with the same magnitude. When IA leads IM by 90o, there is only a single uniform rotating stator magnetic field, causing the increase of the starting torque. 22 11 1/7/2013 Permanent Split-Capacitor Motors • In this type, the capacitor is left permanently. No centrifugal switch. • At normal loads, they are more efficient, higher power factor, and smoother torque than ordinary single-phase induction motors. • However, there is a tradeoff between the large starting torque and best running conditions according to the capacitor size. • Because the capacitor cannot balance the currents under both starting (high current) and running (low current) conditions. 23 Permanent Capacitor-Start, Capacitor-Run (Two-Value Capacitor) Motors • To get the best performance under both starting and running conditions, two capacitors are used, calling as “capacitor-start” and “capacitor-run”. • The large capacitor is present in the circuit during starting, when it ensures that the currents in the main and auxiliary windings are roughly balanced, yielding very high starting torque. 24 12 1/7/2013 Shaded-Pole Motors • There is only main winding, no auxiliary windings. • Instead, the motor has salient poles and one portion of each pole is surrounded by a short-circuited coil called a “shading coil”. • The induced current in the shading coil causes the magnetic field within the pole, causing the slight imbalance between two oppositely rotating stator magnetic fields. • Then, the starting torque is produced due to the such imbalance of two oppositely rotating stator magnetic fields. • Shaded-pole motor produce less starting torque, less efficient, higher slip, and cheaper than any other type of single-phase induction motor. 25 Comparison of Single-Phase Induction Motors Ranking of single-phase induction motors in terms of starting and running characteristics, 1. Capacitor-start, capacitor-run motor (most expensive) 2. Capacitor-start motor 3. Permanent split-capacitor motor 4. Split-phase motor 5. Shaded-pole motor (least expensive) 26 13 1/7/2013 10.4 Speed Control of SinglePhase Induction Motors Speed Control of Single-Phase Induction Motors For squirrel-cage rotor motors, the speed control techniques are • Vary the stator frequency • Change the number of poles • Change the applied terminal voltage (commonly used) 28 14 1/7/2013 10.5 The Circuit Model of a Single-Phase Induction Motor Circuit Analysis with the Single-Phase Induction Motor Equivalent Circuit (At Standstill condition) • • • • • The equivalent circuit is developed basing on the double-revolving-field theory. Only main winding is considered in the equivalent circuit. At standstill, the equivalent circuit of the motor looks like the one of single-phase transformer. The pulsating air-gap flux can be resolved into two equal and opposite magnetic fields. As a result, it is possible to split the rotor equivalent circuit into two sections, each one corresponding to the effects of one of the magnetic fields. 30 15 1/7/2013 Circuit Analysis with the Single-Phase Induction Motor Equivalent Circuit (At Running condition) For the forward rotating magnetic field (nsunc), the difference between the rotor speed and the speed of forward magnetic field is the slip, s = (nsync-nm)/nsync For the reverse rotating magnetic field (-nsync), the difference between the rotor speed and the speed of reverse magnetic field is the slip (-nsync-nm)/(-nsync) = (nsync+nm)/nsync = (nsync-nsync)/nsync+(nsync+nm)/nsync = (2nsync -nsunc + nm)/nsync = 2-(nsync-nm)/nsync = 2-s 31 Power-Flow Diagram of a SinglePhase Induction Motor 32 16 1/7/2013 Circuit Analysis with the Single-Phase Induction Motor Equivalent Circuit (At Running condition) The forward impedance: ZF = RF + jXF = (R2/s+jX2)(jXM)/[(R2/s+jX2)+jXM] …(10-5) The reverse impedance: ZB = RB + jXB = (R2/(2-s)+jX2)(jXM)/[(R2/(2-s)+jX2)+jXM] …(10-6) The stator current: I1 = V/(R1+jX1+0.5ZF+0.5ZB) …(10-7) 33 Powers and Torques in a SinglePhase Induction Motor Air-gap power for the forward magnetic field: PAG,F = I12(0.5 RF) …(10-8) Air-gap power for the reverse magnetic field: PAG,B = I12(0.5 RB) …(10-9) Total air-gap power in a single-phase induction motor: PAG = PAG,F − PAG,B …(10-10) Induced torque in a single-phase induction motor: τind = PAG/ωsync …(10-11) Rotor copper losses in a single-phase induction motor: PRCL = PRCL,F + PRCL,B …(10-12) 34 17 1/7/2013 Powers and Torques in a SinglePhase Induction Motor Forward rotor copper losses: PRCL,F = sPAG,F …(10-13) Reverse rotor copper losses: PRCL,B = sPAG,B …(10-14) Total converted power in a single-phase induction motor: Pconv = τindωm …(10-15) = τind(1-s)ωsync …(10-16) = (1-s)PAG …(10-17) Note: PAG = τindωsync (see equation (10-11)). Output power in a single-phase induction motor: Pout = Pconv – Pcore – PF&W – Pstray 35 Example Problem Example 10-1 on page 663 36 18 1/7/2013 10.6 Other Types of Motors Reluctance Motors Stator structure: same as AC machine (single-phase or three-phase windings), producing the rotating stator magnetic field. Rotor structure: the iron salient pole. • The reluctance torque is induced in such a way that BR line up with BS. • It is a type of the synchronous machine, rotating at the synchronous speed. • Like the synchronous motor, it has no starting torque. • Therefore, the amortisseur winding for starting could be used in the reluctance motor as well, so called “self-starting reluctance motor” 38 19 1/7/2013 Hysteresis Motors Stator structure: same as AC machine (single-phase or three-phase windings), producing the rotating stator magnetic field. Rotor structure: the iron non-salient (smooth cylindrical) pole. • The rotating magnetic field appearing in the machine magnetizes the metal of the rotor. • Then, the induced poles are occurred within the rotor. • The torque is induced because BR lags BS (δ>0) due to the large hystersis loss of the rotor material. • It is also a type of the synchronous machine, rotating at the synchronous speed. 39 Stepper Motors Stator structure: the stator windings are concentrated (not sinusoidally distributed like AC machine). Rotor structure: the salient permanent-magnet or reluctance iron pole. 2-pole, 3-phase Y-connected stepper motor • This type of motor is designed to rotate a specific number of degrees for every electric pulse received by the control unit (e.g., 7.5o , 15o per pulse). • The mechanical angle corresponds to the electrical angle as follows: θm = (2/P)θe …(10-18) 40 20 1/7/2013 Stepper Motors Rotor position 0o 60o 120o 180o 240o 300o 41 Stepper Motors Pulse number 1 (va = VDC) Initial rotor position ≠ 0o Pulse number 1 (va = VDC) Rotor position = 0o Pulse number 2 (vc = -VDC) Rotor position = 60o 42 21 1/7/2013 Stepper Motors • The mechanical speed corresponds to the electrical speed as follows: ωm = (2/P) ωe …(10-19a) nm = (2/P)ne …(10-19b) In this case, each phase is energized by either VDC or –VDC (2 combinations) while other two phases are not energized. So, there are 6 combinations for energizing three phases. In other words, there are 6 pulses per electrical revolution. With the given number of pulses per minute (npulses), the electrical speed in rpm is therefore ne = npulses/6 rpm Substituting ne into equation (10-19b), yields nm = (1/3P)npulses …(10-20) 43 Stepper Motors Generally, for N-phases, there are 2N pulses per one electrical revolution. Thus, the electrical speed in rpm becomes ne = npulses/(2N) rpm where npulses = number of pulses per minute. Substituting ne into equation (10-19b), the mechanical speed in rpm is finally nm = (1/NP)npulses …(10-21) Note: nm = (2/P)ne …(10-19b) For example, if the control system sends 1200 pulses per minute to the 2-pole, 3-phase stepper motor, then the speed of motor will be Given npulses = 1200 pulses/min and P = 2, and N = 3, then nm = (1/(2*3))*1200 = 200 rpm 44 22 1/7/2013 Example Problem Example 10-2 on page 674 45 Brushless DC Motors Stator structure: the stator windings (three-, four-, or more- phases) are concentrated (not sinusoidally distributed like AC machine). Rotor structure: the non-salient permanent-magnet pole • This motor has advantages over conventional DC motors due to the elimination of brushes and commutators. • The driving operation of this motor requires the rotor position. • The basic components of a brushless DC motor are permanentmagnet rotor, stator windings, rotor 4-phase brushless DC motor position sensor (i.e., Hall elements), and electronic drive and control circuits. 46 23 1/7/2013 Brushless DC Motors 45o Phase A 180o Phase B Phase C Phase D 360o • For 4-phases, there are 8 states per electrical period. • Each state takes the electrical degree of 45o (=360o/8). • Since both VDC and –VDC are applied to the phase windings, so the motor is essentially AC motor, current flowing both directions (not confused by its name !!). • This operation is called as onephase on because there is only onephase winding is energized at all time. • The operation could be two-phase on, i.e., two windings are energized at all time. 47 Brushless DC Motors 180o Hall A Phase A 45o Hall B Phase B Hall C Phase C 45o Hall D Phase D 360o • Since the motor is 4-phases, there are 4 Hall sensors (1 Hall sensor per phase). • Each Hall sensor is placed the electrical degree of 45o (=180o/4) apart of each other. • The stator voltages are supplied according to the Hall signals. • When the Hall sensors are not used to detect the rotor position, we call such drive system as “sensorless”. 48 24 1/7/2013 EEE 118: Energy Conversion Dr. Mongkol Konghirun Department of Electrical Engineering King Mongkut’s University of Technology Thonburi 25