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AERIAL a Nexans company Contents AERIAL Introduction 1 Bare Overhead Conductors 2 Type AAC 4 Type AAAC/1120 5 Hard Drawn Copper 6 Type ACSR/GZ 7 Type ACSR/AC 8 Type SC/GZ & SC/AC 9 Low Voltage Aerial Bundled Cables 10 LV XLPE Insulated 2/3/4 Core Aluminium 12 LV XLPE Insulated 2/3/4 Core Copper 13 PVC Insulated Single 2/3/4 Core Copper 14 Covered Conductors 16 Type CCT 17 High Voltage Aerial Bundled Cables 18 HV XLPE Non Metallic Screened ABC 21 HV XLPE Non Metallic Screened ABC HDPE 22 HV XLPE Metallic Screened ABC 6.35/11kV 23 HV XLPE Metallic Screened ABC 12.7/22kV 24 Australia’s cable specialist Olex has been designing and manufacturing cables World leader in overhead transmission cables designs are manufactured to Australian Standards and specific mechanical loads likely to be imposed by wind or ice, as well as by in Australia for over half a century, delivering Olex supports Australia’s position as a world leader in overhead customer requirements, including most international standards. economic considerations. superior performance in design, quality engineering transmission line technology, based on more than 50 years of Electrical, mechanical and cost considerations determine the This catalogue presents the standard range of Olex overhead excellence, distribution and customer service. experience in manufacturing bare overhead conductors. selection of a conductor for a particular application. The values of conductors and cables. Information on other power and industrial Every Olex cable is subject to exacting quality control procedures, resistance, inductance and, where applicable, capacitance, should cable products is available from the Olex office in your state or ensuring rigid testing to relevant standards at every stage of be such that voltage regulation, temperature rise and losses will be www.olex.com.au manufacture. within acceptable limits when the conductor is carrying the required The extensive range of Olex bare overhead conductors includes current load. On high voltage lines, radio interference characteristics and testing facilities, new products and technical internationally accepted conductor configurations. All-aluminium, or corona losses often dictate the minimum diameters which may knowledge and experience. contemporary aluminium alloy and steel-reinforced conductor be used. Conductor design and span lengths are also determined by And now as part of the world’s largest cable manufacturer, Nexans, Olex are able access the worldwide resources of the company, including R&D Properties of Materials Unit Aluminium kg/m 3 % IACS µΩ.m per ºC MPa GPa per ºC Aluminium Copper alloy 1120 Galvanised steel Aluminium-clad steel Density at 20°C 2700 8890 7800 6590 Conductivity at 20°C 61 59 97 10.1 20.3 Resistivity at 20°C 0.0283 0.0293 0.01777 0.17 0.085 Constant-mass temperature coefficient of resistance 0.00403 0.00390 0.00381 0.0044 0.0036 Ultimate tensile stress 160–185 230–250 405–460 1310–1390 1270–1340 Modulus of elasticity 68 68 124 193 162 Coefficient of linear expansion 23.010 –6 23.010 –6 1710 –6 11.510 –6 12.910 –6 2700 Further technical information is available if required. Topics include: Thermal characteristics air movement continuous current emissivity and solar carrying capacity absorption coefficients ambient temperature solar radiation Electrical characteristics AC resistance Bare Overhead Conductors Olex offers a number of materials meeting the requirements of both Australian and International Standards. HIGH VOLTAGE 2 inductive reactance Physical and mechanical characteristics sag and tension thermal elongation everyday tension creep stress-strain characteristics Aluminium 1350 High purity electrical conductor (EC) grade galvanised by either a hot dip or electrolytic process to give a zinc wires provides additional protection against corrosion. Conductors aluminium (alloy 1350) has a conductivity of 61% IACS and UTS coating mass of 200–260g/m . incorporating aluminium-clad steel are more corrosion-resistant than of 160–185MPa. Aluminium-clad steel Aluminium-clad steel has an aluminium those incorporating galvanised steel. Aluminium alloy 1120 conductors Aluminium alloy 1120 Olex alloy 1120 has a conductivity of 59% IACS cladding with a radial thickness not less than 5% of the overall are becoming more popular as replacements for steel-reinforced and UTS of 240–250MPa and 40–50% higher strength than a similar wire diameter. It has a conductivity of 20.3% IACS and UTS of conductors in areas of high corrosion risk. conductor of EC grade material. This alloy can be considered a ‘high 1.27–1.34GPa. Conductors incorporating aluminium-clad steel for The exposed surface of aluminium wires can be specially treated to tech’ version of EC grade aluminium and offers significant advantages reinforcement have lower electrical resistance and provide better provide a dull, non-specular finish when conductors are required to over older type alloys, such as alloy 6201. Steel-reinforced aluminium protection against corrosion than those using galvanised steel. blend into the environment. Aluminium alloy 1120 conductors may be alloy 1120 conductors have a high strength to weight ratio, resulting in Construction identified by means of a blue thread incorporated within the conductor. small sags on long span lengths. Fittings for alloy 1120 conductors are The wires in all bare conductors are stranded concentrically with Packing similar to those used for EC grade aluminium conductors. successive layers having an opposite direction of lay, the outermost Conductor lengths are determined from a consideration of such factors Please note that Olex no longer offers alloy 6201 conductors, as they layer being right-handed. When required, a larger central wire as physical drum dimensions, drum weights, span length and handling have little, if any, practical advantage over alloy 1120. Compared with (king‑wire) is included in a conductor. The diameter of this wire is equipment. alloy 1120, alloy 6201 conductors have poor electrical performance, based on conductor design considerations and is usually 5% greater are less resistant to corrosion, more susceptible to fatigue failure, than the surrounding wires. The incorporation of a king wire is often more expensive and require the use of special fittings. an advantage for ACSR type conductors, as it ensures that the Copper Hard drawn copper wire produced from high conductivity alloy surrounding layer of wires fits firmly on the central wire. 110A has a conductivity of 97% IACS and UTS of 405–460MPa. ACSR conductors may be subjected to corrosive conditions such Galvanised steel Galvanised steel wire made from fully-killed steel as high pollution found in industrial areas or salt spray in coastal with a carbon content of 0.6% has a UTS of 1.31–1.39GPa. It is areas. The application of a high melting point grease over the steel 2 3 Bare Conductors Type AAC Bare Conductors Type AAAC/1120 Aluminium conductors manufactured to AS 1531. Aluminium alloy 1120 conductors manufactured to AS 1531. Physical and Mechanical Performance Data Physical and Mechanical Performance Data Conductor codename Stranding and wire diameter no/mm Leo Leonids Libra Mars Mercury Moon Neptune Orion Pluto Saturn Sirius Taurus Triton Uranus Ursula Venus 7/2.50 7/2.75 7/3.00 7/3.75 7/4.50 7/4.75 19/3.25 19/3.50 19/3.75 37/3.00 37/3.25 19/4.75 37/3.75 61/3.25 61/3.50 61/3.75 Nominal overall diameter mm Cross- Approximate Breaking Modulus sectional mass load of elasticity area mm 2 kg/km kN GPa Coefficient of linear expansion x10 –6/°C Product code 7.50 8.25 9.00 11.3 13.5 14.3 16.3 17.5 18.8 21.0 22.8 23.8 26.3 29.3 31.5 33.8 34.4 41.6 49.5 77.3 111 124 158 183 210 262 307 337 409 506 587 673 23.0 23.0 23.0 23.0 23.0 23.0 23.0 23.0 23.0 23.0 23.0 23.0 23.0 23.0 23.0 23.0 Leo Leonids Libra Mars Mercury Moon Neptune Orion Pluto Saturn Sirius Taurus Triton Uranus Ursula Venus 94.3 113 135 211 304 339 433 503 576 721 845 924 1120 1400 1620 1860 5.71 6.72 7.98 11.8 16.9 18.9 24.7 28.7 31.9 42.2 48.2 51.3 62.2 75.2 87.3 97.2 65 65 65 65 65 65 65 65 65 64 64 65 64 64 64 64 Conductor codename Chlorine Chromium Fluorine Helium Hydrogen Iodine Krypton Lutetium Neon Nitrogen Nobelium Oxygen Phosphorus Selenium Silicon Sulfur Stranding and wire diameter no/mm 7/2.50 7/2.75 7/3.00 7/3.75 7/4.50 7/4.75 19/3.25 19/3.50 19/3.75 37/3.00 37/3.25 19/4.75 37/3.75 61/3.25 61/3.50 61/3.75 Nominal overall diameter mm Cross- Approximate Breaking Modulus sectional mass load of elasticity area mm 2 kg/km kN GPa Coefficient of linear expansion x10 –6/°C Product code 7.50 8.25 9.00 11.3 13.5 14.3 16.3 17.5 18.8 21.0 22.8 23.8 26.3 29.3 31.5 33.8 34.4 41.6 49.5 77.3 111 124 158 183 210 262 307 337 409 506 587 673 23.0 23.0 23.0 23.0 23.0 23.0 23.0 23.0 23.0 23.0 23.0 23.0 23.0 23.0 23.0 23.0 Chlorine Chromium Fluorine Helium Hydrogen Iodine Krypton Lutetium Neon Nitrogen Nobelium Oxygen Phosphorus Selenium Silicon Sulfur Electrical Performance Data Electrical Performance Data Cond. DC code resist. name at 20°C Ω/km Cond. DC code resist. name at 20°C Ω/km Leo Leonids Libra Mars Mercury Moon Neptune Orion Pluto Saturn Sirius Taurus Triton Uranus Ursula Venus 0.833 0.689 0.579 0.370 0.258 0.232 0.183 0.157 0.137 0.110 0.0940 0.0857 0.0706 0.0572 0.0493 0.0429 AC resist. at 50Hz 75°C Ω/km 1.02 0.842 0.707 0.452 0.315 0.284 0.224 0.192 0.168 0.135 0.116 0.105 0.0872 0.0710 0.0616 0.0539 Inductive Continuous current carrying capacity, A reactance Rural weathered Industrial weathered to 0.3m Winter night Summer noon Winter night at 50Hz Still 1m/s 2m/s Still 1m/s 2m/s Still 1m/s 2m/s Ω/km air wind wind air wind wind air wind wind 0.295 0.289 0.284 0.270 0.259 0.255 0.244 0.240 0.235 0.227 0.222 0.220 0.213 0.206 0.201 0.197 123 140 157 211 269 289 343 381 420 490 547 583 668 773 856 941 211 237 265 350 440 470 548 603 657 755 834 883 997 1137 1246 1356 245 276 308 408 511 546 636 699 762 875 975 1039 1190 1377 1524 1674 95 107 119 157 196 209 243 269 295 341 379 402 457 525 578 631 190 213 237 311 388 413 479 525 570 651 716 756 849 962 1049 1137 225 253 281 369 461 492 570 625 679 776 854 902 1028 1188 1314 1442 132 150 169 228 292 314 373 416 458 536 599 639 733 850 942 1036 216 243 272 361 454 486 568 626 683 786 869 921 1042 1191 1307 1424 250 282 314 417 524 560 653 719 784 901 1006 1071 1228 1422 1574 1730 Summer noon Still 1m/s air wind 2m/s wind 88 99 110 143 176 188 216 238 260 299 331 350 396 452 495 539 222 249 277 364 453 483 559 612 665 759 834 880 1002 1158 1280 1405 186 209 232 304 378 403 465 510 553 630 692 730 818 925 1006 1089 Chlorine 0.864 Chromium 0.713 Fluorine 0.599 Helium 0.383 Hydrogen 0.266 Iodine 0.239 Krypton 0.189 Lutetium 0.163 Neon 0.142 Nitrogen 0.114 Nobelium 0.0973 Oxygen 0.0884 Phosphorus0 .0731 Selenium 0.0592 Silicon 0.0511 Sulfur 0.0444 AC resist. at 50Hz 75°C Ω/km 1.05 0.866 0.728 0.465 0.323 0.291 0.230 0.198 0.173 0.139 0.119 0.108 0.0897 0.0730 0.0634 0.0554 94.3 113 135 211 304 339 433 503 576 721 845 924 1120 1400 1620 1860 8.18 9.91 11.8 17.6 24.3 27.1 37.4 41.7 47.8 62.2 72.8 73.6 93.1 114 127 145 65 65 65 65 65 65 65 65 65 64 64 65 64 64 64 64 Inductive Continuous current carrying capacity, A reactance Rural weathered Industrial weathered to 0.3m Winter night Summer noon Winter night at 50Hz Still 1m/s 2m/s Still 1m/s 2m/s Still 1m/s 2m/s Ω/km air wind wind air wind wind air wind wind 0.295 0.289 0.284 0.270 0.259 0.255 0.244 0.240 0.235 0.227 0.222 0.220 0.213 0.206 0.201 0.197 121 137 154 208 265 285 338 375 413 482 539 575 658 762 843 927 207 234 261 345 434 464 540 593 647 743 821 871 982 1120 1227 1336 241 272 303 401 504 539 627 688 750 861 961 1025 1172 1357 1501 1650 94 106 118 155 194 207 240 265 290 336 373 397 451 518 569 623 187 210 234 307 383 409 473 517 562 642 706 747 837 949 1034 1122 221 249 277 364 455 486 562 615 669 765 842 891 1013 1172 1295 1423 130 148 166 225 288 310 368 409 451 528 590 630 722 838 928 1021 212 240 268 356 448 480 560 615 672 774 856 908 1026 1173 1287 1403 246 277 309 410 517 553 644 707 771 887 990 1057 1209 1401 1550 1705 Summer noon Still 1m/s air wind 2m/s wind 87 98 108 141 74 185 213 234 256 295 326 346 391 446 488 532 219 246 273 358 447 477 551 603 655 748 822 870 988 1142 1262 1386 183 206 229 300 373 398 459 502 545 621 682 721 807 912 992 1074 Note Current ratings are based on the following conditions: Conductor temperature rise above ambient of 40°C Note Current ratings are based on the following conditions: A mbient air temp. of 35°C for summer noon or 10°C for winter night Conductor temperature rise above ambient of 40°C D irect solar radiation intensity of 1000W/m 2 for summer noon or zero for winter night A mbient air temp. of 35°C for summer noon or 10°C for winter night D iffuse solar radiation intensity of 100W/m 2 for summer noon or zero for winter night D irect solar radiation intensity of 1000W/m 2 for summer noon or zero for winter night Ground reflectance of 0.2 D iffuse solar radiation intensity of 100W/m 2 for summer noon or zero for winter night E missivity of 0.5 for rural weathered conductor or 0.85 for industrial weathered Ground reflectance of 0.2 conductor S olar absorption coefficient of 0.5 for rural weathered conductor or 0.85 for industrial weathered conductor Cross sections not to scale HIGH VOLTAGE 4 E missivity of 0.5 for rural weathered conductor or 0.85 for industrial weathered conductor S olar absorption coefficient of 0.5 for rural weathered conductor or 0.85 for industrial weathered conductor Cross sections not to scale 5 Bare Conductors Hard Drawn Copper Bare Conductors Type ACSR/GZ Hard drawn copper conductors manufactured to AS 1746. Aluminium conductors, galvanised steel reinforced manufactured to AS 3607. Physical and Mechanical Performance Data Physical and Mechanical Performance Data Stranding and wire no/mm Nominal overall diameter mm Cross- Approximate Breaking Modulus sectional mass load of elasticity area kg/km kN GPa mm 2 Coefficient of linear expansion x10 –6/°C Product code 7/1.00 7/1.25 7/1.75 7/2.00 7/2.75 19/1.75 19/2.00 7/3.50 7/3.75 37/1.75 19/2.75 19/3.00 37/2.50 37/2.75 37/3.00 61/2.75 3.00 3.75 5.25 6.00 8.25 8.75 10.0 10.5 11.3 12.3 13.8 15.0 17.5 19.3 21.0 24.8 5.50 8.59 16.8 22.0 41.6 45.7 59.7 67.4 77.3 89.0 113 134 182 220 262 362 17.0 17.0 17.0 17.0 17.0 17.0 17.0 17.0 17.0 17.0 17.0 17.0 17.0 17.0 17.0 17.0 ACUT35AA001 ACUT36AA001 ACUT37AA001 ACUT38AA001 ACUT39AA001 ACUT40AA001 ACUT41AA001 ACUT42AA001 ACUT63AA001 ACUT43AA001 ACUT44AA001 ACUT45AA001 ACUT46AA001 ACUT47AA001 ACUT48AA001 ACUT49AA001 49.3 76.9 151 197 375 413 538 607 696 806 1020 1210 1640 1990 2370 3290 2.32 3.59 6.89 8.89 16.2 18.3 23.6 25.4 28.8 35.6 43.1 50.8 70.3 83.9 98.9 138 120 120 120 120 120 118 118 120 120 117 118 118 117 117 117 117 Electrical Performance Data Stranding DC and wire resist. at 20°C no/mm Ω/km 7/1.00 7/1.25 7/1.75 7/2.00 7/2.75 19/1.75 19/2.00 7/3.50 7/3.75 37/1.75 19/2.75 19/3.00 37/2.50 37/2.75 37/3.00 61/2.75 3.25 2.09 1.06 0.815 0.433 0.395 0.303 0.268 0.233 0.203 0.160 0.134 0.0996 0.0823 0.0691 0.0500 AC resist. at 50Hz 75°C Ω/km 3.93 2.53 1.28 0.986 0.524 0.478 0.367 0.324 0.282 0.246 0.194 0.163 0.121 0.100 0.0846 0.0618 Inductive Continuous current carrying capacity, A reactance Rural weathered Industrial weathered to 0.3m Winter night Summer noon Winter night at 50Hz Still 1m/s 2m/s Still 1m/s 2m/s Still 1m/s 2m/s Ω/km air wind wind air wind wind air wind wind 0.353 0.339 0.318 0.310 0.289 0.283 0.275 0.274 0.270 0.261 0.255 0.249 0.239 0.233 0.227 0.217 47 62 97 116 176 188 225 243 267 294 344 388 479 547 618 772 85 112 171 202 300 319 377 406 443 485 563 629 758 854 952 1162 99 131 200 235 350 371 438 472 515 564 653 730 879 989 1102 1376 39 51 78 92 136 144 170 183 199 217 251 280 339 384 431 533 79 103 156 183 270 286 337 362 394 430 496 552 661 742 823 996 93 122 185 217 320 340 400 430 468 511 590 657 787 883 981 1193 49 66 104 124 190 203 242 262 288 318 374 423 523 598 676 847 101 133 203 239 356 379 448 482 526 577 670 748 903 1018 1136 1419 Nominal overall diameter mm Cross- Approximate Breaking Modulus sectional mass load of elasticity area mm 2 kg/km kN GPa Coefficient of linear expansion x10 –6/°C Product code Almond Apricot Apple Banana Cherry Grape Lemon Lychee Lime Mango Orange Olive Pawpaw Quince Raisin Sultana Walnut 7.5 8.3 9.0 11.3 14.3 17.5 21.0 22.8 24.5 27.0 29.3 31.5 33.8 5.3 7.5 9.0 11.3 34.4 41.6 49.5 77.3 120 182 262 307 356 431 506 587 672 16.8 34.4 49.5 77.3 19.3 19.3 19.3 19.3 19.9 18.4 18.4 18.4 18.4 19.9 19.9 19.9 20.0 13.9 13.9 15.2 15.2 Almond Apricot Apple Banana Cherry Grape Lemon Lychee Lime Mango Orange Olive Pawpaw Quince Raisin Sultana Walnut 6/2.50 6/2.75 6/3.00 6/3.75 6/4.75 30/2.50 30/3.00 30/3.25 30/3.50 54/3.00 54/3.25 54/3.50 54/3.75 3/1.75 3/2.50 4/3.00 4/3.75 1/2.50 1/2.75 1/3.00 1/3.75 7/1.60 7/2.50 7/3.00 7/3.25 7/3.50 7/3.00 7/3.25 7/3.50 19/2.25 4/1.75 4/2.50 3/3.00 3/3.75 119 144 171 268 402 677 973 1140 1320 1440 1690 1960 2240 95 195 243 380 Summer noon Still 1m/s air wind 37 48 73 86 126 133 156 167 181 197 226 250 300 339 378 463 78 102 154 180 265 281 330 354 385 420 484 538 642 719 796 961 2m/s wind 92 121 183 215 316 335 394 423 460 502 579 645 771 864 959 1164 Cond. DC code resist. name at 20°C Ω/km Almond Apricot Apple Banana Cherry Grape Lemon Lychee Lime Mango Orange Olive Pawpaw Quince Raisin Sultana Walnut 0.975 0.805 0.677 0.433 0.271 0.196 0.136 0.116 0.100 0.0758 0.0646 0.0557 0.0485 3.25 1.59 0.897 0.573 AC resist. at 50Hz 75°C Ω/km 83 83 83 83 80 88 88 88 88 78 78 78 77 136 136 119 119 1.31 1.08 0.910 0.582 0.367 0.263 0.167 0.142 0.123 0.0955 0.0816 0.0705 0.0615 4.37 2.14 1.21 0.770 Inductive Continuous current carrying capacity, A reactance Rural weathered Industrial weathered to 0.3m Winter night Summer noon Winter night at 50Hz Still 1m/s 2m/s Still 1m/s 2m/s Still 1m/s 2m/s Ω/km air wind wind air wind wind air wind wind 0.296 0.290 0.285 0.271 0.256 0.240 0.228 0.223 0.219 0.212 0.207 0.202 0.198 0.346 0.324 0.302 0.288 108 123 138 187 259 330 441 493 548 648 724 804 885 53 85 120 161 186 209 233 309 416 513 680 752 826 960 1061 1165 1270 93 145 203 269 216 244 272 359 483 598 787 879 976 1147 1282 1421 1563 108 169 236 312 84 95 107 141 191 238 307 341 377 443 492 543 595 42 66 91 121 Note Current ratings are based on the following conditions: Conductor temperature rise above ambient of 40°C Conductor temperature rise above ambient of 40°C A mbient air temp. of 35°C for summer noon or 10°C for winter night A mbient air temp. of 35°C for summer noon or 10°C for winter night D irect solar radiation intensity of 1000W/m 2 for summer noon or zero for winter night D irect solar radiation intensity of 1000W/m 2 for summer noon or zero for winter night D iffuse solar radiation intensity of 100W/m 2 for summer noon or zero for winter night D iffuse solar radiation intensity of 100W/m 2 for summer noon or zero for winter night Ground reflectance of 0.2 Ground reflectance of 0.2 E missivity of 0.5 for rural weathered conductor or 0.85 for industrial weathered conductor E missivity of 0.5 for rural weathered conductor or 0.85 for industrial weathered conductor S olar absorption coefficient of 0.5 for rural weathered conductor or 0.85 for industrial S olar absorption coefficient of 0.5 for rural weathered conductor or 0.85 for industrial Cross sections not to scale 10.5 12.6 14.9 22.7 33.4 63.5 90.4 105 122 119 137 159 178 12.7 24.4 28.3 43.9 Electrical Performance Data Note Current ratings are based on the following conditions: weathered conductor HIGH VOLTAGE 6 86 114 175 206 308 327 388 418 456 500 581 650 786 887 991 1213 Conductor Stranding and wire codename diameter no/mm Aluminium Steel 167 188 209 274 364 449 586 645 706 816 898 981 1065 85 131 181 238 198 223 248 326 434 531 698 769 843 991 1106 1225 1347 100 155 215 283 116 131 148 201 280 361 482 540 601 711 796 884 974 56 91 129 175 190 215 240 318 430 532 707 783 862 1003 1110 1220 1333 95 149 208 277 220 248 277 367 495 614 811 906 1007 1183 1323 1466 1614 110 172 241 319 Summer noon Still 1m/s air wind 2m/s wind 79 89 98 129 171 211 269 298 328 383 424 466 508 40 61 84 111 196 220 244 321 426 520 682 751 823 966 1078 1194 1312 99 153 212 279 164 184 205 268 354 436 567 623 681 786 863 941 1020 83 129 178 233 weathered conductor Cross sections not to scale 7 Bare Conductors Type ACSR/AC Bare Conductors Type SC/GZ & SC/AC Aluminium conductors, aluminium-clad steel reinforced manufactured to AS 3607. Galvanised steel conductors manufactured to AS 1222.1 and aluminium-clad steel conductors manufactured to AS 1222.2 Physical and Mechanical Performance Data SC/GZ Conductor codename Angling Aquatics Archery Baseball Bowls Cricket Darts Dice Diving Golf Gymnastics Hurdles Lacrosse Skating Soccer Swimming Tennis Stranding and wire diameter no/mm Aluminium Steel 6/2.50 6/2.75 6/3.00 6/3.75 6/4.75 30/2.50 30/3.00 30/3.25 30/3.50 54/3.00 54/3.25 54/3.50 54/3.75 3/1.75 3/2.50 4/3.00 4/3.75 1/2.50 1/2.75 1/3.00 1/3.75 7/1.60 7/2.50 7/3.00 7/3.25 7/3.50 7/3.00 7/3.25 7/3.50 19/2.25 4/1.75 4/2.50 3/3.00 3/3.75 Nominal overall diameter mm Cross- Approximate Breaking Modulus sectional mass load of elasticity area 2 mm kg/km kN GPa Coefficient of linear expansion x10 –6/°C Product code 7.5 8.3 9.0 11.3 14.3 17.5 21.0 22.8 24.5 27.0 29.3 31.5 33.8 5.3 7.5 9.0 11.3 34.4 41.6 49.5 77.3 120 182 262 307 356 431 506 587 672 16.8 34.4 49.5 77.3 20.1 20.1 20.1 20.1 20.6 19.4 19.4 19.4 19.4 20.6 20.6 20.6 20.7 15.3 15.3 16.5 16.5 Angling Aquatics Archery Baseball Bowls Cricket Darts Dice Diving Golf Gymnastics Hurdles Lacrosse Skating Soccer Swimming Tennis 113 137 163 254 385 636 913 1070 1240 1380 1620 1880 2150 83 171 218 340 10.6 12.7 15.1 22.3 32.7 64.4 91.6 106 122 120 139 159 180 12.3 24.9 28.9 42.6 79 79 79 79 76 82 82 82 82 75 75 75 74 119 119 106 106 Electrical Performance Data Cond. DC code resist. name at 20°C Ω/km Angling 0.923 Aquatics 0.763 Archery 0.641 Baseball 0.410 Bowls 0.259 Cricket 0.182 Darts 0.126 Dice 0.108 Diving 0.0928 Golf 0.0726 Gymnastics0 .0619 Hurdles 0.0533 Lacrosse 0.0465 Skating 2.75 Soccer 1.34 Swimming 0.807 Tennis 0.517 AC resist. at 50Hz 75°C Ω/km 1.24 1.03 0.861 0.551 0.352 0.245 0.155 0.133 0.114 0.0915 0.0782 0.0675 0.0590 3.70 1.80 1.08 0.695 Inductive Continuous current carrying capacity, A reactance Rural weathered Industrial weathered to 0.3m Winter night Summer noon Winter night at 50Hz Still 1m/s 2m/s Still 1m/s 2m/s Still 1m/s 2m/s Ω/km air wind wind air wind wind air wind wind 0.296 0.290 0.285 0.271 0.256 0.240 0.228 0.223 0.219 0.212 0.207 0.202 0.198 0.346 0.324 0.302 0.288 111 126 141 192 265 342 458 511 569 662 740 821 904 57 92 127 170 191 215 240 318 425 532 706 779 857 980 1084 1190 1297 101 158 214 283 222 250 279 369 494 620 817 911 1013 1172 1309 1452 1596 118 184 249 329 87 98 109 145 195 246 319 354 391 452 503 555 607 46 72 96 127 172 193 215 282 372 465 609 668 732 834 917 1003 1088 92 143 191 251 204 229 255 335 444 554 725 797 875 1012 1130 1252 1375 109 169 227 298 119 136 152 207 286 374 501 560 624 726 813 903 995 61 99 136 184 226 255 285 378 506 637 842 939 1045 1208 1351 1499 1648 120 188 254 336 2m/s wind 81 91 100 133 175 219 280 309 340 392 433 476 519 43 67 89 116 201 226 251 329 436 540 709 779 854 987 1101 1220 1339 108 167 224 293 169 189 210 276 362 452 589 646 707 803 882 962 1042 91 140 187 245 3/2.00 3/2.75 7/2.00 7/2.75 7/3.25 7/3.75 19/2.00 19/2.75 19/3.25 4.3 5.9 6.0 8.3 9.8 11.3 10.0 13.8 16.3 9.43 17.8 22.0 41.6 58.1 77.3 59.7 113 158 74 140 173 328 458 609 473 894 1250 11.7 22.2 26.0 49.0 68.7 91.3 70.5 133 186 189 189 187 187 187 187 184 184 184 11.5 11.5 11.5 11.5 11.5 11.5 11.5 11.5 11.5 DC Continuous current carrying capacity, A resistance at at Winter night Summer noon 20°C 75°C Still 1m/s 2m/s Still 1m/s 2m/s Ω/km Ω/km air wind wind air wind wind 20 11 8.7 4.6 3.3 2.5 3.2 1.7 1.2 Stranding Nominal Cross- Approx. Breaking Modulus Coeff. and wire overall sectional mass load of of linear diameter diameter area elasticity expan. no/mm mm mm 2 kg/km kN GPa x 10 –6/°C 3/2.75 3/3.00 3/3.25 3/3.75 7/2.75 7/3.00 7/3.25 7/3.75 7/4.25 19/2.75 19/3.00 19/3.25 19/3.75 19/4.25 5.9 6.5 7.0 8.1 8.3 9.0 9.8 11.3 12.8 13.8 15.0 16.3 18.8 21.3 17.82 21.21 24.89 33.12 41.58 49.48 58.07 77.28 99.33 112.9 134.3 157.6 209.8 269.6 118 141 165 220 277 330 387 515 662 755 899 1060 1410 1800 22.7 27.0 31.6 39.3 50.1 59.7 69.9 86.9 105 136 162 189 236 286 159 159 159 159 157 157 157 157 157 155 155 155 155 155 12.9 12.9 12.9 12.9 12.9 12.9 12.9 12.9 12.9 12.9 12.9 12.9 12.9 12.9 DC resistance at at 20°C 75°C Ω/km Ω/km 4.80 4.02 3.42 2.58 2.06 1.73 1.47 1.11 0.864 0.764 0.642 0.545 0.411 0.320 Note The electrical performance characteristics shown above do not take magnetic effects Conductor temperature rise above ambient of 40°C into consideration and are therefore only approximate. Current ratings are based on the A mbient air temp. of 35°C for summer noon or 10°C for winter night following conditions: D irect solar radiation intensity of 1000W/m 2 for summer noon or zero for winter night Conductor temperature rise above ambient of 40°C D iffuse solar radiation intensity of 100W/m 2 for summer noon or zero for winter night A mbient air temp. of 35°C for summer noon or 10°C for winter night Ground reflectance of 0.2 D irect solar radiation intensity of 1000W/m 2 for summer noon or zero for winter night E missivity of 0.5 for rural weathered conductor or 0.85 for industrial weathered conductor D iffuse solar radiation intensity of 100W/m 2 for summer noon or zero for winter night S olar absorption coefficient of 0.5 for rural weathered conductor or 0.85 for industrial Ground reflectance of 0.2 weathered conductor 25 14 11 5.7 4.1 3.1 4.0 2.1 1.5 21 31 35 54 67 81 69 105 133 37 54 61 91 113 134 115 171 213 43 63 71 106 131 156 134 199 247 17 25 28 41 51 60 52 76 94 34 49 55 82 100 119 102 150 186 40 58 66 97 119 141 121 179 221 Product code GALSTEEL GALSTEEL GALSTEEL GALSTEEL GALSTEEL GALSTEEL GALSTEEL GALSTEEL GALSTEEL 3/2.00 3/2.75 7/2.00 7/2.75 7/3.25 7/3.75 19/2.00 19/2.7 19/3.25 SC/AC Note Current ratings are based on the following conditions: Cross sections not to scale HIGH VOLTAGE 8 195 221 246 327 440 555 735 812 895 1024 1134 1247 1361 103 162 219 291 Summer noon Still 1m/s air wind Stranding Nominal Cross- Approx. Breaking Modulus Coeff. and wire overall sectional mass load of of linear diameter diameter area elasticity expan. kg/km kN GPa x 10 –6/°C no/mm mm mm 2 5.75 4.82 4.10 3.09 2.47 2.07 1.76 1.33 1.04 0.915 0.769 0.653 0.492 0.383 Continuous current carrying capacity, A Winter night Still 1m/s 2m/s air wind wind Summer noon Still 1m/s air wind 2m/s wind 48 54 60 72 81 91 102 123 145 158 178 200 244 291 38 42 47 56 63 70 77 92 107 116 129 142 172 203 90 100 110 131 148 164 181 215 251 272 302 334 397 462 83 93 103 123 138 154 170 204 238 259 288 320 382 448 97 108 120 143 161 179 198 237 277 300 335 371 443 519 76 84 93 111 124 138 153 181 211 228 54 280 333 387 Product code ALCLAD3/2.75 ALCLAD3/3.00 ALCLAD3/3.25 ALCLAD3/3.75 ALCLAD7/2.75 ALCLAD7/3.00 ALCLAD7/3.25 ALCLAD7/3.75 ALCLAD7/4.25 ALCLAD19/2.75 ALCLAD19/3.00 ALCLAD19/3.25 ALCLAD19/3.75 ALCLAD19/4.25 E missivity and solar absorption coefficient of the conductor surface, 0.5 Cross sections not to scale 9 In the fully supported LV ABC system tension is shared equally by all four conductors. This has distinct advantages, one obvious benefit being higher working and operating tensions. Low Voltage Aerial Bundled Cables AS/NZS 3560 specifies the require­ments of Aerial Bundled Cables with XLPE insulation for use up to 0.6/1kV. It is a result of considerable deliberation among supply authorities and manufac­turers seeking to improve on the overseas standard, and features unique tests to verify superior field service performance. LV ABC at suspension clamp and at strain point Conductor For improved characteristics in fire or overload situations, X-FP-90 The cores All four conductors are manufactured from high conductivity high insulation is available. For this application, Olex uses a highly filled Each phase core is marked with numerals 1, 2 or 3 and with one rib, purity aluminium alloy 1350 and are stranded circular compacted. XLPE with greater levels of carbon black and other fillers. two ribs or three ribs to denote the three phases. The neutral core Based on extensive development testing and production research, Both insulation types are tested at 80°C with a special adhesion test carries equally spaced ribs right round the circumference. These the surface of the conductor is specially treated to improve adhesion that simulates the conditions prevailing under tension at strain clamps ribs facilitate identification of the phases and the neutral even when of the insulation to the conductor. This is important because the to ensure no failure of insulation adhesion occurs in the field. X-FP-90 numerals cannot be properly seen due to bad light. Alternative installed cable tension is completely provided by this ‘adhesion’ insulated cables are additionally tested at the higher temperature of identification means, using coloured extruded stripes, are also available. or ’friction‘ between the conductor and the insulation. 120°C, and are also subjected to a heat radiation test that simulates To expedite ascertaining the approximate length of cable left on the Insulation conditions prevalent in bush fires. The X-90UV material used by Olex drum, sequential six-digit numerals are marked on one active core at The insulation consists of X-90UV, a cross-linked polyethylene with passes the criteria test at 105°C which provides our customer with one metre intervals. Drum lengths start at any number with the lowest a minimum of 2% carbon black to provide adequate protection from a further safety margin over the Standard. number near the end at the drum barrel. ultra­violet radiation. This material is far superior to PVC, in its ability Proper carbon black dispersion is even more important than carbon The cores are laid up in a bundle with a left hand lay. Rating of LV‑ABC to withstand higher operating temperatures, is more robust during black content and Olex has developed special processing procedures is based on a conductor operating temperature of 80°C. installation, and has much better (higher) insulation resistance values. to ensure adequate protection from UV radiation. Both X-90UV and X-FP-90 compounds are tested for carbon black content and dispersion. HIGH 10 VOLTAGE 11 LV XLPE Insulated Aerial Bundled Cables 2/3/4 Core Aluminium LV XLPE Insulated Aerial Bundled Cables 2/3/4 Core Copper 0.6/1kV XLPE (X-90) insulated, aerial bundled cables (service and mains cables) to AS/NZS 3560.1. Hard drawn aluminium conductors. 0.6/1kV XLPE (X-90) insulated aerial bundled cables (service cables) to AS/NZS 3560.2. Hard drawn copper conductors. Physical Data Physical Data Nominal conductor area mm 2 2 Core 16 25 35 50 95 3 Core 25 35 50 4 Core 16 25 35 50 70 95 120 150 Nominal conductor diameter mm Average insulation thickness mm Nominal diameter over insulation mm Nominal diameter over laid-up cores mm Approximate mass kg/km Product code 4.7 5.9 6.9 8.1 11.4 1.3 1.3 1.3 1.5 1.7 7.4 8.6 9.6 11.2 14.9 14.8 17.2 19.3 22.3 29.8 130 190 250 340 640 XDAB15AA002 XDAB17AA002 XDAB18AA002 XDAB19AA002 XDAB22AA002 5.9 6.9 8.1 1.3 1.3 1.5 8.6 9.6 11.2 18.5 20.8 24.1 290 370 510 XDAB17AA003 XDAB18AA003 XDAB19AA003 4.7 5.9 6.9 8.1 9.7 11.4 12.8 14.2 1.3 1.3 1.3 1.5 1.5 1.7 1.7 1.7 7.4 8.6 9.6 11.2 12.8 14.9 16.3 17.7 17.8 20.8 23.2 27.0 30.8 36.0 39.3 42.8 270 390 500 670 930 1280 1570 1890 XDAB15AA004 XDAB17AA004 XDAB18AA004 XDAB19AA004 XDAB20AA004 XDAB22AA004 XDAB23AA004 XDAB24AA004 Performance Data Nominal DC conductor resist. area at 20°C mm 2 Ω/km 2 Core 16 25 35 50 95 3 Core 25 35 50 4 Core 16 25 35 50 70 95 120 150 Fault Minimum current bending radius rating (installed) mm kA for 1s Core Cable Min. breaking load of cable kN Rec. tension Highest Max everyday working tension tension kN kN AC Inductive resist. reactance at 50Hz at 50Hz 80°C Ω/km Ω/km Voltage Continuous current rating, A drop at 50Hz 80°C Still 1m/s 2m/s mV/A.m air wind wind Modulus of elasticity Coeff. of linear expansion GPa x10 –6/°C 1.91 1.20 0.868 0.641 0.320 2.37 1.49 1.08 0.796 0.398 0.094 0.089 0.086 0.086 0.080 4.75 2.99 2.16 1.60 0.812 49 64 78 94 140 78 105 125 150 230 91 120 145 180 275 1.4 2.2 3.1 4.1 8.3 30 35 60 65 90 90 100 120 130 270 4.4 7.0 9.8 14.0 26.6 0.79 1.26 1.76 2.52 4.79 1.23 1.96 2.74 3.92 7.45 59 59 59 59 56 23.0 23.0 23.0 23.0 23.0 1.20 0.868 0.641 1.49 1.08 0.796 0.089 0.086 0.086 2.99 2.16 1.60 59 72 88 97 120 140 115 135 165 2.2 3.1 4.1 35 60 65 110 120 140 10.5 14.7 21.0 1.89 2.65 3.78 2.94 4.12 5.88 59 59 59 23.0 23.0 23.0 1.91 1.20 0.868 0.641 0.443 0.320 0.253 0.206 2.37 1.49 1.08 0.796 0.551 0.398 0.315 0.257 0.10 0.097 0.094 0.093 0.088 0.087 0.085 0.084 4.11 2.59 1.87 1.39 0.966 0.706 0.566 0.468 44 59 72 88 110 135 155 180 74 97 120 140 175 215 250 280 86 115 135 165 205 255 300 345 1.4 2.2 3.1 4.1 6.0 8.3 10.5 12.9 30 35 60 65 75 90 100 110 110 120 140 160 280 320 350 390 8.8 14.0 19.6 28.0 39.2 53.2 67.2 84.0 1.58 2.52 3.53 5.04 7.06 9.58 12.1 15.1 2.46 3.92 5.49 7.84 11.0 14.9 18.8 23.5 59 59 59 59 56 56 56 56 23.0 23.0 23.0 23.0 23.0 23.0 23.0 23.0 Nominal conductor area mm 2 2 Core 6 10 16 3 Core 6 10 16 4 Core 6 10 16 Number and Nominal Average nominal conductor insulation diameter diameter thickness of wires no/mm mm mm Nominal diameter over insulation mm Nominal diameter over laid-up cores mm Approximate mass Product code kg/km 7/1.04 7/1.35 7/1.70 3.1 4.1 5.1 1.3 1.3 1.3 5.8 6.8 7.8 11.7 13.5 15.6 150 230 350 XDAT11AA002 XDAT13AA002 XDAT15AA002 7/1.04 7/1.35 7/1.70 3.1 4.1 5.1 1.3 1.3 1.3 5.8 6.8 7.8 12.6 14.6 16.9 220 340 520 XDAT11AA003 XDAT13AA003 XDAT15AA003 7/1.04 7/1.35 7/1.70 3.1 4.1 5.1 1.3 1.3 1.3 5.8 6.8 7.8 14.1 16.3 18.9 290 460 690 XDAT11AA004 XDAT13AA004 XDAT15AA004 Performance Data Nominal DC conductor resist. area at 20°C 2 mm Ω/km 2 Core 6 1 0 1 6 3 Core 6 1 0 1 6 4 Core 6 1 0 1 6 AC Inductive resist. reactance at 50Hz at 50Hz 80°C Ω/km Ω/km Voltage Continuous current rating, A drop at 50Hz 80°C Still 1m/s 2m/s mV/A.m air wind wind Fault Minimum current bending radius rating (installed) mm kA for 1s Core Cable Min. breaking load of cable kN Rec. tension Highest Max everyday working tension tension kN kN Modulus of elasticity Coeff. of linear expansion GPa x10 –6/°C 3.17 1.88 1.18 3.18 1.89 1.19 0.11 0.098 0.092 7.79 4.62 2.91 36 48 64 56 77 100 66 90 120 0.8 1.4 2.2 25 25 30 70 80 95 4.6 7.8 11.8 0.84 1.41 2.13 1.30 2.20 3.32 112 112 112 17.0 17.0 17.0 3.17 1.88 1.18 3.89 2.31 1.45 0.11 0.098 0.092 7.79 4.62 2.91 32 44 58 54 73 96 62 84 110 0.8 1.4 2.2 25 25 30 75 90 100 7.0 11.8 17.8 1.25 2.12 3.20 1.95 3.29 4.97 112 112 112 17.0 17.0 17.0 3.17 1.88 1.18 3.89 2.31 1.45 0.11 0.11 0.10 6.75 4.00 2.52 32 44 58 54 73 96 62 84 110 0.8 1.4 2.2 25 25 30 85 100 110 9.3 15.7 23.7 1.67 2.82 4.26 2.60 4.39 6.63 112 112 112 17.0 17.0 17.0 Note Voltage drops are single-phase for 2 & 3 core cables and three-phase for 4 core cables. Continuous current ratings are based on an ambient temperature of 40°C, maximum conductor temperature of 80°C and solar radiation intensity of 1000W/m 2. Ratings for HIGH 12 VOLTAGE 2 & 3 core cables are based on all cores fully loaded. Ratings for 4 core cables are based Note Voltage drops are single-phase for 2 & 3 core cables and three-phase for 4 core on a lightly loaded neutral. Fault current ratings are based on initial and final conductor cables. Continuous current ratings are based on an ambient temperature of 40°C, maximum temperatures of 80°C and 210°C respectively. conductor temperature of 80°C and solar radiation intensity of 1000W/m 2. Ratings for An improved performance grade of XLPE (X-FP-90) designed to provide improved circuit 2 & 3 core cables are based on all cores fully loaded. Ratings for 4 core cables are based integrity when subjected to the heat radiation effects of a bush fire or overload conditions on a lightly loaded neutral. Fault current ratings are based on initial and final conductor is available as an option. temperatures of 80°C and 220°C respectively. 13 PVC Insulated Aerial Cables Single/2/3 Core Copper PVC Insulated Twisted Aerial Cables 2/3/4 Core Copper 0.6/1kV PVC insulated aerial cables to AS/NZS 5000.1. Hard drawn copper conductors. 0.6/1kV PVC insulated twisted aerial cables to AS/NZS 5000.1. Hard drawn copper conductors. Physical Data Physical Data Nominal conductor area mm 2 Single Core 6 1 0 1 6 2 5 3 5 5 0 7 0 2 Core 6 1 0 1 6 2 5 3 Core 6 1 0 1 6 Number and nominal diameter of wires no/mm Nominal conductor diameter Average insulation thickness Nominal diameter over insulation Approximate mass mm mm mm kg/km 7/1.04 7/1.35 7/1.70 19/1.35 19/1.53 19/1.78 19/2.14 3.1 4.1 5.1 6.8 7.7 8.9 10.7 1.0 1.0 1.0 1.2 1.2 1.4 1.4 5.3 6.2 7.2 9.3 10.2 11.9 13.7 7/1.04 7/1.35 7/1.70 19/1.35 3.1 4.1 5.1 6.8 1.0 1.0 1.0 1.2 5.3 6.2 7.2 9.3 7/1.04 7/1.35 7/1.70 3.1 4.1 5.1 1.0 1.0 1.0 Product code 80 120 180 300 370 510 710 BAAT11AA001 BAAT13AA001 BAAT15AA001 BAAT17AA001 BAAT18AA001 BAAT19AA001 BAAT20AA001 11.1 13.0 15.1 19.2 150 240 360 600 DAAT11AA002 DAAT13AA002 DAAT15AA002 DAAT17AA002 5.3 x 17.0 6.2 x 19.8 7.2 x 22.9 230 360 540 FAAT11AA003 FAAT13AA003 FAAT15AA003 x x x x Nominal conductor area mm 2 Number and Nominal Average Nominal nominal conductor insulation diameter diameter diameter thickness over insulation of wires no/mm mm mm mm 2 Core 6 1 0 1 6 2 5 3 Core 6 1 0 1 6 2 5 4 Core 6 1 0 1 6 2 5 Nominal diameter over laid-up cores mm Approximate mass Product code kg/km 7/1.04 7/1.35 7/1.70 19/1.35 3.1 4.1 5.1 6.8 1.0 1.0 1.0 1.2 5.3 6.2 7.2 9.3 10.5 12.4 14.5 18.6 160 240 370 610 DAFT11AA002 DAFT13AA002 DAFT15AA002 DAFT17AA002 7/1.04 7/1.35 7/1.70 19/1.35 3.1 4.1 5.1 6.8 1.0 1.0 1.0 1.2 5.3 6.2 7.2 9.3 11.3 13.3 15.6 20.1 240 360 550 910 FAFT11AA003 FAFT13AA003 FAFT15AA003 FAFT17AA003 7/1.04 7/1.35 7/1.70 19/1.35 3.1 4.1 5.1 6.8 1.0 1.0 1.0 1.2 5.3 6.2 7.2 9.3 12.7 14.9 17.5 22.5 310 480 730 1210 HAFT11AA004 HAFT13AA004 HAFT15AA004 HAFT17AA004 Performance Data Performance Data Nominal DC conductor resist. area at 20°C mm 2 Ω/km Single Core 6 3.17 10 1.88 16 1.18 25 0.749 35 0.540 50 0.399 70 0.276 2 Core 6 3.17 1 0 1.88 1 6 1.18 2 5 0.749 3 Core 6 3.17 1 0 1.88 1 6 1.18 AC Inductive resist. reactance at 50Hz at 50Hz 75°C Ω/km Ω/km Voltage Continuous current rating, A drop at 50Hz 75°C Still 1m/s 2m/s mV/A.m air wind wind Fault current rating kA for 1s 3.83 2.27 1.43 0.906 0.653 0.483 0.334 0.38 0.37 0.35 0.33 0.32 0.31 0.30 6.67 3.99 2.55 1.67 1.26 0.998 0.781 35 48 65 88 105 130 165 70 96 125 165 205 240 305 79 110 145 190 230 275 345 3.83 2.27 1.43 0.906 0.10 0.096 0.091 0.085 7.67 4.55 2.86 1.82 30 40 52 68 50 68 90 120 59 80 105 140 0.6 1.0 1.7 2.8 3.83 2.27 1.43 0.12 0.11 0.11 7.67 4.55 2.86 30 40 52 50 68 90 59 80 105 0.6 1.0 1.7 0.6 1.0 1.7 2.8 3.6 4.9 7.1 Min. breaking load of cable kN Rec. tension Highest Max everyday working tension tension kN kN Modulus of elasticity Coeff. of linear expansion GPa x10 –6/°C 2.3 3.9 5.9 10.4 12.7 17.3 25.0 0.42 0.71 1.07 1.87 2.29 3.11 4.50 112 112 112 110 110 110 110 17.0 17.0 17.0 17.0 17.0 17.0 17.0 30 35 45 55 4.6 7.8 11.8 20.8 0.84 1.41 2.13 3.74 1.30 2.20 3.32 5.82 112 112 112 110 17.0 17.0 17.0 17.0 30 35 45 7.0 11.8 17.8 1.25 2.12 3.20 1.95 3.29 4.97 112 112 112 17.0 17.0 17.0 Minimum bending radius (installed) mm 20 25 30 35 60 70 80 0.65 1.10 1.66 2.91 3.56 4.84 7.00 AC Inductive resist. reactance at 50Hz at 50Hz 75°C Ω/km Ω/km Voltage Continuous current rating, A drop at 50Hz 75°C Still 1 m/s 2 m/s mV/A.m air wind wind Fault Minimum bending current radius (installed) rating mm kA for 1s Core Cable Minimum breaking load of cable kN Recomm. Highest everyday tension kN 3.17 1.88 1.18 0.749 3.83 2.27 1.43 0.906 0.098 0.092 0.087 0.083 7.67 4.55 2.86 1.82 30 40 52 68 50 68 90 120 59 80 105 140 0.6 1.0 1.7 2.8 20 25 30 35 65 75 85 110 4.6 7.8 11.8 20.8 0.84 1.41 2.13 3.74 3.17 1.88 1.18 0.749 3.83 2.27 1.43 0.906 0.098 0.092 0.087 0.083 7.67 4.55 2.86 1.82 26 36 47 63 48 65 85 115 56 76 100 135 0.6 1.0 1.7 2.8 20 25 30 35 70 80 95 120 7.0 11.8 17.8 31.2 3.17 1.88 1.18 0.749 3.83 2.27 1.43 0.906 0.11 0.10 0.095 0.090 6.64 3.94 2.48 1.58 26 36 47 63 48 65 85 115 56 76 100 135 0.6 1.0 1.7 2.8 20 25 30 35 75 90 100 140 9.3 15.7 23.7 41.6 Nominal DC conductor resist. area at 20°C 2 mm Ω/km 2 Core 6 1 0 1 6 2 5 3 Core 6 1 0 1 6 2 5 4 Core 6 1 0 1 6 2 5 tension Max. working tension kN Modulus of elasticity Coeff. of linear expansion GPa x10 –6/°C 1.30 2.20 3.32 5.82 112 112 112 110 17.0 17.0 17.0 17.0 1.25 2.12 3.20 5.62 1.95 3.29 4.97 8.74 112 112 112 110 17.0 17.0 17.0 17.0 1.67 2.82 4.26 7.49 2.60 4.39 6.63 11.6 112 112 112 110 17.0 17.0 17.0 17.0 Note Reactance and voltage drop are based on three cables laid in flat formation spaced HIGH 14 VOLTAGE 0.46m apart. The values can also be applied to single-phase circuits or 3-phase circuits Note Voltage drops are single-phase for 2 & 3 core cables and three-phase for 4 core with cables in trefoil formation. For single-phase circuits the voltage drop values should be cables. Continuous current ratings are based on an ambient temperature of 40°C, maximum multiplied by 1.155. Continuous current ratings are based on an ambient temperature of conductor temperature of 75°C and solar radiation intensity of 1000 W/m 2. Ratings for 40°C, maximum conductor temperature of 75°C and solar radiation intensity of 1000 W/m 2 . 2 and 3 core cables are based on all cores fully loaded. Ratings for 4 core cables are based Fault current ratings are based on initial and final conductor temperatures of 75°C and on a lightly loaded neutral. Fault current ratings are based on initial and final conductor 150°C respectively. temperatures of 75°C and 150°C respectively. 15 Covered Conductors Covered Conductors Type CCT 6.35/11, 12.7/22 & 19/33kV Covered conductors are conductors covered with insulation material Operating temperatures but without conductor or insulation screens. They must be used in (a) Normal operation 80°C a similar manner to open wire 11 to 33kV bare overhead systems (b) Emergency operation 100°C with exceptions described in the Australian Standard for Covered (c)Short circuit operation 210°C (5s max); Conductors, AS/NZS 3675. Two main types of Covered Conductors (250°C for aluminium clad steel) are available: CC and CCT. Olex technical staff can provide detailed Full Thickness Covering (CCT) recommendations on the most suitable installation conditions and fittings for both systems. CCT covered conductors have a specified thickness of covering for each of the nominated working voltages. While still required to Covered Conductors operate under similar principles to a bare wire or CC system, they CC covered conductors have a covering with a minimum average have electrical and mechanical characteristics which permit them to thickness of 2.0mm for use on all working voltages up to and remain in contact with tree limbs for an extended period dependent including 19/33kV. CC can withstand intermittent contact with on abrasive characteristics of the tree, frequency and strength conductive material between phases or to ground, e.g. trees and of prevailing winds and operating temperature. CCT show better branches, but should not remain in permanent contact. performance in polluted environments. They are suitable for use in Conductors Conductors are available in aluminium alloy 1120 which was developed by Olex with technology obtained originally under license from Sweden in 1978. Alloy 1120 has excellent mass-tensionconductance properties and in Australia and Sweden has taken the place of other types of aluminium alloys. Water blocking Olex pioneered the development of water blocking for covered conductors in Australia. Extensive research in material processing and techniques has enabled the manufacturing of covered conductors that are water blocked with a special material meeting all the test requirements of AS/NZS 3675. ‘spacer cable’ systems and in the Insulated Unscreened Conductor (IUC) systems. Conductors Conductors are available in aluminium alloy 1120. Water blocking The conductors are water blocked with a special material meeting the test requirements of AS/NZS 3675. Covering The conductors are covered with a track resistant UV stabilised XLPE or with an inner layer of non-UV stabilised XLPE, and an outer layer of UV stabilised High Density Polyethylene (HDPE). In the latter case, the average thickness of HDPE is not more than 40% of the specified minimum average thickness, and not Covering The conductors are covered with a track resistant UV less than 1.0mm. CCT are marked on the external surface with “CCT,” stabilised XLPE. CC are marked on the external surface with “CC,” “Olex,” year of manufacture, and conductor material. They are also “Olex,” year of manufacture, and conductor material. They are also marked with sequential six-digit numbers at 1-metre intervals, with marked with sequential six-digit numbers at 1-metre intervals, with the lowest number at the inner end of the drum. XLPE covered aerial cables to AS/NZS 3675. Waterblocked aluminium alloy 1120 conductors. Also available with XLPE/HDPE covering. Physical Data Nominal conductor area mm 2 6.35/11kV 40 80 120 180 2 40 12.7/22kV 80 120 180 19/33kV 80 120 180 Nominal and nominal diameter of wires no/mm Nominal conductor diameter Average insulation thickness Nominal diameter over insulation Approximate mass Product code mm mm mm kg/km 7/2.75 7/3.75 7/4.75 19/3.50 19/4.01 8.4 11.4 14.5 17.7 20.2 3.4 3.4 3.4 3.4 3.4 15.8 18.8 21.9 25.0 27.7 260 400 580 790 1000 UJAJ12AA001 UJAJ87AA001 UJAJ90AA001 UJAJ73AA001 UJAJ83AA001 7/3.75 7/4.75 19/3.50 11.4 14.5 17.7 5.5 5.5 5.5 23.0 26.1 29.2 530 720 960 ULAJ87AA001 ULAJ90AA001 ULAJ73AA001 7/3.75 7/4.75 19/3.50 11.4 14.5 17.7 8.0 8.0 8.0 28.0 31.1 34.2 710 930 1190 UNAJ87AA001 UNAJ90AA001 UNAJ73AA001 Performance Data Nominal DC conductor resist. area at 20°C 2 mm Ω/km 6.35/11kV 40 0.713 80 0.383 120 0.239 180 0.163 240 0.124 12.7/22kV 80 0.383 120 0.239 180 0.163 19/33kV 80 0.383 120 0.239 180 0.163 AC Inductive resist. reactance at 50Hz at 50Hz 80°C Ω/km Ω/km Three-phase Continuous current rating, A voltage drop at 50Hz 80°C Still 1m/s 2m/s mV/A.m air wind wind Earth fault current rating for 1s kA Minimum bending radius (installed) mm Min. breaking load of cable kN Rec. tension Highest Max everyday working tension tension kN kN Modulus of elasticity Coeff. of linear expansion GPa x10 –6/°C 0.880 0.473 0.295 0.202 0.154 0.331 0.311 0.295 0.279 0.271 1.63 0.981 0.723 0.597 0.539 115 170 230 295 350 190 280 370 470 550 215 310 420 530 630 3.7 6.8 11.0 16.1 21.2 240 280 330 380 420 9.9 17.6 27.1 41.7 52.3 1.49 2.64 4.07 6.26 7.85 4.96 8.80 13.6 20.9 26.2 65 65 65 65 65 23.0 23.0 23.0 23.0 23.0 0.473 0.295 0.202 0.311 0.295 0.279 0.981 0.723 0.597 170 230 295 265 355 450 295 395 500 6.8 11.0 16.1 350 390 440 17.6 27.1 41.7 2.64 4.07 6.26 8.80 13.6 20.9 65 65 65 23.0 23.0 23.0 0.473 0.295 0.202 0.311 0.295 0.279 0.981 0.723 0.597 175 230 295 255 340 430 280 375 475 6.8 11.0 16.1 420 470 510 17.6 27.1 41.7 2.64 4.07 6.26 8.80 13.6 20.9 65 65 65 23.0 23.0 23.0 the lowest number at the inner end of the drum. Note Reactance and voltage drop are based on three cables laid in flat formation spaced 0.46m apart. The values can also be applied to three-phase circuits with cables in trefoil formation. Continuous current ratings are based on an ambient temperature of 40°C, maximum conductor temperature of 80°C and solar radiation intensity of 1000W/m 2. Fault current ratings are based on initial and final conductor temperatures of 80°C and 210°C respectively. HIGH 16 VOLTAGE 17 In HV ABC the three phase cores are supported from a bare ‘messenger’ or ‘catenary’ to prevent straining the insulation of the high voltage phase cores. High Voltage Aerial Bundled Cables Two types of HV ABC are available: Metallic Screened (MS HV ABC) and Non Metallic Screened (NMS HV ABC). HV ABC in suspension and strain clamps Metallic Screened High Voltage Aerial Bundled Cable conforming to Metallic Screened HV ABC Metallic Screen The metallic screen comprises a layer of helically AS/NZS 3599.1 incorporates a metallic screen of copper wires and Conductors Phase conductors are stranded circular compacted applied copper wires. For short circuit protection, two types of a galvanised steel messenger. Non-Metallic Screened High Voltage aluminium alloy 1350 to H68 condition. The standard catenary is screens, a light and a heavy duty, are available. A separator tape to Aerial Bundled Cable conforming to AS/NZS 3599.2 is provided only manufactured from galvanised stranded high tensile steel. For corrosive prevent the penetration of sheath material between the screen wires with a semi-conductive screen and the fault currents are carried by environments catenaries of aluminium clad steel are available. is applied over the metallic screen. On this design of cable it should the high conductivity Aluminium Alloy (1120) catenary. NMS HV‑ABC Conductor Screen, Insulation and Insulation Screen be noted that the screens of individual cores are not in direct contact is smaller, lighter and less expensive than MS HV ABC. Semiconductive conductor screen, XLPE insulation and semiconductive with each other and therefore the fault current level is limited. insulation screen are triple extruded. The insulation screen is hand Sheath High density polyethylene (HDPE) is used as the standard strippable without preheating and complies with strippability and outer sheath of each phase core. In addition to the identification on adhesion tests given in AS/NZS 3599.1. Figures and words “1 ONE,” the cores, the sheaths of each phase cable are marked with phase “2 TWO” and “3 THREE” are printed on the insulation screen to numbers matching those of the cores. Furthermore, identification of identify the three phase cores. Alternative identification means are the bundled cable comprises embossing of the words “Olex,” the year available on request. of manufacture, and the voltage on the sheath or the use of printed tapes A water swellable textile tape is applied over the insulation screen to inserted throughout the length under the sheath of a phase cable. prevent longitudinal ingress of moisture in the event of damage to the outer sheath. HIGH 18 VOLTAGE 19 High Voltage Aerial Bundled Cables HV XLPE Insulated Non Metallic Screened ABC 6.35/11kV & 12.7/22kV Metallic Screened HV ABC screen is hand strippable without preheating and complies with The cable bundle strippability and adhesion tests given in AS/NZS 3599.2. Figures The three single core cables are bundled around the galvanised steel and words “1 ONE,” “2 TWO” and “3 THREE” are marked on the catenary in a right hand lay. insulation screen to identify the three phase cores. XLPE insulated non metallic screened aerial bundled cables to AS/NZS 3599.2 Aluminium conductors, aluminium alloy 1120 support conductor. Operating temperature In addition the words “Olex,” the year of manufacture, and the voltage Physical Data (a) Normal operation 90°C is printed on one of the phase cables. Another phase cable is printed (b) Emergency operation 105°C with sequential numbers at one metre intervals to indicate the Nominal Nominal Average conductor conductor insulation area diameter thickness mm mm mm 2 (c) Short circuit operation 250°C (5s max) length of cable remaining on the drum. This cable can be used for aerial as well as underground Olex has developed a special Non Metallic Screened HV ABC with far installations. greater resistance to damage from abrasion during installation or Non Metallic Screened HV ABC due to brushing with trees. This special cable has a semiconductive Conductors HDPE layer over the hand-strippable insulation screen, providing less Phase conductors are stranded circular compacted aluminium alloy risk of damage during installation and service. 1350 to H68 condition. The standard catenary is bare stranded The cable bundle circular compacted aluminium alloy 1120 conductor. For special The three single core cables are bundled around the aluminium alloy applications, such as high wind locations, aluminium-clad 1120 catenary in a right hand lay. steel-reinforced catenaries are available. Operating temperatures Conductor Screen, Insulation and Insulation Screen (a) Normal operation 90°C Semiconductive conductor screen, XLPE insulation and semi­ (b) Emergency operation 105°C conductive insulation screen are triple extruded. The insulation (c) Short circuit operation 250°C (5s max) 6.35/11kV 35 50 70 95 120 150 185 12.7/22kV 35 50 70 95 120 150 185 Nominal diameter over insulation mm Average insulation screen thickness mm Nominal diameter over core AAAC/1120 support conductor Size Diameter Nominal overall diameter Approximate mass mm no/mm mm mm kg/km Product code 6.9 8.1 9.6 11.4 12.8 14.2 15.7 3.4 3.4 3.4 3.4 3.4 3.4 3.4 14.9 16.0 17.6 19.3 20.7 22.1 23.6 1.0 1.0 1.0 1.0 1.0 1.0 1.0 17.1 18.2 19.8 21.5 22.9 24.3 25.8 7/4.75 7/4.75 7/4.75 7/4.75 19/3.50 19/3.50 19/3.50 14.3 14.3 14.3 14.3 17.5 17.5 17.5 48.4 50.7 53.9 57.3 63.3 66.2 69.2 1170 1320 1560 1860 2280 2570 2890 UJCA18AA003 UJCA19AA003 UJCA20AA003 UJCA22AA003 UJCA23AA003 UJCA24AA003 UJCA25AA003 6.9 8.1 9.6 11.4 12.8 14.2 15.7 5.5 5.5 5.5 5.5 5.5 5.5 5.5 19.2 20.3 21.9 23.6 25.0 26.4 27.9 1.0 1.0 1.0 1.0 1.0 1.1 1.1 21.4 22.5 24.1 25.8 27.2 28.8 30.3 7/4.75 7/4.75 7/4.75 7/4.75 19/3.50 19/3.50 19/3.50 14.3 14.3 14.3 14.3 17.5 17.5 17.5 57.1 59.3 62.5 66.0 72.0 75.2 78.2 1540 1710 1990 2310 2760 3100 3460 ULCA18AA003 ULCA19AA003 ULCA20AA003 ULCA22AA003 ULCA23AA003 ULCA24AA003 ULCA25AA003 Performance Data Nominal DC conductor resistance area at 20°C mm 2 Ω/km 6.35/11kV 35 50 70 95 120 150 185 12.7/22kV 35 50 70 95 120 150 185 AC Inductive resistance reactance at 50Hz at 50Hz 90°C Ω/km Ω/km Three-phase Conductor Continuous current rating, A voltage to screen drop at capacitance 50Hz 90°C Still 1m/s 2m/s mV/A.m µF/km air wind wind Earth fault Minimum bending current rating radius (installed) for 1s mm conductor kA Core Cable Projected diameter for wind loading mm 0.868 0.641 0.443 0.320 0.253 0.206 0.164 1.11 0.822 0.568 0.411 0.325 0.265 0.211 0.153 0.145 0.134 0.127 0.127 0.122 0.118 1.94 1.45 1.01 0.745 0.604 0.506 0.419 0.202 0.224 0.254 0.286 0.312 0.338 0.366 110 130 160 195 225 255 295 155 185 235 285 335 380 435 185 225 285 345 410 465 530 3.3 4.7 6.6 9.0 11.4 14.2 17.5 260 270 300 320 340 360 390 480 510 540 570 630 660 690 41.3 43.5 46.7 50.2 54.6 57.4 60.4 0.868 0.641 0.443 0.320 0.253 0.206 0.164 1.11 0.822 0.568 0.411 0.325 0.265 0.211 0.161 0.153 0.142 0.134 0.134 0.129 0.125 1.94 1.45 1.01 0.749 0.609 0.511 0.424 0.144 0.158 0.177 0.197 0.214 0.230 0.247 110 130 160 195 225 255 290 155 185 230 285 330 375 430 185 220 275 340 395 450 520 3.3 4.7 6.6 9.0 11.4 14.2 17.5 320 340 360 390 410 430 460 570 590 630 660 720 750 780 49.9 52.2 55.4 58.8 63.2 66.4 69.4 AAAC/1120 Support Conductors Stranding & nom. wire dia. no/mm Nominal overall diameter mm Cross-sectional area mm 2 7/4.75 19/3.50 14.3 17.5 124.0 182.8 DC resistance at 20°C Ω/km 0.239 0.163 Minimum breaking load kN Recommended tension Highest everyday Max. working kN kN Modulus of elasticity GPa Coeff. of linear expansion x10 –6/°C 27.1 41.7 4.1 6.3 59 56 23.0 23.0 13.6 20.9 Note Continuous current ratings are based on an ambient temperature of 40°C, maximum conductor temperature of 90°C and solar radiation intensity of 1000W/m 2. Fault current ratings are based on an initial conductor temperature of 90°C and final conductor temperature of 250°C. HIGH 20 VOLTAGE 21 HV XLPE Insulated Non Metallic Screened ABC HDPE 6.35/11kV & 12.7/22kV HV XLPE Insulated Metallic Screened ABC 6.35/11kV XLPE insulated non metallic screened aerial bundled cables with HDPE covering to AS/NZS 3599.2 Aluminium conductors, aluminium alloy 1120 support conductor. XLPE insulated copper wire screened HDPE sheathed aerial bundled cables to AS/NZS 3599.1 Aluminium conductors, galvanised steel catenary. Physical Data Physical Data Nominal Nominal Average conductor conductor insulation area diameter thickness 2 mm mm mm 6.35/11kV 35 50 70 95 120 150 185 12.7/22kV 35 50 70 95 120 150 185 Nominal diameter over insulation mm Average insulation screen thickness mm Nominal diameter over core AAAC/1120 support conductor Size Diameter Nominal overall diameter Approximate mass mm no/mm mm kg/km mm Product code 6.9 8.1 9.6 11.4 12.8 14.2 15.7 3.4 3.4 3.4 3.4 3.4 3.4 3.4 14.9 16.0 17.6 19.3 20.7 22.1 23.6 1.8 1.8 1.8 1.8 1.8 1.8 1.8 18.8 20.0 21.6 23.3 24.7 26.1 27.6 7/4.75 7/4.75 7/4.75 7/4.75 19/3.50 19/3.50 19/3.50 14.3 14.3 14.3 14.3 17.5 17.5 17.5 52.0 54.2 57.4 60.9 66.9 69.7 72.7 1320 1490 1740 2050 2480 2780 3120 UJDA18AA003 UJDA19AA003 UJDA20AA003 UJDA22AA003 UJDA23AA003 UJDA24AA003 UJDA25AA003 6.9 8.1 9.6 11.4 12.8 14.2 15.7 5.5 5.5 5.5 5.5 5.5 5.5 5.5 19.2 20.3 21.9 23.6 25.0 26.4 27.9 1.8 1.8 1.8 1.8 1.8 1.8 1.8 23.1 24.3 25.9 27.6 29.0 30.4 31.9 7/4.75 7/4.75 7/4.75 7/4.75 19/3.50 19/3.50 19/3.50 14.3 14.3 14.3 14.3 17.5 17.5 17.5 60.6 62.9 66.1 69.5 75.5 78.3 81.3 1730 1910 2200 2530 3000 3320 3690 ULDA18AA003 ULDA19AA003 ULDA20AA003 ULDA22AA003 ULDA23AA003 ULDA24AA003 ULDA25AA003 Performance Data Nominal DC conductor resistance area at 20°C mm 2 Ω/km 6.35/11kV 35 50 70 95 120 150 185 12.7/22kV 35 50 70 95 120 150 185 AC Inductive resistance reactance at 50Hz at 50Hz 90°C Ω/km Ω/km Three-phase Conductor Continuous current rating, A voltage to screen drop at capacitance 50Hz 90°C Still 1m/s 2m/s mV/A.m µF/km air wind wind Earth fault Minimum bending current rating radius (installed) for 1s mm conductor loading kA Core Cable Projected diameter for wind 0.868 0.641 0.443 0.320 0.253 0.206 0.164 1.11 0.822 0.568 0.411 0.325 0.265 0.211 0.156 0.149 0.137 0.130 0.130 0.125 0.121 1.94 1.45 1.01 0.746 0.606 0.508 0.421 0.202 0.224 0.254 0.286 0.312 0.338 0.366 110 130 160 195 225 255 290 155 185 235 285 335 380 435 185 225 280 345 400 460 530 3.3 4.7 6.6 9.0 11.4 14.2 17.5 280 300 320 350 370 390 410 520 540 570 610 670 700 730 44.8 47.1 50.3 53.7 58.1 60.9 63.9 0.868 0.641 0.443 0.320 0.253 0.206 0.164 1.11 0.822 0.568 0.411 0.325 0.265 0.211 0.164 0.156 0.144 0.137 0.136 0.131 0.127 1.94 1.45 1.02 0.750 0.610 0.512 0.426 0.144 0.158 0.177 0.197 0.214 0.230 0.247 110 130 160 195 225 255 290 155 185 230 280 330 375 430 180 220 275 335 390 445 510 3.3 4.7 6.6 9.0 11.4 14.2 17.5 350 360 390 410 430 460 480 610 630 660 690 750 780 810 53.4 55.7 58.9 62.3 66.7 69.6 72.6 mm AAAC/1120 Support Conductors Stranding & nom. wire dia. no/mm Nominal overall diameter mm Cross-sectional area mm 2 7/4.75 19/3.50 14.3 17.5 124.0 182.8 DC resistance at 20°C Ω/km 0.239 0.163 Minimum breaking load kN Recommended tension Highest everyday Max. working kN kN Modulus of elasticity GPa Coeff. of linear expansion x10 –6/°C 27.1 41.7 4.1 6.3 59 56 23.0 23.0 13.6 20.9 Note Continuous current ratings are based on an ambient temperature of 40°C, maximum HIGH 22 VOLTAGE Nominal Nominal Average conductor conductor insulation area diameter thickness 2 mm mm mm Light duty screen 35 6.9 35 6.9 50 8.1 70 9.6 95 11.4 120 12.8 150 14.2 185 15.7 Heavy duty screen 35 6.9 35 6.9 50 8.1 70 9.6 95 11.4 120 12.8 150 14.2 185 15.7 Nominal diameter over insulation mm Average insulation screen thickness mm 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 14.9 14.9 16.0 17.6 19.3 20.7 22.1 23.6 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 14.9 14.9 16.0 17.6 19.3 20.7 22.1 23.6 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 Copper wire screen stranding no/mm Nominal Average diameter sheath over thickness screen mm mm Nominal diameter over sheath mm 24/0.85 24/0.85 24/0.85 24/0.85 24/0.85 24/0.85 24/0.85 24/0.85 19.2 19.2 20.4 22.0 23.7 25.1 26.5 28.0 1.8 1.8 1.8 1.8 1.8 1.8 1.9 1.9 23.5 23.5 24.7 26.3 28.0 29.4 31.0 32.5 40/0.85 40/0.85 23/1.35 32/1.35 38/1.35 38/1.35 38/1.35 38/1.35 19.2 19.2 21.4 23.0 24.7 26.1 27.5 29.0 1.8 1.8 1.8 1.8 1.8 1.8 1.9 1.9 23.5 23.5 25.7 27.3 29.0 30.4 32.0 33.5 Galvanised steel catenary stranding no/mm Nominal overall diameter Approx. mass Product code mm kg/km 7/2.00 19/2.00 19/2.00 19/2.00 19/2.00 19/2.00 19/2.00 19/2.00 53.1 57.1 59.3 62.5 66.0 68.8 72.0 75.0 1760 2060 2230 2500 2820 3100 3440 3800 UJLA18DZ003 UJLA18AA003 UJLA19AA003 UJLA20AA003 UJLA22AA003 UJLA23AA003 UJLA24AA003 UJLA25AA003 7/2.00 19/2.00 19/2.00 19/2.00 19/2.00 19/2.00 19/2.00 19/2.00 53.1 57.1 61.3 64.5 68.0 70.8 74.0 77.0 2020 2310 2790 3420 3980 4270 4600 4960 UJHA18DZ003 UJHA18AA003 UJHA19AA003 UJHA20AA003 UJHA22AA003 UJHA23AA003 UJHA24AA003 UJHA25AA003 Performance Data Nominal DC conductor resistance area at 20°C mm 2 Ω/km Light duty screen 35 0.868 35 0.868 50 0.641 70 0.443 95 0.320 120 0.253 150 0.206 185 0.164 Heavy duty screen 35 0.868 35 0.868 50 0.641 70 0.443 95 0.320 120 0.253 150 0.206 185 0.164 AC Inductive resistance reactance at 50Hz at 50Hz 90°C Ω/km Ω/km Three-phase Conductor Continuous current rating, A voltage to screen drop at capacitance 50Hz 90°C Still 1m/s 2m/s mV/A.m µF/km air wind wind Earth fault Minimum bending current rating radius (installed) for 1s mm conductor kA Core Cable Projected diameter for wind 1.11 1.11 0.822 0.568 0.411 0.325 0.265 0.211 0.149 0.157 0.149 0.138 0.130 0.125 0.121 0.117 1.94 1.94 1.45 1.01 0.747 0.603 0.505 0.418 0.202 0.202 0.224 0.254 0.286 0.312 0.338 0.366 99 100 120 150 180 205 235 265 140 145 170 215 260 300 340 390 165 165 200 250 305 355 400 460 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 350 350 370 390 420 440 460 490 530 570 590 630 660 690 720 750 50.1 52.1 54.3 57.5 61.0 63.8 67.0 70.0 1.11 1.11 0.822 0.568 0.411 0.325 0.265 0.211 0.149 0.157 0.151 0.140 0.132 0.127 0.123 0.119 1.94 1.94 1.45 1.01 0.748 0.604 0.506 0.419 0.202 0.202 0.224 0.254 0.286 0.312 0.338 0.366 99 100 120 150 180 205 230 265 140 145 175 215 260 300 340 390 165 165 200 255 310 355 400 460 3.4 3.4 4.9 6.8 8.1 8.1 8.1 8.1 350 350 390 410 430 460 480 500 530 570 610 650 680 710 740 770 50.1 52.1 56.3 59.5 63.0 65.8 69.0 72.0 mm Galvanised Steel Catenaries Stranding & nom. wire dia. no/mm Nominal overall diameter mm Cross-sectional area mm 2 7/2.00 19/2.00 6.0 10.0 22.0 59.7 DC resistance at 20°C Ω/km 8.7 3.2 Minimum breaking load kN Recommended tension Highest everyday Max. working kN kN Modulus of elasticity GPa Coeff. of linear expansion x10 –6/°C 26.0 70.5 6.5 17.6 170 166 11.5 11.5 13.0 35.3 Note Continuous current ratings are based on an ambient temperature of 40°C, maximum conductor temperature of 90°C and solar radiation intensity of 1000W/m 2. Fault current conductor temperature of 90°C and solar radiation intensity of 1000W/m 2 with screens ratings are based on an initial conductor temperature of 90°C and final conductor solidly bonded at both ends. Fault current ratings are based on an initial screen temperature temperature of 250°C. of 85°C and final screen temperature of 250°C. 23 HV XLPE Insulated Metallic Screened ABC 12.7/22kV XLPE insulated copper wire screened HDPE sheathed aerial bundled cables to AS/NZS 3599.1 Aluminium conductors, galvanised steel catenary. Physical Data Nominal Nominal Average conductor conductor insulation area diameter thickness mm2 mm mm Light duty screen 35 6.9 35 6.9 50 8.1 70 9.6 95 11.4 120 12.8 150 14.2 185 15.7 Heavy duty screen 35 6.9 35 6.9 50 8.1 70 9.6 95 11.4 120 12.8 150 14.2 185 15.7 Nominal diameter over insulation mm Average insulation screen thickness mm Copper wire screen stranding no/mm Nominal Average diameter sheath over thickness screen mm mm Nominal Galvanised steel diameter catenary stranding over sheath Size Diameter mm no/mm mm Nominal overall diameter Approx. mass Product code mm kg/km 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 19.2 19.2 20.3 21.9 23.6 25.0 26.4 27.9 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 24/0.85 24/0.85 24/0.85 24/0.85 24/0.85 24/0.85 24/0.85 24/0.85 23.5 23.5 24.7 26.3 28.0 29.4 30.8 32.3 1.8 1.8 1.8 1.9 1.9 2.0 2.0 2.1 27.8 27.8 29.0 30.8 32.5 34.1 35.5 37.2 7/2.00 19/2.00 19/2.00 19/2.00 19/2.00 19/2.00 19/2.00 19/2.00 6.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 61.7 65.7 68.0 71.6 75.0 78.2 81.0 84.4 2210 2500 2690 3020 3370 3720 4060 4470 ULLA18DZ003 ULLA18AA003 ULLA19AA003 ULLA20AA003 ULLA22AA003 ULLA23AA003 ULLA24AA003 ULLA25AA003 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 19.2 19.2 20.3 21.9 23.6 25.0 26.4 27.9 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 40/0.85 40/0.85 23/1.35 32/1.35 38/1.35 38/1.35 38/1.35 38/1.35 23.5 23.5 25.7 27.3 29.0 30.4 31.8 33.3 1.8 1.8 1.8 1.9 1.9 2.0 2.0 2.1 27.8 27.8 30.0 31.8 33.5 35.1 36.5 38.2 7/2.00 19/2.00 19/2.00 19/2.00 19/2.00 19/2.00 19/2.00 19/2.00 6.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 61.7 65.7 70.0 73.6 77.0 80.2 83.0 86.4 2460 2760 3250 3940 4530 4880 5220 5640 ULHA18DZ003 ULHA18AA003 ULHA19AA003 ULHA20AA003 ULHA22AA003 ULHA23AA003 ULHA24AA003 ULHA25AA003 Performance Data Nominal DC conductor resistance area at 20°C mm 2 Ω/km Light duty screen 35 0.868 35 0.868 50 0.641 70 0.443 95 0.320 120 0.253 150 0.206 185 0.164 Heavy duty screen 35 0.868 35 0.868 50 0.641 70 0.443 95 0.320 120 0.253 150 0.206 185 0.164 AC Inductive resistance reactance at 50Hz at 50Hz 90°C Ω/km Ω/km Three-phase Conductor Continuous current rating, A voltage to screen drop at capacitance 50Hz 90°C Still 1m/s 2m/s mV/A.m µF/km air wind wind Earth fault Minimum bending current rating radius (installed) for 1s mm Conductor kA Core Cable Projected diameter for wind loading mm 1.11 1.11 0.822 0.568 0.411 0.325 0.265 0.211 0.158 0.165 0.157 0.145 0.138 0.133 0.128 0.124 1.94 1.94 1.45 1.02 0.751 0.608 0.510 0.424 0.144 0.144 0.158 0.177 0.197 0.214 0.230 0.247 100 105 125 150 180 205 235 265 140 145 170 215 260 300 340 390 165 165 200 250 305 350 395 455 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 420 420 430 460 490 510 530 560 620 660 680 720 750 780 810 840 58.7 60.7 63.0 66.6 70.0 73.2 76.0 79.4 1.11 1.11 0.822 0.568 0.411 0.325 0.265 0.211 0.158 0.165 0.159 0.147 0.139 0.134 0.129 0.125 1.94 1.94 1.45 1.02 0.752 0.609 0.511 0.425 0.144 0.144 0.158 0.177 0.197 0.214 0.230 0.247 100 105 125 155 180 205 230 265 140 145 175 215 260 300 340 390 165 165 200 250 305 350 395 450 3.4 3.4 4.9 6.8 8.1 8.1 8.1 8.1 420 420 450 480 500 530 550 570 620 660 700 740 770 800 830 860 58.7 60.7 65.0 68.6 72.0 75.2 78.0 81.4 Galvanised Steel Catenaries Stranding & nom. wire dia. no/mm Nominal overall diameter mm Cross-sectional area mm 2 7/2.00 19/2.00 6.0 10.0 22.0 59.7 DC resistance at 20°C Ω/km 8.7 3.2 Minimum breaking load kN Recommended tension Highest everyday Max. working kN kN Modulus of elasticity GPa Coeff. of linear expansion x10 –6/°C 26.0 70.5 6.5 17.6 170 166 11.5 11.5 13.0 35.3 Note Continuous current ratings are based on an ambient temperature of 40°C, maximum conductor temperature of 90°C and solar radiation intensity of 1000W/m2 with screens solidly bonded at both ends. Fault current ratings are based on an initial screen temperature of 85°C and final screen temperature of 250°C. HIGH 24 VOLTAGE The future is our favourite place At Olex, the future always looks incredibly bright. That’s because we Power Cables, Instrolex™ Instrumentation Cables, Ship Wiring spend most of our time there. Over the decades, Olex has consistently Cables, Envirolex™ PVC Free Cables, Mining Cables, Varolex® led the cable market in technological innovation. For more than 60 years EMC Cables, Aerial Cables, High Voltage Power Cables, Pyrolex™ Olex has stood for the highest quality and the most innovative Ceramifiable® Fire‑Rated Cables, Low Voltage Building Wires, technology, from design, through manufacture to installation and service. Airport Lighting Cables and Lead Covered Power Cables. The following range of standards approved cables is proudly designed For the latest product information see and produced in Australia by Olex: Versolex and Flexolex™ Flexible www.olex.com.au ® Olex reserves the right to change or vary the construction of any of their products without notice. Every care has been taken in the printing of this publication but Olex accepts no liability of any kind resulting from the information provided herein. Olex Australia Pty Limited A.B.N. 61 087 542 863 Printed in Australia 10/2010 Disegno OLC10419 Australia Head Office 207 Sunshine Road Tottenham Victoria 3012 Australia Phone 613 9281 4444 Cable Sales Phone 1300 CABLES New Zealand Paraite Road Bell Block New Plymouth New Zealand Phone 646 755 9800 www.olex.co.nz South East Asia 401 Macpherson Road #02-07 Hotel Windsor Singapore 368125 Phone 65 688 70200 China Room 5410 Building 4, Xiyuan Hotel Beijing China 100044 Phone 86 10 6835 1019 For more information see www.olex.com.au LOW VOLTAGE INDUSTRIAL HIGH VOLTAGE FIRE RATED DATA/COMMS MINING LOW VOLTAGE INDUSTRIAL HIGH VOLTAGE FIRE RATED DATA / COMMS MINING a Nexans company
