Taylor County July 2011 SECTION 16120 – WIRES AND CABLES PART 1 - GENERAL 1.1 SCOPE OF WORK A. 1.2 Furnish, install and test all wire, cable and appurtenances as specified herein or as shown on the Drawings. GENERAL REQUIREMENTS A. Wires and cables shall meet all the applicable requirements of the NEC and UL for the type of insulation, jacket, and conductor specified or indicated. B. All conductors shall be copper. C. Wire and cable manufactured more than 12 months before delivery to the job site shall not be used. 1.3 APPLICATIONS A. Wire in dry locations shall by Type THHN and for wet locations shall be Type THWN unless noted otherwise on the Drawings. B. Cable for direct burial applications shall be Type UF. C. Power wire and/or cable for aerial or exposed installation will be Type SO for hard usage. D. Instrument wire for DC signals shall have an overall shield and shall be installed separate from 480VAC and 120/240VAC circuits. 1.4 IDENTIFICATION Conductor identification shall be by color coded insulation and wire labels. A. Power wiring with black insulation shall be color coded with colored plastic adhesive backed tape in each enclosure where taps, splices or terminations are made. Power Wiring Color Codes: 120/240 Volts AC System C Phase A Phase B Phase C Neutral Ground WIRES AND CABLES Black Red Blue White Green 16120 - 1 Taylor County July 2011 480 Volts AC System C Phase A Phase B Phase C Neutral Ground Brown Orange Yellow White Green Green and White shall not be used for any other purpose. B. Control wiring shall be identified by color coded insulation and an adhesive wire label corresponding to the wiring diagrams. Control Wiring Color Codes C: 120 VAC Discrete Control 24 VAC Discrete Control DC Discrete Control Red Gray Blue The adhesive wire markers shall be pre-printed cloth wrap-on type, written adhesive type or shrink-on style. 1.5 MINIMUM SIZES A. Except for control and signal leads, no wire smaller than No. 14 AWG shall be used for AC circuits. B. DC control circuits shall use No. 18 AWG, unless noted otherwise. PART 2 - PRODUCTS 2.1 GENERAL A. Wires and cables shall be of annealed, 98% conductivity, soft drawn copper unless indicated otherwise on the Drawings or in these specifications. B. All conductors shall be stranded. 2.2 600 VOLT WIRE AND CABLE A. Wire shall be Type THHN or THWN insulated copper conductors as manufactured by Anaconda Wire and Cable Co., Rome Cable Corp., Okonite Co., Southwire or equal. B. Cable shall be type TC with sunlight resistant PVC jacket overall and type XHHW or THHN insulated conductors and shall be manufactured by Anaconda Wire and Cable Co., Rome Cable Corp., Okonite Co., Southwire or equal. WIRES AND CABLES 16120 - 2 Taylor County 2.3 July 2011 300 VOLT SIGNAL CABLE A. Signal cable shall have a minimum rating of 300 volts. The cable shall consist of pairs of triads of seven(7) stranded copper conductors each with primary insulation of PVC with nylon. The conductors shall have an overall shield of aluminum-mylar with a drain wire. The overall cable jacket shall be sunlight resistant PVC. The cable shall be manufactured by Belded (Cooper Ind.), Rome Cable Co., or approved equal. PART 3 - EXECUTION 3.1 INSTALLATION A. All conductors shall be carefully handled to avoid kinks or damage to insulation. B. Lubrications shall be used, if required, to facilitate wire pulling. Lubricants shall be UL approved for use with the insulation specified. 3.2 TESTS A. All 600 Volt wire insulation on motor conductors shall be tested with a “megger” after installation. Tests shall be made at not less than 500 volts. END OF SECTION 16120 WIRES AND CABLES 16120 - 3