Tubal-Cain Hydraulic Solutions 706 Honea-Egypt ph. (281) 789-7087 / Magnolia, TX 77354 / fax (281)-789-7334 ® Tubal-Cain Hydraulic Solutions Tubal-Cain® Hydraulic Solutions 706 Honea-Egypt Rd, Magnolia, TX 77354 P: 281-789-7087 F: 281-789-7334 3 1 Welcome to Tubal-Cain® Hydraulic Solutions Tubal-Cain® Industries has been a leader in world-class structural, civil, miscellaneous and marine steel fabrication for over 20 years. We serve a large market base of industries ranging from petrochemical and oil & gas to wood products. “TCHS is the Solution” Tubal-Cain® Hydraulic Solutions (TCHS) is your one-stop answer to all of your Hydraulic and Automation needs. From complete engineered systems from the ground up, to sales, service, and repairs, TCHS is committed to providing prompt, quality service to our customers. “Embracing Technology” TCHS leads the way in hydraulic technologies through development of ‘cutting-edge,’ proprietary manifold design, state of the art automation/control systems and custom applications for its customers. TCHS leverages the latest in hydraulic technology to provide solutions for all your hydraulic needs. “Top Notch Reputation” Tubal-Cain® Hydraulic Solutions has built a reputation on our full service, ONE-STOP approach for design and manufacturing of custom built hydraulic power units, oil field equipment and industrial systems. The science of first class engineering and design, coupled with a superb manufacturing capability and top quality parts from our suppliers gives our systems the edge. Our qualified, trained hydraulic and programming technicians are supported by a superb hydraulics shop and parts department; together, they form the part of our team that sustains our systems and the reputation that we have worked so hard to earn. “Meeting our Customer's Needs” TCHS power units and rig moving systems serve our customers around the globe. At Hydraulic Solutions, we can provide you an "off-the-shelf" design or take your needs from design concept to a fully designed and engineered unit. Our customers can always be assured that our product is fully tested and field ready when you receive it. Each challenge you face is our opportunity to find a solution 24 hours a day, 7 days a week. Whether it is onshore or offshore, anywhere in the world, TCHS is there! Tubal-Cain® Hydraulic Solutions 706 Honea-Egypt Rd, Magnolia, TX 77354 P: 281-789-7087 F: 281-789-7334 2 More about Hydraulic Solutions Partners in Project Management Tubal-Cain® Hydraulic Solutions is your partner in project management. We promote and work to maintain excellent lines of communication with our customers, so that they consider us as part of their team. This seamless relationship results in success for all parties involved. Quality Always At TCHS, we build Quality into all our products and services. Quality is a characteristic that pervades all we do from the front office to service hands in the field. Our pledge is to always meet and whenever possible exceed our customer’s expectations. Team Our staff of engineers and highly qualified, trained hydraulic and programming specialists is dedicated to providing the best service in the industry. Our team is comprised of professionals with expertise in several different areas to give our customers solutions in everything hydraulic. At TCHS we take pride in the quality of our people and the fact that many are military veterans who bring a diverse combination of training, analytical skills and real-world experience to the workplace. Facility The TCHS main facility is located in Magnolia, Texas. Our 10,000 square foot, multi-use facility includes offices, shop space, and a fully stocked inventory for fast turnaround on orders. We maintain an on-site design, electrical, and welding capability to provide superior service to our clients at this location. Our parent company Tubal-Cain® Industries enhances our inherent capability with an additional 60,000 square feet for fabrication and a machine shop. A full line of service trucks that include two, fully-stocked mobile shops, transport our product and team anywhere they are needed at a moment’s notice. Clients and prospective customers are always welcome to tour our shop and offices. IADC Membership Tubal-Cain® Hydraulic Solutions is a proud member of the International Association of Drilling Contractors (IADC) “Global Leadership for the Drilling Industry.” Tubal-Cain® Hydraulic Solutions 706 Honea-Egypt Rd, Magnolia, TX 77354 P: 281-789-7087 F: 281-789-7334 3 Products & Services Oil field & Industrial Application Much of our product line is geared towards the Oil Field, but it is not exclusive to this industry. In addition to our hydraulic systems and components, our internal Hose Division provides product for many other industries and markets to include: chemical, transportation, shipping, and marine. Hydraulic Systems TCHS specializes in full hydraulic rig packages for new-build/refurbished rigs, hydraulic power unit design/manufacturing, and state of the art Rig Moving System upgrade packages. In addition, TCHS can provide you with Pipe Wrangler and Iron Roughneck upgrades, Derrick Equalizing Circuits, Pipe Handling Power Systems, Kelly Spinners, Rotary Tables, Mobile Systems, Portable Diesel/Gasoline/Electric Power Units, Choke Control Systems, upgrades to Variable Displacement Systems, Substructure/Derrick/Mast raising systems with cylinders or winches, and hydraulic catwalks. All hydraulic power units are redundant systems, complete with a manifold panel that includes interchangeable plates to fit almost any function or application. Complete rental units are available for emergencies; please contact us for pricing information. Custom Cylinders The vast majority of our work consists of custom solutions for unique applications. When your application requires a custom cylinder, we can help. At TCHS we design and manufacture custom cylinders in practically any size, shape, and in a variety of materials. Specify your requirements and we will design it to fit your needs. Automation & Electronics TCHS will custom build and program kits to automate and monitor your system. PLC, HMI, networking all in one units, and custom radio remotes can be integrated into your system to help facilitate the use, efficiency, and monitoring of your system. Tubal-Cain® Hydraulic Solutions 706 Honea-Egypt Rd, Magnolia, TX 77354 P: 281-789-7087 F: 281-789-7334 4 Service, Installs & Repair Tubal-Cain® Hydraulic Solutions offers a complete range of hydraulic services which includes: field service; trouble-shooting and installations; cylinder service; repair of all makes and models of hydraulic components; and maintenance programs for total service of your hydraulic components and systems. TCHS hydraulic technicians are available 24 hrs and our fully-stocked mobile shop truck units are available upon request. Hose Division TCHS Hose Division is a distributor for Hydraulic, Chemical, Petroleum, Air, Metal Hose, Expansion Joints and related fittings and accessories. TCHS will fabricate and assemble virtually every type of hose used in industry today. In addition, we maintain a large inventory available for immediate shipment. Hydraulic Components TCHS is also a distributor of hydraulic components and related accessories, to include: Motors, Pumps, HPU, Cylinders, Solenoid Valves, Check Valves, Proportional Valves, Gauges, Manifolds, PTO, Motor to Pump Couplings, Joysticks, Filtration, Cartridge Valves, Pressure Controls, Flow Controls, Directional Valves, Winches, Flow Divider Combiners, Hydraulic Brakes, Accumulators, Drive Systems, etc. TCHS maintains a large inventory available for immediate shipment. Oil Field Products We know how critical your needs are and that down time is not an option when you have production on the line and deadlines to meet. Our staff can identify your needs and find a solution. In addition to our line of hoses and hydraulic components, Tubal-Cain® Hydraulic Solutions is a distributor of Oil Field Products and serves as a one-stop shop for many of the products you need to keep your rig up and running. We work with each of our customers to ensure we will have the product they need on-hand and ready to ship from our facilities in Texas. Tubal-Cain® Hydraulic Solutions 706 Honea-Egypt Rd, Magnolia, TX 77354 P: 281-789-7087 F: 281-789-7334 5 Scheduled/On-Call Service Scheduled Service TCHS offers on-site service to satisfy our customer’s hydraulic needs. Our technicians and engineers can provide detailed assessments of existing hydraulic systems and determine what actions or modifications can help improve performance and/or develop a preventative maintenance program to help reduce maintenance down time. Our Mobile Shop Trucks are fully equipped and are also available for scheduled service and installation work. We take pride in becoming an integral part of your service team. On-Call Service Emergency service is available 24 hours a day, 7 days a week. Call (281) 789-7087 for service. We offer hydraulic system flushing, troubleshooting and our crews are capable of handling the most complex situations. Our technicians are ready to respond to your oncall service needs from two Texas locations: Magnolia and Midland/Odessa. Mobile Shop Trucks Tubal-Cain® Hydraulic Solutions Mobile Shop Trucks are fully-stocked, fully-equipped service vehicles. Our trucks carry a complete inventory of hoses and fittings and possess a hose making and hard pipe threading capability to complete most service work and installations. Call (281) 789-7087 for availability. Tubal-Cain® Hydraulic Solutions 706 Honea-Egypt Rd, Magnolia, TX 77354 P: 281-789-7087 F: 281-789-7334 6 Oil Field Products Fire-Flex BOP Hose • • • Temperature Range -40°F to +212°F 3000 and 5000 psi Working Pressure Special Flame Resistant Rubber Cover Hose: Hose is pressurized 3,000 psi and exposed to flame in excess of 2,000 degrees F for over 30 minutes without failure. to for BOP Control Hose API 7K Rotary/Vibrator Hoses • • • Grade “C” – 8,000psi Grade “D” – 10,000psi Grade “E” – 15,000psi Choke and Kill Hoses • • Up to 15,000 psi Up to 90ft in length Threaded Flat Face Quick Disconnect Couplings • Series: VEP, VEP HD, and VP Connect/disconnect with residual pressure up to 3625psi Threaded coupling system eliminates brinelling Flat face design reduces leakage High working pressure 5075 – 8700psi VEP HD interchanges with VEP series VP series has an auto lock system that eliminates accidental disconnections Pumps/Variable Displacement Pumps • • • • • Exceptional self priming capabilities High power to weight ratio Variety of options through drives Low pulsation and noise levels Excellent reliability and very long service life Tubal-Cain® Hydraulic Solutions 706 Honea-Egypt Rd, Magnolia, TX 77354 P: 281-789-7087 F: 281-789-7334 7 Dock Hose Fuel Hose Air Hose Lifting Collars Equipment Safety Clamps Swivel Joints Hammer Unions Quick Connects Hose Floats Expansion Joints Equipment Tubal-Cain® Hydraulic Solutions 706 Honea-Egypt Rd, Magnolia, TX 77354 Potable Water Hose Tube Fittings Butterfly Valves Hose Loops Whip Socks P: 281-789-7087 F: 281-789-7334 8 Custom Design Custom Designed & Built Hydraulic Systems Tubal-Cain® Hydraulic Solutions specializes in designing and building Hydraulic Systems to satisfy our customer’s needs for any industrial application. 3D Modeling & Animation TCHS produces quality engineering drawings that include all views and dimensional data. Our design effort is augmented by a wide range of 3D design capabilities that include 3D rendering. Critical part and assembly modeling, production drawing creation, data management, environmental impact evaluation, in addition to the ability to perform motion, flow, structural and tolerance stack-up simulations and optimizations are resident to our capability. 3D Modeling and Animation helps us provide our customers with a realistic view of our finished designs and makes communication much easier than providing them with 2D drawings. Tubal-Cain® Hydraulic Solutions 706 Honea-Egypt Rd, Magnolia, TX 77354 P: 281-789-7087 F: 281-789-7334 9 Custom Automation & Control Tubal-Cain® Hydraulic Solutions provides state of the art applications of automation and control systems that are custom designed for our clients. All automation projects are completed at our manufacturing facility in Magnolia. We custom program for every application and produce systems that are fully expandable and updatable to anticipate our customer’s evolving needs. From conceptual design to hardware construction and programming, TCHS combines experience and ingenuity to provide reliable, accurate and efficient automation systems. Powerful Hardware • • • • • • Color PLC Touchscreen Interface GPRS Remote Monitoring/Alerts Fully Expandable Hardware Hazardous Location Capable Field Programmable Redundant and Failsafe Radio Remote Control • • • Secure Radio Remote Signal Industrial Grade Hardware Custom Configurations Built To Order • • • • Every System Built and Tested to Client Specifications Every System Designed With Expandability In Mind Fully Documented Wiring Diagrams and User’s Guides Included Designed for Efficiency Durability and Ease of Use Tubal-Cain® Hydraulic Solutions 706 Honea-Egypt Rd, Magnolia, TX 77354 P: 281-789-7087 F: 281-789-7334 10 Custom Manufacturing Custom Manufacturing Tubal-Cain® Hydraulic Solutions manufactures all of our systems in house with top of the line material and components. Every detail matters to our customers and to us. Nothing is left to interpretation. The customer’s needs and specifications are confirmed and met during the design process to eliminate ambiguity and misunderstanding. Our goal is to meet and whenever possible exceed our customer’s expectations. Tubal-Cain® Hydraulic Solutions 706 Honea-Egypt Rd, Magnolia, TX 77354 P: 281-789-7087 F: 281-789-7334 11 Custom Proprietary Manifolds Manifolds Built for Purpose Tubal-Cain® Hydraulic Solutions has developed a series of hydraulic manifolds that are custom built to suit the needs of our customers. This revolutionary application of hydraulic technology provides our customers fit for purpose systems that are efficient, low profile, quiet in operation, require low maintenance, and feature a remove and replace capability. The following are a sample of the system manifolds that TCHS maintains in inventory: • • • • • • • Rig Moving System Manifold Leg Box Manifold High Pressure Filter Manifold Sub-Derrick Manifold Small/Large Winch Manifold 2 (Electric/Electric) and 3 (Diesel/Electric/Electric) Station Compensator Control Manifold Pressure Reducing/Flow Control Manifold Interchangeable Manifold Panel Manifold panels include interchangeable plates to accommodate our custom manifolds. Each plate is assembled and labeled in accordance with its corresponding manifold function. The panel is then organized in a manner that best suits our customer’s application and for ease of future service and maintenance. Tubal-Cain® Hydraulic Solutions 706 Honea-Egypt Rd, Magnolia, TX 77354 P: 281-789-7087 F: 281-789-7334 12 ORION Drilling Company Rig 10 “Phoenix” Tubal-Cain® Hydraulic Solutions 706 Honea-Egypt Rd, Magnolia, TX 77354 P: 281-789-7087 F: 281-789-7334 13 Rig Moving System Tubal-Cain® Hydraulic Solutions state of the art rig moving system will give you the ability to evenly and safely lift and move over 2.6 million pounds at a rate of approximately 70 feet per hour in any direction needed. Our system packages come with everything needed to make your rigs start moving, from electronics with a fully integrated touch-screen PLC and the ease of being full radio controlled to the HPUs themselves. TCHS’s walking system will get your rig over the hole quicker, easier, and safer than any other system on the market. Your rig may require structural modification to accommodate our walking system. Contact TCHS to inquire how we can assist you. Tubal-Cain® Hydraulic Solutions 706 Honea-Egypt Rd, Magnolia, TX 77354 P: 281-789-7087 F: 281-789-7334 14 Hydraulic Power Units Tubal-Cain® Hydraulic Solutions Hydraulic Power Units (HPUs) are available in all configurations of capacity, function and redundancy based on our customer’s needs. TCHS HPU components include: Skid/Tank/Reservoir Assembly • Oil Field Skid of minimal size to accommodate all components or as required by the customer. • Hydraulic Reservoirs are of welded steel construction with internal baffles, filler ports, breathers, temperature gauge, sight level gauge, bolted manway covers, drain, and internal filters. High Pressure Filter • • • • Large filter surfaces Low pressure drop High dirt-holding capacities Long service life Return Filter • Star shape prevents metallic partials from burrowing through filter. Case Drain Filter • Bypass Valve • Removable bowl Stucchi™ Quick Disconnects • High working pressures/Low connection force required • Coupling system eliminates brinelling, premature leakage • Valve limits fluid movement during connection avoiding damage to other elements of circuit Pressure Reducing/Flow Control Manifold • Capable of running multiple functions with one HPU: Iron Roughneck, Winch, Cat Head, Walking System, etc. • Three pilot operated, pressure reducing valves • Three fully adjustable needle valves allow for easy adjustment even at high pressures. Kawasaki™ K3VL Pumps • • • • • Exceptional self priming capabilities High power to weight ratio Variety of options through drives Low pulsation and noise levels Excellent reliability and very long service life Tubal-Cain® Hydraulic Solutions 706 Honea-Egypt Rd, Magnolia, TX 77354 P: 281-789-7087 F: 281-789-7334 15 Electric Motor • • • • • • Size determined by horsepower requirements. Typical applications call for 75 or 50hp. Mount vertical or horizontal depending on application and space limitations. 208-230/460 Volt Explosion Proof Class F Insulation 1.15 Service Factor Diesel Engine • CAT C-4.4 preferred for most applications. • • • • • 12v start/charging system and fuel shutoff solenoid Heavy duty cooling system w/suction fan & guards Front and rear mounting support Electric fuel lift pump Murphy Panel Tubal-Cain® Hydraulic Solutions 706 Honea-Egypt Rd, Magnolia, TX 77354 P: 281-789-7087 F: 281-789-7334 16 Iron Roughneck HPU Skid/Tank/Reservoir Assembly • 6.5’ x 4’ foot print • 250 gal Hydraulic Reservoir w/baffles High Pressure Filter • • • • Large filter surfaces Low pressure drop High dirt-holding capacities Long service life Case Drain Filter • Bypass Valve • Removable bowl Return Filter • Star shape prevents metallic partials from burrowing through filter 50hp Electric Motor • • • • • 1800RPM 208-230/460 Volt Explosion Proof Class F Insulation 1.15 Service Factor Tubal-Cain® Hydraulic Solutions 706 Honea-Egypt Rd, Magnolia, TX 77354 Stucchi™ Quick Disconnects: • High working pressures/Low connection force required • Coupling system eliminates brinelling, premature leakage • Valve limits fluid movement during connection avoiding damage to other elements of circuit Kawasaki™ K3VL80 Pump • • • • • • Exceptional self priming capabilities High power to weight ratio Numerous control options Variety of options through drives Low pulsation and noise levels Excellent reliability and very long service life • High overall efficiency P: 281-789-7087 F: 281-789-7334 17 Dual Electric HPU Skid/Tank/Reservoir Assembly • 8’ x 9’ Oil Field Skid • 750 gal Hydraulic Reservoir w/baffles High Pressure Filter: • • • • Large filter surfaces Low pressure drop High dirt-holding capacities Long service life Return Filter: • Star shape prevents metallic partials from burrowing through filter Case Drain Filter: • Bypass Valve • Removable bowl Stucchi™ Quick Disconnects: • High working pressures/Low connection force required • Coupling system eliminates brinelling, premature leakage • Valve limits fluid movement during connection avoiding damage to other elements of circuit PLC & Radio Remote Control Tubal-Cain® Hydraulic Solutions 706 Honea-Egypt Rd, Magnolia, TX 77354 Pressure Reducing/Flow Control Manifold: • Capable of running multiple functions with one HPU: Iron Roughneck, Winch, Cat Head, Walking System, etc. • Three pilot operated, pressure reducing valves • Three fully adjustable needle valves allow for easy adjustment even at high pressures. Kawasaki™ K3VL140 Pump With a P2145 Piggy Back: • • • • • Exceptional self priming capabilities High power to weight ratio Variety of options through drives Low pulsation and noise levels Excellent reliability and very long service life 75hp Electric Motor • • • • 208-230/460 Volt Explosion Proof Class F Insulation 1.15 Service Factor DG08 Valve/ Sub Plate: • Quiet Operation P: 281-789-7087 F: 281-789-7334 18 Triple-Redundant Rig HPU Skid/Tank/Reservoir Assembly • 12’x8’ Oil Field Skid • 87 gal fuel tank w/baffles • 1200 gal Hydraulic Reservoir w/baffles CAT C-4.4 • 12v start/charging system and fuel shutoff solenoid • Heavy duty cooling system w/suction fan & guards • Front and rear mounting support • Electric fuel lift pump • Murphy Panel 75hp Electric Motor • • • • 208-230/460 Volt Explosion Proof Class F Insulation 1.15 Service Factor High Pressure Filter • • • • Large filter surfaces Low pressure drop High dirt-holding capacities Long service life Return Filter • Star shape prevents metallic partials from burrowing through filter PLC & Radio Remote Control Tubal-Cain® Hydraulic Solutions 706 Honea-Egypt Rd, Magnolia, TX 77354 Stucchi™ Quick Disconnects • High working pressures/Low connection force required • Coupling system eliminates brinelling, premature leakage • Valve limits fluid movement during connection avoiding damage to other elements of circuit Pressure Reducing/Flow Control Manifold • Capable of running multiple functions with one HPU: Iron Roughneck, Winch, Cat Head, Walking System, etc. • Three pilot operated, pressure reducing valves • Three fully adjustable needle valves allow for easy adjustment even at high pressures. Kawasaki™ K3VL112 - 140 Pump • • • • • • Exceptional self priming capabilities High power to weight ratio Numerous control options Variety of options through drives Low pulsation and noise levels Excellent reliability and very long service life • High overall efficiency DG08 Valve/ Sub Plate • Quiet operation P: 281-789-7087 F: 281-789-7334 19 Rental Hydraulic Power Units Tubal-Cain® Hydraulic Solutions Hydraulic Power Units (HPUs) are available for rent. All units are complete with a reservoir, valves, filters, and gauges. Units are available in diesel or electric. Call 281-789-7087 for a quote. Diesel HPU Electric HPU Tubal-Cain® Hydraulic Solutions 706 Honea-Egypt Rd, Magnolia, TX 77354 P: 281-789-7087 F: 281-789-7334 20 Diesel Powered HPU (Rental) Skid/Tank/Reservoir Assembly • 8’ x 7’ Oil Field Skid • 87 gal fuel tank w/baffles • 360 gal Hydraulic Reservoir w/baffles CAT C-4.4 • 12V start/charging system & fuel shutoff solenoid • Heavy duty cooling system w/suction fan & guards • Electric fuel lift pump • Murphy Panel Kawasaki™ K3VL112 Pump • • • • • Exceptional self priming capabilities High power to weight ratio Numerous control options Low pulsation and noise levels Excellent reliability and very long service life • High overall efficiency High Pressure Filter • • • • Large filter surfaces Low pressure drop High dirt-holding capacities Long service life Return Filter • Star shape prevents metallic partials from burrowing through filter Tubal-Cain® Hydraulic Solutions 706 Honea-Egypt Rd, Magnolia, TX 77354 Case Drain Filter • Bypass Valve • Removable bowl Battery Box • Extra heavy duty enclosure Stucchi™ Quick Disconnects • High working pressures/ Low connection force required • Coupling system eliminates brinelling, premature leakage • Valve limits fluid movement during connection avoiding damage to other elements of circuit DG08 Valve/ Sub Plate • Quiet operation • End mounting (sub plate) Pressure Reducing/Flow Control Manifold • Capable of running multiple functions with one HPU: Iron Roughneck, Winch, Cat Head, etc. • Three pilot operated, pressure reducing valves • Three fully adjustable needle valves allow for easy adjustment even at high pressures. P: 281-789-7087 F: 281-789-7334 21 Electric Powered HPU (Rental) Skid/Tank/Reservoir Assembly • 8’ x 7’ Oil Field Skid • 750 gal Hydraulic Reservoir w/baffles 75hp Electric Motor • 208-230/460 Volt • Explosion Proof • Class F Insulation • 1.15 Service Factor Kawasaki™ K3VL140 Pump • • • • • • Exceptional self priming capabilities High power to weight ratio Numerous control options Variety of options through drives Low pulsation and noise levels Excellent reliability and very long service life • High overall efficiency High Pressure Filter • • • • Large filter surfaces Low pressure drop High dirt-holding capacities Long service life Return Filter • Star shape prevents metallic partials from burrowing through filter DG08 Valve/Sub-Plate • Quiet operation Tubal-Cain® Hydraulic Solutions 706 Honea-Egypt Rd, Magnolia, TX 77354 Case Drain Filter • Bypass Valve • Removable bowl Stucchi™ Quick Disconnects • High working pressures/Low connection force required • Coupling system eliminates brinelling, premature leakage • Valve limits fluid movement during connection avoiding damage to other elements of circuit Soft Start • Reduces excess current during initial power-up of electric motor • Closed-loop control • One SCR pair per phase Pressure Reducing Valve/ Flow Control Valve • Capable of running multiple functions with one HPU: Iron Roughneck, Winch, Cat Head, etc. • Three pilot operated, pressure reducing valves • Three fully adjustable needle valves allow for easy adjustment even at high pressures. P: 281-789-7087 F: 281-789-7334 22 Our Hydraulic Partners • • • • Tubal-Cain® Hydraulic Solutions 706 Honea-Egypt Rd, Magnolia, TX 77354 P: 281-789-7087 F: 281-789-7334 21 Tubal-Cain® Hydraulic Solutions 706 Honea-Egypt Rd, Magnolia, TX 77354 P: 281-789-7087 F: 281-789-7334 Tubal-Cain Hydraulic Solutions 706 Honea-Egypt Magnolia, TX 77354 ph. (281)789-7087 fax (281)789-7334