Manufacturing Technology Broad-based Courses TMJ3E – Manufacturing Technology, Grade 11, Workplace Preparation Name: This job focuses on the development of knowledge and skills in design, fabrication, and problem solving and using tools and equipment such as engine lathes, milling machines, and welding machines. Employees may have had the opportunity to acquire industry-standard certification and training. Employees will have also developed an awareness of environmental and societal issues related to manufacturing and will have explored a variety of careers in the industry. Identify and describe the key areas of operation in primary manufacturing industries and describe the role that you played in this industry. Describe a situation when you applied the design process to develop solutions, products, processes, or services in response to challenges or problems in manufacturing technology. Describe three of the machines and materials used at your job site to produce a product. State the terms used for the four material conversions: separation of materials, addition of materials, contour changes of materials, and internal changes of materials. Show at least two mathematical formulas used in your work and explain why you used these. Describe the procedures you followed to prepare materials for production. (eg measuring, marking, grinding, cutting.) Describe any measuring tools that you have used to measure projects according to specifications. (eg. calipers, scales, micrometers, vernier calipers, dial indicators) Describe a time when you had to communicate project ideas effectively using engineering drawings and reports. Explain the effects that the manufacturing company you worked for has had on the local economy. What might the impact have been on the environment as a result of the manufacturing you participated in? Describe at least two tools or pieces of equipment that you used to perform your job and describe the safe use or safety precautions taken for the use of each one. Describe the good housekeeping practices that were followed by your workplace and explain how these contributed to a safe work environment. What career opportunities are available to you in the manufacturing field locally, provincially and nationally? Identify the training and certification required to become a skilled tradesperson in the manufacturing industry. TMJ4E – Manufacturing Technology, Grade 12, Workplace Preparation Name: This job allows employees to further develop knowledge and skills related to the use of engine lathes, milling machines, welding machines, and other tools and equipment as they design and fabricate solutions to a variety of technological challenges in manufacturing. Employees may also have had opportunities to acquire industry-standard training and certification. Employees will also be aware of environmental and societal issues and of career opportunities in the manufacturing industry. Describe the type of manufacturing you were involved in. Describe what materials were used and what the finished product was. Describe a situation when you applied the design process to develop solutions, products, processes, or services in response to challenges or problems in manufacturing technology. Describe the process. Demonstrate or explain two of the processes for converting the structure of a material using a variety of metallurgical processes; (eg. heat treating, annealing, shrinking, tempering/work hardening) Explain two mathematical formulas that you used in the manufacturing industry to solve a problem. Explain how you used the formula and the outcome. Describe the resources and reference materials that were used in your workplace when planning a project. Describe any measuring tools used to precisely measure objects during the manufacturing process. Circle any tools listed that you have used in Wrenches your manufacturing job. Electric drills Grinders Rollers Cutters Box and pan brakes Shears Engine lathes Milling machines Describe a time when you had to communicate project ideas effectively using engineering drawings and reports. Describe a time where you applied the three “Rs” – reduce, reuse, recycle – in your job. Explain how the globalization of manufacturing industries affects Canadian society locally and/or provincially. Identify two career opportunities that have been available in the manufacturing industry through apprenticeships, other training programs, and direct entry into the workforce. Describe a time when you promoted safe and productive work practices in your job. Manufacturing Technology Emphasis Courses TMO3E/TMO4E – Manufacturing Technology: Machine Operator, Grade 11 and 12, Workplace Preparation Name: This job focuses on the operation and maintenance of machines. Employees may have read and interpreted conventional and computer-assisted design (CAD) engineering designs, drawings, blueprints, charts and tables; studied sample parts to determine the machining operation to be performed; and compute dimensions and tolerances. They may also have set up, operated and maintained a variety of machine tools including computer numerically controlled (CNC) tools to perform precision, non-repetitive machining operations; carried out a range of mechanical tests on machines; considered health and safety issues; and explore careers, lifelong learning opportunities and the impact of machining on the environment. How long have you worked in this industry? Give approximate number of years/months: _________________________ Read the statements below. Place a check mark beside the statements that most closely describe the duties you performed at your job. Then in the space provided below the checkmark, briefly describe your duties in relation to the statement. Fit and assembled machined metal parts and subassemblies using hand and power tools. Verify dimensions of products for accuracy and conformance to specifications using precision measuring instruments. Set up and programmed machine tools for use by machining tool operators. Verified dimensions of machined parts or tooling using micrometers, verniers, callipers, height gauges, optical comparators, co-ordinate measuring machines (CMM) or other specialized measuring instruments. Maintained, repaired and calibrated precision measuring instruments such as dial indicators, fixed gauges, height gauges and other measuring devices. Reported deviations from specifications and tolerances to supervisor. Maintained inspection records and completed inspection reports. Developed or implemented a health and safety plan, or followed a pre-established plan for health and safety in the workplace. Explored careers or learning opportunities as a Machine Operator. TMS3E/TMS4E – Manufacturing Technology: Sheet Metal, Grade 11 and 12, Workplace Preparation Name: This job focuses on the practical workplace applications and skills required to be a sheet metal worker. Employees may have read and interpreted engineering and architectural drawings, sketches and work specifications to be performed; layed out, measured and marked sheet metal according to drawings or templates; and operated computerized laser or plasma cutting equipment to cut sheet metal. They may also have operated light metalworking machines such as shears, brakes, punches, and drill presses to cut, bend, punch, drill, shape or straighten sheet metal. Employees may have also considered health and safety issues; and explored careers, lifelong learning opportunities and the impact of sheet metal work on the environment. How long have you worked in this industry? Give approximate number of years/months: _________________________ Read the statements below. Place a check mark beside the statements that most closely describe the duties you performed at your job. Then in the space provided below the checkmark, briefly describe your duties in relation to the statement. Developed patterns for sheet metal using computer-assisted design and drafting (CAD) software packages. Installed and used rigging and hoisting equipment. Fit and joined sheet metal parts using riveting, welding, soldering and similar equipment to fabricate products such as ventilation shafts, exhaust hoods, eavestroughs, partition frames, air and heat ducts, material handling systems, roof decking and sheet metal buildings. Installed sheet metal products according to specifications and building codes. Ground and buffed seams, joints and rough surfaces. Inspected product quality and installation to ensure conformance to specifications. Used computer numerical control (CNC) equipment to cut, bend, punch, drill, shape or straighten sheet metal. Developed or implemented a health and safety plan, or followed a pre-established plan for health and safety in the workplace. Explored careers or learning opportunities as a Sheet Metal worker. TMT3C/TMT4C – Manufacturing Technology: Robotics and Control Systems Technician, Grade 11 and 12, College Preparation Name: This job focuses on the operation and maintenance of robotics and control systems. Employees may have prepared and interpreted conventional and computer-assisted design (CAD) engineering designs, drawings and specifications for machines and components, power transmission systems, process piping, heating, ventilating and air-conditioning systems; and designed or assisted in the design of moulds, tools, dies and other required items for use in manufacturing processes. They may also have installed, repaired and maintained machinery and equipment involved in robotics and control systems; carried out a range of mechanical tests on machines; considered health and safety issues; and explore careers, lifelong learning opportunities and the impact of the robotics industry on the environment. How long have you worked in this industry? Give approximate number of years/months: _________________________ Read the statements below. Place a check mark beside the statements that most closely describe the duties you performed at your job. Then in the space provided below the checkmark, briefly describe your duties in relation to the statement. Conducted tests and analyses of machines, components and materials to determine their performance, strength, response to stress and other characteristics. Assisted in the inspection of mechanical installations and construction projects. Participated in the installation, repair and maintenance of machinery and equipment. Assisted in preparing conventional and computer-assisted design (CAD) engineering designs, drawings and specifications. Assisted in the design of moulds, tools, dies, jigs and fixtures for use in manufacturing processes. Inspected mechanical installations and construction. Prepared standards and schedules and supervised mechanical maintenance programs or operations of mechanical plants. Developed or implemented a health and safety plan, or followed a pre-established plan for health and safety in the workplace. Explored careers or learning opportunities in the robotics field. TMW3E/TMW4E – Manufacturing Technology: Welding, Grade 11 and 12, Workplace Preparation Name: This job focuses on the practical workplace applications and skills required to be a welder or welding technician. Employees will have read and interpreted blueprints or welding process specifications; operated manual or semi-automatic welding equipment to fuse metal segments through a variety of authorized processes; and repaired worn parts of metal products by welding on extra layers. They may also have specialized in certain types of welding such as custom fabrication; ship building and repair; aerospace precision welding; pipeline construction welding and structural construction welding. Employees may have also considered health and safety issues; and explored careers, lifelong learning opportunities and the impact of welding on the environment. How long have you worked in this industry? Give approximate number of years/months: _________________________ Read the statements below. Place a check mark beside the statements that most closely describe the duties you performed at your job. Then in the space provided below the checkmark, briefly describe your duties in relation to the statement. Operated manual or semi-automatic welding equipment to fuse metal segments using processes such as gas tungsten arc welding (GTAW), gas metal arc welding (GMAW), flux-cored arc welding (FCAW), plasma arc welding (PAW), shielded metal arc welding (SMAW), oxy-acetylene welding (OAW), resistance welding and submerged arc welding (SAW). Operated manual or semi-automatic flame-cutting equipment or brazing and soldering equipment. Operated metal shaping machines such as brakes, shears and other metal straightening and bending machines. Operated previously set up welding machines such as spot, butt and seam resistance or gas and arc welding machines to fabricate or repair metal parts. Operated previously set up brazing or soldering machines to bond metal parts or to fill holes, indentations and seams of metal articles with solder. Started up, shut down, adjusted and monitored robotic welding production line. Assisted with the maintenance and repair of welding, brazing and soldering equipment. Developed or implemented a health and safety plan, or followed a pre-established plan for health and safety in the workplace. Explored careers or learning opportunities in the welding industry?