Step 3 Next, position fender on mount support brackets and attach according to mount type listed below. NOTE: Rubber washers MUST be assembled next to the fender as shown 1800 EAST KEATING AVENUE MUSKEGON, MI 49442 PH: 1-800-333-7890 • F: 231-777-2720 Installation Sheet #INS-98009 Single/Double Radius Fender & Bracket Installation Instructions Step 1 Determine proper fender position for your application. Position fender over tire(s). Use a 2"x 4" block or other suitable spacer to achieve desired clearance around tires. For optimum performance, the fender should be 3" to 6" from tire. (S.A.E. recommendation is 3" minimum) NOTE: If you have an air suspension, make sure there is tire clearance when the suspension is deflated. The figure below shows general locations of mounts on various fenders (E=end mount, C=center mount). Place bracket against fender and frame, mark the location of the mounting holes onE E C E E the frame. The mounting support brackets and fenders are purposely not pre-drilled because of the many vehicle variations and side frame clearance problems. Drilling to suit offers added flexibility for mounting without defacing the fender with unnecessary holes. E EE E C CC C E EE Radius E EE E EE E E E Double Full Round E Fender E C Fender E Double Radius E Full Round Double Radius FullFender Round Double Radius Full Fender C Radius C C FullRound Round E Double E Fender Fender Fender Fender Fender Fender C C E DoubleC Radius Full CRound E CC CC C E EE C E C C Fender Fender E E Single Radius Fender E C C E Radius Single Fender Single Radius Radius Fender Single Single RadiusFender Fender C Single Radius Fender Step 2 Attach Mounting Brackets Use appropriate instructions A. 4 Hole Bracket Drill four 7/16" holes on marks and fasten mounting bracket to frame. Hardware needed: Four 3/8"- hex bolts and four 3/8"-16 nuts per mount (not supplied). B. Single Hole Bracket Drill 11/16" dia. hole on mark and fasten mounting bracket to frame using one 5/8" - 11 x 1-3/4" grade 8 NY-lock bolt and one 5/8" split lock washer, supplied. Four Hole Bracket Four Hole Four Hole Four Bracket FourHole Hole Bracket Bracket Bracket Four Hole Bracket RECOMMENDED TORQUE IS 245 FT. LBS. RECOMMENDED TORQUE IS RECOMMENDED RECOMMENDED 245 FT. LBS. TORQUE IS RECOMMENDED TORQUE IS 245 FT. LBS. LBS. TORQUE IS 245 FT. 245 FT. LBS. RECOMMENDED TORQUE IS 245 FT. LBS. Single Hole Bracket Single Hole Single Hole Single Bracket SingleHole Hole Bracket Bracket Bracket Single Hole Bracket Be sure to follow truck manufacturers recommended procedures for drilling any required holes in the frame Installation Sheet #INS-98009/D • 11/15 A. Standard Center Mount Assembly Drill four 3/8" holes ROUNDED through lower ribs of RUBBER WASHERS fender and through ROUNDED RUBBER ROUNDED FLAT ROUNDED mounting support ROUNDED WASHERS RUBBER RUBBER RUBBER RUBBER WASHERS WASHERS bracket. Fasten fender WASHERS FLAT WASHERS ROUNDED RUBBER FLAT METAL FLAT to mount as shown. RUBBER FLAT WASHERS WASHERS RUBBER RUBBER WASHERS RUBBER WASHERS Hardware supplied: four WASHERS METAL WASHERS FLATMETAL WASHERS METAL 5/16"-18 x 1" bolts, four METAL RUBBER WASHERS WASHERS WASHERS WASHERS 5/16"-18 lock nuts, four METAL 5/16" metal washers and WASHERS eight rubber washers. LOCK NUT LOCK NUT LOCK LOCK LOCK NUT NUT NUT LOCK NUT B. End Mount Assembly Drill three 3/8" holes through flat ribs of fender and through mounting METAL WASHERS support bracket. Fasten METAL fender to mount as LOCK WASHERS METAL METAL NUT METAL WASHERS shown. Hardware WASHERS WASHERS LOCK FLAT NUTRUBBER supplied: three 5/16"LOCK LOCK METAL LOCK NUT NUT WASHERS WASHERS 18 x 2-1/2" bolts, three NUTFLAT RUBBER FLAT FLAT 5/16"-18 lock nuts, three LOCK FLAT WASHERS RUBBER RUBBER NUT RUBBER WASHERS WASHERS 5/16" metal washers and WASHERS FLAT six rubber washers. RUBBER WASHERS C. Post Style Center Mount Assembly Drill four 3/8" holes through lower ribs of fender and through ROUND mounting plate. Adjust to RUBBER WASHERS ROUND desired position and weld ROUND FLAT RUBBER ROUND RUBBER WASHERS ROUND RUBBER RUBBER plate to bracket mount WASHERS RUBBER WASHERS WASHERS FLAT WASHERS as shown. Hardware RUBBER FLAT ROUND FLAT WELD WASHERS FLAT RUBBER RUBBER MOUNTING supplied: Four 5/16"-18 RUBBER RUBBERA WASHERS WASHERS WASHERS PLATE WASHERS WELD TO x 1" bolts, four 5/16"FLAT MOUNTING WELD BRACKET WELD RUBBER PLATE A B WELD MOUNTING MOUNT 18 lock nuts, four 5/16" MOUNTING WASHERS TO MOUNTING PLATE PLATE AA BRACKET PLATE TO A metal washers and eight TO MOUNT WELD TO BRACKET BRACKET B MOUNTING BRACKET MOUNT B MOUNT B rubber washers. PLATE A B MOUNT TO BRACKET MOUNT B D. Post Style End Mount Assembly Drill three 3/8" holes through flat ribs of fender and through mounting support bracket. Fasten fender to mount as METAL shown. Hardware WASHERS supplied: Three 5/16"METAL WASHERS METAL 18 x 2-1/2" bolts, three METAL LOCK METAL WASHERS WASHERS NUT 5/16"-18 lock nuts, three WASHERS LOCK RUBBER METAL NUT 5/16" metal washers and LOCK LOCK WASHERS WASHERS LOCK NUT NUT RUBBER six rubber washers. NUT WASHERS RUBBER RUBBER LOCK RUBBER WASHERS WASHERS NUT WASHERS RUBBER WASHERS RECOMMENDED TORQUE IS 245 FT. LBS. RECOMMENDED TORQUE IS RECOMMENDED RECOMMENDED RECOMMENDED 245 FT. LBS. TORQUE IS TORQUE IS TORQUE IS 245 FT. FT. LBS. LBS. 245 245 FT. LBS. RECOMMENDED TORQUE IS 245 FT. LBS. METAL WASHERS LOCK NUT METAL WASHERS METAL METAL METAL WASHERS LOCK NUTWASHERS WASHERS LOCK NUT NUT LOCK LOCK NUT METAL WASHERS LOCK NUT RECOMMENDED TORQUE IS 245 FT. LBS. RECOMMENDED TORQUE IS RECOMMENDED RECOMMENDED RECOMMENDED 245 FT. LBS. TORQUE IS TORQUE IS TORQUE IS 245 FT. LBS. LBS. 245 FT. 245 FT. LBS. RECOMMENDED TORQUE IS 245 FT. LBS.