BUNDLE ExTRACTOR AND CLEANING EQUIPMENT

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BUNDLEPR
Bundle Extractor and
Cleaning Equipment
BUNDLEPR
From Start to Finish
Calder’s extensive range of tube
bundle cleaning equipment is
all you need for safe, efficient
cleaning of tube bundles.
From our versatile tube bundle
extractors and movers, to
our low maintenance, high
pressure internal and external
bundle cleaners and water jet
machines, the Calder range of
equipment is tried, tested and
trusted worldwide.
To suit varied industry
requirements we offer light,
heavy, mobile and truck-mounted tube bundle extractors for the removal and re-insertion
of bundles both large and small. Our bundle movers range from the simple lift arm to the
mobile straddle carrier. We also manufacture an extensive range of water jetting machines and
accessories for both internal tube and external shell-side high pressure cleaning.
We have many bundle pulling, moving and cleaning models available. Please contact us to
discuss your requirements to ensure correct selections are offered for your application.
EXTRACTORS
HOOK-LIFT EXTRACTOR
This unit is lifted into position by crane and the
tube pulling and pushing operations are achieved
through its integrated power unit. Hydraulic
operation is through remote control to aid operator
safety. The machine has a facility to ensure the load
and machine are balanced. The unit’s slim design
allows good access to the tube bundle.
Designed for use with a range of bundle sizes:
• Minimum bundle diameter . . . . . . . . . . . 50 mm
• Maximum bundle diameter . . . . . . . 1,000 mm
• Maximum bundle weight . . . . . . . . . .10,000 kg
• Machine weight . . . . . . . . . . . . . . . . . . .1,800 kg
• Standard machine length . . . . . . . . . 7,000 mm
• Optional machine length . . . . . . . . 12,000 mm
INNOVATION THROUGH EXPERIENCE
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2
SELF-PROPELLED MOBILE
EXTRACTOR
This versatile, remotely controlled machine is
designed for manoeuvrability. Tube bundles can
be extracted and moved whilst the operator is
stood a safe distance away. This self-contained unit
can handle a range of bundle sizes and operate at
height:
• Maximum bundle diameter . . . . . . . 2,000 mm
• Maximum bundle length . . . . . . . . . . 6,600 mm
• Minimum working height . . . . . . . . . . 610 mm
• Maximum working height . . . . . . . . . 6,000 mm
• Maximum bundle weight
(at maximum height operation) . . . . . . . . .
• Maximum bundle weight
22,000 kg
(at minimum height operation) . . . . . . . . . .25,000 kg
• Max winch pulling force . . . . . . . . .50,000 kg
SELF-PROPELLED LARGE
MOBILE EXTRACTOR
This robust, mobile, large capacity tube bundle
extractor is ideal for multi-site operations. Tube
bundles can be extracted and moved with the
minimum of effort. Capacities are:
• Maximum bundle length . . . . . . . . . . 8,000 mm
• Minimum working height . . . . . . . . . . . 610 mm
• Maximum working height . . . . . . . . . 7,000 mm
• Maximum bundle diameter . . . . . . . 2,000 mm
• Maximum bundle weight
(at maximum height operation) . . . . . . . . .
• Maximum bundle weight
25,000 kg
(at minimum height operation) . . . . . . . . . .40,000 kg
• Max winch pulling force . . . . . . . . .62,000 kg
INNOVATION THROUGH EXPERIENCE
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3
BUNDLEPR
TRUCK-MOUNT EXTRACTOR
In addition to the usual features of our extractors,
this road-going machine can be used at various
locations reducing the replication of machines
across different sites. This truck-mounted extractor
can handle:
• Minimum working height . . . . . . . . . . . 610 mm
• Maximum working height . . . . . . . . . 7,000 mm
• Maximum bundle diameter . . . . . . . 2,000 mm
• Maximum bundle weight
(at maximum height operation) . . . . . . . . .
• Maximum bundle weight
15,000 kg
(at minimum height operation) . . . . . . . . . .25,000 kg
• Max winch pulling force . . . . . . . . . . .40,000 kg
MOVERS
BUNDLE ARM LIFT
The bundle arm lift unit is a new design capable of
lifting tube bundles up to 50,000 kg.
• Height . . . . . . . . . . . . . . . . . . . . . . . . . 4,754 mm
• Width . . . . . . . . . . . . . . . . . . . . . . . . . 3,590 mm
• Maximum bundle diameter . . . . . . . 3,000 mm
• Bundle weight capacity . . . . . . . . . . . 50,000 Kg
• Weight . . . . . . . . . . . . . . . . . . . . . . . . . . 4,500 Kg
STRADDLE CARRIER
The straddle carrier is designed specifically for the
onsite movement of a large range of tube bundles
up to 20,000 kg. A 5-speed gearbox, dual circuit
air brakes and power steering make this unit very
operator friendly.
• Tubeless tires (12,00 x 24) . . . . . . . . . . . . n. 4 ???
• Steering wheels . . . . . . . . . . . . . . . . . . . n. 24 ???
• Driving wheels . . . . . . . . . . . . . . . . . . . . n. 2 ???
• Max translation speed . . . . . . . . . . . . .40 Km/h
• Max hill climbing . . . . . . . . . . . . . . . . . . . . . . 5%
• Max pressure on the soil . . . . . . . . . . . 8 Kg/cmq
• Working stroke . . . . . . . . . . . . . . . . . . . . 1.30 mt
• Water cooled diesel engine . . . . . . . . . . . 128 HP
• Removable cabin
INNOVATION THROUGH EXPERIENCE
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INTERNAL CLEANING
INTERNAL BUNDLE CLEANING
ROBOT - rigid multi-lances
• Length . . . . . . . . . . . . . . . . . . . . . . . . . . . 908 cm
• Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92 cm
• Cabin hut height . . . . . . . . . . . . . . . . . . .183 cm
• Column height
(at working condition) . . . . . . . . . . . . . .270 cm
• Weight . . . . . . . . . . . . . . . . . . . . . . . . . . 2,000 kg
• Number of nozzles . . . . . . . . . . . . . . . . . . . . . . . 3
• Water pressure up to . . . . . . . . . . . . . . 1,000 bar
• Jet lance horizontal travel . . . . . . . . . . . .900 cm
• Jet lance vertical travel . . . . . . . . . . . . . .185 cm
FREELANCE TUBE CLEANER - flexi hose
Freelance offers fast, efficient, safe and pollution-free tube
cleaning at rates exceeding 200 tubes per hour. Low cost and
minimal set-up time make flex lancing a preferred method of
tube cleaning. Now, the unique Freelance offers mechanized
flex lancing and new levels of efficiency.
• 1,000 bar (14,500 psi) and 2,500 bar (36,250 psi)
• Single & Twin Lance options.
• Light-weight portable design.
• Lance control system cleans at high pressure during retraction.
• Adjustable lance extension allows ‘end-to-end’ tube cleaning to
take place.
• Controlled extension of the lance ensures a consistent level of
cleanliness.
• Can be positioned and set up by a single operator in minutes.
• Fully contained, compact, environmentally friendly, selfcleaning lance system.
• Effluent controlled to collection point. No particle infringement
to operator.
INNOVATION THROUGH EXPERIENCE
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5
BUNDLEPR
EXTERNAL CLEANING
EXTERNAL BUNDLE CLEANING
ROBOT
• Length . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 cm
• Width . . . . . . . . . . . . . . . . . . . . . . . . . . . .250 cm
• height . . . . . . . . . . . . . . . . . . . . . . . . . . . .270 cm
• Weight . . . . . . . . . . . . . . . . . . . . . . . . . 3,000 cm
• Lance working stroke . . . . . . . . . . . . . . . 930 cm
• Cross travel . . . . . . . . . . . . . . . . . . . . . . . .155 cm
• Up stroke . . . . . . . . . . . . . . . . . . . . . . . . . 188 cm
• Number of lances . . . . . . . . . . . . . . . . . . up to 5
• Lance diameter . . . . . . . . . . . . . . . . . 10/12 mm
• Lance speed . . . . . . . . . . . . . . . . . . . 1/1.5 m/sec
• Force of thrust . . . . . . . . . . . . . . . . . . . . 1,000 Kg
• Water pressure up to . . . . . . . . . . . . . . 1,000 bar
• ¾” double chain slide
• Hydraulic remote control
• High/low speed lance
• Hatz hydraulic power unit
• High pressure hose reel/drum & HP swivel
• Operator control cabin
SSC20 SHELL-SIDE CLEANER
The Calder SSC20 enables semi-automatic high pressure
water jetting of awkward-to-reach areas via a robotic,
hydraulic arm.
SSC20 can be retro-fitted to a suitable vehicle
(Bobcat, Caterpillar, Kubota etc.) and the
cleaning head can be removed to allow the
vehicle to return to normal duties. The water
jet and cleaning nozzles are operated from
within the cab and the robotic or hydraulic
arm takes the strain allowing the
operator to work efficiently and
safely away from the hazard of
the high pressure jet.
Typical Specifications
• Cab mounted water pressure ON/OFF control valve – dump type
pneumatically actuated.
• On board air compressor to allow pressure control valve to be
pneumatically actuated.
• 5-jet spray bar rated at up to 20,000 psi working pressure.
• Rotary joint mounted on spray bar to enable HP hoses to be manipulated
safely without twisting.
• 40,000 psi spray bar and connection kit optionally available.
INNOVATION THROUGH EXPERIENCE
SSC20
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6
High Pressure Water Jet Machines
The following machines can all be used to provide the high pressure
water for our internal and external bundle cleaning equipment.
Additionally, these machines can be used with hand-held lances,
and a range of surface and floor-cleaning equipment.
|| Skid-mounted - lightweight, versatile, electric or
|| Containerised – electric and diesel units can be
diesel options. Suitable for permanent site location.
mounted in industrial or offshore certified containers.
|| Crash Frame - offers protection during transportation,
whilst giving easy access for maintenance. Suitable for
onshore or offshore applications.
|| Skid-mounted diesel unit - rugged design with
trailer-mounted option.
|| Road going single axle trailer-mounted MultiJet series
|| Road going trailer-mounted MultiJet series with
with noise-reducing hood. Up to 70 kW power.
INNOVATION THROUGH EXPERIENCE
noise-reducing hood. Over 120 kW power.
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7
BUNDLEPR
www.calderltd.com
For many years Calder has supplied industrial high pressure waterjet
equipment to companies around the world including:
• Alcoa
• British Sugar
• Buchen
• CEDA
• DBI Cape Industrial
• Dialog
• ESSO
• Fantec
• Gulf Consolidated Contractors
• Hammelmann Australia
• Kabbini
• KOC
• Ma’aden Aluminium
• Magnox
• Occidental of Qatar
• Olayan Descon
• Ozest
• Petrotech Services
• Plant Tech Arabia
• Polytech
• Redland Industrial Services
• Saudi TKT
• Seyana
• Sureclean
• Tamimi
• TCC Saudi
• Total
• Veolia
Calder Ltd
United Kingdom
Prescott Drive
Warndon
Worcester
WR4 9NE
United Kingdom
web :
email :
tel :
fax :
www.calderltd.com
[email protected]
+44 (0) 1905 759090
+44 (0) 1905 759091
Saudi Arabia
c/o HOEIT
P.O.Box 174
Al-Khobar 31952
Saudi Arabia
web :
email :
tel :
fax :
www.hoeit.com
[email protected] .com
+(966) (13) 887-7390
+(966) (13) 887-7830
Achilles JQS
Calder Ltd reserve the right
to alter specifications and
data to incorporate improvements in design.
Qualified
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