Industrial Cables

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Industrial
Cable
Index
n DLO Power Cables
DLO Flexible Power Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
n Type W Cables
Type W 1/C Motor Lead Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Type W 2/C Magnet Crane Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Type W 3/C P&R Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9
Type W 4/C P&R Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11
n Variable Frequency Drive (VFD) Power Cables
Extra Flexible VFD Power Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-13
CIR (Crush & Impact Resistant) VFD Power Cable . . . . . . . . . . . . . . . . . 14-15
TC-ER Flexible VFD Power Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-17
Medium Voltage Type VFD/MV-105 Power Cable . . . . . . . . . . . . . . . . . . 18-19
n Ship-to-Shore Power Cables
Enhanced THOF-500 Power Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Enhanced PLUS THOF-500 Power Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
n Grounds and Jumpers
Flexible Grounding Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Lead Covered Grounding Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Red Jumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-25
n Mobile Substation Power Cable (Type SH) . . . . . . . . . . . . . . . . . . . . . . . . . 26-27
n Factory Installed Cable Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
n Renewable Energy Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Nexans AmerCable believes the information presented throughout this catalog to be reliable and current.
All information is subject to change without notice. The information listed is approximate, and is
presented only as a guide for product selection. We make no claims or warranties for the suitability
of any product for any particular application.
AmerCable® is a registered trademark of AmerCable Incorporated
Made in America
© 2015, AmerCable Incorporated
Harsh operating
environments
require cables
engineered for
longer service life
No matter what type of environment you operate in,
Nexans AmerCable has a cable productivity solution
for you. Our innovatively engineered and manufactured
Industrial Cable Family is designed for your
toughest conditions. As a leading producer of
industrial cables in North America, Nexans AmerCable
is dedicated to producing:
n cables that last longer in difficult
operating environments
n cables designed to help provide greater
levels of safety and productivity
Cable Innovation
n Designing insulating and jacketing materials that
are more flexible with greater resistance to
abrasion and moisture
n Cable constructions that last longer – providing
reduced down time for increased productivity
n New product development that addresses
environmental, safety and cost reduction
issues specific to your application.
Operating Excellence
n The industry leader in on-time
delivery. For our current
delivery rate, visit
our website at
www.amercable.com
n Standard lead-time
of 8 to 10 weeks
n Urgent response
shipment capability
of 2 to 4 weeks
n AmerCable is an ISO-9001
certified manufacturer
Hands-on Field Support
Our experienced field application engineers are
available for on-site evaluation and solutions.
They also conduct education and training
sessions that address safety, splicing and
cable handling issues.
www.NexansAmerCable.com
e-mail: industrial@nexansamercable.com
1
37-119
Flexible Power Cable • DLO
2000 Volts • 90°C
Diesel Locomotive Cable • Limited Smoke (Sizes 2/0 and higher) • EP/CPE • RHH, RHW-2
Conductor
Application
Flexible-stranded,
tin-coated annealed
copper
Separator
Jacket
Flame retardant,
oil and sunlight
resistant
Chlorinated
Polyethylene (CPE)
Suitable separator tape
provides easy stripping
of insulation
Insulation
Ethylene-Propylene rubber
(EPR)
See below
for jacket
color options
(Special order)
Ratings & Approvals
n ICEA S-95-658/ NEMA WC-70: Nonshielded Power
Cables Rated 2000 Volts or Less for the
Distribution of Electrical Energy
n UL Standard 44: Thermoset Insulated Wires &
Cables, Types RHH, RHW-2. UL VW-1
n UL Standard 1685: Vertical Tray Fire propagation
and Smoke Release Test for Electrical and
optical Fiber Cables. (UL,ST-1)
n ASTM B-33: Standard Specification for Tinned Soft
or Annealed Copper Wire for Electrical Purposes
n ASTM B-172: Standard Specification for
Rope-Lay-Stranded Copper Conductors having
Bunch-Stranded Members, for Electrical
Conductors
n MSHA P-184
n RoHS Compliant
Nexans AmerCable’s 2000V Diesel Locomotive
Cable (DLO) is a single conductor portable
power cable suitable for use in applications
needing great flexibility, excellent wearability
and good flex life. Applications include
locomotive and car equipment, motor and
generator leads, battery leads, shipyards,
telecommunications power, heavy earth
moving equipment, renewable energy and
other heavy duty flexing applications.
Features
n A two layer composite of flame retardant,
oil and sunlight resistant Chlorinated
Polyethylene (CPE) outer layer and EthylenePropylene rubber (EPR) inner layer. The
composite design provides significant
diameter reductions compared to designs
using full thickness jackets.
n Suitable for continuous operating
temperatures of 90°C, wet or dry
n Rated RHH, RHW-2; 2/0 – 1111 kcmil
listed and marked “for CT use”
n UL listed as Sunlight Resistant
n UL listed as Marine Shipboard Cable
(4/0 and larger) – Special order only
n Insulation and jacket meet hazardous
waste regulations, per Code of Federal
Regulations 40 Section 261 (40CFR261)
for characteristic lead content
n Flame Resistance: FT-4/IEEE1202 for
2/0 – 1111 kcmil and UL VW-1
n Meets smoke release and other
requirements of Vertical Cable Tray
Test UL 1685 and is marked “ST-1”
for 2/0 – 1111 kcmil
n Extremely flexible stranding used for
increased flexibility and ease of installation
2
Manufactured by Nexans AmerCable • (870) 862-4919 • (800) 643-1516 • Fax (870) 862-9613
37-119 • Single Conductor Portable Power Cable • DLO
Part No.
37-119201
202
203
204
205
207
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
Size
AWG/
kcmil
14
12
10
8
6
4
2
1
1/0
2/0
3/0
4/0
262
313
373
444
535
646
777
929
1111
Minimum
Wires per
Conductor
19
19
37
168
61
133
259
224
266
323
418
532
646
777
925
1110
1332
1591
1924
2318
2745
Nominal
Insulation
Thickness
in.
0.045
0.045
0.045
0.055
0.055
0.055
0.055
0.065
0.065
0.065
0.065
0.065
0.075
0.075
0.075
0.075
0.090
0.090
0.090
0.090
0.130
* Ampacity – Calculated with at 90°C conductor
temperature and 30°C ambient air, per
2008 NEC, Table 310.17
Nominal
Jacket
Thickness
in.
0.015
0.015
0.015
0.030
0.030
0.030
0.030
0.045
0.045
0.045
0.045
0.045
0.065
0.065
0.065
0.065
0.065
0.065
0.065
0.065
0.065
Nominal
Outside
Diameter
in.
0.214
0.233
0.257
0.349
0.365
0.460
0.534
0.623
0.668
0.689
0.771
0.822
0.957
1.008
1.074
1.143
1.257
1.361
1.439
1.685
1.850
Approx.
Weight
lbs. per
1,000 ft.
31
41
58
77
124
203
265
415
489
562
757
894
1091
1245
1486
1749
2099
2464
2899
3501
4166
*Ampacity
90°C
35
40
55
80
105
140
190
220
260
300
350
405
467
522
591
652
728
815
904
1005
1119
• Cable diameters are subject to +/-5% manufacturing
tolerance
SAVE
TIME
Order Your DLO Cable with
Factory Installed
Connectors
SAVE
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3
37-401
Portable Power Cable • Type W
Single Conductor • 600-2000 Volts
Motor Lead Cable • 90°C
Application
Conductor
Bunched strands of tinned
annealed copper per ASTM
B-33
Separator
A suitable separator
provides for easy stripping
of insulation
Insulation
Ethylene-Propylene rubber
(EPR) per ICEA S-95-658,
and ASTM D-2802
Reinforcement
Polypropylene reinforcing
braid provides long
flex life
Jacket
Flame retardant, oil
and sunlight resistant
Chlorinated Polyethylene
(CPE). Black standard.
See below for other
color options.
Ratings & Approvals
n UL listed as Type W
n ASTM B-33: Standard Specification for Tinned Soft
or Annealed Copper Wire for Electrical Purposes
n ASTM D-2802: Standard Specification for OzoneResistant Ethylene-Alkene Polymer Insulation for
Wire and Cable
n ICEA S-95-658/ NEMA WC-70: Nonshielded Power
Cables Rated 2000 Volts or Less for the Distribution
of Electrical Energy
Nexans AmerCable’s 600-2000 Volt
single-conductor motor-lead cables are
recommended for installations where long
flex life, great flexibility and wearability are
desired. Applications include heavy duty or
temporary power supply service, AC or DC,
to motor or generators, portable and
stationary heavy duty equipment, cranes,
conveyors and other mobile equipment.
They may be installed in air, in ducts,
immersed in water or directly buried in the
earth. However, they are not UL Type USE.
For cables requiring reduced flame
propagation, refer to the factory.
Features
n Suitable for continuous operating
temperatures of 90°C
n Suitable for use in festoons, suspended
loops and power tracks
n Suitable for use on Payout and
Retractable reels (P&R)
n Heavy duty jacket offers excellent
protection against abrasion, impact, heat,
oil, flame, ozone, alkali and acids.
n Extremely flexible stranding used for
increased flexibility and ease of installation
n Dual Rated 600V and 2kV
n Suitable for extra hard usage which
enhances performance
n MSHA P-184 for 6 AWG and above
Type W CPE jackets are available in highly visible colors
without sacrificing performance
4
Manufactured by Nexans AmerCable • (870) 862-4919 • (800) 643-1516 • Fax (870) 862-9613
37-401 • Single Conductor Portable Power Cable • Type W
Part No.
37-401-
Size
AWG/
kcmil
Minimum
Wires per
Conductor
Nominal
Insulation
Thickness
in.
Nominal
Jacket
Thickness
in.
Nominal
Outside
Diameter
in.
008
006
004
003
002
001
010
020
030
040
250
300
350
400
500
8
6
4
3
2
1
1/0
2/0
3/0
4/0
250
300
350
400
500
133
133
133
133
259
259
266
323
418
532
627
741
888
999
1221
0.060
0.060
0.060
0.060
0.060
0.080
0.080
0.080
0.080
0.080
0.095
0.095
0.095
0.095
0.095
0.075
0.095
0.095
0.095
0.095
0.095
0.095
0.095
0.095
0.095
0.095
0.095
0.095
0.095
0.095
0.460
0.550
0.600
0.620
0.690
0.760
0.810
0.832
0.900
0.960
1.070
1.100
1.160
1.190
1.310
Approx.
Weight
lbs. per
1,000 ft.
*Ampacity
90°C
136
202
268
318
375
479
555
675
794
959
1268
1315
1517
1681
2039
80
105
140
165
190
220
260
300
350
405
455
505
570
615
700
* Ampacity is calculated with a 90°C conductor temperature and 30°C ambient air,
per 2008 NEC, Table 400.5(B)
• Cable diameters and weights are subject to +/- 5% manufacturing tolerance
SAVE
TIME
Order Your Type W Cable with
Factory Installed
Connectors
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MONEY
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5
37-430
Magnet Crane Cable • Type W
Two Conductor • 600-2000 Volts
Magnet Crane Cable • 90°C
Conductors
Separator
Application
Bunched strands of
tinned annealed copper
per ASTM B-33. Stranding
other than those listed in
the table are available
upon special order.
A suitable separator
provides for easy
stripping of insulation
Nexans AmerCable’s 600-2000 Volt two
conductor cables are recommended for
installations where long flex life, great
flexibility and wearability are desired.
Applications include heavy duty or temporary
power supply service, AC or DC, to motor or
generators, portable and stationary heavy
duty equipment, cranes, conveyors and
other mobile equipment. They are especially
recommended to supply power for magnet
crane applications. They may be installed in
air, in ducts, immersed in water or directly
buried in the earth. However, they are not
UL Type USE. For cables requiring reduced
flame propagation, refer to the factory.
Insulation
Ethylene-Propylene
rubber (EPR) per ICEA
S-95-658 and ASTM
D-2802. Insulation
material color coded
through AWG size #2.
Larger sizes are coded
with fabric tape wraps.
One black, one white.
Fillers
Fibrous filler provides
great impact resistance
and flexibility. Rubber fillers
are available upon special
order.
Jacket
Flame retardant, oil and
sunlight resistant Chlorinated
Polyethylene (CPE).
Black standard. See below
for other color options.
Features
Ratings & Approvals
n UL listed as Type W
n UL listed as Type TC
n ASTM B-33: Standard Specification for Tinned Soft
or Annealed Copper Wire for Electrical Purposes
n ASTM D-2802: Standard Specification for OzoneResistant Ethylene-Alkene Polymer Insulation for
Wire and Cable
n ICEA S-95-658/ NEMA WC-70: Nonshielded Power
Cables Rated 2000 Volts or Less for the Distribution
of Electrical Energy
n MSHA P-184
n Suitable for continuous operating
temperatures of 90°C
n Suitable for use in festoons, suspended
loops and power tracks
n Suitable for use on Payout and
Retractable reels (P&R)
n Heavy duty jacket offers excellent
protection against abrasion, impact, heat,
oil, flame, ozone, alkali and acids.
n Extremely flexible stranding used for
increased flexibility and ease of installation
n Dual Rated 600V and 2kV
n Suitable for extra hard usage which
enhances performance
n Flame Resistance: FT-4
Type W CPE jackets are available in highly visible colors
without sacrificing performance
6
Manufactured by Nexans AmerCable • (870) 862-4919 • (800) 643-1516 • Fax (870) 862-9613
37-430 • Two Conductor Magnet Crane • Type W • Round
Part No.
37-430008
006
004
002
010
020
040
250
350
500
Size
AWG/
kcmil
8
6
4
2
1/0
2/0
4/0
250
350
500
Minimum
Wires per
Conductor
133
133
133
259
266
342
532
627
888
1221
Nominal
Insulation
Thickness
in.
0.060
0.060
0.060
0.060
0.080
0.080
0.080
0.095
0.095
0.095
Nominal
Jacket
Thickness
in.
0.109
0.109
0.109
0.141
0.156
0.156
0.172
0.165
0.176
0.214
Nominal
Outside
Diameter
in.
0.830
0.960
1.080
1.280
1.560
1.660
1.973
2.100
2.360
2.700
Approx.
Weight
lbs. per
1,000 ft.
369
518
715
1045
1464
1788
2530
2664
3854
5191
*Ampacity
90°C
74
99
130
174
234
271
361
402
495
613
* Ampacity is calculated with a 90°C conductor temperature and 30°C ambient air,
per 2008 NEC, Table 400.5(B)
• Cable diameters and weights are subject to +/- 5% manufacturing tolerance
• A full line of UL listed Type G cables with grounding conductors is
available. Consult factory.
SAVE
TIME
Order Your Type W Cable with
Factory Installed
Connectors
SAVE
MONEY
Photo provided by NASCOOP
www.nexansamercable.com • e-mail: industrial@nexansamercable.com
7
37-431
Portable Power Cable • Type W
Three Conductor • 600-2000 Volts
Qualified for P&R Reeling Service • 90°C
Application
Conductors
Bunched strands of tinned
annealed copper per ASTM
B33. Stranding other than
those listed in the table are
available upon special
order.
Separator
A suitable separator
provides for easy stripping
of insulation
Insulation
Fibrous filler provides
great impact resistance
and flexibility. Rubber
fillers are available upon
special order.
Ethylene-Propylene rubber
(EPR) per ICEA S-95-658,
also meeting ASTM D2802. Insulation material
color coded through AWG
size #2. Larger sizes are
coded with fabric tape
wraps. One black, one
white, one green.
Jacket
Reinforcement
Flame retardant, oil
and sunlight resistant
Chlorinated Polyethylene
(CPE). Reinforced, two
layer jacket construction
is used on AWG size 1/0
and larger cables. Black
standard. Consult factory
for colored jackets.
Polypropylene reinforcing
braid provides long
flex life
Fillers
Features
Ratings & Approvals
n UL listed as Type W
n UL listed as Type TC-ER
n ASTM B-33: Standard Specification for Tinned Soft
or Annealed Copper Wire for Electrical Purposes
n ASTM D-2802: Standard Specification for OzoneResistant Ethylene-Alkene Polymer Insulation for
Wire and Cable
n ICEA S-95-658/ NEMA WC-70: Nonshielded Power
Cables Rated 2000 Volts or Less for the Distribution
of Electrical Energy
n MSHA P-184
n Flame Resistance: FT-4
8
Nexans AmerCable’s 600-2000 Volt three
conductor cables are recommended for
installations where long flex life, great flexibility and wearability are desired.
Applications include heavy duty or temporary
power supply service, AC or DC, to motor
or generators, portable and stationary heavy
duty equipment, cranes, conveyors and
other mobile equipment. They are also
recommended for use on Payout and
Retractable reels, festoons, suspended
loops and power tracks. They may be
installed in air, in ducts, immersed in water
or directly buried in the earth. However, they
are not UL Type USE. For cables requiring
reduced flame propagation, refer to
the factory.
n Suitable for continuous operating
temperatures of 90°C
n Suitable for use in festoons, suspended
loops and power tracks
n Suitable for use on Payout and
Retractable reels (P&R)
n Heavy duty jacket offers excellent
protection against abrasion, impact, heat,
oil, flame, ozone, alkali and acids.
n Extremely flexible stranding used for
increased flexibility and ease of installation
n Dual Rated 600V and 2kV
n Suitable for extra hard usage which
enhances performance
n Meets crush and impact
requirements
Type W CPE jackets are available in highly visible colors
without sacrificing performance
UL Type
TC-ER
APPROVED!
Manufactured by Nexans AmerCable • (870) 862-4919 • (800) 643-1516 • Fax (870) 862-9613
37-431 • Type W – Round • 600-2000 Volts
Part No.
37-431008
006
004
002
010
020
030
040
250
350
500
Size
AWG/
kcmil
8
6
4
2
1/0
2/0
3/0
4/0
250
350
500
Minimum
Wires per
Conductor
133
133
133
259
266
323
418
532
627
888
1221
Nominal
Insulation
Thickness
in.
0.060
0.060
0.060
0.060
0.080
0.080
0.080
0.080
0.095
0.095
0.095
Nominal
Jacket
Thickness
in.
0.141
0.141
0.125
0.141
0.156
0.156
0.156
0.172
0.250
0.259
0.290
Nominal
Outside
Diameter
in.
0.930
1.025
1.200
1.340
1.665
1.75
1.900
2.050
2.395
2.684
3.030
Approx.
Weight
lbs. per
1,000 ft.
513
643
962
1295
1967
2260
2863
3381
4375
5562
7408
*Ampacity
90°C
65
87
114
152
205
237
274
316
352
433
536
* Ampacity is calculated with a 90°C conductor temperature and 30°C ambient air,
per 2008 NEC, Table 400.5(B)
• Cable diameters and weights are subject to +/- 5% manufacturing tolerance
• A full line of UL listed Type G cables with grounding conductors is
available. Consult factory.
SAVE
TIME
Order Your Type W Cable with
Factory Installed
Connectors
SAVE
MONEY
www.nexansamercable.com • e-mail: industrial@nexansamercable.com
9
37-432
Portable Power Cable • Type W
Four Conductor • 600-2000 Volts
Suitable for P&R Reeling Service • 90°C
Application
Conductors
Bunched strands of tinned
annealed copper per ASTM
B-33. Strandings other than
those listed in the table
are available upon
special order.
Separator
A suitable separator
provides for easy stripping
of insulation
Fillers
Fibrous filler
provides great impact
resistance and
flexibility. Rubber
fillers are available
upon special order.
Insulation
Ethylene-Propylene rubber
(EPR) per ICEA S-95-658,
also meeting ASTM D2802. Insulation material
color coded through AWG
size #2. Larger sizes are
coded with fabric tape
wraps. One black, one red,
one white, one green.
Jacket
Flame retardant, oil
and sunlight resistant
Chlorinated Polyethylene
(CPE). Black standard.
Consult factory for
colored jackets.
Reinforcement
Polypropylene reinforcing
braid provides long flex life
Ratings & Approvals
n UL listed as Type W
n UL listed as Type TC-ER
n ASTM B-33: Standard Specification for Tinned Soft
or Annealed Copper Wire for Electrical Purposes
n ASTM D-2802: Standard Specification for OzoneResistant Ethylene-Alkene Polymer Insulation for
Wire and Cable
n ICEA S-95-658/ NEMA WC-70/: Nonshielded
Power Cables Rated 2000 Volts or Less for
the Distribution of Electrical Energy
n MSHA P-184
Nexans AmerCable’s 600-2000 Volt four
conductor cables are recommended for
installations where long flex life, great
flexibility and wearability are desired.
Applications include heavy duty or temporary
power supply service, AC or DC, to motor or
generators, portable and stationary heavy
duty equipment, cranes, conveyors and other
mobile equipment. They are also recommended
for use on Payout and Retractable reels,
festoons, suspended loops and power
tracks. They may be installed in air, in ducts,
immersed in water or directly buried in the
earth. However, they are not UL Type USE.
For cables requiring reduced flame
propagation, refer to the factory.
Features
n Suitable for continuous operating
temperatures of 90°C
n Suitable for use in festoons, suspended
loops and power tracks
n Suitable for use on Payout and
Retractable reels (P&R)
n Heavy duty jacket offers excellent
protection against abrasion, impact,
heat, oil, flame, ozone, alkali and acids
n Extremely flexible stranding used for
increased flexibility and ease of installation
n Dual Rated 600V and 2kV
n Suitable for extra hard usage which
enhances performance
n Meets crush and impact
requirements
for Type MC cable.
Type W CPE jackets are available in highly visible colors
n Flame Resistance: FT-4
without sacrificing performance
10
UL Type
TC-ER
APPROVED!
Manufactured by Nexans AmerCable • (870) 862-4919 • (800) 643-1516 • Fax (870) 862-9613
37-432 • Four Conductor Portable Power Cable • Type W • Round
Part No.
37-432008
006
004
002
010
020
040
250
350
500
Size
AWG/
kcmil
8
6
4
2
1/0
2/0
4/0
250
350
500
Minimum
Wires per
Conductor
133
133
133
259
266
323
532
627
888
1221
Nominal
Insulation
Thickness
in.
0.060
0.060
0.060
0.060
0.080
0.080
0.080
0.095
0.095
0.095
Nominal
Jacket
Thickness
in.
0.141
0.141
0.125
0.125
0.156
0.156
0.156
0.270
0.290
0.310
Nominal
Outside
Diameter
in.
1.020
1.135
1.240
1.490
1.810
1.940
2.260
2.665
3.000
3.425
Approx.
Weight
lbs. per
1,000 ft.
601
801
1138
1663
2471
2975
4376
5725
7428
10010
*Ampacity
90°C
65
87
114
152
205
237
316
352
433
536
* Ampacity is calculated with a 90°C conductor temperature and 30°C ambient air, per
2008 NEC, Table 400.5(B)
• Cable diameters and weights are subject to +/- 5% manufacturing tolerance
• For more than four conductors, consult factory
• A full line of UL listed Type G cables with grounding conductors is
available. Consult factory.
SAVE
TIME
Order Your Type W Cable with
Factory Installed
Connectors
SAVE
MONEY
www.nexansamercable.com • e-mail: industrial@nexansamercable.com
11
37-102VFD
Extra Flexible VFD Power Cable
Gexol® Insulated
Three Conductor • 2kV • Rated 110°C
Application
Power Conductors (x3)
Soft annealed flexible stranded
tinned copper per IEEE 1580
Table 11.
Insulation (2kV)
Gexol® cross-linked flame
retardant polyolefin, meeting
the requirements for Type P
of IEEE 1580 and Type X110
of UL 1309/CSA 245.
Color: Gray with printed
phase I.D. (Black-White-Red)
Jacket
A black, arctic grade, flame
retardant, oil, abrasion,
chemical and sunlight
resistant thermosetting
compound meeting UL 1309/
CSA 245 and IEEE 1580.
Armor (Optional)
Tinned copper basket weave
wire armor per IEEE 1580
and UL 1309/CSA 245.
Ground Conductors (x3)
Soft annealed flexible
stranded tinned copper per
IEEE 1580 Table 11.
Gexol® insulated and
sized per UL 1277.
Color: Green
Shield
Overall tinned copper braid
plus aluminum/polyester
tape providing 100%
coverage.
Sheath (Optional)
A black, arctic grade,
flame retardant, oil,
abrasion, chemical and
sunlight resistant
thermosetting compound
meeting UL 1309/CSA 245
and IEEE 1580.
Note: For armored versions the braid is placed between
the inner jacket and outer sheath where it serves
as both the EMI shield and armor.
Ratings & Approvals
n 110˚C Temperature Rating
n UL Listed as Marine Shipboard Cable: (E111461)
n UL Listed as Type TC-ER (E123629)
n United States Coast Guard: November 2, 1987 / 9304
n CSA listed as Marine Shipboard Cable (82346)
n Flame resistance: IEEE 1202/FT-4
n Sunlight resistant
Halogen-Free and Fire Resistant
constructions available by request.
A flexible, braid and foil shielded, 2kV power
cable specifically engineered for use in variable
frequency AC motor drive (VFD) applications.
Features
n Specially engineered cable design produces a
longer cable life in VFD applications.
n Overall braid plus foil shield is engineered
with 100% coverage and a surface transfer
impedance <50 milliohms at 10MHz to
contain EMI.
n Symmetrical insulated ground conductors
reduce induced voltage imbalances and carry
common mode noise back to the drive.
n High strand count conductors and braid
shield design is much more flexible, easier
to install and more resistant to vibration
than Type MC cable.
n Gexol’s lower dielectric constant (standard
XLPEs, EPRs and other Type P insulation
materials have higher dielectric constants)
reduces reflected wave peak voltage
magnitudes. This allows for longer output
cable distances and minimizes the effect
of high frequency noise induced into the
plant ground system.
n 2kV insulation thickness is used to resist the
potential 2-3x reflected voltages experienced
in 600V VFD applications.
n Dual certified IEEE 1580 Type P and
UL 1309/CSA 245 Type X110.
n Highest ampacity ratings: ABS 100˚C, DNV
95˚C, LRS 95˚C, Transport Canada 95˚C.
n Severe cold durability: exceeds CSA cold
bend/cold impact (-40˚C/-35˚C).
n Flame retardant: IEC 332-3 Category A
and IEEE 1202.
n Optional braid armor of bronze, aluminum
or tinned copper.
Gexol® is a registered trademark of AmerCable Incorporated
12
Manufactured by Nexans AmerCable • (870) 862-4919 • (800) 643-1516 • Fax (870) 862-9613
37-102VFD • Extra Flexible VFD Power Cable • Gexol ® Insulated
Unarmored
Size
AWG/
kcmil mm2
Nominal Weight
Part No. Diameter Lbs./
37-102 Inches* 1000 Ft.
4
2
1
1/0
2/0
3/0
4/0
262
313
373
444
535
646
777
-312VFD
-314VFD
-315VFD
-316VFD
-317VFD
-318VFD
-319VFD
-320VFD
-321VFD
-322VFD
-323VFD
-324VFD
-326VFD
-327VFD
21
34
43
54
70
86
109
132
159
189
227
273
326
394
1.100
1.235
1.340
1.450
1.580
1.750
1.900
2.050
2.130
2.275
2.425
2.643
2.920
3.102
925
1421
1517
1803
2120
2827
3416
4210
5105
5521
6440
7547
8916
10909
Armored &
Sheathed (TS)
Part No.
37-102
-312TSVFD
-314TSVFD
-315TSVFD
-316TSVFD
-317TSVFD
-318TSVFD
-319TSVFD
-320TSVFD
-321TSVFD
-322TSVFD
-323TSVFD
-324TSVFD
-326TSVFD
-327TSVFD
Grounding
Nominal Weight Conductor*
Diameter Lbs./
Size
Inches* 1000 Ft.
(AWG)
1.262
1.392
1.509
1.615
1.792
1.959
2.101
2.258
2.353
2.483
2.634
2.931
3.178
3.510
1138
1512
1851
2136
2660
3269
3864
4661
5325
6674
6994
8477
9888
11803
12
10
10
10
10
8
8
6
6
6
6
6
4
4
NEC Ampacities
In
Free Air
In
Cable Tray
In
Conduit
114
152
177
205
201
237
316
362
404
449
497
556
617
688
95
130
150
170
188
195
260
297
328
364
402
446
496
546
89
119
137
163
173
186
253
286
324
357
396
441
489
537
• Cable diameters are subject to a +/- 5% manufacturing tolerance
• Ampacity In Free Air: Based on 90°C conductor temperature and 30°C ambient temperature per 2008 NEC Table B.310.3
• Ampacity In Cable Tray: Based on 90°C conductor temperature and 30°C ambient temperature per 2008 NEC Table 310.16
• Ampacity In Conduit: Based on 90°C conductor temperature and 30°C ambient temperature per 2008 NEC Table B.310.1
• IEEE ampacities are based on IEEE Std. 45 with a 45°C ambient and arranged in a single bank per hanger. For those instances
where cable must be double banked, the ampacities should be multiplied by 0.8.
*3 Grounding Conductors – Green Insulated
www.nexansamercable.com • e-mail: industrial@nexansamercable.com
13
37-102 CIRVFD
CIR (Crush & Impact Resistant) VFD Power Cable
Gexol® Insulated
®
Three Conductor • 2kV • Rated 90°C • UL Listed as Type TC-ER
Application
Power Conductors (x3)
Soft annealed flexible
stranded tinned copper
per ASTM B-33.
Insulation
Gexol® chemically crosslinked, non-chlorinated
flame retardant polyolefin
meeting the requirements
per UL 1277.
Color: Gray with printed
phase I.D.
Ground
Conductors (x3)
Soft annealed tinned copper
per ASTM B-33 flexible
stranding with 600/1000V
Gexol® insulation sized per
UL 1277. Color: Green
Shield
Overall tinned copper braid
plus aluminum/polyester
tape providing 100%
coverage.
Jacket
Crush & impact
resistant, flame
retardant, oil, abrasion,
chemical and
sunlight resistant
thermoplastic
compound meeting
UL 1277.
Safe to Handle
CIR® is a safe,
flexible alternative to
metal-clad cables.
CIR® Ratings & Approvals
n 90°C temperature rating
n UL listed as Type TC-ER (E123629)
n Flame Retardant – IEEE 1202/FT-4
n Suitable for use in Class I, Div 2 and
Zone 2 environments
n UL listed as Marine Shipboard Cable
(E111461)
n Sunlight resistant
n Direct burial
Gexol® and CIR® are registered trademarks
of AmerCable Incorporated
14
A flexible, braid and foil shielded, 2kV power
cable specifically engineered for use in variable
frequency AC motor drive (VFD) applications.
Features
n Specially engineered cable design produces
a longer cable life in VFD applications.
n Overall braid plus foil shield is engineered
with 100% coverage and a surface transfer
impedance <50 milliohms at 10MHz to
contain EMI.
n Symmetrical insulated ground conductors
reduce induced voltage imbalances and carry
common mode noise back to the drive.
n High strand count conductors and braid
shield design is much more flexible, easier
to install and more resistant to vibration
than Type MC cable.
n Gexol’s lower dielectric constant (standard
XLPEs, EPRs and other Type P insulation
materials have higher dielectric constants)
reduces reflected wave peak voltage
magnitudes. This allows for longer output
cable distances and minimizes the effect
of high frequency noise induced into the
plant ground system.
n 2kV insulation thickness is used to resist the
potential 2-3x reflected voltages experienced
in 600V VFD applications.
n Passes the same stringent crush and impact
testing required by UL 2225 for Type MC-HL
n Gas & vapor tight – impervious to water
and air
n Smaller bend radius (up to 40% smaller)
than Type MC
n Reduced tray fill (up to 35% less) compared
to Type MC
n Considerably more flexible than Type MC
n Reduced installation time and cost compared
to Type MC
n Glands for this product cost up to 50% LESS
than those for Type MC
Manufactured by Nexans AmerCable • (870) 862-4919 • (800) 643-1516 • Fax (870) 862-9613
37-102 CIRVFD • 2000 Volts • Crush & Impact Resistant
Size
AWG/
kcmil mm2
Part No.
37-102
Nominal Weight
Diameter (Lbs./
Inches* 1000 Ft.)
DC Resist. AC Resist. Inductive Voltage Drop
Green
NEC Ampacities
@ 25°C @ 90°C, 60 Hz Reactance
@ 90°C
Insulated
(Ohms/
(Ohms/
(Ohms/
(Volts/Amp/ Grounding*
In
In
In
1000 Ft.)
1000 Ft.)
1000 Ft.)
1000 Ft.)
Size (AWG) Free Air Cable Tray Conductor
14
2.1 -508CIRVFD
0.768
297
2.907
3.635
0.040
5.073
18
15
15
15
12
3.3 -516CIRVFD
0.792
376
1.826
2.283
0.038
3.199
18
20
20
20
10
5.2 -308CIRVFD
0.888
492
1.153
1.441
0.036
2.032
14
30
30
30
8
7.6 -309CIRVFD
0.926
560
0.708
0.885
0.037
1.263
14
65
55
48
6
12.5 -310CIRVFD
1.051
826
0.445
0.556
0.033
0.804
12
87
75
65
4
21 -312CIRVFD
1.093
945
0.300
0.376
0.031
0.552
12
114
95
89
2
34 -314CIRVFD
1.225
1298
0.184
0.230
0.029
0.348
10
152
130
119
1/0
54 -316CIRVFD
1.447
1908
0.117
0.147
0.029
0.234
10
205
170
163
2/0
70 -317CIRVFD
1.566
2287
0.093
0.117
0.028
0.192
10
237
195
186
4/0
109 -319CIRVFD
1.874
3360
0.058
0.075
0.027
0.132
8
316
260
253
262
132 -320CIRVFD
2.031
4200
0.048
0.063
0.027
0.115
6
362
297
286
373
189 -322CIRVFD
2.257
5634
0.034
0.045
0.025
0.088
6
449
364
357
535
273 -324CIRVFD
2.705
7853
0.024
0.033
0.026
0.072
6
556
446
441
777
394 -327CIRVFD
3.102
11137
0.016
0.025
0.025
0.060
4
688
546
537
• Cable diameters are subject to a +/- 5% manufacturing tolerance
• Ampacity In Free Air: Based on 90°C conductor temperature and 30°C ambient temperature per 2008 NEC Table B.310.3
• Ampacity In Cable Tray: Based on 90°C conductor temperature and 30°C ambient temperature per 2008 NEC Table 310.16
• Ampacity In Conduit: Based on 90°C conductor temperature and 30°C ambient temperature per 2008 NEC Table B.310.1
*3 Grounding Conductors – Green Insulated
*Cable diameters are subject to a +/- 5% manufacturing tolerance
NEC ampacities are based on Table 310.15 (B) (16) of the
National Electrical Code (NEC) for conductors rate 90°C, in a
multi-conductor cable, at an ambient temperature of 30°C.
The 75°C column is provided for additional information. The
ampacities shown apply to open runs of cable, installation in
any approved raceway. Derating for more than three current
carrying conductors within the cable is in accordance with
NEC Table 310.15 (B) (3) (a). The ampacities shown also
apply to cables installed in cable tray in accordance with
NEC Section 392.80.
CIR VFD Stranding Profile
Size
AWG/kcmil
14
12
10
8
6
4
2
1
1/0
2/0
3/0
4/0
262
313
373
444
535
646
777
Number
of Strands
19
19
37
37
61
133
133
209
266
342
418
532
646
777
925
1110
1332
1591
1924
Closest
IEEE 45
Std. Size
4
6
10
16
26
41
66
83
106
133
168
212
262
313
373
444
535
646
777
Equivalent
Metric Size
(mm2)
www.nexansamercable.com • e-mail: industrial@nexansamercable.com
2.08
3.29
5.23
7.57
12.49
21.11
33.51
42.79
54.45
70.01
85.57
108.91
132.25
159.06
189.36
227.23
272.68
325.70
393.87
Uninsulated
Conductor
Dia. (inches)
0.074
0.093
0.113
0.136
0.175
0.258
0.324
0.361
0.407
0.461
0.510
0.575
0.654
0.720
0.785
0.860
0.941
1.029
1.132
15
37-108VFD
Flexible TC-ER
VFD Power Cable
Three Conductor • 90°C • 600V
Application
Power Conductors (x3)
Soft annealed flexible
stranded tinned copper
per ASTM B-33
Insulation
Cross-linked, flexible, low
dielectric constant compound
rated 90°C.
Sizes larger than 4/0 AWG –
individual conductors
colored black with
conductor number surface
printed in contrasting ink.
Symmetrical Ground
Conductors (x3)
Three symmetrically
placed flexible
stranded tinned copper
conductors in direct
contact with the shield.
Metallic Shield
Sizes 8 AWG and
Larger – Helically
applied bare
copper tape.
Sizes 4/0 AWG and
smaller – individually
colored conductors –
red, white,black.
Sizes Smaller than
8 AWG – tin-coated
copper braid plus
aluminum/polyester
tape.
Jacket
Both shielding systems
provide 100%
coverage.
Flame retardant, moisture
and sunlight resistant
Polyvinyl Chloride
(PVC). Colored black.
TC-ER Ratings & Approvals
n UL Listed as Type TC-ER 600V
n UL Listed as 1000V flexible motor supply cable
(up to 4/0 AWG)
n 90°C Temperature Rating
n FT-4 and IEEE 1202 flame ratings
n Sunlight resistant
n Direct burial
A flexible, shielded power cable specifically
engineered for use in variable frequency
AC motor drive (VFD) applications.
Features
n Specially engineered cable design produces a
longer cable life in VFD applications.
n Overall shield provides 100% coverage
containing VFD EMI emissions.
n Symmetrical ground conductors reduce induced
voltage imbalances and carry common mode
noise back to the drive.
n High strand count design is much more flexible,
easier to install and more resistant to vibration
than Type MC cable.
n Meets crush and impact requirements for
Type MC cable.
n AmerCable’s specially formulated insulation
material has a lower dielectric constant
(standard XLPE and EPR insulation materials
have higher dielectric constants) which
withstands reflected voltages. This allows for
longer output cable distances and minimizes
the effect of high frequency noise
induced into the plant ground system.
n Permitted for Exposed Run (“ER”)
use in accordance with the NEC.
n Permitted for use in Class I, Division 2 and Zone
2 industrial hazardous locations per the NEC.
n Gas and vapor tight – impervious to water
and air.
n Reduced tray fill (up to 35% less)
than Type MC.
n Reduced installation time and cost compared
to Type MC.
n Glands for this product cost up to 50% LESS
than those for Type MC.
n Bend radius 12X O.D.
16
Manufactured by Nexans AmerCable • (870) 862-4919 • (800) 643-1516 • Fax (870) 862-9613
37-108 VFD • Flexible TC-ER VFD • 600 Volts
Size
AWG/kcmil
14
12
10
8
6
4
2
1
1/0
2/0
4/0
262
313
373
444
535
646
777
Size
(mm2)
2.08
3.29
5.23
8.30
13.21
21.17
35
42.52
50
66.12
95
120
150
185
240
272.68
300
400
Part No.
37-108
-508VFD
-516VFD
-308VFD
-309VFD
-310VFD
-312VFD
-314VFD
-315VFD
-316VFD
-317VFD
-319VFD
-320VFD
-321VFD
-322VFD
-323VFD
-324VFD
-326VFD
-327VFD
DC
AC
Grounding
Nominal
Resistance Resistance
Inductive
Voltage Drop
Conductor
Diameter Weight
at 25°C
90°C, 60Hz Reactance
90°C, 60Hz
(x3)
(inches) (lbs/1000ft) (ohms/1000ft) (ohms/1000ft) (ohms/1000ft) (Volts/Amp/1000ft) Size (AWG)
0.466
158
2.907
3.635
0.036
5.069
18
0.509
199
1.826
2.283
0.034
3.195
16
0.522
258
1.153
1.441
0.032
2.028
14
0.653
368
0.708
0.885
0.036
1.262
14
0.737
517
0.445
0.556
0.034
0.804
12
0.956
814
0.300
0.376
0.031
0.552
12
1.103
1178
0.184
0.230
0.030
0.349
10
1.221
1462
0.147
0.184
0.031
0.287
10
1.447
1714
0.117
0.147
0.030
0.235
10
1.538
1951
0.093
0.117
0.029
0.193
10
1.883
3102
0.058
0.075
0.028
0.133
8
1.981
3642
0.048
0.063
0.026
0.114
6
2.082
4185
0.040
0.053
0.026
0.100
6
2.215
4834
0.034
0.045
0.025
0.088
6
2.371
5634
0.028
0.039
0.025
0.079
6
2.616
7592
0.024
0.033
0.025
0.071
6
2.878
9183
0.020
0.028
0.025
0.065
4
3.089
10834
0.016
0.025
0.025
0.060
4
• Ampacity In Cable Tray: Based on 90°C conductor temperature and 30°C ambient
temperature per 2008 NEC Table 310.16
• Ampacity In Conduit: Based on 90°C conductor temperature and 30°C ambient
temperature per 2008 NEC Table B.310.1
In Free In Cable
In
Air
Tray Conduit
15
15
15
20
20
20
30
30
30
65
55
48
87
75
65
114
95
89
152
130
119
177
150
137
205
170
163
237
195
186
316
260
253
362
297
286
404
328
324
449
364
357
497
402
396
556
446
441
617
496
489
688
546
537
Stranding Profile
• Cable diameters are subject to a +/- 5% manufacturing tolerance
• Ampacity In Free Air: Based on 90°C conductor temperature and 30°C ambient
temperature per 2008 NEC Table B.310.3
Ampacity
Size
Size Number of Uninsulated Conductor
AWG/kcmil (mm2) Strands
Diameter (inch)
14
2.08
19
0.074
12
3.29
19
0.093
10
5.23
37
0.113
8
8.30
133
0.159
6
13.21
133
0.201
4
21.17
259
0.255
2
35
259
0.321
1
42.52
259
0.361
1/0
50
266
0.413
2/0
66.12
323
0.455
4/0
95
532
0.584
262
120
646
0.654
313
150
777
0.720
373
185
925
0.785
444
240
1110
0.860
535
272.68
1332
0.941
646
300
1591
1.029
777
400
1924
1.132
www.nexansamercable.com • e-mail: industrial@nexansamercable.com
17
37-105VFD
MMV-VFD
Power Cable
Three Conductor: 8kV - 15kV • 133% Insulation Level • Rated 90°C
Conductors (3)
Conductor Shield
Soft annealed
flexible stranded
tinned copper per
IEEE 1580 Table 11.
A combination of semi-conducting tape and
extruded thermosetting semi-conducting material
meeting UL 1309, IEEE 1580 and UL1072.
Insulation
Extruded thermosetting
90°C Ethylene
Propylene Rubber
(EPR), meeting
UL 1309 (Type E),
IEEE 1580 (Type E)
and UL 1072.
Insulation Shield
Composite shield
consisting of 0.0126"
tinned copper braided
with nylon providing
60% copper Shielded
coverage meeting
UL 1309, IEEE Std.
1580, and UL 1072.
The nylon is colored
for easy phase
identification (three
conductor = black,
blue, red) without
the need to remove
the shield to find
an underlying
colored tape.
Low smoke
halogen-free
jacket available.
Contact your
AmerCable rep.
Semi-conducting layer meeting UL 1309,
IEEE 1580 and UL 1072.
A flexible, braid and foil shielded,
power cable specifically engineered
for use in medium voltage variable
frequency AC drive (VFD) applications.
Symmetrical Insulated
Grounding Conductors (3)
Features
Insulation Shield
Soft annealed flexible stranded tinned copper
conductor per IEEE 1580 Table 11. Gexol
Insulation sized per Table 23.2 of UL1072.
Color: Green
Jacket
A black, arctic grade, flame retardant, oil,
abrasion, chemical and sunlight resistant
thermosetting compound meeting UL 1309/
CSA 245, IEEE 1580, and UL 1072. This
jacket allows for isolation between the
insulation shields and overall shield. Shields
can then be terminated on opposite ends to
minimize circulating currents.
Armor/EMI Shield
Overall tinned copper braid plus aluminum/
polyester tape provides 100% coverage.
This braid serves as both an armor and
EMI shield meeting both IEEE 1580 and
UL 1307/CSA 245.
Sheath (optional)
A black, arctic grade, flame retardant, oil,
abrasion, chemical and sunlight resistant
thermosetting compound meeting
UL 1309/CSA 245, IEEE 1580, and UL 1072.
Colored jackets for signifying different
voltage levels are also available on special
request (orange = 8kV and red = 15kV).
Ratings & Approvals
n UL Listed as Marine Shipboard
Cable (E111461)
n American Bureau of Shipping (ABS)
n Det Norske Veritas (DNV) Pending
n Lloyd’s Register of Shipping (LRS)
Pending
n 90˚C Temperature Rating
n Voltage Rating – 8kV to 15kV
(25kV available on request)
18
Applications
n Flexible stranded conductors and
braided shields. Suitable for
applications involving repeated
flexing and high vibration.
n Small minimum bending radius
(8x OD) for easy installation.
n Insulation has a very low dielectric
constant. This allows for longer output cable distances and
minimizes common mode current.
n Overall braid plus foil shield is
engineered with 100% coverage and a
surface transfer impedance <50 milliohms at 10MHz to contain EMI.
n Symmetrical insulated ground
conductors reduce induced voltage
imbalances and carry common
mode noise back to the drive.
n High strand count conductors and
braid shield design is much more
flexible, easier to install and more
resistant to vibration than Type
MC cable.
n Severe cold durability: exceeds
CSA cold bend/cold impact
(-40˚C/-35˚C).
n Flame retardant: IEC 332-3
Category A and IEEE 1202.
n Suitable for use in Class I,
Division 1, and Zone 1
environments.
Manufactured by Nexans AmerCable • (870) 862-4919 • (800) 643-1516 • Fax (870) 862-9613
Three Conductor Type MMV-VFD Medium Voltage – 8kV • 133% Insulation Level
Ampacity
Size
AWG/
kcmil mm2
Part No.
37-105
6 12.5 -332TSVFD
4 21 -333TSVFD
2 34 -334TSVFD
1 43 -335TSVFD
1/0 54 -336TSVFD
2/0 70 -337TSVFD
3/0 86 -338TSVFD
4/0 109 -339TSVFD
262 132 -340TSVFD
313 159 -341TSVFD
373 189 -342TSVFD
444 227 -343TSVFD
535 273 -344TSVFD
Nominal Weight In Free
Diameter (Lbs./
Air
(inches) 1000 Ft.) (amps)
Single
Banked DC Resistance AC Resistance
in Trays
at 25°C
at 90°C, 60Hz
(amps) (ohms/1000 Ft.) (ohms/1000 Ft.)
1.687
1.868
2.071
2.161
2.262
2.381
2.489
2.631
3.857
3.030
3.164
3.319
3.492
75
99
129
149
171
197
226
260
296
328
365
387
449
1634
2074
2625
3022
3373
3826
4411
5093
5993
6867
7810
8855
9905
88
116
152
175
201
232
266
306
348
386
429
455
528
0.445
0.300
0.184
0.147
0.117
0.093
0.074
0.058
0.048
0.040
0.034
0.028
0.024
0.556
0.376
0.230
0.184
0.147
0.117
0.094
0.075
0.063
0.053
0.045
0.039
0.033
Inductive
Voltage
Reactance
Drop
(ohms/ (Volts per amp
1000 Ft.) per 1000 Ft.)
0.048
0.043
0.040
0.038
0.037
0.036
0.035
0.033
0.032
0.032
0.031
0.030
0.030
0.820
0.564
0.359
0.294
0.242
0.199
0.166
0.139
0.121
0.106
0.094
0.085
0.076
Green Insulated
Grounding
Conductor (3x)
Size (AWG)
10
10
10
8
8
8
6
6
6
6
4
4
4
• Cable diameters are subject to a +/- 5% manufacturing tolerance
Three Conductor Type MMV-VFD Medium Voltage – 15kV • 133% Insulation Level
Ampacity
Size
AWG/
kcmil mm2
2
1
1/0
2/0
3/0
4/0
262
313
373
444
34
43
54
70
86
109
132
159
189
227
Part No.
37-105
-357TSVFD
-358TSVFD
-359TSVFD
-360TSVFD
-361TSVFD
-362TSVFD
-363TSVFD
-364TSVFD
-365TSVFD
-366TSVFD
Nominal Weight In Free
Diameter (Lbs./
Air
(inches) 1000 Ft.) (amps)
2.403
2.468
2.596
2.714
2.875
3.028
3.260
3.363
3.500
3.652
3231
2959
4090
4615
5306
6131
7074
7787
8703
9912
Single
Banked DC Resistance AC Resistance
in Trays
at 25°C
at 90°C, 60Hz
(amps) (ohms/1000 Ft.) (ohms/1000 Ft.)
156
178
205
234
269
309
352
389
432
456
133
151
174
199
229
263
299
331
367
388
0.184
0.147
0.117
0.093
0.074
0.058
0.048
0.040
0.034
0.028
0.230
0.184
0.147
0.117
0.094
0.075
0.063
0.053
0.045
0.039
Inductive
Voltage
Reactance
Drop
(ohms/ (Volts per amp
1000 Ft.) per 1000 Ft.)
0.0440
.0430
.041
0.0390
.038
0.037
0.035
0.034
0.034
0.033
0.364
0.299
0.246
0.203
0.170
0.142
0.124
0.109
0.097
0.080
Green Insulated
Grounding
Conductor (3x)
Size (AWG)
10
8
8
8
6
6
6
6
4
4
• Cable diameters are subject to a +/- 5%
manufacturing tolerance
• Ampacity in Free Air: Based on 105°C conductor
temperature and 40°C ambient temperature per
2008 NEC Table 310.71
• Ampacity in Conduit Air: Based on 105°C conductor
temperature and 40°C ambient temperature per
2008 NEC Table 310.75
www.nexansamercable.com • e-mail: industrial@nexansamercable.com
19
37-449-5020PNAV
Enhanced THOF
Ship-to-Shore Power Cable • 90°C
600 Volts • Flexible
Application
Conductors
500 kcmil tin coated
copper. ASTM B-33,
ASTM B-172
A flexible 600V cable used for ship-to-shore
power. Replaces former MIL-C 915 design
for most applications.
Features
n Complies with OPNAVINST 11310.3B
n Integral filled inner jacket for enhanced
toughness and crush resistance
n Water migration minimized
n Mold cured reinforced jacket for
enhanced abrasion and tear resistance
n Pigment colored jacketed singles for
phase identification
n Tinned copper conductors for
reduced corrosion
n Indent printed for long term identification
n Functional testing to ensure flexibility in
both summer and winter conditions
Insulation
Type I EPR rated for 90°C in
wet or dry locations.
Meets requirements of
UL 44 RHH, RHW-2
Color coded
• white
• red
• black
Separator
2 mil non-hygroscopic
opaque polyester
Jacket
Reinforced, flame retardant
extra heavy duty black
thermoset CPE specially
formulated to resist the
abrasive nature of the
application
Ratings & Approvals
n ICEA S 75-381: Portable and Power
Feeder Cables for Use in Mines and
Similar Applications
Product
Enhanced THOF
20
Part No.
Size
AWG/
kcmil
Nominal
Outside
Diameter
in.
Approx.
Weight
lbs. per
1,000 ft.
37-449-502OPNAV
500
2.875
7563
• Cable diameters and weights are
subject to +/- 5% manufacturing
tolerance
• Consult factory for availability of
other conductor sizes
• MIL-C 915 cable is also available.
Consult factory for details.
Manufactured by Nexans AmerCable • (870) 862-4919 • (800) 643-1516 • Fax (870) 862-9613
37-449-5030PNAV
Enhanced PLUS THOF
Ship-to-Shore Power Cable • 90°C
600 Volts • Flexible
Application
Conductor
Insulation
EPR per ICEA S-75-381
Meets requirements of
UL 44 RHH, RHW-2
Conductor
Class I, 500 kcmil tin
coated copper.
ASTM B-33, ASTM B-172
A tough flexible 3/C 600V ungrounded
power cable specifically designed for naval
shore-to-ship and other pier side power
applications. Enhanced Plus THOF is
specially designed for additional sunlight
and weather resistance.
Features
Conductor
Jacket
Enhanced Plus Only.
CPE Composite
meets requirements
of UL 44 RHH,
RHW-2. Pigment
colored red,
white and black.
Jacket
Extra-Heavy duty reinforced,
flame retardant black thermoset
CPE per ICEA S-75-381.
Specially formulated to resist
the abrasive nature of the
application.
n Complies with OPNAVINST 11310.3B
n Integral filled inner jacket for enhanced
toughness and crush resistance
n Water migration minimized
n Mold cured reinforced jacket for
enhanced abrasion and tear resistance
n Jacketed singles (Enhanced Plus) for
increased resistance to sunlight and
weather
n Pigment colored jacketed singles for
phase identification
n Tinned copper conductors for
reduced corrosion
n Indent printed for long term identification
n Functional testing to ensure flexibility in
both summer and winter conditions
Ratings & Approvals
n ICEA S-75-381: Portable and Power Feeder
Cables for Use in Mines and Similar
Applications
Product
Part No.
Size
AWG/
kcmil
Enhanced Plus THOF
37-449-503OPNAV
500
Nominal
Outside
Diameter
in.
Approx.
Weight
lbs. per
1,000 ft.
3.003
7854
• Cable diameters and weights are subject to +/- 5% manufacturing tolerance
• Consult factory for availability of other conductor sizes
• MIL-C 915 cable is also available. Consult factory for details.
www.nexansamercable.com • e-mail: industrial@nexansamercable.com
21
37-003
Flexible Grounding Cable
Clear • Yellow • Other Colors
Application
Flexible jacketed cable used for
grounding jumpers installed
temporarily for protective grounding
of de-energized circuits.
Conductor
Jacket
Transparent thermoplastic
for ease of installation and
flexible use at temperatures
ranging from -25°C to 90°C.
This material meets Type II
requirements of ASTM F 855.
Material meeting a -50°C
cold bend is available on
a special order basis.
Bunched strands of bare
copper annealed dead soft
in accordance with ASTM
B-3. Other strand is
available upon request.
Features
n Transparent jacket provides easy
confirmation of continuity and
ease of trouble shooting
n Extremely flexible stranding for
ease of bending and installation
n Transparent thermoplastic jacket
for installation and flexible use
at temperatures ranging
from -25°C to 90°C
n Jacket material meets Type II
requirements of ASTM F-855
Identification
A marker tape printed
AMERCABLE-SIZEGROUNDING CABLE
is readily visible under
the transparent jacket.
n Jacket material meeting Type I
(-50°C) requirements of ASTM
F-855 available upon request
Ratings & Approvals
Part No.
37-003002
010
020
040
Size
AWG/
kcmil
2
1/0
2/0
4/0
Minimum
Wires per
Conductor
665
1050
1323
2107
Nominal
Jacket
Thickness
in.
0.100
0.100
0.105
0.110
Nominal
Outside
Diameter
in.
0.530
0.650
0.700
0.850
Approx.
Weight
lbs. per
1,000 ft.
293
458
557
857
n ASTM B-3: Standard Specification
for Soft or Annealed Copper Wire
n ASTM F-855: Standard
Specifications for Temporary
Protective Grounds to Be Used
on De-energized Electric
Power Lines and Equipment
• Cable diameters and weights are subject to
+/- 5% manufacturing tolerance
Order Your Grounding Cables with
Other ground jacketing materials
and colors available.
Consult factory for details.
Factory Installed
Connectors
SAVE
TIME
22
SAVE
MONEY
Manufactured by Nexans AmerCable • (870) 862-4919 • (800) 643-1516 • Fax (870) 862-9613
37-409
Lead Covered Grounding Cable
Application
A grounding conductor for use in power
distribution systems where a lead sheath
is required over the copper conductor
to provide additional protection
against corrosion. Also suitable for use
in lightening protection applications.
Conductor
Uncoated annealed copper
meeting the requirements
of ASTM B-3
Features
n Lead sheath offers rugged,
durable construction
Ratings & Approvals
n ASTM B-3: Standard Specification for
Soft or Annealed Copper Wire
n ASTM B-8: Standard Specification
for Concentric-Lay-Stranded Copper
Conductors, Hard, Medium-Hard
or Soft
Lead Sheath
An extruded layer of
lead for enhanced
performance
Part No.
37-409004
005
366
020
360
615
250
351
147
361
Size
AWG/
kcmil
4
2
1/0
2/0
3/0
4/0
250
350
400
500
Minimum
Wires per
Conductor
7
7
19
19
19
19
37
37
37
37
Nominal
Lead Sheath
Thickness
in.
0.045
0.045
0.065
0.065
0.065
0.065
0.065
0.065
0.065
0.065
Nominal
Outside
Diameter
in.
0.319
0.377
0.497
0.542
0.600
0.648
0.694
0.797
0.842
0.931
Approx.
Weight
lbs. per
1,000 ft.
366
508
836
984
1202
1420
1528
1985
2478
2684
• Cable diameters and weights are subject to +/- 5% manufacturing tolerance
www.nexansamercable.com • e-mail: industrial@nexansamercable.com
23
37-221
Red Jumper Cable
Flexible • 5000/15000 Volts • 90°C
Application
Conductors
Flexible-stranded, tinned,
annealed coated copper per
ASTM B-33
Conductor Shield
Insulation
Combination semiconducting
tape and/or extruded
semiconductive thermosetting
material. The semiconductive
tape prevents any penetration
of the extruded conductor
shield into the inner layers
of the flexible conductor.
Heat resisting 90°C
Ethylene-Propylene rubber
(EPR), meeting ASTM
D-2802. It has excellent
dielectric properties and is
highly resistant to heat,
moisture, and ozone.
Identification
Jacket
Thermosetting bright red
jacket, 90°C rated
Cable is surface printed
showing manufacturer’s
name, size, voltage rating,
and temperature rating
Portable dual rated 5000/15000 volt jumper
cables can be used as temporary jumper
leads for portable or mobile substations,
or for temporarily by-passing damaged or
faulted sections of power cable. The finely
stranded conductor provides an exceptionally
flexible cable that can be easily trained
and connected in confined areas such as
transformer vaults and switch gear
enclosures.
Features
n Extremely flexible stranding
n Bright red thermosetting jacket
n The conductor shield is bonded
to the insulation – providing easy,
clean stripping
n The 90°C insulation has excellent
dielectric properties and is highly
resistant to heat, moisture
and ozone.
Ratings & Approvals
n ASTM B-33: Standard Specification for Tinned Soft or
Annealed Copper Wire for Electrical Purposes
n ASTM D2802: Standard Specification for OzoneResistant Ethylene-Alkene Polymer Insulation for Wire
and Cable
Application Note
Jumper cables should NOT be used in place of normal high voltage cables. They should
be isolated in areas where contact with people is limited. Because jumper cables cannot be
protected against prolonged contact with other conductors or grounds by shielding, these
cables must be positioned away from contact with grounds, transformer cases, cross-arms,
etc., to avoid possible high stress and capacitance leakage. Cables should be installed with at
least one cable diameter of separation between adjacent conductors and between conductors
and all metallic and/or electrically grounded parts. These cables are not intended for
permanent service.
24
Manufactured by Nexans AmerCable • (870) 862-4919 • (800) 643-1516 • Fax (870) 862-9613
37-221 • Red Jumper Cable • 5000/15000 Volts
Part No.
37-221-
Size
AWG/
kcmil
Minimum
Wires per
Conductor
Nominal
Insulation
Thickness
in.
Nominal
Jacket
Thickness
in.
Nominal
Outside
Diameter
in.
008
006
004
003
002
001
010
020
030
040
250
350
500
8
6
4
3
2
1
1/0
2/0
3/0
4/0
250
350
500
133
133
259
259
259
259
266
323
418
532
627
888
1221
0.210
0.210
0.210
0.210
0.210
0.210
0.210
0.210
0.210
0.210
0.210
0.210
0.210
0.065
0.065
0.065
0.065
0.065
0.065
0.065
0.065
0.065
0.065
0.065
0.065
0.065
0.777
0.816
0.875
0.903
0.944
0.981
1.040
1.090
1.133
1.215
1.216
1.327
1.456
Approx.
Ampacity
Weight
90°C
lbs. per
1,000 ft. at 5kV/15 kV
310
360
449
495
563
635
742
869
976
1181
1281
1692
2192
83/NA*
110/110
145/150
170/170
190/195
225/225
260/260
300/300
345/345
400/400
445/445
550/550
695/685
• 8 AWG Jumper recommended only for use at 5kv
• Cable diameters and weights are subject to +/- 5% manufacturing tolerance
• Ampacity is calculated with a 90°C conductor temperature and 40°C ambient air,
per 2008 NEC, Table 310.69
Order Your Red Jumper Cable with
Factory Installed
Connectors
SAVE
TIME
SAVE
MONEY
www.nexansamercable.com • e-mail: industrial@nexansamercable.com
25
37-550
Mobile Substation Power Cable • Type SH
Single Conductor • 5000 to 35000 Volts • 90°C
Conductor
Flexible tin-coated soft
annealed bunch stranded
copper meeting ASTM B-33
Application
Conductor Shield
Combination semi-conducting
tape and/or extruded
semiconductive thermosetting
material
Insulation
Insulation Shield
Tin-coated copper braid
applied over a
semiconductive tape
(5-15kV). Extruded
semi-conductive
thermosetting material
(25-35kV)
Heat, moisture and ozone
resisting 90°C EthylenePropylene rubber (EPR)
meeting ICEA S-75381/NEMA WC58
Jacket
Identification
CPE meeting ICEA
S-75-381/NEMA WC58.
Consult factory for
availability of other
jacket materials.
Cable shall be surface
printed showing manufacturer,
size, voltage rating, type and
temperature rating
These single conductor portable power
cables are extremely flexible and specifically
designed for use on mobile substation
equipment. The Type SH cable is often
necessary for supplying power while
replacing damaged utility poles or during
routine maintenance of substations.
Features
n Extremely flexible stranding for ease
of bending
n The conductor shield is bonded to the
insulation – providing easy, clean
stripping
n Jacket is heat, oil, flame and
chemical resistant
n Continuous conductor
temperature 90°C
n Jackets available in voltage colors,
yellow (5 & 8kV), orange (15kV),
red (25 & 35kV). Consult factory
for availability of other colors.
Ratings & Approvals
n ASTM B-33: Standard
Specification for Tinned
Soft or Annealed
Copper Wire for
Electrical Purposes
n ICEA S-75-381/NEMA WC-58:
Portable and Power Feeder
Cables for Use in Mines and
Similar Applications
n UL 1072 Medium Voltage
Cable MV-105 (pending)
CSA approval
available by
special order
26
Manufactured by Nexans AmerCable • (870) 862-4919 • (800) 643-1516 • Fax (870) 862-9613
5kV Single Conductor Portable Power Cable – Type SH
Part No.
37-550002
004
005
007
008
022
010
Size
AWG/
kcmil
2
1/0
2/0
4/0
250
350
500
Minimum
Wires per
Conductor
259
266
323
532
627
888
1221
Nominal
Insulation
Thickness
in.
.110
.110
.110
.110
.120
.120
.120
Nominal
Jacket
Thickness
in.
.125
.140
.140
.155
.155
.170
.190
Nominal
Outside
Diameter
in.
0.975
1.058
1.170
1.300
1.330
1.484
1.700
Approx.
Weight
lbs. per
1,000 ft.
674
825
1039
1393
1477
1926
2662
Ampacity
90°C
190
260
300
400
445
550
695
15kV Single Conductor Portable Power Cable – Type SH
Part No.
37-550016
017
018
020
021
009
024
Size
AWG/
kcmil
2
1/0
2/0
4/0
250
350
500
Minimum
Wires per
Conductor
259
266
323
532
627
888
1221
Nominal
Insulation
Thickness
in.
.210
.210
.210
.210
.210
.210
.210
Nominal
Outside
Diameter
in.
1.203
1.320
1.350
1.497
1.547
1.765
1.900
Nominal
Jacket
Thickness
in.
.155
.155
.155
.170
.170
.190
.190
Approx.
Weight
lbs. per
1,000 ft.
881
1147
1226
1594
1758
2364
2937
Ampacity
90°C
195
260
300
400
445
550
685
25kV Single Conductor Portable Power Cable – Type SH
Part No.
37-550030
031
033
034
035
037
Size
AWG/
kcmil
1/0
2/0
4/0
250
350
500
Minimum
Wires per
Conductor
266
323
532
627
888
1221
Nominal
Insulation
Thickness
in.
.295
.295
.295
.295
.295
.295
Nominal
Outside
Diameter
in.
1.500
1.555
1.713
1.763
1.886
2.048
Nominal
Jacket
Thickness
in.
.170
.170
.190
.190
.190
.205
Approx.
Weight
lbs. per
1,000 ft.
1350
1507
1909
2085
2517
3168
Ampacity
90°C
260
300
395
440
545
680
Order Your
Type SH
Cables
Connectorized!
Factory installed
assemblies
from AmerCable help
lower your overall
connectivity costs.
n Lugs
n Elbows
n Stress Cones
35kV Single Conductor Portable Power Cable – Type SH
Part No.
37-550050
051
053
054
055
057
Size
AWG/
kcmil
1/0
2/0
4/0
250
350
500
Minimum
Wires per
Conductor
266
342
532
627
888
1221
Nominal
Insulation
Thickness
in.
.380
.380
.380
.380
.380
.380
Nominal
Jacket
Thickness
in.
.170
.205
.205
.205
.205
.205
Nominal
Outside
Diameter
in.
1.175
1.840
1.915
1.975
2.100
2.280
Approx.
Weight
lbs. per
1,000 ft.
1632
1898
2235
2509
2901
3396
Ampacity
90°C
260
300
395
440
545
680
• Cable diameters and weights are subject to +/- 5% manufacturing tolerance
• Ampacity is calculated with a 90°C conductor temperature
and 40°C ambient air, per 2008 NEC, Table 310.69
www.nexansamercable.com • e-mail: industrial@nexansamercable.com
27
Factory Installed
Cable Assemblies
Factory Installed Cable Assemblies from Nexans AmerCable are
professionally assembled in our El Dorado, Arkansas manufacturing
facility. Our team of experienced handlers join cables and connectors that
match your exact application spec. Our assemblies are designed, built
and tested to perform upon arrival in your harshest operating conditions.
Factory prepared cable assemblies are a reliable way to lower your
overall cable connectivity costs through enhanced reliability, reduced
handling and lower installation time.
n Lugs
n Elbows
n Stress Cones
Save money through
reduced prep, handling
and installation time.
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Manufactured by Nexans AmerCable • (870) 862-4919 • (800) 643-1516 • Fax (870) 862-9613
Renewable Energy
Cables
Nexans AmerCable is the leading producer of renewable energy cables in North America.
Contact your Nexans AmerCable rep for a copy of our Renewable Energy Cables catalog.
Wind Applications
email: greencables@nexansamercable.com
Phone: 800-506-9473
713-896-5800
Solar Applications
email: solarcables@nexansamercable.com
Phone: 800-643-1516
870-862-4919
Wind Power
Cables
Solar Power Cables
Type MMV-WP
• 1/C and 3/C
• 5kV, 15kV and 35kV
• Rated 105°C
Medium Voltage Wind
Turbine Service Loops
DLO
• 2000 Volts
• 90°C
• Low Smoke
(sizes 2/0 & higher)
• EP/CPE
• RHH, RHW-2
Nexans AmerCable’s AmerSol is the first
U.S. manufactured solar cable to achieve
TÜV and UL certification. This versatile
single-conductor cable is designed to meet
the varying needs of the Solar Industry.
Applications include connection to module
junction boxes; required cable routing in
balance of system (BOS) integration.
Rated 600V UL and 1000V TÜV.
Also available:
• Type PV UL4703 (2000V) and
• Type TC Multiconducutor (2000V)
www.nexansamercable.com • e-mail: industrial@nexansamercable.com
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Industrial Cables
Nexans AmerCable manufactures high quality
jacketed electrical cables for a wide variety of specialized
industrial and utility applications.
Nexans AmerCable’s manufacturing facility and
corporate headquarters in El Dorado, Arkansas.
What can you expect from Nexans AmerCable?
Nexans AmerCable is an ISO 9001 certified
cable manufacturer that combines leadingedge technology, proven manufacturing
techniques, and high quality service
to deliver the finest industrial and utility
cable products available.
Nexans AmerCable serves a worldwide customer base
from our manufacturing facility in El Dorado, Arkansas.
Our professional field engineering and sales force work
directly with customers, or in partnership with our
network of independent distributors, to identify
and fulfill your specific cable requirements.
n High Quality Cable
n On-Time Delivery*
n Professional Sales, Support
and Service
n Strategic Inventory Locations
n Operational Excellence
n Short Lead Times
* Check www.nexansamercable.com
for our most current on
time delivery record
Made in America
For complete product information: www.nexansamercable.com
350 Bailey Road • El Dorado, Arkansas USA
(870) 862-4919 • (800) 643-1516 • Fax (870) 862-9613
e-mail: industrial@nexansamercable.com • www.nexansamercable.com
© 2015, AmerCable Incorporated
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