Industrial Cable Index n DLO Power Cables DLO Flexible Power Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 n Type W Cables Type W 1/C Motor Lead Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5 Type W 2/C Magnet Crane Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7 Type W 3/C P&R Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9 Type W 4/C P&R Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11 n Variable Frequency Drive (VFD) Power Cables Extra Flexible VFD Power Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-13 CIR (Crush & Impact Resistant) VFD Power Cable . . . . . . . . . . . . . . . . . 14-15 TC-ER Flexible VFD Power Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-17 Medium Voltage Type VFD/MV-105 Power Cable . . . . . . . . . . . . . . . . . . 18-19 n Ship-to-Shore Power Cables Enhanced THOF-500 Power Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Enhanced PLUS THOF-500 Power Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 n Grounds and Jumpers Flexible Grounding Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Lead Covered Grounding Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Red Jumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-25 n Mobile Substation Power Cable (Type SH) . . . . . . . . . . . . . . . . . . . . . . . . . 26-27 n Factory Installed Cable Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 n Renewable Energy Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Nexans AmerCable believes the information presented throughout this catalog to be reliable and current. All information is subject to change without notice. The information listed is approximate, and is presented only as a guide for product selection. We make no claims or warranties for the suitability of any product for any particular application. AmerCable® is a registered trademark of AmerCable Incorporated Made in America © 2015, AmerCable Incorporated Harsh operating environments require cables engineered for longer service life No matter what type of environment you operate in, Nexans AmerCable has a cable productivity solution for you. Our innovatively engineered and manufactured Industrial Cable Family is designed for your toughest conditions. As a leading producer of industrial cables in North America, Nexans AmerCable is dedicated to producing: n cables that last longer in difficult operating environments n cables designed to help provide greater levels of safety and productivity Cable Innovation n Designing insulating and jacketing materials that are more flexible with greater resistance to abrasion and moisture n Cable constructions that last longer – providing reduced down time for increased productivity n New product development that addresses environmental, safety and cost reduction issues specific to your application. Operating Excellence n The industry leader in on-time delivery. For our current delivery rate, visit our website at www.amercable.com n Standard lead-time of 8 to 10 weeks n Urgent response shipment capability of 2 to 4 weeks n AmerCable is an ISO-9001 certified manufacturer Hands-on Field Support Our experienced field application engineers are available for on-site evaluation and solutions. They also conduct education and training sessions that address safety, splicing and cable handling issues. www.NexansAmerCable.com e-mail: industrial@nexansamercable.com 1 37-119 Flexible Power Cable • DLO 2000 Volts • 90°C Diesel Locomotive Cable • Limited Smoke (Sizes 2/0 and higher) • EP/CPE • RHH, RHW-2 Conductor Application Flexible-stranded, tin-coated annealed copper Separator Jacket Flame retardant, oil and sunlight resistant Chlorinated Polyethylene (CPE) Suitable separator tape provides easy stripping of insulation Insulation Ethylene-Propylene rubber (EPR) See below for jacket color options (Special order) Ratings & Approvals n ICEA S-95-658/ NEMA WC-70: Nonshielded Power Cables Rated 2000 Volts or Less for the Distribution of Electrical Energy n UL Standard 44: Thermoset Insulated Wires & Cables, Types RHH, RHW-2. UL VW-1 n UL Standard 1685: Vertical Tray Fire propagation and Smoke Release Test for Electrical and optical Fiber Cables. (UL,ST-1) n ASTM B-33: Standard Specification for Tinned Soft or Annealed Copper Wire for Electrical Purposes n ASTM B-172: Standard Specification for Rope-Lay-Stranded Copper Conductors having Bunch-Stranded Members, for Electrical Conductors n MSHA P-184 n RoHS Compliant Nexans AmerCable’s 2000V Diesel Locomotive Cable (DLO) is a single conductor portable power cable suitable for use in applications needing great flexibility, excellent wearability and good flex life. Applications include locomotive and car equipment, motor and generator leads, battery leads, shipyards, telecommunications power, heavy earth moving equipment, renewable energy and other heavy duty flexing applications. Features n A two layer composite of flame retardant, oil and sunlight resistant Chlorinated Polyethylene (CPE) outer layer and EthylenePropylene rubber (EPR) inner layer. The composite design provides significant diameter reductions compared to designs using full thickness jackets. n Suitable for continuous operating temperatures of 90°C, wet or dry n Rated RHH, RHW-2; 2/0 – 1111 kcmil listed and marked “for CT use” n UL listed as Sunlight Resistant n UL listed as Marine Shipboard Cable (4/0 and larger) – Special order only n Insulation and jacket meet hazardous waste regulations, per Code of Federal Regulations 40 Section 261 (40CFR261) for characteristic lead content n Flame Resistance: FT-4/IEEE1202 for 2/0 – 1111 kcmil and UL VW-1 n Meets smoke release and other requirements of Vertical Cable Tray Test UL 1685 and is marked “ST-1” for 2/0 – 1111 kcmil n Extremely flexible stranding used for increased flexibility and ease of installation 2 Manufactured by Nexans AmerCable • (870) 862-4919 • (800) 643-1516 • Fax (870) 862-9613 37-119 • Single Conductor Portable Power Cable • DLO Part No. 37-119201 202 203 204 205 207 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 Size AWG/ kcmil 14 12 10 8 6 4 2 1 1/0 2/0 3/0 4/0 262 313 373 444 535 646 777 929 1111 Minimum Wires per Conductor 19 19 37 168 61 133 259 224 266 323 418 532 646 777 925 1110 1332 1591 1924 2318 2745 Nominal Insulation Thickness in. 0.045 0.045 0.045 0.055 0.055 0.055 0.055 0.065 0.065 0.065 0.065 0.065 0.075 0.075 0.075 0.075 0.090 0.090 0.090 0.090 0.130 * Ampacity – Calculated with at 90°C conductor temperature and 30°C ambient air, per 2008 NEC, Table 310.17 Nominal Jacket Thickness in. 0.015 0.015 0.015 0.030 0.030 0.030 0.030 0.045 0.045 0.045 0.045 0.045 0.065 0.065 0.065 0.065 0.065 0.065 0.065 0.065 0.065 Nominal Outside Diameter in. 0.214 0.233 0.257 0.349 0.365 0.460 0.534 0.623 0.668 0.689 0.771 0.822 0.957 1.008 1.074 1.143 1.257 1.361 1.439 1.685 1.850 Approx. Weight lbs. per 1,000 ft. 31 41 58 77 124 203 265 415 489 562 757 894 1091 1245 1486 1749 2099 2464 2899 3501 4166 *Ampacity 90°C 35 40 55 80 105 140 190 220 260 300 350 405 467 522 591 652 728 815 904 1005 1119 • Cable diameters are subject to +/-5% manufacturing tolerance SAVE TIME Order Your DLO Cable with Factory Installed Connectors SAVE MONEY www.nexansamercable.com • e-mail: industrial@nexansamercable.com 3 37-401 Portable Power Cable • Type W Single Conductor • 600-2000 Volts Motor Lead Cable • 90°C Application Conductor Bunched strands of tinned annealed copper per ASTM B-33 Separator A suitable separator provides for easy stripping of insulation Insulation Ethylene-Propylene rubber (EPR) per ICEA S-95-658, and ASTM D-2802 Reinforcement Polypropylene reinforcing braid provides long flex life Jacket Flame retardant, oil and sunlight resistant Chlorinated Polyethylene (CPE). Black standard. See below for other color options. Ratings & Approvals n UL listed as Type W n ASTM B-33: Standard Specification for Tinned Soft or Annealed Copper Wire for Electrical Purposes n ASTM D-2802: Standard Specification for OzoneResistant Ethylene-Alkene Polymer Insulation for Wire and Cable n ICEA S-95-658/ NEMA WC-70: Nonshielded Power Cables Rated 2000 Volts or Less for the Distribution of Electrical Energy Nexans AmerCable’s 600-2000 Volt single-conductor motor-lead cables are recommended for installations where long flex life, great flexibility and wearability are desired. Applications include heavy duty or temporary power supply service, AC or DC, to motor or generators, portable and stationary heavy duty equipment, cranes, conveyors and other mobile equipment. They may be installed in air, in ducts, immersed in water or directly buried in the earth. However, they are not UL Type USE. For cables requiring reduced flame propagation, refer to the factory. Features n Suitable for continuous operating temperatures of 90°C n Suitable for use in festoons, suspended loops and power tracks n Suitable for use on Payout and Retractable reels (P&R) n Heavy duty jacket offers excellent protection against abrasion, impact, heat, oil, flame, ozone, alkali and acids. n Extremely flexible stranding used for increased flexibility and ease of installation n Dual Rated 600V and 2kV n Suitable for extra hard usage which enhances performance n MSHA P-184 for 6 AWG and above Type W CPE jackets are available in highly visible colors without sacrificing performance 4 Manufactured by Nexans AmerCable • (870) 862-4919 • (800) 643-1516 • Fax (870) 862-9613 37-401 • Single Conductor Portable Power Cable • Type W Part No. 37-401- Size AWG/ kcmil Minimum Wires per Conductor Nominal Insulation Thickness in. Nominal Jacket Thickness in. Nominal Outside Diameter in. 008 006 004 003 002 001 010 020 030 040 250 300 350 400 500 8 6 4 3 2 1 1/0 2/0 3/0 4/0 250 300 350 400 500 133 133 133 133 259 259 266 323 418 532 627 741 888 999 1221 0.060 0.060 0.060 0.060 0.060 0.080 0.080 0.080 0.080 0.080 0.095 0.095 0.095 0.095 0.095 0.075 0.095 0.095 0.095 0.095 0.095 0.095 0.095 0.095 0.095 0.095 0.095 0.095 0.095 0.095 0.460 0.550 0.600 0.620 0.690 0.760 0.810 0.832 0.900 0.960 1.070 1.100 1.160 1.190 1.310 Approx. Weight lbs. per 1,000 ft. *Ampacity 90°C 136 202 268 318 375 479 555 675 794 959 1268 1315 1517 1681 2039 80 105 140 165 190 220 260 300 350 405 455 505 570 615 700 * Ampacity is calculated with a 90°C conductor temperature and 30°C ambient air, per 2008 NEC, Table 400.5(B) • Cable diameters and weights are subject to +/- 5% manufacturing tolerance SAVE TIME Order Your Type W Cable with Factory Installed Connectors SAVE MONEY www.nexansamercable.com • e-mail: industrial@nexansamercable.com 5 37-430 Magnet Crane Cable • Type W Two Conductor • 600-2000 Volts Magnet Crane Cable • 90°C Conductors Separator Application Bunched strands of tinned annealed copper per ASTM B-33. Stranding other than those listed in the table are available upon special order. A suitable separator provides for easy stripping of insulation Nexans AmerCable’s 600-2000 Volt two conductor cables are recommended for installations where long flex life, great flexibility and wearability are desired. Applications include heavy duty or temporary power supply service, AC or DC, to motor or generators, portable and stationary heavy duty equipment, cranes, conveyors and other mobile equipment. They are especially recommended to supply power for magnet crane applications. They may be installed in air, in ducts, immersed in water or directly buried in the earth. However, they are not UL Type USE. For cables requiring reduced flame propagation, refer to the factory. Insulation Ethylene-Propylene rubber (EPR) per ICEA S-95-658 and ASTM D-2802. Insulation material color coded through AWG size #2. Larger sizes are coded with fabric tape wraps. One black, one white. Fillers Fibrous filler provides great impact resistance and flexibility. Rubber fillers are available upon special order. Jacket Flame retardant, oil and sunlight resistant Chlorinated Polyethylene (CPE). Black standard. See below for other color options. Features Ratings & Approvals n UL listed as Type W n UL listed as Type TC n ASTM B-33: Standard Specification for Tinned Soft or Annealed Copper Wire for Electrical Purposes n ASTM D-2802: Standard Specification for OzoneResistant Ethylene-Alkene Polymer Insulation for Wire and Cable n ICEA S-95-658/ NEMA WC-70: Nonshielded Power Cables Rated 2000 Volts or Less for the Distribution of Electrical Energy n MSHA P-184 n Suitable for continuous operating temperatures of 90°C n Suitable for use in festoons, suspended loops and power tracks n Suitable for use on Payout and Retractable reels (P&R) n Heavy duty jacket offers excellent protection against abrasion, impact, heat, oil, flame, ozone, alkali and acids. n Extremely flexible stranding used for increased flexibility and ease of installation n Dual Rated 600V and 2kV n Suitable for extra hard usage which enhances performance n Flame Resistance: FT-4 Type W CPE jackets are available in highly visible colors without sacrificing performance 6 Manufactured by Nexans AmerCable • (870) 862-4919 • (800) 643-1516 • Fax (870) 862-9613 37-430 • Two Conductor Magnet Crane • Type W • Round Part No. 37-430008 006 004 002 010 020 040 250 350 500 Size AWG/ kcmil 8 6 4 2 1/0 2/0 4/0 250 350 500 Minimum Wires per Conductor 133 133 133 259 266 342 532 627 888 1221 Nominal Insulation Thickness in. 0.060 0.060 0.060 0.060 0.080 0.080 0.080 0.095 0.095 0.095 Nominal Jacket Thickness in. 0.109 0.109 0.109 0.141 0.156 0.156 0.172 0.165 0.176 0.214 Nominal Outside Diameter in. 0.830 0.960 1.080 1.280 1.560 1.660 1.973 2.100 2.360 2.700 Approx. Weight lbs. per 1,000 ft. 369 518 715 1045 1464 1788 2530 2664 3854 5191 *Ampacity 90°C 74 99 130 174 234 271 361 402 495 613 * Ampacity is calculated with a 90°C conductor temperature and 30°C ambient air, per 2008 NEC, Table 400.5(B) • Cable diameters and weights are subject to +/- 5% manufacturing tolerance • A full line of UL listed Type G cables with grounding conductors is available. Consult factory. SAVE TIME Order Your Type W Cable with Factory Installed Connectors SAVE MONEY Photo provided by NASCOOP www.nexansamercable.com • e-mail: industrial@nexansamercable.com 7 37-431 Portable Power Cable • Type W Three Conductor • 600-2000 Volts Qualified for P&R Reeling Service • 90°C Application Conductors Bunched strands of tinned annealed copper per ASTM B33. Stranding other than those listed in the table are available upon special order. Separator A suitable separator provides for easy stripping of insulation Insulation Fibrous filler provides great impact resistance and flexibility. Rubber fillers are available upon special order. Ethylene-Propylene rubber (EPR) per ICEA S-95-658, also meeting ASTM D2802. Insulation material color coded through AWG size #2. Larger sizes are coded with fabric tape wraps. One black, one white, one green. Jacket Reinforcement Flame retardant, oil and sunlight resistant Chlorinated Polyethylene (CPE). Reinforced, two layer jacket construction is used on AWG size 1/0 and larger cables. Black standard. Consult factory for colored jackets. Polypropylene reinforcing braid provides long flex life Fillers Features Ratings & Approvals n UL listed as Type W n UL listed as Type TC-ER n ASTM B-33: Standard Specification for Tinned Soft or Annealed Copper Wire for Electrical Purposes n ASTM D-2802: Standard Specification for OzoneResistant Ethylene-Alkene Polymer Insulation for Wire and Cable n ICEA S-95-658/ NEMA WC-70: Nonshielded Power Cables Rated 2000 Volts or Less for the Distribution of Electrical Energy n MSHA P-184 n Flame Resistance: FT-4 8 Nexans AmerCable’s 600-2000 Volt three conductor cables are recommended for installations where long flex life, great flexibility and wearability are desired. Applications include heavy duty or temporary power supply service, AC or DC, to motor or generators, portable and stationary heavy duty equipment, cranes, conveyors and other mobile equipment. They are also recommended for use on Payout and Retractable reels, festoons, suspended loops and power tracks. They may be installed in air, in ducts, immersed in water or directly buried in the earth. However, they are not UL Type USE. For cables requiring reduced flame propagation, refer to the factory. n Suitable for continuous operating temperatures of 90°C n Suitable for use in festoons, suspended loops and power tracks n Suitable for use on Payout and Retractable reels (P&R) n Heavy duty jacket offers excellent protection against abrasion, impact, heat, oil, flame, ozone, alkali and acids. n Extremely flexible stranding used for increased flexibility and ease of installation n Dual Rated 600V and 2kV n Suitable for extra hard usage which enhances performance n Meets crush and impact requirements Type W CPE jackets are available in highly visible colors without sacrificing performance UL Type TC-ER APPROVED! Manufactured by Nexans AmerCable • (870) 862-4919 • (800) 643-1516 • Fax (870) 862-9613 37-431 • Type W – Round • 600-2000 Volts Part No. 37-431008 006 004 002 010 020 030 040 250 350 500 Size AWG/ kcmil 8 6 4 2 1/0 2/0 3/0 4/0 250 350 500 Minimum Wires per Conductor 133 133 133 259 266 323 418 532 627 888 1221 Nominal Insulation Thickness in. 0.060 0.060 0.060 0.060 0.080 0.080 0.080 0.080 0.095 0.095 0.095 Nominal Jacket Thickness in. 0.141 0.141 0.125 0.141 0.156 0.156 0.156 0.172 0.250 0.259 0.290 Nominal Outside Diameter in. 0.930 1.025 1.200 1.340 1.665 1.75 1.900 2.050 2.395 2.684 3.030 Approx. Weight lbs. per 1,000 ft. 513 643 962 1295 1967 2260 2863 3381 4375 5562 7408 *Ampacity 90°C 65 87 114 152 205 237 274 316 352 433 536 * Ampacity is calculated with a 90°C conductor temperature and 30°C ambient air, per 2008 NEC, Table 400.5(B) • Cable diameters and weights are subject to +/- 5% manufacturing tolerance • A full line of UL listed Type G cables with grounding conductors is available. Consult factory. SAVE TIME Order Your Type W Cable with Factory Installed Connectors SAVE MONEY www.nexansamercable.com • e-mail: industrial@nexansamercable.com 9 37-432 Portable Power Cable • Type W Four Conductor • 600-2000 Volts Suitable for P&R Reeling Service • 90°C Application Conductors Bunched strands of tinned annealed copper per ASTM B-33. Strandings other than those listed in the table are available upon special order. Separator A suitable separator provides for easy stripping of insulation Fillers Fibrous filler provides great impact resistance and flexibility. Rubber fillers are available upon special order. Insulation Ethylene-Propylene rubber (EPR) per ICEA S-95-658, also meeting ASTM D2802. Insulation material color coded through AWG size #2. Larger sizes are coded with fabric tape wraps. One black, one red, one white, one green. Jacket Flame retardant, oil and sunlight resistant Chlorinated Polyethylene (CPE). Black standard. Consult factory for colored jackets. Reinforcement Polypropylene reinforcing braid provides long flex life Ratings & Approvals n UL listed as Type W n UL listed as Type TC-ER n ASTM B-33: Standard Specification for Tinned Soft or Annealed Copper Wire for Electrical Purposes n ASTM D-2802: Standard Specification for OzoneResistant Ethylene-Alkene Polymer Insulation for Wire and Cable n ICEA S-95-658/ NEMA WC-70/: Nonshielded Power Cables Rated 2000 Volts or Less for the Distribution of Electrical Energy n MSHA P-184 Nexans AmerCable’s 600-2000 Volt four conductor cables are recommended for installations where long flex life, great flexibility and wearability are desired. Applications include heavy duty or temporary power supply service, AC or DC, to motor or generators, portable and stationary heavy duty equipment, cranes, conveyors and other mobile equipment. They are also recommended for use on Payout and Retractable reels, festoons, suspended loops and power tracks. They may be installed in air, in ducts, immersed in water or directly buried in the earth. However, they are not UL Type USE. For cables requiring reduced flame propagation, refer to the factory. Features n Suitable for continuous operating temperatures of 90°C n Suitable for use in festoons, suspended loops and power tracks n Suitable for use on Payout and Retractable reels (P&R) n Heavy duty jacket offers excellent protection against abrasion, impact, heat, oil, flame, ozone, alkali and acids n Extremely flexible stranding used for increased flexibility and ease of installation n Dual Rated 600V and 2kV n Suitable for extra hard usage which enhances performance n Meets crush and impact requirements for Type MC cable. Type W CPE jackets are available in highly visible colors n Flame Resistance: FT-4 without sacrificing performance 10 UL Type TC-ER APPROVED! Manufactured by Nexans AmerCable • (870) 862-4919 • (800) 643-1516 • Fax (870) 862-9613 37-432 • Four Conductor Portable Power Cable • Type W • Round Part No. 37-432008 006 004 002 010 020 040 250 350 500 Size AWG/ kcmil 8 6 4 2 1/0 2/0 4/0 250 350 500 Minimum Wires per Conductor 133 133 133 259 266 323 532 627 888 1221 Nominal Insulation Thickness in. 0.060 0.060 0.060 0.060 0.080 0.080 0.080 0.095 0.095 0.095 Nominal Jacket Thickness in. 0.141 0.141 0.125 0.125 0.156 0.156 0.156 0.270 0.290 0.310 Nominal Outside Diameter in. 1.020 1.135 1.240 1.490 1.810 1.940 2.260 2.665 3.000 3.425 Approx. Weight lbs. per 1,000 ft. 601 801 1138 1663 2471 2975 4376 5725 7428 10010 *Ampacity 90°C 65 87 114 152 205 237 316 352 433 536 * Ampacity is calculated with a 90°C conductor temperature and 30°C ambient air, per 2008 NEC, Table 400.5(B) • Cable diameters and weights are subject to +/- 5% manufacturing tolerance • For more than four conductors, consult factory • A full line of UL listed Type G cables with grounding conductors is available. Consult factory. SAVE TIME Order Your Type W Cable with Factory Installed Connectors SAVE MONEY www.nexansamercable.com • e-mail: industrial@nexansamercable.com 11 37-102VFD Extra Flexible VFD Power Cable Gexol® Insulated Three Conductor • 2kV • Rated 110°C Application Power Conductors (x3) Soft annealed flexible stranded tinned copper per IEEE 1580 Table 11. Insulation (2kV) Gexol® cross-linked flame retardant polyolefin, meeting the requirements for Type P of IEEE 1580 and Type X110 of UL 1309/CSA 245. Color: Gray with printed phase I.D. (Black-White-Red) Jacket A black, arctic grade, flame retardant, oil, abrasion, chemical and sunlight resistant thermosetting compound meeting UL 1309/ CSA 245 and IEEE 1580. Armor (Optional) Tinned copper basket weave wire armor per IEEE 1580 and UL 1309/CSA 245. Ground Conductors (x3) Soft annealed flexible stranded tinned copper per IEEE 1580 Table 11. Gexol® insulated and sized per UL 1277. Color: Green Shield Overall tinned copper braid plus aluminum/polyester tape providing 100% coverage. Sheath (Optional) A black, arctic grade, flame retardant, oil, abrasion, chemical and sunlight resistant thermosetting compound meeting UL 1309/CSA 245 and IEEE 1580. Note: For armored versions the braid is placed between the inner jacket and outer sheath where it serves as both the EMI shield and armor. Ratings & Approvals n 110˚C Temperature Rating n UL Listed as Marine Shipboard Cable: (E111461) n UL Listed as Type TC-ER (E123629) n United States Coast Guard: November 2, 1987 / 9304 n CSA listed as Marine Shipboard Cable (82346) n Flame resistance: IEEE 1202/FT-4 n Sunlight resistant Halogen-Free and Fire Resistant constructions available by request. A flexible, braid and foil shielded, 2kV power cable specifically engineered for use in variable frequency AC motor drive (VFD) applications. Features n Specially engineered cable design produces a longer cable life in VFD applications. n Overall braid plus foil shield is engineered with 100% coverage and a surface transfer impedance <50 milliohms at 10MHz to contain EMI. n Symmetrical insulated ground conductors reduce induced voltage imbalances and carry common mode noise back to the drive. n High strand count conductors and braid shield design is much more flexible, easier to install and more resistant to vibration than Type MC cable. n Gexol’s lower dielectric constant (standard XLPEs, EPRs and other Type P insulation materials have higher dielectric constants) reduces reflected wave peak voltage magnitudes. This allows for longer output cable distances and minimizes the effect of high frequency noise induced into the plant ground system. n 2kV insulation thickness is used to resist the potential 2-3x reflected voltages experienced in 600V VFD applications. n Dual certified IEEE 1580 Type P and UL 1309/CSA 245 Type X110. n Highest ampacity ratings: ABS 100˚C, DNV 95˚C, LRS 95˚C, Transport Canada 95˚C. n Severe cold durability: exceeds CSA cold bend/cold impact (-40˚C/-35˚C). n Flame retardant: IEC 332-3 Category A and IEEE 1202. n Optional braid armor of bronze, aluminum or tinned copper. Gexol® is a registered trademark of AmerCable Incorporated 12 Manufactured by Nexans AmerCable • (870) 862-4919 • (800) 643-1516 • Fax (870) 862-9613 37-102VFD • Extra Flexible VFD Power Cable • Gexol ® Insulated Unarmored Size AWG/ kcmil mm2 Nominal Weight Part No. Diameter Lbs./ 37-102 Inches* 1000 Ft. 4 2 1 1/0 2/0 3/0 4/0 262 313 373 444 535 646 777 -312VFD -314VFD -315VFD -316VFD -317VFD -318VFD -319VFD -320VFD -321VFD -322VFD -323VFD -324VFD -326VFD -327VFD 21 34 43 54 70 86 109 132 159 189 227 273 326 394 1.100 1.235 1.340 1.450 1.580 1.750 1.900 2.050 2.130 2.275 2.425 2.643 2.920 3.102 925 1421 1517 1803 2120 2827 3416 4210 5105 5521 6440 7547 8916 10909 Armored & Sheathed (TS) Part No. 37-102 -312TSVFD -314TSVFD -315TSVFD -316TSVFD -317TSVFD -318TSVFD -319TSVFD -320TSVFD -321TSVFD -322TSVFD -323TSVFD -324TSVFD -326TSVFD -327TSVFD Grounding Nominal Weight Conductor* Diameter Lbs./ Size Inches* 1000 Ft. (AWG) 1.262 1.392 1.509 1.615 1.792 1.959 2.101 2.258 2.353 2.483 2.634 2.931 3.178 3.510 1138 1512 1851 2136 2660 3269 3864 4661 5325 6674 6994 8477 9888 11803 12 10 10 10 10 8 8 6 6 6 6 6 4 4 NEC Ampacities In Free Air In Cable Tray In Conduit 114 152 177 205 201 237 316 362 404 449 497 556 617 688 95 130 150 170 188 195 260 297 328 364 402 446 496 546 89 119 137 163 173 186 253 286 324 357 396 441 489 537 • Cable diameters are subject to a +/- 5% manufacturing tolerance • Ampacity In Free Air: Based on 90°C conductor temperature and 30°C ambient temperature per 2008 NEC Table B.310.3 • Ampacity In Cable Tray: Based on 90°C conductor temperature and 30°C ambient temperature per 2008 NEC Table 310.16 • Ampacity In Conduit: Based on 90°C conductor temperature and 30°C ambient temperature per 2008 NEC Table B.310.1 • IEEE ampacities are based on IEEE Std. 45 with a 45°C ambient and arranged in a single bank per hanger. For those instances where cable must be double banked, the ampacities should be multiplied by 0.8. *3 Grounding Conductors – Green Insulated www.nexansamercable.com • e-mail: industrial@nexansamercable.com 13 37-102 CIRVFD CIR (Crush & Impact Resistant) VFD Power Cable Gexol® Insulated ® Three Conductor • 2kV • Rated 90°C • UL Listed as Type TC-ER Application Power Conductors (x3) Soft annealed flexible stranded tinned copper per ASTM B-33. Insulation Gexol® chemically crosslinked, non-chlorinated flame retardant polyolefin meeting the requirements per UL 1277. Color: Gray with printed phase I.D. Ground Conductors (x3) Soft annealed tinned copper per ASTM B-33 flexible stranding with 600/1000V Gexol® insulation sized per UL 1277. Color: Green Shield Overall tinned copper braid plus aluminum/polyester tape providing 100% coverage. Jacket Crush & impact resistant, flame retardant, oil, abrasion, chemical and sunlight resistant thermoplastic compound meeting UL 1277. Safe to Handle CIR® is a safe, flexible alternative to metal-clad cables. CIR® Ratings & Approvals n 90°C temperature rating n UL listed as Type TC-ER (E123629) n Flame Retardant – IEEE 1202/FT-4 n Suitable for use in Class I, Div 2 and Zone 2 environments n UL listed as Marine Shipboard Cable (E111461) n Sunlight resistant n Direct burial Gexol® and CIR® are registered trademarks of AmerCable Incorporated 14 A flexible, braid and foil shielded, 2kV power cable specifically engineered for use in variable frequency AC motor drive (VFD) applications. Features n Specially engineered cable design produces a longer cable life in VFD applications. n Overall braid plus foil shield is engineered with 100% coverage and a surface transfer impedance <50 milliohms at 10MHz to contain EMI. n Symmetrical insulated ground conductors reduce induced voltage imbalances and carry common mode noise back to the drive. n High strand count conductors and braid shield design is much more flexible, easier to install and more resistant to vibration than Type MC cable. n Gexol’s lower dielectric constant (standard XLPEs, EPRs and other Type P insulation materials have higher dielectric constants) reduces reflected wave peak voltage magnitudes. This allows for longer output cable distances and minimizes the effect of high frequency noise induced into the plant ground system. n 2kV insulation thickness is used to resist the potential 2-3x reflected voltages experienced in 600V VFD applications. n Passes the same stringent crush and impact testing required by UL 2225 for Type MC-HL n Gas & vapor tight – impervious to water and air n Smaller bend radius (up to 40% smaller) than Type MC n Reduced tray fill (up to 35% less) compared to Type MC n Considerably more flexible than Type MC n Reduced installation time and cost compared to Type MC n Glands for this product cost up to 50% LESS than those for Type MC Manufactured by Nexans AmerCable • (870) 862-4919 • (800) 643-1516 • Fax (870) 862-9613 37-102 CIRVFD • 2000 Volts • Crush & Impact Resistant Size AWG/ kcmil mm2 Part No. 37-102 Nominal Weight Diameter (Lbs./ Inches* 1000 Ft.) DC Resist. AC Resist. Inductive Voltage Drop Green NEC Ampacities @ 25°C @ 90°C, 60 Hz Reactance @ 90°C Insulated (Ohms/ (Ohms/ (Ohms/ (Volts/Amp/ Grounding* In In In 1000 Ft.) 1000 Ft.) 1000 Ft.) 1000 Ft.) Size (AWG) Free Air Cable Tray Conductor 14 2.1 -508CIRVFD 0.768 297 2.907 3.635 0.040 5.073 18 15 15 15 12 3.3 -516CIRVFD 0.792 376 1.826 2.283 0.038 3.199 18 20 20 20 10 5.2 -308CIRVFD 0.888 492 1.153 1.441 0.036 2.032 14 30 30 30 8 7.6 -309CIRVFD 0.926 560 0.708 0.885 0.037 1.263 14 65 55 48 6 12.5 -310CIRVFD 1.051 826 0.445 0.556 0.033 0.804 12 87 75 65 4 21 -312CIRVFD 1.093 945 0.300 0.376 0.031 0.552 12 114 95 89 2 34 -314CIRVFD 1.225 1298 0.184 0.230 0.029 0.348 10 152 130 119 1/0 54 -316CIRVFD 1.447 1908 0.117 0.147 0.029 0.234 10 205 170 163 2/0 70 -317CIRVFD 1.566 2287 0.093 0.117 0.028 0.192 10 237 195 186 4/0 109 -319CIRVFD 1.874 3360 0.058 0.075 0.027 0.132 8 316 260 253 262 132 -320CIRVFD 2.031 4200 0.048 0.063 0.027 0.115 6 362 297 286 373 189 -322CIRVFD 2.257 5634 0.034 0.045 0.025 0.088 6 449 364 357 535 273 -324CIRVFD 2.705 7853 0.024 0.033 0.026 0.072 6 556 446 441 777 394 -327CIRVFD 3.102 11137 0.016 0.025 0.025 0.060 4 688 546 537 • Cable diameters are subject to a +/- 5% manufacturing tolerance • Ampacity In Free Air: Based on 90°C conductor temperature and 30°C ambient temperature per 2008 NEC Table B.310.3 • Ampacity In Cable Tray: Based on 90°C conductor temperature and 30°C ambient temperature per 2008 NEC Table 310.16 • Ampacity In Conduit: Based on 90°C conductor temperature and 30°C ambient temperature per 2008 NEC Table B.310.1 *3 Grounding Conductors – Green Insulated *Cable diameters are subject to a +/- 5% manufacturing tolerance NEC ampacities are based on Table 310.15 (B) (16) of the National Electrical Code (NEC) for conductors rate 90°C, in a multi-conductor cable, at an ambient temperature of 30°C. The 75°C column is provided for additional information. The ampacities shown apply to open runs of cable, installation in any approved raceway. Derating for more than three current carrying conductors within the cable is in accordance with NEC Table 310.15 (B) (3) (a). The ampacities shown also apply to cables installed in cable tray in accordance with NEC Section 392.80. CIR VFD Stranding Profile Size AWG/kcmil 14 12 10 8 6 4 2 1 1/0 2/0 3/0 4/0 262 313 373 444 535 646 777 Number of Strands 19 19 37 37 61 133 133 209 266 342 418 532 646 777 925 1110 1332 1591 1924 Closest IEEE 45 Std. Size 4 6 10 16 26 41 66 83 106 133 168 212 262 313 373 444 535 646 777 Equivalent Metric Size (mm2) www.nexansamercable.com • e-mail: industrial@nexansamercable.com 2.08 3.29 5.23 7.57 12.49 21.11 33.51 42.79 54.45 70.01 85.57 108.91 132.25 159.06 189.36 227.23 272.68 325.70 393.87 Uninsulated Conductor Dia. (inches) 0.074 0.093 0.113 0.136 0.175 0.258 0.324 0.361 0.407 0.461 0.510 0.575 0.654 0.720 0.785 0.860 0.941 1.029 1.132 15 37-108VFD Flexible TC-ER VFD Power Cable Three Conductor • 90°C • 600V Application Power Conductors (x3) Soft annealed flexible stranded tinned copper per ASTM B-33 Insulation Cross-linked, flexible, low dielectric constant compound rated 90°C. Sizes larger than 4/0 AWG – individual conductors colored black with conductor number surface printed in contrasting ink. Symmetrical Ground Conductors (x3) Three symmetrically placed flexible stranded tinned copper conductors in direct contact with the shield. Metallic Shield Sizes 8 AWG and Larger – Helically applied bare copper tape. Sizes 4/0 AWG and smaller – individually colored conductors – red, white,black. Sizes Smaller than 8 AWG – tin-coated copper braid plus aluminum/polyester tape. Jacket Both shielding systems provide 100% coverage. Flame retardant, moisture and sunlight resistant Polyvinyl Chloride (PVC). Colored black. TC-ER Ratings & Approvals n UL Listed as Type TC-ER 600V n UL Listed as 1000V flexible motor supply cable (up to 4/0 AWG) n 90°C Temperature Rating n FT-4 and IEEE 1202 flame ratings n Sunlight resistant n Direct burial A flexible, shielded power cable specifically engineered for use in variable frequency AC motor drive (VFD) applications. Features n Specially engineered cable design produces a longer cable life in VFD applications. n Overall shield provides 100% coverage containing VFD EMI emissions. n Symmetrical ground conductors reduce induced voltage imbalances and carry common mode noise back to the drive. n High strand count design is much more flexible, easier to install and more resistant to vibration than Type MC cable. n Meets crush and impact requirements for Type MC cable. n AmerCable’s specially formulated insulation material has a lower dielectric constant (standard XLPE and EPR insulation materials have higher dielectric constants) which withstands reflected voltages. This allows for longer output cable distances and minimizes the effect of high frequency noise induced into the plant ground system. n Permitted for Exposed Run (“ER”) use in accordance with the NEC. n Permitted for use in Class I, Division 2 and Zone 2 industrial hazardous locations per the NEC. n Gas and vapor tight – impervious to water and air. n Reduced tray fill (up to 35% less) than Type MC. n Reduced installation time and cost compared to Type MC. n Glands for this product cost up to 50% LESS than those for Type MC. n Bend radius 12X O.D. 16 Manufactured by Nexans AmerCable • (870) 862-4919 • (800) 643-1516 • Fax (870) 862-9613 37-108 VFD • Flexible TC-ER VFD • 600 Volts Size AWG/kcmil 14 12 10 8 6 4 2 1 1/0 2/0 4/0 262 313 373 444 535 646 777 Size (mm2) 2.08 3.29 5.23 8.30 13.21 21.17 35 42.52 50 66.12 95 120 150 185 240 272.68 300 400 Part No. 37-108 -508VFD -516VFD -308VFD -309VFD -310VFD -312VFD -314VFD -315VFD -316VFD -317VFD -319VFD -320VFD -321VFD -322VFD -323VFD -324VFD -326VFD -327VFD DC AC Grounding Nominal Resistance Resistance Inductive Voltage Drop Conductor Diameter Weight at 25°C 90°C, 60Hz Reactance 90°C, 60Hz (x3) (inches) (lbs/1000ft) (ohms/1000ft) (ohms/1000ft) (ohms/1000ft) (Volts/Amp/1000ft) Size (AWG) 0.466 158 2.907 3.635 0.036 5.069 18 0.509 199 1.826 2.283 0.034 3.195 16 0.522 258 1.153 1.441 0.032 2.028 14 0.653 368 0.708 0.885 0.036 1.262 14 0.737 517 0.445 0.556 0.034 0.804 12 0.956 814 0.300 0.376 0.031 0.552 12 1.103 1178 0.184 0.230 0.030 0.349 10 1.221 1462 0.147 0.184 0.031 0.287 10 1.447 1714 0.117 0.147 0.030 0.235 10 1.538 1951 0.093 0.117 0.029 0.193 10 1.883 3102 0.058 0.075 0.028 0.133 8 1.981 3642 0.048 0.063 0.026 0.114 6 2.082 4185 0.040 0.053 0.026 0.100 6 2.215 4834 0.034 0.045 0.025 0.088 6 2.371 5634 0.028 0.039 0.025 0.079 6 2.616 7592 0.024 0.033 0.025 0.071 6 2.878 9183 0.020 0.028 0.025 0.065 4 3.089 10834 0.016 0.025 0.025 0.060 4 • Ampacity In Cable Tray: Based on 90°C conductor temperature and 30°C ambient temperature per 2008 NEC Table 310.16 • Ampacity In Conduit: Based on 90°C conductor temperature and 30°C ambient temperature per 2008 NEC Table B.310.1 In Free In Cable In Air Tray Conduit 15 15 15 20 20 20 30 30 30 65 55 48 87 75 65 114 95 89 152 130 119 177 150 137 205 170 163 237 195 186 316 260 253 362 297 286 404 328 324 449 364 357 497 402 396 556 446 441 617 496 489 688 546 537 Stranding Profile • Cable diameters are subject to a +/- 5% manufacturing tolerance • Ampacity In Free Air: Based on 90°C conductor temperature and 30°C ambient temperature per 2008 NEC Table B.310.3 Ampacity Size Size Number of Uninsulated Conductor AWG/kcmil (mm2) Strands Diameter (inch) 14 2.08 19 0.074 12 3.29 19 0.093 10 5.23 37 0.113 8 8.30 133 0.159 6 13.21 133 0.201 4 21.17 259 0.255 2 35 259 0.321 1 42.52 259 0.361 1/0 50 266 0.413 2/0 66.12 323 0.455 4/0 95 532 0.584 262 120 646 0.654 313 150 777 0.720 373 185 925 0.785 444 240 1110 0.860 535 272.68 1332 0.941 646 300 1591 1.029 777 400 1924 1.132 www.nexansamercable.com • e-mail: industrial@nexansamercable.com 17 37-105VFD MMV-VFD Power Cable Three Conductor: 8kV - 15kV • 133% Insulation Level • Rated 90°C Conductors (3) Conductor Shield Soft annealed flexible stranded tinned copper per IEEE 1580 Table 11. A combination of semi-conducting tape and extruded thermosetting semi-conducting material meeting UL 1309, IEEE 1580 and UL1072. Insulation Extruded thermosetting 90°C Ethylene Propylene Rubber (EPR), meeting UL 1309 (Type E), IEEE 1580 (Type E) and UL 1072. Insulation Shield Composite shield consisting of 0.0126" tinned copper braided with nylon providing 60% copper Shielded coverage meeting UL 1309, IEEE Std. 1580, and UL 1072. The nylon is colored for easy phase identification (three conductor = black, blue, red) without the need to remove the shield to find an underlying colored tape. Low smoke halogen-free jacket available. Contact your AmerCable rep. Semi-conducting layer meeting UL 1309, IEEE 1580 and UL 1072. A flexible, braid and foil shielded, power cable specifically engineered for use in medium voltage variable frequency AC drive (VFD) applications. Symmetrical Insulated Grounding Conductors (3) Features Insulation Shield Soft annealed flexible stranded tinned copper conductor per IEEE 1580 Table 11. Gexol Insulation sized per Table 23.2 of UL1072. Color: Green Jacket A black, arctic grade, flame retardant, oil, abrasion, chemical and sunlight resistant thermosetting compound meeting UL 1309/ CSA 245, IEEE 1580, and UL 1072. This jacket allows for isolation between the insulation shields and overall shield. Shields can then be terminated on opposite ends to minimize circulating currents. Armor/EMI Shield Overall tinned copper braid plus aluminum/ polyester tape provides 100% coverage. This braid serves as both an armor and EMI shield meeting both IEEE 1580 and UL 1307/CSA 245. Sheath (optional) A black, arctic grade, flame retardant, oil, abrasion, chemical and sunlight resistant thermosetting compound meeting UL 1309/CSA 245, IEEE 1580, and UL 1072. Colored jackets for signifying different voltage levels are also available on special request (orange = 8kV and red = 15kV). Ratings & Approvals n UL Listed as Marine Shipboard Cable (E111461) n American Bureau of Shipping (ABS) n Det Norske Veritas (DNV) Pending n Lloyd’s Register of Shipping (LRS) Pending n 90˚C Temperature Rating n Voltage Rating – 8kV to 15kV (25kV available on request) 18 Applications n Flexible stranded conductors and braided shields. Suitable for applications involving repeated flexing and high vibration. n Small minimum bending radius (8x OD) for easy installation. n Insulation has a very low dielectric constant. This allows for longer output cable distances and minimizes common mode current. n Overall braid plus foil shield is engineered with 100% coverage and a surface transfer impedance <50 milliohms at 10MHz to contain EMI. n Symmetrical insulated ground conductors reduce induced voltage imbalances and carry common mode noise back to the drive. n High strand count conductors and braid shield design is much more flexible, easier to install and more resistant to vibration than Type MC cable. n Severe cold durability: exceeds CSA cold bend/cold impact (-40˚C/-35˚C). n Flame retardant: IEC 332-3 Category A and IEEE 1202. n Suitable for use in Class I, Division 1, and Zone 1 environments. Manufactured by Nexans AmerCable • (870) 862-4919 • (800) 643-1516 • Fax (870) 862-9613 Three Conductor Type MMV-VFD Medium Voltage – 8kV • 133% Insulation Level Ampacity Size AWG/ kcmil mm2 Part No. 37-105 6 12.5 -332TSVFD 4 21 -333TSVFD 2 34 -334TSVFD 1 43 -335TSVFD 1/0 54 -336TSVFD 2/0 70 -337TSVFD 3/0 86 -338TSVFD 4/0 109 -339TSVFD 262 132 -340TSVFD 313 159 -341TSVFD 373 189 -342TSVFD 444 227 -343TSVFD 535 273 -344TSVFD Nominal Weight In Free Diameter (Lbs./ Air (inches) 1000 Ft.) (amps) Single Banked DC Resistance AC Resistance in Trays at 25°C at 90°C, 60Hz (amps) (ohms/1000 Ft.) (ohms/1000 Ft.) 1.687 1.868 2.071 2.161 2.262 2.381 2.489 2.631 3.857 3.030 3.164 3.319 3.492 75 99 129 149 171 197 226 260 296 328 365 387 449 1634 2074 2625 3022 3373 3826 4411 5093 5993 6867 7810 8855 9905 88 116 152 175 201 232 266 306 348 386 429 455 528 0.445 0.300 0.184 0.147 0.117 0.093 0.074 0.058 0.048 0.040 0.034 0.028 0.024 0.556 0.376 0.230 0.184 0.147 0.117 0.094 0.075 0.063 0.053 0.045 0.039 0.033 Inductive Voltage Reactance Drop (ohms/ (Volts per amp 1000 Ft.) per 1000 Ft.) 0.048 0.043 0.040 0.038 0.037 0.036 0.035 0.033 0.032 0.032 0.031 0.030 0.030 0.820 0.564 0.359 0.294 0.242 0.199 0.166 0.139 0.121 0.106 0.094 0.085 0.076 Green Insulated Grounding Conductor (3x) Size (AWG) 10 10 10 8 8 8 6 6 6 6 4 4 4 • Cable diameters are subject to a +/- 5% manufacturing tolerance Three Conductor Type MMV-VFD Medium Voltage – 15kV • 133% Insulation Level Ampacity Size AWG/ kcmil mm2 2 1 1/0 2/0 3/0 4/0 262 313 373 444 34 43 54 70 86 109 132 159 189 227 Part No. 37-105 -357TSVFD -358TSVFD -359TSVFD -360TSVFD -361TSVFD -362TSVFD -363TSVFD -364TSVFD -365TSVFD -366TSVFD Nominal Weight In Free Diameter (Lbs./ Air (inches) 1000 Ft.) (amps) 2.403 2.468 2.596 2.714 2.875 3.028 3.260 3.363 3.500 3.652 3231 2959 4090 4615 5306 6131 7074 7787 8703 9912 Single Banked DC Resistance AC Resistance in Trays at 25°C at 90°C, 60Hz (amps) (ohms/1000 Ft.) (ohms/1000 Ft.) 156 178 205 234 269 309 352 389 432 456 133 151 174 199 229 263 299 331 367 388 0.184 0.147 0.117 0.093 0.074 0.058 0.048 0.040 0.034 0.028 0.230 0.184 0.147 0.117 0.094 0.075 0.063 0.053 0.045 0.039 Inductive Voltage Reactance Drop (ohms/ (Volts per amp 1000 Ft.) per 1000 Ft.) 0.0440 .0430 .041 0.0390 .038 0.037 0.035 0.034 0.034 0.033 0.364 0.299 0.246 0.203 0.170 0.142 0.124 0.109 0.097 0.080 Green Insulated Grounding Conductor (3x) Size (AWG) 10 8 8 8 6 6 6 6 4 4 • Cable diameters are subject to a +/- 5% manufacturing tolerance • Ampacity in Free Air: Based on 105°C conductor temperature and 40°C ambient temperature per 2008 NEC Table 310.71 • Ampacity in Conduit Air: Based on 105°C conductor temperature and 40°C ambient temperature per 2008 NEC Table 310.75 www.nexansamercable.com • e-mail: industrial@nexansamercable.com 19 37-449-5020PNAV Enhanced THOF Ship-to-Shore Power Cable • 90°C 600 Volts • Flexible Application Conductors 500 kcmil tin coated copper. ASTM B-33, ASTM B-172 A flexible 600V cable used for ship-to-shore power. Replaces former MIL-C 915 design for most applications. Features n Complies with OPNAVINST 11310.3B n Integral filled inner jacket for enhanced toughness and crush resistance n Water migration minimized n Mold cured reinforced jacket for enhanced abrasion and tear resistance n Pigment colored jacketed singles for phase identification n Tinned copper conductors for reduced corrosion n Indent printed for long term identification n Functional testing to ensure flexibility in both summer and winter conditions Insulation Type I EPR rated for 90°C in wet or dry locations. Meets requirements of UL 44 RHH, RHW-2 Color coded • white • red • black Separator 2 mil non-hygroscopic opaque polyester Jacket Reinforced, flame retardant extra heavy duty black thermoset CPE specially formulated to resist the abrasive nature of the application Ratings & Approvals n ICEA S 75-381: Portable and Power Feeder Cables for Use in Mines and Similar Applications Product Enhanced THOF 20 Part No. Size AWG/ kcmil Nominal Outside Diameter in. Approx. Weight lbs. per 1,000 ft. 37-449-502OPNAV 500 2.875 7563 • Cable diameters and weights are subject to +/- 5% manufacturing tolerance • Consult factory for availability of other conductor sizes • MIL-C 915 cable is also available. Consult factory for details. Manufactured by Nexans AmerCable • (870) 862-4919 • (800) 643-1516 • Fax (870) 862-9613 37-449-5030PNAV Enhanced PLUS THOF Ship-to-Shore Power Cable • 90°C 600 Volts • Flexible Application Conductor Insulation EPR per ICEA S-75-381 Meets requirements of UL 44 RHH, RHW-2 Conductor Class I, 500 kcmil tin coated copper. ASTM B-33, ASTM B-172 A tough flexible 3/C 600V ungrounded power cable specifically designed for naval shore-to-ship and other pier side power applications. Enhanced Plus THOF is specially designed for additional sunlight and weather resistance. Features Conductor Jacket Enhanced Plus Only. CPE Composite meets requirements of UL 44 RHH, RHW-2. Pigment colored red, white and black. Jacket Extra-Heavy duty reinforced, flame retardant black thermoset CPE per ICEA S-75-381. Specially formulated to resist the abrasive nature of the application. n Complies with OPNAVINST 11310.3B n Integral filled inner jacket for enhanced toughness and crush resistance n Water migration minimized n Mold cured reinforced jacket for enhanced abrasion and tear resistance n Jacketed singles (Enhanced Plus) for increased resistance to sunlight and weather n Pigment colored jacketed singles for phase identification n Tinned copper conductors for reduced corrosion n Indent printed for long term identification n Functional testing to ensure flexibility in both summer and winter conditions Ratings & Approvals n ICEA S-75-381: Portable and Power Feeder Cables for Use in Mines and Similar Applications Product Part No. Size AWG/ kcmil Enhanced Plus THOF 37-449-503OPNAV 500 Nominal Outside Diameter in. Approx. Weight lbs. per 1,000 ft. 3.003 7854 • Cable diameters and weights are subject to +/- 5% manufacturing tolerance • Consult factory for availability of other conductor sizes • MIL-C 915 cable is also available. Consult factory for details. www.nexansamercable.com • e-mail: industrial@nexansamercable.com 21 37-003 Flexible Grounding Cable Clear • Yellow • Other Colors Application Flexible jacketed cable used for grounding jumpers installed temporarily for protective grounding of de-energized circuits. Conductor Jacket Transparent thermoplastic for ease of installation and flexible use at temperatures ranging from -25°C to 90°C. This material meets Type II requirements of ASTM F 855. Material meeting a -50°C cold bend is available on a special order basis. Bunched strands of bare copper annealed dead soft in accordance with ASTM B-3. Other strand is available upon request. Features n Transparent jacket provides easy confirmation of continuity and ease of trouble shooting n Extremely flexible stranding for ease of bending and installation n Transparent thermoplastic jacket for installation and flexible use at temperatures ranging from -25°C to 90°C n Jacket material meets Type II requirements of ASTM F-855 Identification A marker tape printed AMERCABLE-SIZEGROUNDING CABLE is readily visible under the transparent jacket. n Jacket material meeting Type I (-50°C) requirements of ASTM F-855 available upon request Ratings & Approvals Part No. 37-003002 010 020 040 Size AWG/ kcmil 2 1/0 2/0 4/0 Minimum Wires per Conductor 665 1050 1323 2107 Nominal Jacket Thickness in. 0.100 0.100 0.105 0.110 Nominal Outside Diameter in. 0.530 0.650 0.700 0.850 Approx. Weight lbs. per 1,000 ft. 293 458 557 857 n ASTM B-3: Standard Specification for Soft or Annealed Copper Wire n ASTM F-855: Standard Specifications for Temporary Protective Grounds to Be Used on De-energized Electric Power Lines and Equipment • Cable diameters and weights are subject to +/- 5% manufacturing tolerance Order Your Grounding Cables with Other ground jacketing materials and colors available. Consult factory for details. Factory Installed Connectors SAVE TIME 22 SAVE MONEY Manufactured by Nexans AmerCable • (870) 862-4919 • (800) 643-1516 • Fax (870) 862-9613 37-409 Lead Covered Grounding Cable Application A grounding conductor for use in power distribution systems where a lead sheath is required over the copper conductor to provide additional protection against corrosion. Also suitable for use in lightening protection applications. Conductor Uncoated annealed copper meeting the requirements of ASTM B-3 Features n Lead sheath offers rugged, durable construction Ratings & Approvals n ASTM B-3: Standard Specification for Soft or Annealed Copper Wire n ASTM B-8: Standard Specification for Concentric-Lay-Stranded Copper Conductors, Hard, Medium-Hard or Soft Lead Sheath An extruded layer of lead for enhanced performance Part No. 37-409004 005 366 020 360 615 250 351 147 361 Size AWG/ kcmil 4 2 1/0 2/0 3/0 4/0 250 350 400 500 Minimum Wires per Conductor 7 7 19 19 19 19 37 37 37 37 Nominal Lead Sheath Thickness in. 0.045 0.045 0.065 0.065 0.065 0.065 0.065 0.065 0.065 0.065 Nominal Outside Diameter in. 0.319 0.377 0.497 0.542 0.600 0.648 0.694 0.797 0.842 0.931 Approx. Weight lbs. per 1,000 ft. 366 508 836 984 1202 1420 1528 1985 2478 2684 • Cable diameters and weights are subject to +/- 5% manufacturing tolerance www.nexansamercable.com • e-mail: industrial@nexansamercable.com 23 37-221 Red Jumper Cable Flexible • 5000/15000 Volts • 90°C Application Conductors Flexible-stranded, tinned, annealed coated copper per ASTM B-33 Conductor Shield Insulation Combination semiconducting tape and/or extruded semiconductive thermosetting material. The semiconductive tape prevents any penetration of the extruded conductor shield into the inner layers of the flexible conductor. Heat resisting 90°C Ethylene-Propylene rubber (EPR), meeting ASTM D-2802. It has excellent dielectric properties and is highly resistant to heat, moisture, and ozone. Identification Jacket Thermosetting bright red jacket, 90°C rated Cable is surface printed showing manufacturer’s name, size, voltage rating, and temperature rating Portable dual rated 5000/15000 volt jumper cables can be used as temporary jumper leads for portable or mobile substations, or for temporarily by-passing damaged or faulted sections of power cable. The finely stranded conductor provides an exceptionally flexible cable that can be easily trained and connected in confined areas such as transformer vaults and switch gear enclosures. Features n Extremely flexible stranding n Bright red thermosetting jacket n The conductor shield is bonded to the insulation – providing easy, clean stripping n The 90°C insulation has excellent dielectric properties and is highly resistant to heat, moisture and ozone. Ratings & Approvals n ASTM B-33: Standard Specification for Tinned Soft or Annealed Copper Wire for Electrical Purposes n ASTM D2802: Standard Specification for OzoneResistant Ethylene-Alkene Polymer Insulation for Wire and Cable Application Note Jumper cables should NOT be used in place of normal high voltage cables. They should be isolated in areas where contact with people is limited. Because jumper cables cannot be protected against prolonged contact with other conductors or grounds by shielding, these cables must be positioned away from contact with grounds, transformer cases, cross-arms, etc., to avoid possible high stress and capacitance leakage. Cables should be installed with at least one cable diameter of separation between adjacent conductors and between conductors and all metallic and/or electrically grounded parts. These cables are not intended for permanent service. 24 Manufactured by Nexans AmerCable • (870) 862-4919 • (800) 643-1516 • Fax (870) 862-9613 37-221 • Red Jumper Cable • 5000/15000 Volts Part No. 37-221- Size AWG/ kcmil Minimum Wires per Conductor Nominal Insulation Thickness in. Nominal Jacket Thickness in. Nominal Outside Diameter in. 008 006 004 003 002 001 010 020 030 040 250 350 500 8 6 4 3 2 1 1/0 2/0 3/0 4/0 250 350 500 133 133 259 259 259 259 266 323 418 532 627 888 1221 0.210 0.210 0.210 0.210 0.210 0.210 0.210 0.210 0.210 0.210 0.210 0.210 0.210 0.065 0.065 0.065 0.065 0.065 0.065 0.065 0.065 0.065 0.065 0.065 0.065 0.065 0.777 0.816 0.875 0.903 0.944 0.981 1.040 1.090 1.133 1.215 1.216 1.327 1.456 Approx. Ampacity Weight 90°C lbs. per 1,000 ft. at 5kV/15 kV 310 360 449 495 563 635 742 869 976 1181 1281 1692 2192 83/NA* 110/110 145/150 170/170 190/195 225/225 260/260 300/300 345/345 400/400 445/445 550/550 695/685 • 8 AWG Jumper recommended only for use at 5kv • Cable diameters and weights are subject to +/- 5% manufacturing tolerance • Ampacity is calculated with a 90°C conductor temperature and 40°C ambient air, per 2008 NEC, Table 310.69 Order Your Red Jumper Cable with Factory Installed Connectors SAVE TIME SAVE MONEY www.nexansamercable.com • e-mail: industrial@nexansamercable.com 25 37-550 Mobile Substation Power Cable • Type SH Single Conductor • 5000 to 35000 Volts • 90°C Conductor Flexible tin-coated soft annealed bunch stranded copper meeting ASTM B-33 Application Conductor Shield Combination semi-conducting tape and/or extruded semiconductive thermosetting material Insulation Insulation Shield Tin-coated copper braid applied over a semiconductive tape (5-15kV). Extruded semi-conductive thermosetting material (25-35kV) Heat, moisture and ozone resisting 90°C EthylenePropylene rubber (EPR) meeting ICEA S-75381/NEMA WC58 Jacket Identification CPE meeting ICEA S-75-381/NEMA WC58. Consult factory for availability of other jacket materials. Cable shall be surface printed showing manufacturer, size, voltage rating, type and temperature rating These single conductor portable power cables are extremely flexible and specifically designed for use on mobile substation equipment. The Type SH cable is often necessary for supplying power while replacing damaged utility poles or during routine maintenance of substations. Features n Extremely flexible stranding for ease of bending n The conductor shield is bonded to the insulation – providing easy, clean stripping n Jacket is heat, oil, flame and chemical resistant n Continuous conductor temperature 90°C n Jackets available in voltage colors, yellow (5 & 8kV), orange (15kV), red (25 & 35kV). Consult factory for availability of other colors. Ratings & Approvals n ASTM B-33: Standard Specification for Tinned Soft or Annealed Copper Wire for Electrical Purposes n ICEA S-75-381/NEMA WC-58: Portable and Power Feeder Cables for Use in Mines and Similar Applications n UL 1072 Medium Voltage Cable MV-105 (pending) CSA approval available by special order 26 Manufactured by Nexans AmerCable • (870) 862-4919 • (800) 643-1516 • Fax (870) 862-9613 5kV Single Conductor Portable Power Cable – Type SH Part No. 37-550002 004 005 007 008 022 010 Size AWG/ kcmil 2 1/0 2/0 4/0 250 350 500 Minimum Wires per Conductor 259 266 323 532 627 888 1221 Nominal Insulation Thickness in. .110 .110 .110 .110 .120 .120 .120 Nominal Jacket Thickness in. .125 .140 .140 .155 .155 .170 .190 Nominal Outside Diameter in. 0.975 1.058 1.170 1.300 1.330 1.484 1.700 Approx. Weight lbs. per 1,000 ft. 674 825 1039 1393 1477 1926 2662 Ampacity 90°C 190 260 300 400 445 550 695 15kV Single Conductor Portable Power Cable – Type SH Part No. 37-550016 017 018 020 021 009 024 Size AWG/ kcmil 2 1/0 2/0 4/0 250 350 500 Minimum Wires per Conductor 259 266 323 532 627 888 1221 Nominal Insulation Thickness in. .210 .210 .210 .210 .210 .210 .210 Nominal Outside Diameter in. 1.203 1.320 1.350 1.497 1.547 1.765 1.900 Nominal Jacket Thickness in. .155 .155 .155 .170 .170 .190 .190 Approx. Weight lbs. per 1,000 ft. 881 1147 1226 1594 1758 2364 2937 Ampacity 90°C 195 260 300 400 445 550 685 25kV Single Conductor Portable Power Cable – Type SH Part No. 37-550030 031 033 034 035 037 Size AWG/ kcmil 1/0 2/0 4/0 250 350 500 Minimum Wires per Conductor 266 323 532 627 888 1221 Nominal Insulation Thickness in. .295 .295 .295 .295 .295 .295 Nominal Outside Diameter in. 1.500 1.555 1.713 1.763 1.886 2.048 Nominal Jacket Thickness in. .170 .170 .190 .190 .190 .205 Approx. Weight lbs. per 1,000 ft. 1350 1507 1909 2085 2517 3168 Ampacity 90°C 260 300 395 440 545 680 Order Your Type SH Cables Connectorized! Factory installed assemblies from AmerCable help lower your overall connectivity costs. n Lugs n Elbows n Stress Cones 35kV Single Conductor Portable Power Cable – Type SH Part No. 37-550050 051 053 054 055 057 Size AWG/ kcmil 1/0 2/0 4/0 250 350 500 Minimum Wires per Conductor 266 342 532 627 888 1221 Nominal Insulation Thickness in. .380 .380 .380 .380 .380 .380 Nominal Jacket Thickness in. .170 .205 .205 .205 .205 .205 Nominal Outside Diameter in. 1.175 1.840 1.915 1.975 2.100 2.280 Approx. Weight lbs. per 1,000 ft. 1632 1898 2235 2509 2901 3396 Ampacity 90°C 260 300 395 440 545 680 • Cable diameters and weights are subject to +/- 5% manufacturing tolerance • Ampacity is calculated with a 90°C conductor temperature and 40°C ambient air, per 2008 NEC, Table 310.69 www.nexansamercable.com • e-mail: industrial@nexansamercable.com 27 Factory Installed Cable Assemblies Factory Installed Cable Assemblies from Nexans AmerCable are professionally assembled in our El Dorado, Arkansas manufacturing facility. Our team of experienced handlers join cables and connectors that match your exact application spec. Our assemblies are designed, built and tested to perform upon arrival in your harshest operating conditions. Factory prepared cable assemblies are a reliable way to lower your overall cable connectivity costs through enhanced reliability, reduced handling and lower installation time. n Lugs n Elbows n Stress Cones Save money through reduced prep, handling and installation time. 128 Manufactured by Nexans AmerCable • (870) 862-4919 • (800) 643-1516 • Fax (870) 862-9613 Renewable Energy Cables Nexans AmerCable is the leading producer of renewable energy cables in North America. Contact your Nexans AmerCable rep for a copy of our Renewable Energy Cables catalog. Wind Applications email: greencables@nexansamercable.com Phone: 800-506-9473 713-896-5800 Solar Applications email: solarcables@nexansamercable.com Phone: 800-643-1516 870-862-4919 Wind Power Cables Solar Power Cables Type MMV-WP • 1/C and 3/C • 5kV, 15kV and 35kV • Rated 105°C Medium Voltage Wind Turbine Service Loops DLO • 2000 Volts • 90°C • Low Smoke (sizes 2/0 & higher) • EP/CPE • RHH, RHW-2 Nexans AmerCable’s AmerSol is the first U.S. manufactured solar cable to achieve TÜV and UL certification. This versatile single-conductor cable is designed to meet the varying needs of the Solar Industry. Applications include connection to module junction boxes; required cable routing in balance of system (BOS) integration. Rated 600V UL and 1000V TÜV. Also available: • Type PV UL4703 (2000V) and • Type TC Multiconducutor (2000V) www.nexansamercable.com • e-mail: industrial@nexansamercable.com 29 Industrial Cables Nexans AmerCable manufactures high quality jacketed electrical cables for a wide variety of specialized industrial and utility applications. Nexans AmerCable’s manufacturing facility and corporate headquarters in El Dorado, Arkansas. What can you expect from Nexans AmerCable? Nexans AmerCable is an ISO 9001 certified cable manufacturer that combines leadingedge technology, proven manufacturing techniques, and high quality service to deliver the finest industrial and utility cable products available. Nexans AmerCable serves a worldwide customer base from our manufacturing facility in El Dorado, Arkansas. Our professional field engineering and sales force work directly with customers, or in partnership with our network of independent distributors, to identify and fulfill your specific cable requirements. n High Quality Cable n On-Time Delivery* n Professional Sales, Support and Service n Strategic Inventory Locations n Operational Excellence n Short Lead Times * Check www.nexansamercable.com for our most current on time delivery record Made in America For complete product information: www.nexansamercable.com 350 Bailey Road • El Dorado, Arkansas USA (870) 862-4919 • (800) 643-1516 • Fax (870) 862-9613 e-mail: industrial@nexansamercable.com • www.nexansamercable.com © 2015, AmerCable Incorporated 6_15