SURE-LITES
Installation Instructions For CC-3, CC-4, CC-5, and CC-6
Emergency Lighting Fixtures
CCX Series
PATENT PENDING
IMPORTANT SAFEGUARDS
WHEN USING ELECTRICAL EQUIPMENT, BASIC SAFETY PRECAUTIONS SHOULD ALWAYS
BE OBSERVED INCLUDING THE FOLLOWING:
READ AND FOLLOW ALL SAFETY INSTRUCTIONS
1.
2. Do not use outdoors.
3. Do not mount near gas or electric heaters.
4. Equipment should be mounted in locations and at heights where it will not readily be subjected to tampering by unauthorized
personnel.
5. The use of accessory equipment not recommended by Sure-Lites may cause an unsafe condition.
6. Do not use this equipment for other than its intended purpose.
7. Some equipment covered by these instructions are rated for remote heads. This equipment does not require a load fuse because its
sophisticated solid-state transfer switch is current limited. Check load rating of equipment to calculate remote capability. DO NOT
exceed TOTAL OUTPUT RATING of equipment. TRANSFER CIRCUIT will automatically shut down if overloaded.
8.
SAVE THESE INSTRUCTIONS
INSTALLATION
Step 1. De-energize the circuit at the junction box (J-box) where the exit sign
is to be installed.
Step 2. Extend unswitched 24 hour AC supply of rated voltage frorm the Jbox. Use the black, orange, and white extension leads and wire nuts
provided. Determine the line voltage to be supplied to the exit and follow the instructions in the table below.
Line voltage to
Be supplied
J-box 120V
line
J-box 277V
line
BACKPLATE
HOUSING
BATTERY
J-box Neutral
line
120 Volts
Extend using
the black lead
N/A
Extend using
the white lead
277 Volts
N/A
Extend using
the orange lead
Extend using
the white lead
PLUG
ASSEMBLY
BRACKET
STRAP
CC3 BATTERY
LOCATION
Step 3. Remove the housing. Thread the extension leads through the backplate wire pass hole and securely mount the backplate to the J-box.
Step 4. Using the backplate clips route the extension leads to the appropriate
push-in connector per the schematic.
Step 5. Trim and strip (strip length .375) any excess wire allowing enough
slack to insert the stripped ends into the appropriate push-in
connector.
Step 6. Insert the wires into the appropriate push-in connector.
Step 7. Position the battery in the backplate. Snap the bracket in place
around the battery. Make sure the battery is secured.
Step 8. Connect the battery using the red and blue leads originating from the circuit board. ( Red lead to the “+” terminal, blue to the “-”)
Step 9. Snap the tether straps over the integral posts in the backplate.Rest the housing against the wall.
Step 10. Mate the plug assembly.
Step 11. Turn on the AC supply and operate the test switch The DC lamps will turn on when the test switch is depressed. The DC lamp will turn off when
the switch is released.
Step 12. Snap the housing onto the backplate.
Step 13. Adjust heads to the desired position.
SURE-LITES 1121 HIGHWAY 74 SOUTH PEACHTREE CITY, GA 30269
5/99
024000039D
SURE-LITES
MAINTENANCE:
None required. Replace the batteries every 8 to 10 years according to ambient. However, we recommend that the
equipment be tested regularly in accordance with local codes.
NOTE:
Servicing of any parts should be performed by qualified personnel. ONLY use replacement parts and batteries
supplied by Sure-Lites. For replacement lamps, battery, or PC board, see the fixture label.
OPERATION:
1. Depress the test switch. The DC lamps will come on.
2. Release the test switch. The DC lamps will extinguish.
CAUTION:
This equipment is furnished with a sophisticated low voltage battery dropout circuit to protect the battery from
over discharge after its useful output has been used. Allow 24 hours recharge time after installation or power failure
for full load testing.
TROUBLE SHOOTING HINTS:
EMERGENCY LAMPS DO NOT COME ON - L.E.D. OUT BEFORE TEST
1. Check AC supply - Be sure unit has 24 hour AC supply.
2. AC supply on - L.E.D. out. Replace the charge circuit.
3. L.E.D. on - lamps do not light. Either the output is shorted or overloaded, or the battery
is not connected.
EMERGENCY LAMPS COME ON DIM
1. Battery discharged - Permit unit to charge for 24 hours and then re-test. If lamps are still dim,
check the charger for charge function. If functioning properly, replace the battery.
2. Remote lamps are dim - Check wire size to remote lamps against a wire size chart.
If following the above trouble shooting hints does not solve your problem, contact your local Sure-Lites representative or the factory for assistance.
BLUE
YELLOW
BLUE
SCHEMATIC
TR
P.C.B.
WHITE
L+
L.E.D.
PLUG
VIOLET
CONTRACTOR BLACK-120V
CONNECTIONS
CC-3
CC-4
CC-5
CC-6
BLACK
ORANGE
ORANGE-277V
REPLACEMENT
BATTERY PART #'S
026-117
026-45
026-50
026-50H
MODEL #
TEST
SWITCH
BLUE (-)
LAMP
LOW
BATTERY
026-117
YELLOW
BATTERY
026-45
026-50
026-50H
AN
SF
O
RM
ER
RED (+)
WHITE
WHITE-NEUTRAL
BLACK
WHITE
MODEL#
CC-3
CC-4
CC-5
CC-6
REPLACEMENT
DC LAMPS
29-121 (5.4W T-5)
29-84 (9.0W T-5)
29-84 (9.0W T-5)
29-84 (9.0W T-5)
BLACK
STRIPPED
ENDS
P.C.B. LOCATIONS FOR
THE REMOTE LAMP
JUMPERS, CC5 UNITS
Note: The Lamps listed herein, when used according to
these instructions with this unit are in accordance with the
requirements of CSA Standard C22.2 No. 141, Unit
Equipment for Emergency Lighting.
SURE-LITES
1121 HIGHWAY 74 SOUTH PEACHTREE CITY, GA 30269
5/99
024000039D