Main Switches Intro Main switches & Emergency-stop switches for machinery - Series ML E.3 Mounting possibilities E.4 Standard programme E.6 Accessories E.7 Enclosed switches E.8 Technical data E.9 Dimensions Contactors and overload relays A Auxiliary relays and contactors B Motor protection devices C Applications D Main switches E Control and signalling units F Electronic relays and limit switches G Speed drive units H Soft starters I POWER DEVICES Switches for fotovoltaic application E.13 Order codes E.13 Technical data AUXILIARY DEVICES POWER ELECTRONICS Lighting dimmer-stabilizer/Numerical index J/X E.1 Series ML Main switches A manual operated main switch must be provided for every mains circuit. It must be a switch-disconnector corresponding to utilization category AC23 (IEC 947-3) fulfils the following requirements: Main switches • Disconnecting the electrical equipment from the main. • Visible contact indication or a disconnection function by construction (the handle is in the “OFF” position when all contacts are open). • If the main switch does not serve simultaneously as an emergency-stop switch, its handle should not be red. Black or grey handles are recommended. • It should be lockable in the off-position (e.g. by padlock). • All active conductors are to be disconnected from the main. • The breaking capacity should be sufficient. In order to break the current of the largest motor in a blocked state together with the sum of the operating currents of the remaining motors/loads. • The handle of the main switch must be easily accessible and must lie between 0.6 and 1.9 m above the incomer level. Intro Standards Emergency-stop switches B Complying with: - IEC 60947-3 - EN 60947-3 - DIN VDE 0660 Teil 107 - low voltage directive 73/73 EEC - low voltage directive EMC 89/336 EEC The main switch may fulfil the function of an emergency-stop switch on certain machines. The handles must be red on a yellow background. The contacts of manual operated emergency-stop switch has to be opened by force. C Approvals/Marking A " & D E $ ! F # % G Front mounting (flush mounting) ! Rear mounting " Main contact and PE-or N-terminals for # Main contact and PE-or N-terminals for ! $ Auxiliary switch 1NO/1NG for and ! % Terminal cover triple for and ! & Terminal cover single for " and # H I J/X E.2 Mounting possibilities Accessories Technical data Dimensions ! ! ! ! pg. E.3 pg. E.6 pg. E.8 pg. E.9 Series ML Mounting possibilities 25A ML 1 40A ML 1 63A ML 2 80A ML 2 125A ML 3 red/yellow black red/yellow black 789178 789180 789174 789176 789179 789181 789175 789177 black red/yellow black red/yellow black 789239 789186 789191 789182 789184 789240 789187 789192 789183 789185 789241 789188 789193 789242 789189 789194 789243 789190 789195 red/yellow black red/yellow black 789200 789205 789196 789198 789201 789206 789197 789199 789202 789207 789203 789208 789204 789209 red/yellow black red/yellow black 789214 789219 789210 789212 789215 789220 789211 789213 789216 789221 789217 789122 789218 789223 black red/yellow black 789234 789224 789229 789235 789225 789230 789236 789226 789231 789237 789227 789232 789238 789228 789233 Main switches Front mounting (flush mounting) Central fixing Ø 22.5 mm for 3 padlocks Ø 22.5 mm for 3 padlocks Ø 22.5 mm for 1 or 2 padlocks Ø 22.5 mm for 1 or 2 padlocks 4-hole fixing With standard handle For 3 padlocks For 3 padlocks For 1 or 2 padlocks For 1 or 2 padlocks Rear mounting With cover coupling For 3 padlocks For 3 padlocks For 1 or 2 padlocks For 1 or 2 padlocks With door coupling For 3 padlocks For 3 padlocks For 1 or 2 padlocks For 1 or 2 padlocks DIN-rail mounting With standard handle For 1 or 2 padlocks For 1 or 2 padlocks Ith Series Colour Intro A Front mounting Rear mounting B C D E Attention: the padlocks are not included. F G H I J/X E.3 Series ML Standard programme Central fixing Ø 22.5 mm Diagram Locking handle by 1 or 2 padlocks 006 Terminal cover Protection 1 3 5 L1 L2 L3 Red/yellow Black/gray Ithe Ref. no. Ref. no. Pack ' ' IP65 IP65 25A 40A 789174 789175 789176 789177 1 1 ' ' IP65 IP65 25A 40A 789178 789179 789180 789181 1 1 ' ' IP55 IP55 25A 40A 789182 789183 789184 789185 1 1 ' ' ' ' ' IP55 IP55 IP55 IP55 IP55 25A 40A 63A 80A 125A 789186 789187 789188 789189 789190 789191 789192 789193 789194 789195 1 1 1 1 1 - IP55 IP55 IP55 IP55 IP55 25A 40A 63A 80A 125A - 789239 789240 789241 789242 789243 1 1 1 1 1 ON OFF (9229) U 2 V 4 W 6 OFF ON Main switches Locking handle by 3 padlocks 006 1 3 5 L1 L2 L3 ON OFF (9229) U 2 V 4 W 6 OFF ON 4-hole fixing Locking handle by 1 or 2 padlocks 006 1 3 5 L1 L2 L3 ON OFF (9229) U 2 V 4 W 6 OFF Intro ON Locking handle by 3 padlocks A 006 1 3 5 L1 L2 L3 ON OFF (9229) B U 2 V 4 W 6 OFF ON With standard black handle C 006 1 3 5 L1 L2 L3 ON OFF D (9229) OFF ON Accessories see E.6 E F G H I J/X E.4 U 2 V 4 W 6 Series ML Standard programme DIN-rail mounting Terminal cover Protection Locking handle by 1 or 2 padlocks 1 3 5 L1 L2 L3 006 ON OFF (9229) U 2 V 4 Red/yellow Black/gray Ithe Ref. no. Ref. no. Pack 789224 789225 789226 789227 789228 789229 789230 789231 789232 789233 1 1 1 1 1 789234 789235 789236 789237 789238 1 1 1 1 1 789212 789213 1 1 ' ' ' ' ' IP30 IP30 IP30 IP30 IP30 25A 40A 63A 80A 125A - IP30 IP30 IP30 IP30 IP30 25A 40A 63A 80A 125A ' ' IP55 IP55 25A 40A W 6 OFF ON With standard black handle 1 3 5 L1 L2 L3 006 OFF (9229) U 2 V 4 W 6 OFF ON With door coupling Locking handle by 1 or 2 padlocks 006 789210 789211 1 3 5 L1 L2 L3 Main switches ON ON OFF (9229) U 2 V 4 Intro W 6 OFF ON A Locking handle by 3 padlocks 006 1 3 5 L1 L2 L3 ON OFF (9229) U 2 V 4 ' ' ' ' ' IP55 IP55 IP55 IP55 IP55 25A 40A 63A 80A 125A 789214 789215 789216 789217 789218 789219 789220 789221 789222 789223 1 1 1 1 1 B W 6 OFF ON C With cover coupling Locking handle by 1 or 2 padlocks 006 1 3 5 L1 L2 L3 ' ' IP65 IP65 25A 40A 789196 789197 789198 789199 D 1 1 ON OFF (9229) U 2 V 4 E W 6 OFF ON F Locking handle by 3 padlocks 006 1 3 5 L1 L2 L3 ON OFF (9229) U 2 V 4 ' ' ' ' ' IP65 IP65 IP65 IP65 IP65 25A 40A 63A 80A 125A 789200 789201 789202 789203 789204 789205 789206 789207 789208 789209 1 1 1 1 1 G W 6 H OFF ON I Accessories see E.6 J/X E.5 Series ML Accessories - Contact blocks(1) Fixed neutral module Neutral switched Front Rear 789244 ı 789245 Front 1 Rear ı 789263 1 ı 789265 1 ı 789267 3 Series ML1 Series ML1 789246 Series ML2 ı 789247 1 789264 Series ML2 789248 ı 789249 1 Switching contact Auxiliary contact NO+NC Ith = 16A Front Rear 789250 789251 ı 789266 Series ML3 Series ML3 Main switches 789262 1 Front Rear 789268 ı 789269 1 ı 789269 1 ı 789269 1 Series ML1 Series ML1 789252 Series ML2 ı 789253 1 789268 Series ML2 789254 ı 789255 1 789268 Series ML3 Series ML3 PE-terminal (Fixed) Intro Front Rear 789256 ı 789257 1 ı 789259 1 ı 789261 1 Series ML1 789258 A Series ML2 789260 Series ML3 B Accessories - Terminal cover C D Single terminal cover Triple terminal cover (HS1) (HS3) Series ML1 ı 789270 1 Series ML1 ı 789272 1 Series ML2 ı 789271 1 Series ML2 ı 789273 1 Series ML3 ı 789271 1 Series ML3 ı 789274 1 E Same cover for front or rear mounting F Extension shafts for door coupling G Depth range between door and base (mm) Shaft length AL-65 AL-165 AL-265 (2) AL-365 (2) H Shaft support for 265 and 365 mm I J/X An extension shaft is necessary when the depth is higher than the length of the standard shaft. ML1: 105-135 mm ML2 and ML3: 120-150 mm (1) ML1: max. 2 units ML2 and ML3: max 3 units (2) Shaft support included. E.6 Example ML1 170-215 mm 265-335 mm 365-435 mm 465-535 mm ML2, ML3 185-320 mm 280-350 mm 380-450 mm 480-550 mm Cat. no. 789275 789276 789277 789278 789279 Series ML Enclosed switches The maintenance switch is an enclosed main switch with locking handle by 3 padlocks. With red handle and yellow front plate, if it should be used as an emergency-stop switch, otherwise black/grey. There are six sizes of standard enclosures for the series ML. Each is equipped with a cover coupling and a double PE-terminal. All enclosures have a degree of protection IP65 and are of solid impact and flame resistant polyester. Enclosed switches /6. 3 5 1 3 5 ON OFF ML 2 4 6 2 4 6 Ref. no. Ref. no. Pack. 25A 32A 50A 63A 100A Type of enclosure E2 E3 E4 E5 E7 789285 789286 789287 789288 789289 789280 789281 789282 789283 789284 1 1 1 1 1 25A 32A 50A 63A 100A E2 E3 E4 E5 E7 789295 789296 789297 789298 789299 789290 789291 789292 789293 789294 1 1 1 1 1 25A 32A 50A 63A 100A E2 E3 E4 E5 E7 789305 789306 789307 789308 789309 789300 789301 789302 789303 789304 1 1 1 1 1 25A 32A 50A 63A 100A E2 E3 E4 E5 E7 789315 789316 789317 789318 789319 789310 789311 789312 789313 789314 1 1 1 1 1 25A 32A 50A 63A 100A E2 E3 E4 E5 E7 789325 789326 789327 789328 789329 789320 789321 789322 789323 789324 1 1 1 1 1 OFF ON Four poles A /22. 1 3 5 7 1 3 5 N ON OFF ML -NV 2 4 6 N 2 4 6 8 OFF Main switches A 1 Red/yellow 3 padlocks Ithe Diagram Three poles Black/grey 3 padlocks Intro A ON Three poles + (1 NO + 1 NC) A /102. 1 3 5 7 9 1 3 5 13 21 2 4 6 14 22 2 4 6 8 10 ON OFF ML -HI OFF B C ON Four poles + (1 NO + 1 NC) A /217. 1 3 5 7 9 11 1 3 5 N 13 21 2 4 6 N 14 22 2 4 6 8 10 12 ON OFF ML -NV-HI OFF ON D E F Six poles G H Six poles + (1 NO + 1 NC) 25A 32A 50A 63A 100A E2 E3 E4 E5 E7 789335 789336 789337 789338 789339 789330 789331 789332 789333 789334 1 1 1 1 1 I J/X E.7 Series ML Technical data Main switches - According to IEC 60947-3, EN 60947-3, DIN VDE 0660 part 107, UL and CSA Main switches Series Rated uninterrupted current Intro A Iu open = Ith Ithe enclosed Rated insulation voltage Ui (III/3) Rated impulse withstand voltage Uimp (III/3) Rated operational current Ie AC21 A(3) Rated operational voltage Ue Frequence Making/breaking capacity Utilization category AC3: Motor switches for operational switching Utilization category AC23A(3) Motor switches (Main switches for machinery) Rated breaking category AC23 A(3) Short-circuit capacity Max. fuse rating gG Rated conditional short-circuit current Rated short-circuit making capacity Icm Rated short-time withstand Icw (1s-current) Disconnect function up to Terminal screws (Pozidriv) Torque terminal screws Cable cross section Solid or multi-stranded (Cu) Flexible with ferrule (DIN 46228) General purpose 3-phase Motor 3-phase B Motor 1-phase (2 pole) Cable cross section C 3 x 230V 3 x 400V 3 x 690V 3 x 230V 3 x 400V 3 x 690V 3 x 230V 3 x 400V 3 x 690V (A) (A) (V) (kV) (A) (V) (Hz) ML 1 25 25 690 6 25 690 50/60 ML 1 40 32 690 6 40 690 50/60 ML 2 63 50 690 6 63 690 50/60 ML 2 80 63 690 6 80 690 50/60 ML 3 125 100 690 6 125 690 50/60 (kW) (kW) (kW) (kW) (kW) (kW) (A) (A) (A) 5.5 7.5 7.5 7.5 11 11 260 220 130 7.5 11 11 11 15 15 390 300 170 15 22 22 18.5 30(1) 30(1) 630 570 330 18.5 30 30 22 37(2) 37(2) 750 700 400 22 37 45 25 45 45 870 850 490 (A) (kAeff) (kA) (Aeff) (V) 50 10 – 300 690 M4 2.5 50 10 – 480 690 M4 2.5 80 – 2.1 765 690 M5 4 80 – 2.1 960 690 M5 4 125 – 3.4 1500 690 M6 6 1.5-10 1.5-6 25 600 7.5 10 10 1 2 14-7 1.5-10 1.5-6 40 600 10 20 20 1,5 3 14-3 2.5-35 1.5-25 63 600 15 30 30 3 7,5 14-2 2.5-35 1.5-25 80 600 20 40 40 4 10 14-2 6-70 6-50 125 600 25 50 50 6 15 8-1/0 (Nm) 240V 480V 600V 120V 240V min. - max. (mm2) min. - max. (mm2) (A) (V) (HP) (HP) (HP) (HP) (HP) AWG-No (1) 22 kW in enclosure (2) 30 kW in enclosure (3) ML2/ML3 according to EN 60947-3 category B D E Auxiliary contact for main switches - According to IEC 60947-5-1 Series Rated uninterrupted current Iu open = Ith Ithe enclosed Rated insulation voltage Ui (III/3) Rated impulse withstand voltage Uimp Rated operational current Ie (AC15) 230V 400V 690V Max. fuse rating gG Rated conditional short-circuit current Cable cross section, solid or multi-stranded Flexible with ferrule (DIN 46228) Terminal screws (Pozidriv) Torque terminal screws F G H I J/X E.8 (A) (A) (V) (kV) (A) (A) (A) (A) (kAeff) min. - max. (mm2) min. - max. (mm2) (Nm) ML 1/2/3 16 16 690 6 6 4 2 16 3 1-4 1-2.5 M3 0.6 Series ML Dimensional drawings Front mounting - Central fixing Ø 22.5 mm For 1 or 2 padlocks, Ø max. 5 mm For 3 padlocks, Ø max. 9 mm max. 5 (4,8) 3.2 Door F D 55 E 45 F 75 G 25 H 35 12.5 H Door F I 48 Series ML1 D 55 E 45 F 75 G 25 H 35 I 66 Dimensions Series ML1 E G H G 22,5 (30,5) 12.5 22,5 (30,5) E (4,8) (17) D (17) D I 3.2 I max. 5 Front mounting - 4-hole fixing For 1 or 2 padlocks, Ø max. 5 mm For 3 padlocks, Ø max. 5 mm A A max. 5 E I E B1 A 36 B1 4.5 D 44 E 44 F 50 G 55 H 35 A F Door Series ML1 Intro H B1 H F G D D G I 12 12 max. 5 Door Series ML1 ML2 ML3 I 48 A 36 48 48 B1 4.5 5.5 5.5 D 44 58 78 E 44 58 78 F 50 72 72 G 55 75 80 H 32 37 37 B I 66 86 86 C Front mounting - 4-hole fixing, with standard black handle D max. 5 12 A I G D E B1 E F F H Door Series ML1 ML2 ML3 A 36 48 69 B1 4.5 5.5 5.5 D 44 58 78 E 44 58 78 F 50 72 72 G 55 75 80 H 29 33 35 G I 48 64 88 H I J/X E.9 Series ML Dimensional drawings Rear mounting - DIN-rail mounting With standard black handle For 1 or 2 padlocks, Ø max. 5 mm H C3 H F B2 C3 Main switches D B3 45 A2 A4 A3 D 45 A2 A4 B3 A3 5 G E I C2 C4 A2 60 – – C4 25 25 25 G E C2 C4 I Boden/base Boden/base Series ML1 ML2 ML3 Series ML1 ML2 ML3 F B2 5 A3 65 80 80 D 78 100 100 A4 70 90 90 E 52.5 53.5 70 B2 4.2 5.5 5.5 F 42 49 49 B3 C2 3.8 22 5.2 – 5.2 – G H 48.5 87.5 – 100 – 100 Series ML1 ML2 ML3 Series ML1 ML2 ML3 C3 30 23.5 23.5 I 67.5 79 79 A2 60 – – C4 25 25 25 A3 65 80 80 D 78 100 100 A4 70 90 90 E 52.5 53.5 70 B2 4.2 5.5 5.5 F 42 49 79 B3 3.8 5.2 5.2 G 48.5 – – C2 22 – – H 91.5 104 104 C3 30 23.5 23.5 I 67.5 79 79 Intro Rear mounting - With door coupling A For 1 or 2 padlocks, Ø max. 5 mm B3 K C3 F B2 5 A max. 5 I D A2 A4 A3 A1 12 B C B1 H G E min. C2 C4 Boden/base D Series ML1 A 36 A2 60 A3 65 70 Door C1 A4 70 B1 4.5 B2 4.2 B3 3.8 C2 22 C3 30 C4 25 D 78 E 45 F 42 G 55 H 35 I 48 K 105-135 E For 3 padlocks, Ø max. 5 mm F K B3 C3 F B2 5 A max. 5 I D A2 A4 A3 A1 12 G H B1 H G E min. 70 C2 C4 Boden/base Door C1 I J/X E.10 Series ML1 ML2 ML3 A 36 36 36 A2 60 – – A3 65 80 80 A4 70 90 90 B1 4.5 5.5 5.5 B2 4.2 5.5 5.5 B3 3.8 5.2 5.2 C2 22 – – C3 30 23.5 23.5 C4 25 25 25 D 78 100 100 E 45 53.5 70 F 42 49 49 G 55 72 72 H 32 37 37 I 66 86 86 K 105-135 120-150 120-150 Series ML Rear mounting - With cover coupling For 1 or 2 padlocks, Ø max. 9 mm B3 K C3 F B2 5 A I D A2 A3 A1 A4 14 max. 5 B1 H G E Door Series ML1 A 36 A2 60 A3 65 Dimensions C2 C4 Boden/base C1 A4 70 B1 4.5 B2 4.2 B3 3.8 C2 22 C3 30 C4 25 D 78 E 45 F 42 G 55 H 35 I 48 K 105-135 For 3 padlocks, Ø max. 9 mm Intro K B3 C3 F B2 5 A max. 5 I D A4 A3 A1 A2 14 A B1 H Door C2 C4 Boden/base Series ML1 ML2 ML3 A 36 36 36 A2 60 – – A3 65 80 80 B G E C1 A4 70 90 90 B1 4.5 5.5 5.5 B2 4.2 5.5 5.5 B3 3.8 5.2 5.2 C2 22 – – C3 30 23.5 23.5 C4 25 25 25 D 78 100 100 E 45 53.5 70 F 42 49 49 G 55 72 72 H 32 37 37 I 66 86 86 C K 88-98 103-113 103-113 D Enclosed switches E J 2 E3 x H C D E2 F Enclosure Type A E2 94 E3 130 E4 110 E5 180 E6 180 E7 265 B 130 130 180 182 254 265 C 81 99 11 111 111 140 D 32 32 32 37 37 37 E2 – – 50 120 120 194 E3 79 115 95 165 165 – F2 – – 120 120 190 230 G H I 2x H J F3 B F2 5 A F3 115 115 165 167 239 – Cable entry Type H (1) E2 PG 16/11 E3 PG 21/16 E4 – E5 – E6 – E7 PG 36/29 (1) Knock-out entry (2) Cable entry I (1) PG 11 PG 16 – – – PG 29 H (2) – – PG 21 PG 29 PG 29 – I (2) – – PG 11 – PG 11 – J (2) – – – PG 11 – – I J/X E.11 Series ML Dimensional drawings Accessories N-module and PE-terminal D Auxiliary contacts (NO + NC) E D D Terminal covers D G H E D Main switches F E Intro A B C D E F G H I J/X E.12 Series D ML1 14.5 ML2 23 ML3 23 E 45 53.5 70 Series ML1 ML2 ML3 D 9.5 9.5 9.5 E 45 53.5 70 Series ML1 ML2 ML3 D E 14.5 45 23 53.5 23 70 F 53 61 65 G 41 52 68 H 14 22.5 22.5