Main Switches

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Main Switches
Intro
Main switches & Emergency-stop switches for machinery - Series ML
E.3
Mounting possibilities
E.4
Standard programme
E.6
Accessories
E.7
Enclosed switches
E.8
Technical data
E.9
Dimensions
Contactors and overload relays
A
Auxiliary relays and contactors
B
Motor protection devices
C
Applications
D
Main switches
E
Control and signalling units
F
Electronic relays and limit switches
G
Speed drive units
H
Soft starters
I
POWER DEVICES
Switches for fotovoltaic application
E.13
Order codes
E.13
Technical data
AUXILIARY DEVICES
POWER ELECTRONICS
Lighting dimmer-stabilizer/Numerical index
J/X
E.1
Series ML
Main switches
A manual operated main switch must be provided for every mains circuit.
It must be a switch-disconnector corresponding to utilization
category AC23 (IEC 947-3) fulfils the following requirements:
Main switches
• Disconnecting the electrical equipment from
the main.
• Visible contact indication or a disconnection function by construction (the
handle is in the “OFF” position when all contacts are open).
• If the main switch does not serve simultaneously as an emergency-stop
switch, its handle should not be red.
Black or grey handles are recommended.
• It should be lockable in the off-position (e.g. by padlock).
• All active conductors are to be disconnected from the main.
• The breaking capacity should be sufficient. In order to break the current of
the largest motor in a blocked state together with the sum of the operating
currents of the remaining motors/loads.
• The handle of the main switch must be easily accessible and must lie
between 0.6 and 1.9 m above the incomer level.
Intro
Standards
Emergency-stop switches
B
Complying with:
- IEC 60947-3
- EN 60947-3
- DIN VDE 0660 Teil 107
- low voltage directive 73/73 EEC
- low voltage directive EMC 89/336 EEC
The main switch may fulfil the function of an emergency-stop switch on
certain machines.
The handles must be red on a yellow background.
The contacts of manual operated emergency-stop switch has to be opened
by force.
C
Approvals/Marking
A
"
&
D
E
$
!
F
#
%
G
Front mounting (flush mounting)
! Rear mounting
" Main contact and PE-or N-terminals for
# Main contact and PE-or N-terminals for !
$ Auxiliary switch 1NO/1NG for and !
% Terminal cover triple for and !
& Terminal cover single for " and #
H
I
J/X
E.2
Mounting possibilities
Accessories
Technical data
Dimensions
!
!
!
!
pg. E.3
pg. E.6
pg. E.8
pg. E.9
Series ML
Mounting possibilities
25A
ML 1
40A
ML 1
63A
ML 2
80A
ML 2
125A
ML 3
red/yellow
black
red/yellow
black
789178
789180
789174
789176
789179
789181
789175
789177
black
red/yellow
black
red/yellow
black
789239
789186
789191
789182
789184
789240
789187
789192
789183
789185
789241
789188
789193
789242
789189
789194
789243
789190
789195
red/yellow
black
red/yellow
black
789200
789205
789196
789198
789201
789206
789197
789199
789202
789207
789203
789208
789204
789209
red/yellow
black
red/yellow
black
789214
789219
789210
789212
789215
789220
789211
789213
789216
789221
789217
789122
789218
789223
black
red/yellow
black
789234
789224
789229
789235
789225
789230
789236
789226
789231
789237
789227
789232
789238
789228
789233
Main switches
Front mounting (flush mounting)
Central fixing
Ø 22.5 mm for 3 padlocks
Ø 22.5 mm for 3 padlocks
Ø 22.5 mm for 1 or 2 padlocks
Ø 22.5 mm for 1 or 2 padlocks
4-hole fixing
With standard handle
For 3 padlocks
For 3 padlocks
For 1 or 2 padlocks
For 1 or 2 padlocks
Rear mounting
With cover coupling
For 3 padlocks
For 3 padlocks
For 1 or 2 padlocks
For 1 or 2 padlocks
With door coupling
For 3 padlocks
For 3 padlocks
For 1 or 2 padlocks
For 1 or 2 padlocks
DIN-rail mounting
With standard handle
For 1 or 2 padlocks
For 1 or 2 padlocks
Ith
Series
Colour
Intro
A
Front mounting
Rear mounting
B
C
D
E
Attention: the padlocks are not included.
F
G
H
I
J/X
E.3
Series ML
Standard programme
Central fixing Ø 22.5 mm
Diagram
Locking handle
by 1 or 2 padlocks
006
Terminal cover Protection
1 3 5
L1 L2 L3
Red/yellow
Black/gray
Ithe
Ref. no.
Ref. no.
Pack
'
'
IP65
IP65
25A
40A
789174
789175
789176
789177
1
1
'
'
IP65
IP65
25A
40A
789178
789179
789180
789181
1
1
'
'
IP55
IP55
25A
40A
789182
789183
789184
789185
1
1
'
'
'
'
'
IP55
IP55
IP55
IP55
IP55
25A
40A
63A
80A
125A
789186
789187
789188
789189
789190
789191
789192
789193
789194
789195
1
1
1
1
1
-
IP55
IP55
IP55
IP55
IP55
25A
40A
63A
80A
125A
-
789239
789240
789241
789242
789243
1
1
1
1
1
ON
OFF
(9229)
U
2
V
4
W
6
OFF
ON
Main switches
Locking handle
by 3 padlocks
006
1 3 5
L1 L2 L3
ON
OFF
(9229)
U
2
V
4
W
6
OFF
ON
4-hole fixing
Locking handle
by 1 or 2 padlocks
006
1 3 5
L1 L2 L3
ON
OFF
(9229)
U
2
V
4
W
6
OFF
Intro
ON
Locking handle
by 3 padlocks
A
006
1 3 5
L1 L2 L3
ON
OFF
(9229)
B
U
2
V
4
W
6
OFF
ON
With standard
black handle
C
006
1 3 5
L1 L2 L3
ON
OFF
D
(9229)
OFF
ON
Accessories see E.6
E
F
G
H
I
J/X
E.4
U
2
V
4
W
6
Series ML
Standard programme
DIN-rail mounting
Terminal cover Protection
Locking handle
by 1 or 2 padlocks
1 3 5
L1 L2 L3
006
ON
OFF
(9229)
U
2
V
4
Red/yellow
Black/gray
Ithe
Ref. no.
Ref. no.
Pack
789224
789225
789226
789227
789228
789229
789230
789231
789232
789233
1
1
1
1
1
789234
789235
789236
789237
789238
1
1
1
1
1
789212
789213
1
1
'
'
'
'
'
IP30
IP30
IP30
IP30
IP30
25A
40A
63A
80A
125A
-
IP30
IP30
IP30
IP30
IP30
25A
40A
63A
80A
125A
'
'
IP55
IP55
25A
40A
W
6
OFF
ON
With standard
black handle
1 3 5
L1 L2 L3
006
OFF
(9229)
U
2
V
4
W
6
OFF
ON
With door coupling
Locking handle
by 1 or 2 padlocks
006
789210
789211
1 3 5
L1 L2 L3
Main switches
ON
ON
OFF
(9229)
U
2
V
4
Intro
W
6
OFF
ON
A
Locking handle
by 3 padlocks
006
1 3 5
L1 L2 L3
ON
OFF
(9229)
U
2
V
4
'
'
'
'
'
IP55
IP55
IP55
IP55
IP55
25A
40A
63A
80A
125A
789214
789215
789216
789217
789218
789219
789220
789221
789222
789223
1
1
1
1
1
B
W
6
OFF
ON
C
With cover coupling
Locking handle
by 1 or 2 padlocks
006
1 3 5
L1 L2 L3
'
'
IP65
IP65
25A
40A
789196
789197
789198
789199
D
1
1
ON
OFF
(9229)
U
2
V
4
E
W
6
OFF
ON
F
Locking handle
by 3 padlocks
006
1 3 5
L1 L2 L3
ON
OFF
(9229)
U
2
V
4
'
'
'
'
'
IP65
IP65
IP65
IP65
IP65
25A
40A
63A
80A
125A
789200
789201
789202
789203
789204
789205
789206
789207
789208
789209
1
1
1
1
1
G
W
6
H
OFF
ON
I
Accessories see E.6
J/X
E.5
Series ML
Accessories - Contact blocks(1)
Fixed neutral module
Neutral switched
Front
Rear
789244
ı
789245
Front
1
Rear
ı
789263
1
ı
789265
1
ı
789267
3
Series ML1
Series ML1
789246
Series ML2
ı
789247
1
789264
Series ML2
789248
ı
789249
1
Switching contact
Auxiliary contact NO+NC Ith = 16A
Front
Rear
789250
789251
ı
789266
Series ML3
Series ML3
Main switches
789262
1
Front
Rear
789268
ı
789269
1
ı
789269
1
ı
789269
1
Series ML1
Series ML1
789252
Series ML2
ı
789253
1
789268
Series ML2
789254
ı
789255
1
789268
Series ML3
Series ML3
PE-terminal (Fixed)
Intro
Front
Rear
789256
ı
789257
1
ı
789259
1
ı
789261
1
Series ML1
789258
A
Series ML2
789260
Series ML3
B
Accessories - Terminal cover
C
D
Single terminal cover
Triple terminal cover
(HS1)
(HS3)
Series ML1
ı
789270
1
Series ML1
ı
789272
1
Series ML2
ı
789271
1
Series ML2
ı
789273
1
Series ML3
ı
789271
1
Series ML3
ı
789274
1
E
Same cover for front or rear mounting
F
Extension shafts for door coupling
G
Depth range between door and base (mm)
Shaft length
AL-65
AL-165
AL-265 (2)
AL-365 (2)
H
Shaft support for 265 and 365 mm
I
J/X
An extension shaft is necessary when
the depth is higher than the length of
the standard shaft.
ML1: 105-135 mm
ML2 and ML3: 120-150 mm
(1) ML1: max. 2 units
ML2 and ML3: max 3 units
(2) Shaft support included.
E.6
Example
ML1
170-215 mm
265-335 mm
365-435 mm
465-535 mm
ML2, ML3
185-320 mm
280-350 mm
380-450 mm
480-550 mm
Cat. no.
789275
789276
789277
789278
789279
Series ML
Enclosed switches
The maintenance switch is an enclosed main switch with locking handle by 3 padlocks.
With red handle and yellow front plate, if it should be used as an emergency-stop switch,
otherwise black/grey.
There are six sizes of standard enclosures for the series ML. Each is equipped with a cover
coupling and a double PE-terminal.
All enclosures have a degree of protection IP65 and are of solid impact and flame resistant
polyester.
Enclosed switches
/6.
3
5
1
3
5
ON
OFF
ML
2
4
6
2
4
6
Ref. no.
Ref. no.
Pack.
25A
32A
50A
63A
100A
Type of
enclosure
E2
E3
E4
E5
E7
789285
789286
789287
789288
789289
789280
789281
789282
789283
789284
1
1
1
1
1
25A
32A
50A
63A
100A
E2
E3
E4
E5
E7
789295
789296
789297
789298
789299
789290
789291
789292
789293
789294
1
1
1
1
1
25A
32A
50A
63A
100A
E2
E3
E4
E5
E7
789305
789306
789307
789308
789309
789300
789301
789302
789303
789304
1
1
1
1
1
25A
32A
50A
63A
100A
E2
E3
E4
E5
E7
789315
789316
789317
789318
789319
789310
789311
789312
789313
789314
1
1
1
1
1
25A
32A
50A
63A
100A
E2
E3
E4
E5
E7
789325
789326
789327
789328
789329
789320
789321
789322
789323
789324
1
1
1
1
1
OFF
ON
Four poles
A
/22.
1
3
5
7
1
3
5
N
ON
OFF
ML
-NV
2
4
6
N
2
4
6
8
OFF
Main switches
A
1
Red/yellow
3 padlocks
Ithe
Diagram
Three poles
Black/grey
3 padlocks
Intro
A
ON
Three poles + (1 NO + 1 NC)
A
/102.
1
3
5
7
9
1
3
5
13
21
2
4
6
14
22
2
4
6
8
10
ON
OFF
ML
-HI
OFF
B
C
ON
Four poles + (1 NO + 1 NC)
A
/217.
1
3
5
7
9
11
1
3
5
N
13
21
2
4
6
N
14
22
2
4
6
8
10
12
ON
OFF
ML
-NV-HI
OFF
ON
D
E
F
Six poles
G
H
Six poles + (1 NO + 1 NC)
25A
32A
50A
63A
100A
E2
E3
E4
E5
E7
789335
789336
789337
789338
789339
789330
789331
789332
789333
789334
1
1
1
1
1
I
J/X
E.7
Series ML
Technical data
Main switches - According to IEC 60947-3, EN 60947-3, DIN VDE 0660 part 107, UL and CSA
Main switches
Series
Rated uninterrupted current
Intro
A
Iu open = Ith
Ithe enclosed
Rated insulation voltage Ui (III/3)
Rated impulse withstand voltage Uimp (III/3)
Rated operational current Ie AC21 A(3)
Rated operational voltage Ue
Frequence
Making/breaking capacity
Utilization category AC3:
Motor switches for
operational switching
Utilization category AC23A(3)
Motor switches
(Main switches for machinery)
Rated breaking category AC23 A(3)
Short-circuit capacity
Max. fuse rating gG
Rated conditional short-circuit current
Rated short-circuit making capacity Icm
Rated short-time withstand Icw (1s-current)
Disconnect function up to
Terminal screws (Pozidriv)
Torque terminal screws
Cable cross section
Solid or multi-stranded (Cu)
Flexible with ferrule (DIN 46228)
General purpose 3-phase
Motor 3-phase
B
Motor 1-phase (2 pole)
Cable cross section
C
3 x 230V
3 x 400V
3 x 690V
3 x 230V
3 x 400V
3 x 690V
3 x 230V
3 x 400V
3 x 690V
(A)
(A)
(V)
(kV)
(A)
(V)
(Hz)
ML 1
25
25
690
6
25
690
50/60
ML 1
40
32
690
6
40
690
50/60
ML 2
63
50
690
6
63
690
50/60
ML 2
80
63
690
6
80
690
50/60
ML 3
125
100
690
6
125
690
50/60
(kW)
(kW)
(kW)
(kW)
(kW)
(kW)
(A)
(A)
(A)
5.5
7.5
7.5
7.5
11
11
260
220
130
7.5
11
11
11
15
15
390
300
170
15
22
22
18.5
30(1)
30(1)
630
570
330
18.5
30
30
22
37(2)
37(2)
750
700
400
22
37
45
25
45
45
870
850
490
(A)
(kAeff)
(kA)
(Aeff)
(V)
50
10
–
300
690
M4
2.5
50
10
–
480
690
M4
2.5
80
–
2.1
765
690
M5
4
80
–
2.1
960
690
M5
4
125
–
3.4
1500
690
M6
6
1.5-10
1.5-6
25
600
7.5
10
10
1
2
14-7
1.5-10
1.5-6
40
600
10
20
20
1,5
3
14-3
2.5-35
1.5-25
63
600
15
30
30
3
7,5
14-2
2.5-35
1.5-25
80
600
20
40
40
4
10
14-2
6-70
6-50
125
600
25
50
50
6
15
8-1/0
(Nm)
240V
480V
600V
120V
240V
min. - max. (mm2)
min. - max. (mm2)
(A)
(V)
(HP)
(HP)
(HP)
(HP)
(HP)
AWG-No
(1) 22 kW in enclosure
(2) 30 kW in enclosure
(3) ML2/ML3 according to EN 60947-3 category B
D
E
Auxiliary contact for main switches - According to IEC 60947-5-1
Series
Rated uninterrupted current
Iu open = Ith
Ithe enclosed
Rated insulation voltage Ui (III/3)
Rated impulse withstand voltage Uimp
Rated operational current
Ie (AC15)
230V
400V
690V
Max. fuse rating gG
Rated conditional short-circuit current
Cable cross section, solid or multi-stranded
Flexible with ferrule (DIN 46228)
Terminal screws (Pozidriv)
Torque terminal screws
F
G
H
I
J/X
E.8
(A)
(A)
(V)
(kV)
(A)
(A)
(A)
(A)
(kAeff)
min. - max. (mm2)
min. - max. (mm2)
(Nm)
ML 1/2/3
16
16
690
6
6
4
2
16
3
1-4
1-2.5
M3
0.6
Series ML
Dimensional drawings
Front mounting - Central fixing Ø 22.5 mm
For 1 or 2 padlocks, Ø max. 5 mm
For 3 padlocks, Ø max. 9 mm
max. 5
(4,8)
3.2
Door
F
D
55
E
45
F
75
G
25
H
35
12.5
H
Door
F
I
48
Series
ML1
D
55
E
45
F
75
G
25
H
35
I
66
Dimensions
Series
ML1
E
G
H
G
22,5 (30,5)
12.5
22,5 (30,5)
E
(4,8)
(17)
D
(17)
D
I
3.2
I
max. 5
Front mounting - 4-hole fixing
For 1 or 2 padlocks, Ø max. 5 mm
For 3 padlocks, Ø max. 5 mm
A
A
max. 5
E
I
E
B1
A
36
B1
4.5
D
44
E
44
F
50
G
55
H
35
A
F
Door
Series
ML1
Intro
H
B1
H
F
G
D
D
G
I
12
12
max. 5
Door
Series
ML1
ML2
ML3
I
48
A
36
48
48
B1
4.5
5.5
5.5
D
44
58
78
E
44
58
78
F
50
72
72
G
55
75
80
H
32
37
37
B
I
66
86
86
C
Front mounting - 4-hole fixing, with standard black handle
D
max. 5
12
A
I
G
D
E
B1
E
F
F
H
Door
Series
ML1
ML2
ML3
A
36
48
69
B1
4.5
5.5
5.5
D
44
58
78
E
44
58
78
F
50
72
72
G
55
75
80
H
29
33
35
G
I
48
64
88
H
I
J/X
E.9
Series ML
Dimensional drawings
Rear mounting - DIN-rail mounting
With standard black handle
For 1 or 2 padlocks, Ø max. 5 mm
H
C3
H
F
B2
C3
Main switches
D
B3
45
A2
A4
A3
D
45
A2
A4
B3
A3
5
G
E
I
C2
C4
A2
60
–
–
C4
25
25
25
G
E
C2
C4
I
Boden/base
Boden/base
Series
ML1
ML2
ML3
Series
ML1
ML2
ML3
F
B2
5
A3
65
80
80
D
78
100
100
A4
70
90
90
E
52.5
53.5
70
B2
4.2
5.5
5.5
F
42
49
49
B3
C2
3.8
22
5.2
–
5.2
–
G
H
48.5 87.5
–
100
–
100
Series
ML1
ML2
ML3
Series
ML1
ML2
ML3
C3
30
23.5
23.5
I
67.5
79
79
A2
60
–
–
C4
25
25
25
A3
65
80
80
D
78
100
100
A4
70
90
90
E
52.5
53.5
70
B2
4.2
5.5
5.5
F
42
49
79
B3
3.8
5.2
5.2
G
48.5
–
–
C2
22
–
–
H
91.5
104
104
C3
30
23.5
23.5
I
67.5
79
79
Intro
Rear mounting - With door coupling
A
For 1 or 2 padlocks, Ø max. 5 mm
B3
K
C3
F
B2
5
A
max. 5
I
D
A2
A4
A3
A1
12
B
C
B1
H
G
E
min.
C2
C4
Boden/base
D
Series
ML1
A
36
A2
60
A3
65
70
Door
C1
A4
70
B1
4.5
B2
4.2
B3
3.8
C2
22
C3
30
C4
25
D
78
E
45
F
42
G
55
H
35
I
48
K
105-135
E
For 3 padlocks, Ø max. 5 mm
F
K
B3
C3
F
B2
5
A
max. 5
I
D
A2
A4
A3
A1
12
G
H
B1
H
G
E
min.
70
C2
C4
Boden/base
Door
C1
I
J/X
E.10
Series
ML1
ML2
ML3
A
36
36
36
A2
60
–
–
A3
65
80
80
A4
70
90
90
B1
4.5
5.5
5.5
B2
4.2
5.5
5.5
B3
3.8
5.2
5.2
C2
22
–
–
C3
30
23.5
23.5
C4
25
25
25
D
78
100
100
E
45
53.5
70
F
42
49
49
G
55
72
72
H
32
37
37
I
66
86
86
K
105-135
120-150
120-150
Series ML
Rear mounting - With cover coupling
For 1 or 2 padlocks, Ø max. 9 mm
B3
K
C3
F
B2
5
A
I
D
A2
A3
A1
A4
14
max. 5
B1
H
G
E
Door
Series
ML1
A
36
A2
60
A3
65
Dimensions
C2
C4
Boden/base
C1
A4
70
B1
4.5
B2
4.2
B3
3.8
C2
22
C3
30
C4
25
D
78
E
45
F
42
G
55
H
35
I
48
K
105-135
For 3 padlocks, Ø max. 9 mm
Intro
K
B3
C3
F
B2
5
A
max. 5
I
D
A4
A3
A1
A2
14
A
B1
H
Door
C2
C4
Boden/base
Series
ML1
ML2
ML3
A
36
36
36
A2
60
–
–
A3
65
80
80
B
G
E
C1
A4
70
90
90
B1
4.5
5.5
5.5
B2
4.2
5.5
5.5
B3
3.8
5.2
5.2
C2
22
–
–
C3
30
23.5
23.5
C4
25
25
25
D
78
100
100
E
45
53.5
70
F
42
49
49
G
55
72
72
H
32
37
37
I
66
86
86
C
K
88-98
103-113
103-113
D
Enclosed switches
E
J
2
E3
x H
C
D
E2
F
Enclosure
Type
A
E2
94
E3
130
E4
110
E5
180
E6
180
E7
265
B
130
130
180
182
254
265
C
81
99
11
111
111
140
D
32
32
32
37
37
37
E2
–
–
50
120
120
194
E3
79
115
95
165
165
–
F2
–
–
120
120
190
230
G
H
I
2x H
J
F3
B
F2
5
A
F3
115
115
165
167
239
–
Cable entry
Type
H (1)
E2
PG 16/11
E3
PG 21/16
E4
–
E5
–
E6
–
E7
PG 36/29
(1) Knock-out entry
(2) Cable entry
I (1)
PG 11
PG 16
–
–
–
PG 29
H (2)
–
–
PG 21
PG 29
PG 29
–
I (2)
–
–
PG 11
–
PG 11
–
J (2)
–
–
–
PG 11
–
–
I
J/X
E.11
Series ML
Dimensional drawings
Accessories
N-module and PE-terminal
D
Auxiliary contacts (NO + NC)
E
D
D
Terminal covers
D
G
H
E
D
Main switches
F
E
Intro
A
B
C
D
E
F
G
H
I
J/X
E.12
Series D
ML1 14.5
ML2
23
ML3
23
E
45
53.5
70
Series
ML1
ML2
ML3
D
9.5
9.5
9.5
E
45
53.5
70
Series
ML1
ML2
ML3
D
E
14.5 45
23 53.5
23
70
F
53
61
65
G
41
52
68
H
14
22.5
22.5
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