Surge Protection Fail-safe overvoltage protection in a full range of options Your problem: Power-related problems cost U.S. companies more than $80 billion N Surge Protection • Surge-Trap® Modular SPD................ N2 dollars a year. • Surge-Trap® Pluggable SPD............. N5 Most transients • Surge-Trap® Type 1 T2, T4X Series.. N8 originate from within a facility and nearly 80% • Surge-Trap® Type 1 XR Series........ N10 • Surge-Trap® Type 1 XP Series ....... N12 of today’s overvoltage problems are caused by equipment and • Surge-Trap® Type 1 XT Series ....... N14 power disturbances within the plant. These inner-facility transients • TPMOV® Technology....................... N16 are caused, for example, by light load panels switching on and off, motors starting and stopping, and close conductor proximity. Less than 20% of the transient problems originate outside the • VSP MOV Fuses............................. N18 • Surge Switch................................... N20 facility due to lightning strikes, utility grid switching, switching capacitor banks, and electrical accidents. Our solution: You need fail-safe surge suppression, and the reliability and cost savings of Mersen’s Surge-Trap® Surge Protective Devices with patented TPMOV® Technology inside. Surge-Trap SPDs provide a compact, space saving solution. Plus, unlike other SPDs on the market, they do not require additional overcurrent protection, thus offering reduced installation costs. Want more information fast? For more technical or applicationspecific information, please call our overvoltage protection website at ep.mersen.com. N experts, at 978-462-6662; 416-252-9371 in Canada; or visit our Surge-Trap® Modular SPD DIN-rail Style Modular SPD Surge-Trap® Modular Surge Protective Device (SPD) is a no-fuse, fail-safe surge suppressor featuring Mersen’s patented TPMOV® technology inside. The modular SPD is UL 1449 Third Edition approved. It is DIN-rail mountable featuring a fail-safe self-protected design, visual indicator and a small footprint. A remote indicator option provides status to critical control circuitry. The Surge-Trap Modular SPD has a high short circuit rating and a thermally protected MOV, which eliminates the need for additional overcurrent protection devices. Features/Benefits Applications: •• Easy installation or retrofit •• AC/DC distribution •• DIN-rail mountable •• Power supplies •• Fail-safe, self-protected design •• Industrial automation •• Remote indicator (optional) •• Telecommunications •• Visual indicator •• Motor controls and starter systems •• IP20 finger-safe design •• Programmable logic controller (PLC) applications •• Small footprint •• No additional overcurrent protection devices required •• Power transfer equipment •• HVAC applications •• AC drives •• UPS systems •• Security systems •• IT/Data centers •• Medical equipment Ratings: Volts : 120V to 690V AC : 600V to 1000V DC (PV only) Nominal discharge current : 20kA (most models) Max Discharge Current : 50kA per phase SCCR : 200kA Operating & storage temp : -40°C to +85°C Wiring range: General Product Specifications N2 Short-Circuit Current Rating 200 kA Maximum Discharge Current (Imax) 50 kA Frequency 50-60 Hz Response Time <25 ns Visual End of Life Indicator RED = End of Life Remote End of Life Indicator NO/NC Dry Contact Wire Range 6-14AWG Solid / Stranded CU Terminal Torque 14.75 lbs-in Mounting 35mm DIN-Rail Degree of Protection IP 20 Product Warranty 2 years Flammability UL94 V0 IEEE Location Category A or B Operating & Storage Temperature – 40ºC to + 85ºC : #6 to #14AWG Approvals: •• UL 1449 Third Edition Recognized, File E210793 •• Type 1 Component Assembly •• IEC 61643, CE •• RoHS Compliant •• ANSI/IEEE C62.41 Surge-Trap® Modular SPD 1-POLE, SINGLE-Phase, 2-Wire Catalog No Maximum Continuous Operating Voltage, MCOV (VAC) Nominal Voltage (VAC) L-N L-G N-G Voltage Protection Rating, VPR (VAC) L-L L-N L-G N-G L-L In (kA) ST1201PG(M) 120 180 180 - - 500 500 - - 20 ST2301PG(M) 240 270 270 - - 800 800 - - 20 ST2771PG(M) 277 320 320 - - 900 900 - - 20 2-POLE, SPLIT-Phase, 3-Wire Catalog No Maximum Continuous Operating Voltage, MCOV (VAC) Nominal Voltage (VAC) L-N L-G N-G Voltage Protection Rating, VPR (VAC) L-L L-N L-G N-G L-L In (kA) ST208SPG(M) 120/208 180 180 - 360 500 500 - 900 20 ST240SPG(M) 120/240 180 180 - 360 500 500 - 900 20 ST480SPG(M) 240/480 270 270 - 540 800 800 - 1500 20 3-POLE, 3-Phase DELTA, 3-Wire Maximum Continuous Operating Voltage, MCOV (VAC) Catalog No Nominal Voltage (VAC) ST2403PD(M) 240 - - - 270 - - - 1000 20 ST4803PD(M) 480 - - - 550 - - - 3000 20 L-N L-G N-G Voltage Protection Rating, VPR (VAC) L-L L-N L-G N-G L-L In (kA) 3-POLE, 3-Phase DELTA, 4-Wire Maximum Continuous Operating Voltage, MCOV (VAC) Catalog No Nominal Voltage (VAC) ST2403PDG(M) 240 270 270 - 540 800 800 - 1500 20 ST4803PDG(M) 480 550 550 - 1100 1500 1500 - 3000 20 L-N L-G N-G Voltage Protection Rating, VPR (VAC) L-L L-N L-G N-G L-L In (kA) 3-POLE, 3-Phase WYE, 4-Wire Catalog No Maximum Continuous Operating Voltage, MCOV (VAC) Nominal Voltage (VAC) L-N L-G N-G Voltage Protection Rating, VPR (VAC) L-L L-N L-G N-G L-L In (kA) ST2083PYG(M) 120/208 180 180 - 360 500 500 - 900 20 ST4803PYG(M) 277/480 320 320 - 640 900 900 - 1800 20 ST6003PYG(M) 347/600 420 420 - 840 1200 1200 - 2000 20 ST6903PYG(M) 400/690 510 510 - 1020 1500 1500 - 3000 20 Catalog No Maximum Continuous Operating Voltage, MCOV (VAC) Nominal Voltage (VAC) L-N L-G N-G Voltage Protection Rating, VPR (VAC) L-L L-N L-G N-G L-L In (kA) ST2083PY(M) 120/208 180 360 180 360 500 900 500 900 20 ST4803PY(M) 277/480 320 470 150 640 1000 1500 500 1800 20 ST6003PY(M) 347/600 420 690 270 840 1500 2500 800 2500 20 ST6903PY(M) 400/690 1020 510 510 1020 3000 1500 1500 3000 20 N 4-POLE, 3-Phase WYE, 5-Wire, Including N-G Mode PHOTOVOLTAIC (SOLAR), 2-POLE and 3-POLE, 3-Wire Catalog No Nominal Voltage (VDC) ST600PV(M) 600 2 720 ST600YPV(M) 600 3 750 ST1000PV(M) 1000 3 1250 No. of poles Maximum Continuous Operating Voltage, Ucpv (VDC) Voltage Protection Level, Up (VDC) In (kA) SCCR, Iscwpv (kA) <1.5k 20 10 <2.4k 20 10 <3.0k 20 10 For the most current product performance data visit ep.mersen.com and use catalog search. N3 Surge-Trap® Modular SPD Dimensions A Poles in mm 1 Pole 0.70 17.8 2 Pole 1.39 35.5 3 Pole 2.10 53.3 4 Pole 2.80 71.0 Wiring Diagrams L2 L2 High Leg G B G/N G/N 1-POLE, 2-POLE, SINGLE- SPLIT-Phase, Phase, 3-Wire 2-Wire L+ L- L+ B L3 L1 G/N 3-POLE, 3-Phase DELTA, 3-Phase WYE, 4-Wire 4-POLE, 3-Phase WYE, 5-Wire 4-POLE, 3-Phase DELTA HIGH-LEG, 5-Wire L- G 2-POLE PHOTOVOLTAIC B L2 3-POLE, 3-Phase DELTA, 3-Wire G G 3-POLE PHOTOVOLTAIC Single Phase 2 Wire + Ground Split Phase 3 Wire + Ground 3 Phase Delta 3 Wire + Ground 3 Phase Wye 4 Wire + Ground Remote Status Indicator NO 1 Common 2 NC Subminiature Switch 125 VAC-3A max For remote indication, add “M” to the end of the catalog number. For example, ST4803PYGM. N4 Signal Wire Range #16 to #30 AWG Terminal Torque 2.2 lb-in Cont. between Comm + NO Product Offline, Not Protected Cont. between Comm + NC Product Online, Protected Surge-Trap® Pluggable SPD DIN-rail Style Pluggable SPD Surge-Trap® Pluggable Surge Protective Device (SPD) is a no-fuse, fail-safe surge suppressor featuring Mersen’s patented TPMOV® technology inside. The pluggable SPD is UL 1449 Third Edition approved. It is DIN-rail mountable featuring a fail-safe self-protected design, visual indicator and a small footprint. A remote indicator option provides status to critical control circuits. The Surge-Trap Pluggable SPD has a high short circuit current rating and a thermally protected MOV, which eliminates the need for additional overcurrent protection devices. Applications: •• Easy installation or retrofit •• AC/DC distribution •• DIN-rail mountable •• Power supplies •• Fail-safe, self-protected design •• Industrial automation •• Remote indicator •• Telecommunications •• Visual indicator •• Motor controls and starter systems •• IP20 finger-safe design •• Small footprint •• Programmable logic controller (PLC) •• No additional overcurrent protection devices required •• Power transfer equipment •• Easy to replace modules •• Photovoltaic systems •• Two-year warranty •• HVAC applications •• AC drives •• UPS systems •• Security systems •• IT/Data centers •• Medical equipment General Product Specifications Short-Circuit Current Rating 200 kA Maximum Discharge Current (Imax) 50 kA Frequency 50-60 Hz Visual End of Life Indicator RED = End of Life Remote End of Life Indicator NO/NC Dry Contact Wire Range 6-14AWG Solid / Stranded CU Terminal Torque 14.75 lbs-in Mounting 35mm DIN-Rail Degree of Protection IP 20 Product Warranty 2 years Flammability UL94 V0 IEEE Location Category A or B Operating & Storage Temperature – 40ºC to + 85ºC Ratings Volts: 120V to 690V AC : 600V to 1200V DC (PV only) Nominal discharge current : 20kA (most models) Max Discharge Current : 50kA per phase SCCR : 200kA Operating & storage temp : -40°C to +85°C Wiring range: : #6 to #14AWG Approvals: •• UL 1449 Third Edition Recognized, File E210793 •• Type 1 Component Assembly •• IEC 61643, CE •• RoHS Compliant •• ANSI/IEEE C62.41 N Features/Benefits: N5 Surge-Trap® Pluggable SPD 1-POLE, SINGLE-Phase, 2-Wire Maximum Continuous Operating Voltage, MCOV (VAC) Catalog No Nominal Voltage (VAC) STP1201PGM 120 180 180 - - 600 600 - - SP180U 20 STP2301PGM 240 275 275 - - 900 900 - - SP275U 20 STP2771PGM 277 320 320 - - 1000 1000 - - SP320U 20 STP3471PGM 347 420 420 - - 1500 1500 - - SP420U 10 STP6001PGM* 600 650 650 - - 2000 2000 - - SP660U 10 L-N L-G N-G Voltage Protection Rating, VPR (VAC) L-L L-N L-G N-G Replacement Plug L-L L1 In (kA) *SCCR = 42kA 2-POLE, SPLIT-Phase, 3-Wire Maximum Continuous Operating Voltage, MCOV (VAC) Catalog No Nominal Voltage (VAC) STP240SPGM 120/240 180 180 - 360 600 600 - 1200 SP180U 20 STP480SPGM 240/480 275 275 - 550 900 900 - 1800 SP275U 20 L-N L-G N-G Voltage Protection Rating, VPR (VAC) L-L L-N L-G N-G Replacement Plug L-L L1, L2 In (kA) 3-POLE, 3-Phase DELTA, 4-Wire Maximum Continuous Operating Voltage, MCOV (VAC) Catalog No Nominal Voltage (VAC) STP2403PDGM 240 275 275 - 550 900 900 - 1800 SP275U 20 STP4803PDGM 480 550 550 - 1100 1800 1800 - 3000 SP550U 10 L-N L-G N-G Voltage Protection Rating, VPR (VAC) L-L L-N L-G N-G Replacement Plug L-L L1, L2, L3 In (kA) 3-POLE, 3-Phase WYE, 4-Wire Maximum Continuous Operating Voltage, MCOV (VAC) Catalog No Nominal Voltage (VAC) STP2083PYGM 120/208 180 180 - 360 600 600 - 1200 SP180U 20 STP4803PYGM 277/480 320 320 - 640 1000 1000 - 1800 SP320U 20 STP6003PYGM 347/600 420 420 - 840 1500 1500 - 2500 SP420U 10 STP6903PYGM 400/690 440 440 - 880 1500 1500 - 2500 SP440U 20 L-N L-G N-G Voltage Protection Rating, VPR (VAC) L-L L-N L-G N-G Replacement Plug L-L L1, L2, L3 In (kA) 4-POLE, 3-Phase WYE, 5-Wire, Including N-G Mode Maximum Continuous Operating Voltage, MCOV (VAC) Catalog No Nominal Voltage (VAC) STP2083PYM 120/208 180 180 180 360 600 1200 600 1200 SP180U SP180U 20 STP4803PYM 277/480 320 500 180 640 1000 1500 600 1800 SP320U SP180U 20 STP6003PYM 347/600 420 695 275 840 1500 2000 600 2500 SP420U SP275U 10 STP6903PYM 400/690 440 760 320 880 1500 2000 1000 2500 SP440U SP320U 20 L-N L-G N-G Voltage Protection Rating, VPR (VAC) L-L L-N L-G N-G Replacement Plug L-L L1, L2, L3 N-G In (kA) 4-POLE, 3-Phase DELTA HIGH-LEG, 5-Wire, Including N-G Mode Maximum Continuous Operating Voltage, MCOV (VAC) Catalog No Nominal Voltage (VAC) L-L/L-G STP2403PHM 120/240 360 180 455 275 1200 600 1500 STP4803PHM 240/480 550/455 275/180 825/730 550 1.8k/1.5k 900/600 2.5k/2.0k L-N/N-G H-L/H-G H-N Voltage Protection Rating, VPR (VAC) L-L/L-G L-N/N-G H-L/H-G H-N Replacement Plug In (kA) L1, L3 L2 N-G 900 SP180U SP275U SP180U 20 1800 SP275U SP550U SP180U 10 PHOTOVOLTAIC (SOLAR), 2-POLE and 3-POLE, 3-Wire Catalog No N6 Nominal Voltage (VDC) No. of poles Maximum Continuous Operating Voltage, Ucpv (VDC) Voltage Protection Level, Up (VDC) Replacement Plug SCCR, Iscwpv (kA) In (kA) STP600PVM 600 2 750 < 2.0k SP745PV 10 20 STP600YPVM 600 3 750 < 3.0k SP420PV 10 20 STP1000YPVM 1000 3 1250 < 4.0k SP670PV 10 20 STP1200YPVM 1200 3 1500 < 5.0k SP745PV 2 20 Surge-Trap® Pluggable SPD Dimensions A Poles in mm 1 Pole 0.71 18.03 2 Pole 1.42 36.06 3 Pole 2.13 54.10 4 Pole 2.84 72.13 Wiring Diagrams L2 L2 High Leg G B L+ L- L+ L1 B 3-POLE, 3-Phase DELTA, 3-Wire G 3-POLE, 3-Phase DELTA, 3-Phase WYE, 4-Wire 4-POLE, 3-Phase WYE, 5-Wire 4-POLE, 3-Phase DELTA HIGH-LEG, 5-Wire L- G 2-POLE PHOTOVOLTAIC G/N L2 3-POLE PHOTOVOLTAIC Single Phase 2 Wire + Ground Split Phase 3 Wire + Ground 3 Phase Delta 3 Wire + Ground 3 Phase Wye 4 Wire + Ground N 1-POLE, 2-POLE, SINGLE- SPLIT-Phase, Phase, 3-Wire 2-Wire B L3 G/N G/N G Remote Status Indicator NO 1 Common 2 NC Subminiature Switch 125 VAC-3A max Signal Wire Range #16 to #30 AWG Terminal Torque 2.2 lb-in Cont. between Comm + NO Product Offline, Not Protected Cont. between Comm + NC Product Online, Protected Remote indication comes standard with all STP, Surge-Trap Pluggable units. For the most current product performance data visit ep.mersen.com and use catalog search. N7 Surge-Trap® Type 1 SPD UL TYPE 1 SPD for Indoor and Outdoor Applications The Surge-Trap® Type 1 SPD meets requirements for UL 1449 Third Edition. It provides a two-year warranty and offers an economical replacement for the former surge arrestor category. The Surge-Trap Type 1 SPD features TPMOV® technology inside making it a “no-fuse” surge suppressor that doesn’t require the use of additional overcurrent protection. It can be installed upstream or downstream of the main disconnect. Features/Benefits: Applications: •• Compact design •• AC distribution •• Panel mount •• Power supplies •• No additional overcurrent •• Industrial protection devices required Ratings: •• Commercial •• 200kA Short circuit current rating Max Discharge Current •• Telecommunications (SCCR) •• Residential •• UL 1449 Third Edition Type 1 listed •• IT / Data centers : 50kA per phase Volts : 120V to 600V AC Nominal discharge current •• For indoor, NEMA 2, applications : 20kA (most models) •• For outdoor, NEMA 4X, applications Mounting: •• Status LEDs •• STT2: ½"-14 threaded hub •• Two-year warranty •• STT4X: ¾" threaded hub or direct SCCR : 200kA mounting feet Operating & storage temp : -40°C to +85°C Wiring size General Product Specifications : 16" (0.4m) #12 AWG integral leads Frequency 50 - 60 Hz Enclosures Response Time < 25 ns STT2 Visual End of Life Indicator GREEN = OK, RED = REPLACE STT4X : NEMA 4X Polycarbonate Operating and Storage Temperature – 40ºC to + 85ºC Wiring Method Pre-wired with 16" (0.4m) 12 AWG conductors Dimensions STT2 3.750 4.725 Approvals: •• UL 1449 Third Edition Listed, 2.370 3.750 File E210793 2.370 3.700 4.050 4.725 : NEMA 2 Polycarbonate 4.050 3.702 3.002 3.702 3.700 2.370 2.370 •• Type 1 Listed for United States •• Type 2 Listed for Canada •• RoHS Compliant 3.002 •• ANSI/IEEE C62.41 •• UL 96A Lightning Protection Three Phase STT4X 2.43 Single / Split Phase 3.600 5.710 4.500 2.250 0.84 4.450 Three Phase, Single and Split Phase N8 Master Label (@ 20kA In, most models) Surge-Trap® Type 1 SPD Catalog Numbers Nominal Catalog No. Catalog No. Nominal NEMA 2 NEMA 4X Voltage Enclosure Enclosure (VAC) STT21201PG STT4X1201PG 120 1 50/60 180 STT2240SPG STT4X240SPG 120/240 1S 50/60 STT22401PG STT4X2401PG 240 1 STT22083PYG STT4X2083PYG 120/208 STT24803PYG STT4X4803PYG STT26003PYG System Freq MCOV Discharge Type (Hz) (L-N) Current Voltage Protection Rating (VPR) Circuit Connection Wiring Diagrams L-N L-G N-G L-L 20 700 1200 600 - A 180 20 700 - - 1200 B 50/60 270 20 1000 1500 700 - A 3Y 50/60 180 20 700 - - 1200 D 277/480 3Y 50/60 320 10 1200 - - 2000 D STT4X6003PYG 347/600 3Y 50/60 420 10 1500 - - 2500 D STT22403PDG STT4X2403PDG 240 3D 50/60 270 (L-G) 20 - 1000 - 1800 C STT24803PDG STT4X4803PDG 480 3D 50/60 550 (L-G) 10 - 1800 - 3000 C (In, kA) Wiring Diagrams: STT2 and STT4X Single/Split Phase A B Wiring Diagrams: STT2 and STT4X Three Phase Delta & Wye C D N Note: Must be installed on a solidly grounded system. 8 7 6 5 4 2 3 REV. DESCRIPTION Installation Diagram: STT2 1 DATE APPROVED STT4X D ¾" close nipple C D C NUT nut B B ¾" steel conduit locking nut For the most current product performance data visit ep.mersen.com and use catalog search. A A N9 Surge-Trap® Type 1 XR Series SPD The Surge-Trap® Type 1 XR Series meets requirements for UL1449 Fourth Edition and is ideal for the replacement of obsolete surge arrestors. The XR Series SPD feature TPMOV® technology inside making them the safest product available. With a small, compact design and line or load installation flexibility the XR series is the perfect fit from service entrance all the way down to a specific control panel. Features/Highlights: Applications: •• UL 1449 Listed,Type 1 SPD •• AC Distribution •• Can be installed line-side or load- •• Power supplies •• Drive Protection side of main disconnect •• 20kA Nominal discharge current •• Fire Alarms •• 200kA SCCR (most models) •• Control Panels •• UL 96A Lightning Protection •• Telecommunications Master Label compliant (20kA, In) •• Large block 50kA Thermally Protected MOVs •• Standard NEMA 4X polycarbonate enclosure •• Residential (pipe nipple, bracket, DIN-rail) Max Discharge Current •• IT / Data centers Mounting: Nominal discharge current •• STD 3/4" -14 nipple •• Tri-mount installation kit Included Ratings: •• DIN-rail mount •• Bracket mount (flat surface) •• Two-year warranty : 50kA per phase Volts: 120V to 600V AC : 20kA rating (most models) SCCR : 200kA (most models) Operating & storage temp : -40°C to +85°C Wiring Size General Product Specifications : 3' (1m) #10AWG integral leads Enclosure Relative Humidity Range 0 to 95% non-condensing Frequency 47 - 63 Hz Response Time < 1 ns Visual End of Life Indicator GREEN = OK, OUT = REPLACE Approvals: Operating and Storage Temperature – 40ºC to + 85ºC •• UL 1449 Fourth Edition Listed, Wiring Method Pre-wired with 3' (1m) 10 AWG conductors Dimensions & Weight : NEMA 4X Polycarbonate File E210793 •• IEC 61643, CE •• ANSI/IEEE C62.41 •• Burn-In tested prior to shipment •• UL 96A Lightning Protection Master Label (@20kA In, most models) N10 Surge-Trap® Type 1 XR Series SPD Catalog - Ordering System STXR Series STXR System Surge System Config Voltage Rating Options 120V 1P = One Pole, Single Phase Blank 127V 2P = Two Pole, Split Phase N = Neutral to ground protection on 50kA units 220V 3Y = Three Pole Wye D = Dry contacts and audible alarm 240V 3D = Three Pole Delta 277V 3H = Three Pole Hi-Leg F = Neutral and ground modes reversed 50 P = Diagnosis powered line to line 347V R = Removes all diagnostics 480V M = Provides TPMOV microswiches for use 600V 8 = Replace 10AWG with 8AWG leads Example STXR480V3D50D STXR 480V 3D 50 D Wiring Diagrams Figure 2 }V }V Hot (BLK) Phase A (BLK) B Phase B (BLK) A Neutral (WHT) Hot (BLK) N Ground (GRN) SPLIT 2 Hots, 1 Neu, 1 Grnd C } Phase A (BLK) Phase B (ORNG) } V Phase C (BLK) Ground (GRN) HI-LEG DELTA (B High) 3 Hots, (B HIGH), 1 Neu, 1 Grnd Phase A (BLK) Phase B (BLK) Phase C (BLK) Neutral (WHT) Ground (GRN) Phase C (BLK) WYE* 3 Hots, 1 Neu, 1 Grnd } V Neutral (WHT) V Figure 4 Figure 3 Figure 5 } }V V Neutral (WHT) SINGLE POLE 1 Hot, 1 Neu, 1 Grnd *For wye configuration option “N” must be added for neutral-ground protection. CORNER GROUND DELTA (B grounded) 2 Hots, 1 Grnd Audible Alarm Alarm sounds when any protection is lost (If diagnostic LED extinguishes (i.e. problem), alarm will sound) STXR120V1P50 STXR120V2P50 STXR120V3Y50 STXR127V1P50 STXR127V2P50 STXR127V3Y50 STXR220V1P50 STXR220V3Y50 STXR240V3H50 STXR240V1P50 STXR240V3D50 STXR277V1P50 STXR277V2P50 STXR277V3Y50 STXR347V3Y50 STXR480V1P50 STXR480V3D50 STXR480V3H50 STXR600V3D50 120V 120/240V 208Y/120V 127V 127/254V 220Y/127V 220V-1 pole 380Y/220V 120/240V - Hi-Leg Delta 240V-1 pole 240V Delta 277V 240/480V 480Y/277V 600Y/347Y 480V-1 pole 480V Delta - 3 Pole 240/480V -Hi-Leg Delta 600V Delta - 3 Pole Dry Contact Leads Power Leads Form C Dry Contact Three (3) #18 wires exit the pipe nipple Gray is common, blue is normally open, Red is normally closed. • Normally open: Use gray & blue • Normally closed: Use gray & red System Voltage & Config. Phase C (BLK) Ground (GRN) Optional Form C Dry Contact and Audible Alarm Catalog No. Phase A (BLK) Ground (GRN) Ground (GRN) DELTA & HRG WYE 3 Hots, 1 Grnd Figure 6 Hot (BLK) Red Blue Gray UL 1449 Voltage Protection Rating (VPR) L-N 600 600 600 700 700 700 1200 1200 600/1200 1200 1200 1200 1200 1500 1800 1200/1800 L-L 1000 1000 1200 1200 2000 1000/1500 1500 2000 2000 2500 3000 2500 2500 N-G* 600* 600* 600* 600* 600* 600* 1000* 1000* 600 1000* 1000* 1000* 1000* 1200* L-G* 1000* 1000* 1000* 1200* 1200* 1200* 1800* 1800* 1000/1500 1800* 1200 1800* 1800* 1800* 2500* 1800 2500 In 20kA 20kA 20kA 20kA 20kA 20kA 20kA 20kA 20kA 20kA 20kA 20kA 20kA 20kA 20kA 10kA 10kA 10kA 20kA SCCR 200kA 200kA 200kA 100kA 100kA 100kA 200kA 200kA 200kA 200kA 200kA 200kA 200kA 200kA 200kA 200kA 200kA 200kA 200kA MCOV 150 150 150 180 180 180 320 320 150/320 320 321 320 320 320 420 550 550 320/550 690 N Figure 1 *Add option “N” for N-G protection For the most current product performance data visit ep.mersen.com and use catalog search. N11 Surge-Trap® Type 1 XP Series SPD The Surge-Trap® Type 1 XP Series offers advanced performance over other products. The XP meets requirements for UL1449 Fourth Edition and has been designed to be as compact as possible while offering advanced protection. The XP features TPMOV® technology inside making it the safest product available. Installation can be done on the line or load side of a panel. The XP is the perfect fit from service entrance all the way down to an important machine specific control panel. Features/Highlights: Applications: •• UL 1449 Listed, Type 1 SPD •• AC Distribution •• Can be installed line-side or •• Power supplies load-side of main disconnect •• Drive Protection •• 20kA Nominal discharge current •• Fire Alarms •• 200kA SCCRs (most models) •• Control Panels •• UL 96A Lightning Protection •• Telecommunications Master Label compliant (20kA, •• Residential In) •• IT / Data centers •• Pre-wired with 3' (1m) of #10 AWG conductor •• Voltage specific design – highly configurable •• Mounting: •• ¾" threaded hub •• Direct mounting feet •• All MOV suppression elements Ratings: Max Discharge Current Nominal discharge current Operating & storage temp : -40°C to +85°C Wiring Size •• NEMA 4X enclosure : 20kA (most models) SCCR : 200kA (most models) monitored : 100kA per phase Volts: 120V to 600V AC : 3' (1m) #10AWG integral leads Enclosure •• Ten-year warranty •• Phase-loss monitoring (toggles : NEMA 4X Polycarbonate LED and dry contacts) General Product Specifications N12 Maximum Discharge Current 100kA Visual End of Life Indicator GREEN = OK, OUT = REPLACE Relative Humidity Range 0 to 95% non-condensing Frequency 47 - 63 Hz Response Time < 1 ns Operating and Storage Temperature – 40ºC to + 85ºC Wiring Method Pre-wired with 3' (1m) 10 AWG conductors Dimensions 8" x 3" x 3" (203mm x 76mm x 76mm) Weight 3 lbs (1.4 kg) Approvals: •• UL 1449 Fourth Edition Listed, File E210793 •• RoHS Compliant •• IEC 61643, CE •• Burn-In tested prior to shipment •• UL 96A Lightning Protection Master Label (@ 20kA In, most models) Surge-Trap® Type 1 XP Series SPD Catalog - Ordering System STXP System Voltage S Surge Rating Enclosure Options Common System Configurations 01 = 240/120V Split Phase - 1Φ 3W+Grnd (Fig 1) 02 = 208Y/120V Wye - 3Φ 4W+Grnd (Fig 2) 03 = 240/120V High Leg Delta (B High) (Fig 3) 04 = 480Y/277V Wye - 3Φ 4W+Grnd (Fig 2) 05 = 480V Delta - 3Φ 3W+Grnd (Fig 4) & HRG Wye 08 = 600Y/347V Wye -3Φ 4W+Grnd (Fig 2) STXP Example STXP Other System Configurations Available 06 = 240V Delta - 3Φ 3W+Grnd (Fig 4) 07 = 380Y/220V Wye - 3Φ 4W+Grnd (Fig 2) 09 = 600V Delta - 3Φ 3W+Grnd (Fig 4) & HRG Wye 11 = 120V Single Phase (Fig 5) 12 = 240V Single Phase (Fig 5) - Not split phase 13 = 127V Single Phase (Fig 5) 14 = 300V Single Phase (Fig 5) 15 = 254/127V Split Phase - 1Φ 3W+Grnd (Fig 1) 16 = 277V Single Phase (Fig 5) 17 = 480V Single Phase (1 Hot, 1 Neu, 1 Grnd) (Fig 5) 18 = 480/277 2-Pole, (480/240V Split Phase) (Fig 1) 21 = 220Y/127V Wye - 3Φ 4W Grnd (Fig 2) 41 = 520Y/300V Wye- 3Φ 4W+Grnd (Fig 2) 42 = 415Y/240V Wye-3Φ 4W+Grnd (Fig 2) 43 = 400Y/230V Wye - 3Φ 4W+Grnd (Fig 2) 44 = 440Y/250V Wye - 3Φ 4W+Grnd (Fig 2) 51 = 480V B Corner Grnd Delta, 3Φ 3W+Grnd (Fig 6) 61 = 240V B Corner Grnd Delta, 3Φ 3W+Grnd (Fig 6) 91 = 600V B Corner Grnd Delta, 3Φ 3W+Grnd (Fig 6) STXP05S1004XE 05 S 100 4X Blank A = Audible Alarms & Dry Contacts E = Remote Indicator (on 6 ft. cable) L = Deletes L-N protection G = Deletes L-G protection N = Deletes N-G protection S 100 4X E Wiring Diagrams Figure 1 }V }V Hot (BLK) Figure 2 Phase A (BLK) B Phase B (BLK) A Neutral (WHT) N Hot (BLK) Ground (GRN) SPLIT 2 Hots, 1 Neu, 1 Grnd C } } } V V Neutral (WHT) V Figure 4 Figure 3 Phase A (BLK) Phase B (ORNG) Phase C (BLK) Ground (GRN) WYE 3 Hots, 1 Neu, 1 Grnd Phase A (BLK) Phase B (BLK) Phase C (BLK) Neutral (WHT) Ground (GRN) Phase C (BLK) } Neutral (WHT) CORNER GROUND DELTA (B grounded) 2 Hots, 1 Grnd N UL 1449Voltage Protection Ratings (VPR) Common North American Systems = = = = = = 240/120V Split Phase 208Y/120V 3Ø Wye 240Y/120V B High Leg Delta 480Y/277V 3Ø Wye 480V 3Ø Delta 600Y/347V 3Ø Wye Phase C (BLK) Ground (GRN) Performance Data 01 02 03 04 05 08 Phase A (BLK) Ground (GRN) SINGLE POLE 1 Hot, 1 Neu, 1 Grnd DELTA & HRG WYE 3 Hots, 1 Grnd }V Hot (BLK) V Ground (GRN) HI-LEG DELTA (B High) 3 Hots, (B HIGH), 1 Neu, 1 Grnd Figure 6 Figure 5 L-N L-G N-G L-L 600 600 600/1200 1200 1500 700 700 700/1200 1200 1800 1500 500 500 500 1000 1500 1000 1000 1000 1800 1800 2500 In SCCR MCOV 20kA 20kA 20kA 20kA 10kA 10kA 100kA 200kA 200kA 200kA 200kA 200kA 150 150 150 / 320 320 552 420 Available Accessories (order separately) FMKITC = Flush mount kit. RM = Remote monitor For the most current product performance data visit ep.mersen.com and use catalog search. N13 Surge-Trap® Type 1 XT Series SPD The Surge-Trap® Type 1 XT Series offers Advanced Technology. It utilizes large block 50kA Thermally Protected MOV’s. With line or load side installation flexibility, this unit is a great fit from the service entrance all the way down to each distribution and/or branch panel. Features/Highlights: Applications: •• UL 1449 Fourth Edition Listed •• Service Entrance •• Type 1 SPD – All UL required OCP •• AC Distribution & safety coordination included •• Power supplies inside •• Drive Protection •• Can be installed line-side or loadside of main disconnect •• 20kA Nominal discharge current •• 200kA SCCR (most models) •• UL 96A Lightning Protection Master Label compliant (20kA, In) •• Large Control Panels •• Telecommunications •• IT / Data centers Mounting: •• Direct Mounting Feet •• NEMA 4X polycarbonate enclosure Ratings: Max Discharge Current : 100kA per phase : 200kA per phase Volts: 120V to 600V AC Nominal discharge current – UL 746C(f1) & UL 94-5VA : 20kA (most models) •• TPMOV® Technology Inside SCCR : 200kA (most models) •• All MOV suppression elements Operating & storage temp monitored •• Filtering - AC sinewave tracking : -40°C to +85°C Wiring Size filter with EMI/RFI filtering up to -50dB from 10khz to 100mhz : #8-10 AWG field wired Enclosure •• Phase-loss monitoring (toggles LED and dry contacts) : NEMA 4X Polycarbonate •• Ten-year Warranty Approvals: General Product Specifications N14 Maximum Discharge Current 100kA or 200kA Visual End of Life Indicator GREEN = OK, RED = REPLACE Relative Humidity Range 0 to 95% non-condensing Frequency 47 - 63 Hz Response Time < 1 ns Operating and Storage Temperature – 40ºC to + 85ºC Wiring Method #8-10 AWG field wired Dimensions 6" x 6" x 4" (152mm x 152mm x 102mm) Weight 5 lbs (2.3 kg) •• UL 1449 Fourth Edition Listed, File E210793 •• UL 1283 •• RoHS Compliant •• IEC 61643, CE •• Burn-In tested prior to shipment •• UL 96A Lightning Protection Master Label (@20kA In, most models) Surge-Trap® Type 1 XT Series SPD Catalog Numbers - Ordering System STXT System Voltage S Surge Rating Enclosure Options Common System Configurations 01 = 240/120V Split Phase - 1Φ 3W+Grnd (Fig 1) 02 = 208Y/120V Wye - 3Φ 4W+Grnd (Fig 2) 03 = 240/120V High Leg Delta (B High) (Fig 3) 04 = 480Y/277V Wye - 3Φ 4W+Grnd (Fig 2) 05 = 480V Delta - 3Φ 3W+Grnd (Fig 4) & HRG Wye 08 = 600Y/347V Wye -3Φ 4W+Grnd (Fig 2) Other System Configurations Available 06 = 240V Delta - 3Φ 3W+Grnd (Fig 4) 07 = 380Y/220V Wye - 3Φ 4W+Grnd (Fig 2) 09 = 600V Delta - 3Φ 3W+Grnd (Fig 4) & HRG Wye 11 = 120V Single Phase (Fig 5) 12 = 240V Single Phase (Fig 5) - Not split phase 13 = 127V Single Phase (Fig 5) 14 = 300V Single Phase (Fig 5) 15 = 254/127V Split Phase - 1Φ 3W+Grnd (Fig 1) 16 = 277V Single Phase (Fig 5) 17 = 480V Single Phase (1 Hot, 1 Neu, 1 Grnd) (Fig 5) 18 = 480/277 2-Pole, (480/240V Split Phase) (Fig 1) 21 = 220Y/127V Wye - 3Φ 4W Grnd (Fig 2) 41 = 520Y/300V Wye- 3Φ 4W+Grnd (Fig 2) 42 = 415Y/240V Wye-3Φ 4W+Grnd (Fig 2) 43 = 400Y/230V Wye - 3Φ 4W+Grnd (Fig 2) 44 = 440Y/250V Wye - 3Φ 4W+Grnd (Fig 2) 51 = 480V B Corner Grnd Delta, 3Φ 3W+Grnd (Fig 6) 61 = 240V B Corner Grnd Delta, 3Φ 3W+Grnd (Fig 6) 91 = 600V B Corner Grnd Delta, 3Φ 3W+Grnd (Fig 6) STXT04S2004XA 04 STXT Example STXP S 100 200 4X Blank A = Audible Alarms & Dry Contacts E = Remote Indicator (6ft cable) L = Deletes L-N protection G = Deletes L-G protection N = Deletes N-G protection R = Alternate lead length S 200 4X A Wiring Diagrams Figure 1 }V }V Figure 2 B Phase B (BLK) A Neutral (WHT) N Hot (BLK) Ground (GRN) SPLIT 2 Hots, 1 Neu, 1 Grnd C } } } V V Neutral (WHT) V Figure 4 Figure 3 Phase A (BLK) Phase B (ORNG) Phase A (BLK) Hot (BLK) Phase C (BLK) Ground (GRN) WYE 3 Hots, 1 Neu, 1 Grnd } Phase B (BLK) Neutral (WHT) Phase A (BLK) Phase C (BLK) Ground (GRN) Ground (GRN) Ground (GRN) HI-LEG DELTA (B High) 3 Hots, (B HIGH), 1 Neu, 1 Grnd }V Hot (BLK) V Phase C (BLK) Neutral (WHT) Ground (GRN) Phase C (BLK) Figure 6 Figure 5 Phase A (BLK) DELTA & HRG WYE 3 Hots, 1 Grnd SINGLE POLE 1 Hot, 1 Neu, 1 Grnd CORNER GROUND DELTA (B grounded) 2 Hots, 1 Grnd UL 1449 Voltage Protection Ratings (VPR) Common North American Systems L-N L-G N-G L-L N Performance Data In SCCR MCOV 01 = 240/120V Split Phase 700 700 600 1000 20kA 100kA 150 02 = 208Y/120V 3Ø Wye 700 700 600 1000 20kA 200kA 150 03 = 240Y/120V B High Leg Delta 700/1200 700/1200 600 1000/2000 20kA 200kA 150 / 320 04 = 480Y/277V 3Ø Wye 1200 1200 1200 2000 20kA 200kA 320 05 = 480V 3Ø Delta - 1800 - 2000 10kA 200kA 550 08 = 600Y/347V 3Ø Wye 1500 1500 1500 2500 10kA 200kA 420 Available Accessories (order separately) FMKITC = Flush mount kit RM = Remote monitor For the most current product performance data visit ep.mersen.com and use catalog search. N15 TPMOV® Technology Thermally protected MOV (TPMOV) technology Mersen’s patented TPMOV® technology eliminates common failure modes that occur in the field with standard metal oxide varistors. Internally the TPMOV is comprised of a voltage clamping device and a disconnecting apparatus that monitors the status of the metal oxide disk making the TPMOV a fail-safe device. In the event of an overvoltage breakdown the metal oxide disk is securely disconnected from the system power by an arc shield. Upon failure the TPMOV is also equipped with a visual pin indicator as well as a normally open micro-switch providing remote indication, if applicable. The TPMOV is rated for 50kA - 8/20μs peak surge current and is available for maximum continuous operating voltages (MCOV) from 150V to 550VAC. No additional fusing or overcurrent protective device is required when using the TPMOV as compared to most MOV’s on the market today. The TPMOV footings are similar to that of equivalent voltage ratings of traditional 25 to 40mm MOV’s. The TPMOV can be utilized on existing systems that utilize traditional MOV’s without costly board redesigns. See dimensional drawings on the following page. Ratings: Volts: 150V - 550V AC Nominal discharge current : 20kA Max Discharge Current Features/Benefits: Applications: •• High energy capacity •• Surge protective devices and •• Consistent footprint with SCCR : 200kA Operating & storage temp systems 25–40mm MOV’s •• AC / DC distribution systems •• Built-in visual/remote indication •• High voltage power supplies •• Wave solderable •• Telecommunications equipment •• No additional overcurrent •• Motor control systems protection device (fuses) required : 50kA •• Computer related products : -40°C to +85°C •• PLC applications Approvals: •• Power transfer switches •• UL 1449 Third Edition Recognized, File E210793 •• Type 1 Component Assembly Catalog - Ordering System •• CE Select the MCOV and add it to the prefix of the Part Number to obtain the appropriate Catalog Number MCOVs (xxx)) N16 Part No Description 150 TPMOV 180 (TPMOV with…) Pkg Operating Qty Temperature Tabs & Microswitch with Long Leads 10 -40°C to +85°C xxxTPMOV-HV Tabs & Heavy Duty Microswitch with Long Leads 10 -40°C to +85°C 270 xxxTPMOVS Microswitch with Short Leads, no visual indicator 10 -40°C to +85°C 320 xxxTPMOVSL Microswitch with Short Leads, no visual indicator 500 -40°C to +85°C 420 xxxTPMOVS-HV Tabs & Heavy Duty Microswitch with Short Leads 10 -40°C to +85°C 510 xxxTPMOVSL-HV Tabs & Heavy Duty Microswitch with Short Leads 500 -40°C to +85°C 550 xxxTPMOVST Tabs & Microswitch with Short Leads 10 -40°C to +85°C xxxTPMOVSLT Tabs & Microswitch with Short Leads 500 -40°C to +85°C •• RoHS Compliant TPMOV® Technology Product Performance Data Maximum Cat. No. Continuous Prefix Operation Voltage (VAC) *150TPMOV *180TPMOV *270TPMOV *320TPMOV *420TPMOV *510TPMOV *550TPMOV 180 180 270 320 420 510 550 Nominal Voltage Discharge Protection Rating Current (VPR) (Vpk) Dimension SCCR (A) (inches) (kA) 700 800 800 1000 1500 1500 1500 20 20 20 20 20 20 20 A 200,000 200,000 200,000 200,000 200,000 200,000 200,000 0.485 0.485 0.495 0.510 0.540 0.540 0.545 Dimensional Drawing of TPMOV Note 1: Dimensions measured 0.030 from housing Board Layout Dimensions N 2X Ø .039 SWITCH LEADS .197 .231 .844 2X .325 2X .037 MOV LEAD A .627 CONTACT LEAD .146 Voltage A Dimension 550 420/510 320 270 130/150/180 .545 .540 .510 .495 .485 .407 1.375 1.687 SCALE: 2:1 TOLERANCES: ± .005 For the most current product performance data visit ep.mersen.com and use catalog search. N17 VSP MOV Protector Fuse Surge Suppression Fuses Mersen surge suppression fuses are specially designed to address the protection of SPD systems. Our surge suppression fuses have been specially designed to withstand 8x20 µSec surge pulses without opening, allowing the SPD system to react to the surge. All surge suppression fuses have a 8x20 µSec surge rating, not a continuous current rating. Under AC short circuit conditions these surge suppression fuses are very current limiting. Features/Benefits: Applications: •• VSP fuses rated 600VAC, 200kA I.R. •• Protection of surge protection •• Surge ratings of 5-100kA 8 x 20 devices (SPD) •• Coordination with other protection µSec capacity •• Various mounting configurations devices ferrules, blade, bolt-in, pc board mount Ratings Volts: 600V AC Surge Rating Catalog Numbers Catalog No. Voltage 8x20 µSEC Melting l2t Clearing l2t IPEAK@ 100kA 60 (Connection Suffix) Rating (AC) Surge Rating (A2S) (A2S) Hz (A) VSP5-2,-R,-H,-S 600V 5,000 341 936 3,652 VSP10-2,-R,-H,-S 600V 10,000 1,541 3,744 5,794 VSP15-2,-R,-H,-S 600V 15,000 3,072 8,424 7,591 VSP20-2,-R,-H,-S 600V 20,000 4,992 14,400 9,194 VSP30, -2 600V 30,000 12,507 33,696 12,044 VSP40, -2 600V 40,000 19,543 59,904 14,588 VSP50, -2 600V 50,000 32,020 93,600 16,925 VSP60, -2 600V 60,000 42,808 134,784 19,110 VSP70, -2 600V 70,000 61,152 183,456 21,176 VSP80, -2 600V 80,000 79,872 239,616 23,146 VSP90, -2 600V 90,000 99,000 303,264 25,034 VSP100, -2 480V 100,000 121,500 374,400 26,854 VSP100-XL 600V 100,000 121,500 374,400 26,854 Number of Poles Double Quick Connects Plate with Double Quick Connects Copper Box Connector Number Purpose MOV Protector Catalog Number of Poles 30310 30320 30350 ADDER 60305J 60315J 60325J 1 30311 30321 30351 1 60306J 60316J 60326J 2 30312 30322 30352 2 60307J 60317J 60327J 3 60308J 60318J 60328J 30313 30323 30353 : 200kA I.R. AC File E60314, Vol.3 Special VSP(30-100)-2 Pressure I.R. •• UL Recognized Component ADDER 3 N18 Screw with 600 VAC Approvals Recommended Fuse Blocks for VSP Fuses VSP(5-20)-2 : 5-100kA 8x20 µSec VSP MOV Protector Fuse VSP (5-20)-2,R,H,S PC BOARD MOUNTING VSP (30-100)-2 VSP30-100 N VSP100-XL For the most current product performance data visit ep.mersen.com and use catalog search. N19 Surge Switch Disconnect Switch The Surge Switch is an extremely compact, high performance, manually operated, non-fused switch. It is specifically designed to withstand the high surge current of 200kA with an 8x20 µs waveform seen in today’s transient voltage surge protection device (SPD) applications. Mersen’s Surge Switch utilizes a unique contact design that actually clamp contacts tighter during a surge. Features/Benefits: Applications: •• Only surge rated switch available •• Surge protective device (SPD) panels up to 600VAC, 200kA 8x20 today •• Compact footprint µs waveform •• Extremely reliable •• Defeatable pistol handles automatically relatch when panel door is closed, no tool necessary Ratings: to reset latch Volts: 600V AC •• Direct mount handle option Amps : 600A Surge Rating Catalog Numbers N20 : 200kA 8x20 µs wave form Catalog No. Description SS200 3-pole, surge switch, 200kA 8x20 µs SS200-4 4-pole, surge switch, 200kA 8x20 µs HADSS200 Direct mount black handle HGPB External black handle, NEMA 1,3R, 12 (IEC IP 54), defeatable HGPR External red handle, NEMA 1,3R,12 (IEC IP 54), defeatable HGPB4 External black handle, NEMA 1,3R,124,4X (IEC IP 65), defeatable HGPR4 External red handle, NEMA 1,3R,12,4,4X (IEC IP 65), defeatable SG200-10 Shaft, 7.9 in (200 mm) SG320-10 Shaft, 12.6 in (320 mm) Approvals: SG400-10 Shaft, 15.7 in (400 mm) TS200SS Terminal Shield, 3-pole •• UL Listed Guide NRNT, File TS2004SS Terminal Shield, 4-pole E224922 Surge Switch Dimensions (dual dimensions: in/mm) SS200 SS200-4 PISTOL HANDLE TYPE G HADSS200 HGPB HGPR HGPB4 HGPR4 3.15 80 O - OFF DOOR DRILLING 2.87 73 2.75 70 4.73 120 o -OFF 2" 2.78 70.5 2.56 65 I - ON 50 50 90° 2" 1 8" 4 ø 4.5 90° 11 4" 0.67 17 ø 31 -ON N PISTOL HANDLE TYPE G SS200/SS200-4 Shaft Length in mm h Minimum Dimension h Maximum Dimension in mm in mm 7.9 200 4.88 124 9.29 236 12.6 320 4.88 124 14.01 356 15.7 400 4.88 124 17.16 436 For the most current product performance data visit ep.mersen.com and use catalog search. N21