Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2015
TI-S24-71
CH Issue 7
Spira-trolTM Two-port Control Valves
EN Standard KE, KF and KL DN15 to DN300 and
ASME Standard KEA, KFA and KLA ½" to 12"
Description
Spira-trolTM is a range of two-port single seat globe valves with
cage retained seats conforming to EN and ASME standard.
These valves are available in three body materials in sizes
ranging from DN15 to DN300 (½" to 12"). When used in
conjunction with a pneumatic or electric linear actuator they
provide characterized modulating or on / off control.
KE, KF and KL
DN15 to DN300
KEA, KFA and KLA
½" to 12"
Sizes and pipe connections
Body material
Connections
Screwed
Type
NPT
Socket weld
EN 1092 PN25 and PN40
EN 1092 PN16, PN25 and PN40
Carbon steel
Flanged
JIS 20 and KS 20
JIS 10, JIS 20, KS 10 and KS 20
ASME 300
ASME 150 and ASME 300
Screwed
BSP
NPT
Socket weld
EN 1092 PN40
Stainless steel
EN 1092 PN16, PN25 and PN40
Flanged
JIS 20 and KS 20
JIS 10, JIS 20, KS 10 and KS 20
ASME 300
ASME 150 and ASME 300
Screwed
SG iron
BSP
EN 1092 PN16 and PN25
Flanged
JIS 10 and KS 10
ASME 125 and ASME 250
KEA41
KEA42
KE43
KE43
KE43
KE43
KEA43
KEA43
KE61
KEA61
KEA62
KE63
KE63
KE63
KE63
KEA63
KEA63
KE71
KE73
KE73
KEA73
Size range
½", ¾", 1", 1¼", 1½" and 2"
½", ¾", 1", 1¼", 1½" and 2"
DN15 to DN100
DN125, DN150, DN200, DN250 and DN300
All variants between DN15 to DN100
DN125, DN150, DN200, DN250 and DN300
½", ¾", 1", 1½", 2", 2½", 3" and 4"
6" to 12"
DN15, DN20, DN25, DN32, DN40 and DN50
½", ¾", 1", 1¼", 1½" and 2"
½", ¾", 1", 1¼", 1½" and 2"
All variants between DN15 to DN100
DN125, DN150 and DN200
All variants between DN15 to DN100
DN125, DN150 and DN200
½", ¾", 1", 1½", 2", 2½", 3" and 4"
6" and 8"
DN15, DN20, DN25, DN32, DN40 and DN50
All variants between DN15 to DN200
All variants between DN15 to DN200
1", 1½", 2", 2½", 3", 4", 6" and 8"
Page 1 of 23
Spira-trolTM valve characteristic - options:
KE and KEA Equal percentage (E) - Suitable for most modulating process control applications providing good control at all flowrates.
KF and KFA Fast opening (F) - For on / off applications only.
KL and KLA Linear (L) - Primarily for liquid flow control where the differential pressures across the valve is constant.
Important note: Throughout this document, reference has been made to the standard KE or KEA control valve. With the exception of
trim type, the KE, KEA, KF, KFA, KL and KLA control valves are identical.
Spira-trolTM valve options:
PTFE chevron seals
Standard
Graphite packing
High temperature applications
Stem
sealing
Bellows / PTFE (B)
Zero emissions and thermal fluids
Bellows / graphite (C)
Zero emissions, high temperature applications and thermal fluids
Bellows / graphite secondary seals (D)
Zero emissions and high temperature applications
Metal-to-metal
Seating
Soft seating
316L stainless steel - DN15 to DN100 only
Up to 200°C (392°F) - PTFE for Class VI shut-off
Up to 250°C (482°F) - PEEK for Class VI shut-off
Hard facing
Bonnet type
Standard bonnet
Trim
431 stainless steel - standard
316L stainless steel with Stellite 6 facing - for more arduous applications
Extended bonnet for large pipe lagging or hot / cold applications
Standard trim
Low noise and anti-cavitation trim (see TI-S24-59)
Spira-trolTM valves are compatible with the following actuators and positioners:
Electric
EL3500, EL5600, EL7200, AEL5 and AEL6 series
Pneumatic
PN1000, PN2000, PN9000 and TN2000 series
PP5 (pneumatic) or EP5 (electropneumatic)
Positioners
ISP5 (intrinsically safe electropneumatic)
SP400 and SP500 (microprocessor based electropneumatic)
SP300 (digital communications)
Note: Reference the product specific Technical Information sheet for further details.
Standards
Designed in accordance with EN 60534. This product fully complies with the requirements of the European Pressure Equipment
Directive 97 / 23 / EC and carries the
mark when so required.
Certification
This product is available with certification to EN 10204 3.1. Note: All certification / inspection requirements must be stated at the time
of order placement.
TI-S24-71 CH Issue 7
Spira-trolTM Two-port Control Valves
EN Standard KE, KF and KL DN15 to DN300 and ASME Standard KEA, KFA and KLA ½" to 12"
Page 2 of 23
Technical
data
Plug design
Parabolic
Balanced
Class IV
Unbalanced
Class IV (Class V is optional)
Balanced
Class IV
Unbalanced
Class VI
Metal-to-metal
Leakage
Soft seal
Equal
50:1
Rangeability
Linear
30:1
Fast
10:1
DN15 - DN50
(½"- 2")
20 mm
DN65 - DN100 (1½"- 4")
30 mm (1
DN125 - DN300 (5"- 12")
70 mm
Travel
(¾")
")
(2¾")
Typical flow characteristic curves
100
Flow %
Fast opening
Linear
50
Equal percentage
0
0
50
100
Valve opening %
TI-S24-71 CH Issue 7
Spira-trolTM Two-port Control Valves
EN Standard KE, KF and KL DN15 to DN300 and ASME Standard KEA, KFA and KLA ½" to 12"
Page 3 of 23
Materials - DN15 to DN100 (½" to 4") see pages 6 and 7 for the DN125 to DN300 (6" to 12")
Body
material
Type
KE43
Carbon steel
KEA41
KEA42
KEA43
Stainless
steel
KE61
KE63
KEA61
KEA62
KEA63
KE71
KE73
SG iron
KEA71
KEA73
All versions
* Graphite packing
High temperature
packing
No.
Part
1
Body
Cast steel
BS EN 10213 GP 240GH+N (1.0619N)
DN15 to DN50
Forged steel
EN 10222-2 P305GH 1.0436
DN65 to DN100
Cast steel
BS EN 10213 GP 240GH+N (1.0619N)
DN15 to DN100
Cast steel
BS EN 10213 GP 240GH+N (1.0619N)
2
Bonnet
2a
Bonnet extension
2c
Extended bonnet
Cast steel
BS EN 10213 GP 240GH+N (1.0619N)
1
Body
Cast steel
ASTM A216 WCB
½" to 2"
Forged steel
ASTM A105N
2½" to 4"
Cast steel
ASTM A216 WCB
2
Bonnet
2a
Bonnet extension
Cast steel
ASTM A216 WCB
2c
Extended bonnet
Cast steel
ASTM A216 WCB
1
Body
Stainless steel DIN GX5 CrNiMO 18-10 1.4581
2
Bonnet
2a
Bonnet extension
2c
Extended bonnet
1
Body
Stainless steel DIN GX5 CrNiMO 17-12-2 1.4401
Stainless steel DIN GX5 CrNiMO 19-11-2 1.4408
2
Bonnet
2a
Bonnet extension
2c
Extended bonnet
1
Body
2
Bonnet
2a
2c
1
Body
2
Bonnet
2a
Bonnet extension
2c
Extended bonnet
2b
Bellows
Stainless steel
3
Stem lock-nut
Stainless steel
4
Bonnet gasket
Reinforced exfoliated graphite
5
Seat retainer
Stainless steel
6
Valve seat ring
Stainless steel
7
Seat gasket
Reinforced exfoliated graphite
8
Valve plug and stem
Stainless steel
Stainless steel ASTM A351 CF8M
Stainless steel ASTM A351 CF8M
SG iron
EN-GJS-400-18U-LT
Bonnet extension
Cast steel
BS EN 10213 GP 240GH+N (1.0619N)
Extended bonnet
Carbon steel
1.0619N
SG iron
ASTM A395
Cast steel
ASTM A216 WCB
9 * Lower stem guide
Glass filled PTFE
10
Lower stem wiper
PTFE
11 *
Packing guard washer
Stainless steel
12 *
Spring
Stainless steel
13
Packing spacer
Stainless steel
14 *
Chevron packing set
PTFE
15 *
Outer 'O' ring
Viton
16 *
Upper stem guide
Glass filled PTFE
17 *
Inner 'O' ring
Viton
18
Gland nut
Stainless steel
19
Scraper ring
PTFE
KEA6_
Stainless steel
Others
Plated carbon steel
20
Actuator clamp nut
21
Bellows assembly
Stainless steel
22
Bonnet extension gasket
Reinforced exfoliated graphite
23
Top plate (used on bonnet extension only)
Stainless steel
24
Lower spindle bearing housing
Stainless steel
25
Lower spindle bearing
Stellite 6 or stainless steel for KE43, KE71 and KE73
26
Spindle lock and anti-rotation nut
27 and 28 For nuts and studs, see page 8
Stainless steel
9
16
Lower and upper stem guide
Stelite 6
14
Grafoil packing
Graphite rings
10, 11, 12, 15, 17 and 19
TI-S24-71 CH Issue 7
Material
Not used
Spira-trolTM Two-port Control Valves
EN Standard KE, KF and KL DN15 to DN300 and ASME Standard KEA, KFA and KLA ½" to 12"
Page 4 of 23
KE valve with
extended bonnet (E)
KE valve with
graphite packing
3
18
9
2c Extended
bonnet (E)
14
16
KE valve with
PTFE packing
3
18
19
8
17
16
20
15
28
14
14
27
13
12
2
11
10
9
4
DN15 - DN100 KE with
bellows seal (B) and (C)
2a
2b
1
6
7
5
22
KE valve with bellows seal (D)
TI-S24-71 CH Issue 7
Spira-trolTM Two-port Control Valves
EN Standard KE, KF and KL DN15 to DN300 and ASME Standard KEA, KFA and KLA ½" to 12"
Page 5 of 23
Materials - DN125 to DN300 (6" to 12") see pages 4 and 5 for the DN15 to DN100 (½" to 4")
Body
material Type
Carbon
steel
Stainless
steel
SG iron
KE43
KEA43
KE63
KEA63
KE73
KEA73
All versions
No. Part
Material
1
Body
Cast steel
BS EN 10213 GP 240GH+N (1.0619N)
2
Bonnet
Cast steel
BS EN 10213 GP 240GH+N (1.0619N)
1
Body
Cast steel
ASTM A216 WCB
2
Bonnet
Cast steel
ASTM A216 WCB
1
Body
2
Bonnet
1
Body
2
Bonnet
1
Body
2
Bonnet
1
Body
2
Bonnet
3
Plug and stem assembly
Stainless steel
4
Cage
Stainless steel
6
Valve seat ring
Stainless steel
9
Bearing
Stellite
10
Spacer (not used in DN125 valves)
Stainless steel
11
Gland nut
Stainless steel
14
Washer
Stainless steel
15
Bonnet gasket
Stainless steel / graphite
16
Seat gasket
Stainless steel / graphite
20
Stem nut
Stainless steel
21
Standard bonnet nut
Stainless steel EN 10213 (1.4408)
Stainless steel ASTM A351 CF8M
KE43
KE63
KE73
KEA43
KEA63
KEA73
High temperature bonnet nut
Standard stud
22
High temperature
bonnet nut
PTFE gland
versions
High
temperature
gland
versions
Balanced
versions
TI-S24-71 CH Issue 7
KE43
KE63
KE73
KEA43
KEA63
KEA73
KE43
KE73
SG iron
EN-GJS-400-18U-LT
SG iron
ASTM A395
Carbon steel
BS EN ISO 898-1 Grade 8.8
Stainless steel A2-80
Carbon steel
BS EN ISO 898-1 Grade 8.8
Carbon steel
ASTM A194 2H
Stainless steel ASTM A194 8M
Carbon steel
ASTM A194 2H
Stainless steel DIN ISO 3506 A2
Carbon steel
BS EN ISO 898-1 Grade 8.8
Stainless steel A2
Carbon steel
BS EN ISO 898-1 Grade 8.8
Carbon steel
ASTM A193 B7
Stainless steel ASTM A193 B8M2
Carbon steel
ASTM A193 B7
Stainless steel DIN ISO 3506 A2-80
8
Spring
Stainless steel
12
Chevron packing set
PTFE
17
Stem 'O' ring
Viton
18
Bonnet 'O' ring
Viton
26
Gland packing
Graphite
3a
Plug and stem assembly
Stainless steel
29
Cage
Stainless steel
31
Balanced seal
Graphite
Spira-trolTM Two-port Control Valves
EN Standard KE, KF and KL DN15 to DN300 and ASME Standard KEA, KFA and KLA ½" to 12"
Page 6 of 23
20
17
11
18
12
14
2
8
15
9
10
3
4
1
16
6
DN125 (5") unbalanced valve
22
21
4
31
3a
DN125 (5") balanced valve
TI-S24-71 CH Issue 7
Spira-trolTM Two-port Control Valves
EN Standard KE, KF and KL DN15 to DN300 and ASME Standard KEA, KFA and KLA ½" to 12"
Page 7 of 23
Materials - Nuts and studs DN15 to DN100 (½" to 4") see pages 6 and 7 for the DN125 to DN300 (6" to 12")
Body material
No. Part
Material
KE4_
KE7_
Steel
BS 3692 Gr.8
KE6_
Stainless steel
DIN ISO 3506 A2-70
High temperature bonnets nuts
KE4_ and 7_
Stainless steel
ISO3506 A2
Standard bonnet studs
KEA4_
KEA6 _
KEA7 _
Steel
ASTM A194 Gr.2H
KE4_
KE7 _
Steel
BS 3692 Gr.8
KE6 _
Stainless steel
DIN ISO 3506 A2-70
KE4_ and 7_
Stainless steel
ISO3506 A2
KEA4_
Steel
ASTM A193 Gr.B7
KEA6 _
Steel
ASTM A193 Gr. B8 M2
KEA7 _
Steel
ASTM A193 Gr. B7
Standard bonnets nuts
27
All versions
Standard bonnet studs
28
High temperature bonnet studs
Standard bonnet studs
28
27
KE valve
TI-S24-71 CH Issue 7
Spira-trolTM Two-port Control Valves
EN Standard KE, KF and KL DN15 to DN300 and ASME Standard KEA, KFA and KLA ½" to 12"
Page 8 of 23
Kv values
DN15
(½" )
DN20
(¾")
DN25
(1")
DN32
(1¼")
DN40
(1½")
DN50
(2")
DN65
(2½")
DN80
(3")
Equal %
4.0
6.3
10.0
16.0
25.0
36.0
63
100
160
245
370
580
700
1 000
Linear
4.0
6.3
10.0
16.0
25.0
36.0
63
100
160
260
390
640
780
1 100
Fast
opening
4.0
6.3
10.0
18.0
28.0
50.0
85
117
180
260
390
640
780
1 100
Equal %
2.5
4.0
6.3
10.0
16.0
25.0
36
63
100
200
287
370
580
700
Linear
2.5
4.0
6.3
10.0
16.0
25.0
36
63
100
200
287
550
640
780
Equal %
1.6
2.5
4.0
6.3
10.0
16.0
25
36
63
100
132
232
370
580
Linear
1.6
2.5
4.0
6.3
10.0
16.0
25
36
63
100
132
232
550
640
Equal %
1.0
1.6
2.5
4.0
6.3
10.0
16
25
36
63
103
163
232
370
Linear
1.0
4.0
16
25
36
63
103
163
Valve size
Full port
Reduced
trim 1
Standard
trim
Reduced
trim 2
Reduced
trim 3
Reduced
trim 4
Reduced
trim 5
DN100 DN125 DN150 DN200 DN250 DN300
(4")
(5")
(6")
(8")
(10")
(12")
1.6
2.5
6.3
10.0
232
550
Equal %
1.0
1.6
4.0
6.3
16
163
232
Linear
1.0
1.6
4.0
6.3
16
163
232
Equal %
1.0
4.0
163
Linear
1.0
4.0
163
Microflute
0.5
0.5
0.5
0.2
0.2
0.2
0.1
0.1
0.1
0.07
0.07
0.07
0.01
0.01
0.01
Note: For low noise and anti-cavitation Kv please see TI-S24-59
Cv (UK) values
Cv (US) = Cv (UK) x 1.2009
DN15
(½" )
DN20
(¾")
DN25
(1")
DN32
(1¼")
DN40
(1½")
DN50
(2")
DN65
(2½")
DN80
(3")
Equal %
5.0
7.5
12.0
18.5
30.0
42.0
74.0
117.0
187
287
433
679
809
1 156
Linear
5.0
7.5
12.0
18.5
30.0
42.0
74.0
117.0
187
304
456
749
902
1 272
Fast
opening
5.0
7.5
12.0
18.5
32.0
58.0
99.5
136.0
210
304
456
749
902
1 272
Equal %
2.9
5.0
7.5
12.0
18.5
30.0
42.0
74.0
117
187
336
433
679
809
Linear
2.9
5.0
7.5
12.0
18.5
30.0
42.0
74.0
117
187
336
636
749
902
Equal %
1.9
2.9
5.0
7.5
12.0
18.5
30.0
42.0
74
117
154
271
428
670
Linear
1.9
2.9
5.0
7.5
12.0
18.5
30.0
42.0
74
117
154
271
636
740
Equal %
1.2
1.9
2.9
5.0
7.5
12.0
18.5
30.0
42
74
120
191
268
428
Linear
1.2
1.9
2.9
5.0
7.5
12.0
18.5
30.0
42
74
120
191
268
636
Equal %
1.2
1.9
5.0
7.5
18.5
188
268
Linear
1.2
1.9
5.0
7.5
18.5
188
268
Valve size
Full port
Reduced
trim 1
Standard
trim
Reduced
trim 2
Reduced
trim 3
Reduced
trim 4
Reduced
trim 5
Microflute
DN100 DN125 DN150 DN200 DN250 DN300
(4")
(5")
(6")
(8")
(10")
(12")
Equal %
1.2
5.0
188
Linear
1.2
5.0
188
0.5
0.5
0.5
0.2
0.2
0.2
0.1
0.1
0.1
0.07
0.07
0.07
0.01
0.01
0.01
Note: For low noise and anti-cavitation C v please see TI-S24-59
TI-S24-71 CH Issue 7
Spira-trolTM Two-port Control Valves
EN Standard KE, KF and KL DN15 to DN300 and ASME Standard KEA, KFA and KLA ½" to 12"
Page 9 of 23
Pressure / temperature limits - KE43 (Carbon steel)
Temperature °C
A
E
D
C B
F
Steam
saturation
curve
F
E
C
D
B
Pressure bar g
A - B
A - C
A - D
A - E
F - F
Flanged EN 1092 PN40.
Flanged JIS / KS 20.
Flanged EN 1092 PN25.
Flanged EN 1092 PN16.
Flanged JIS / KS 10.
The product must not be used in this region.
High temperature packing is required for use in
this region.
High temperature bolting and packing is required
for use in this region.
Notes:
1. Where the process fluid temperature is sub-zero and the ambient temperature is below +5°C, the external moving parts of the valve
and actuator must be heat traced to maintain normal operation.
2. When selecting a valve with a bellows sealed bonnet, the pressure / temperature limits of the bellows must be read in conjunction with
the valve pressure / temperature limits shown in table below.
Body design conditions
PN40
Maximum design pressure
40 bar g @ 50°C
Maximum design temperature
400°C
Minimum design temperature
-10°C
PTFE soft seat (G)
200°C
Standard packing PTFE chevron
Maximum operating temperature
PEEK seat (K and P)
250°C
Extended bonnet (E) with PTFE chevron
High temperature packing (H)
400°C
Extended bonnet (E) with graphite packing
Note: We recommend that an extended bonnet (E) with graphite packing is used where valve operation is above 300°C.
Bellows B
Note: When selecting a valve with a bellows sealed bonnet,
the pressure / temperature limits of the bellows must be read in
conjunction with the valve pressure / temperature limits shown
above.
The product must not be used in this region.
Temperature °C
Maximum operating temperature - Bellows only
Temperature °C
Temperature °C
Steam
saturation
curve
Bellows D
Bellows C
Steam
saturation
curve
Pressure bar g
Pressure bar g
Pressure bar g
-10°C
See relevant actuator Technical Information sheet
Maximum cold hydraulic test pressure of:
Warning: If the valve is fitted with a bellows it must be removed if hydraulic testing is to be done.
TI-S24-71 CH Issue 7
Steam
saturation
curve
Minimum operating temperature
Note: For lower operating temperatures consult Spirax Sarco.
Maximum differental pressures
Spira-trolTM Two-port Control Valves
EN Standard KE, KF and KL DN15 to DN300 and ASME Standard KEA, KFA and KLA ½" to 12"
60 bar g
Page 10 of 23
Pressure / temperature limits - KE61 and KE63 (Stainless steel)
Temperature °C
A
E
D
C
B
F
Steam
saturation
curve
F
E
D
C
B
Pressure bar g
A - B
A - C
A - D
A - E
F - F
Flanged EN 1092 PN40 and Screwed BSP.
Flanged JIS / KS 20.
Flanged EN 1092 PN25.
Flanged EN 1092 PN16.
Flanged JIS / KS 10.
The product must not be used in this region.
High temperature packing is required for use in
this region.
High temperature bolting and packing is required
for use in this region.
Notes:
1. Where the process fluid temperature is sub-zero and the ambient temperature is below +5°C, the external moving parts of the valve
and actuator must be heat traced to maintain normal operation.
2. When selecting a valve with a bellows sealed bonnet, the pressure / temperature limits of the bellows must be read in conjunction with
the valve pressure / temperature limits shown in table below.
Body design conditions
PN40
Maximum design pressure
40 bar g @ 50°C
Maximum design temperature
400°C
Minimum design temperature
-50°C
PTFE soft seat (G)
200°C
Standard packing PTFE chevron
Maximum operating temperature
PEEK seat (K and P)
250°C
Extended bonnet (E) with PTFE chevron
High temperature packing (H)
400°C
Extended bonnet (E) with graphite packing
Note: We recommend that an extended bonnet (E) with graphite packing is used where valve operation is above 300°C.
Maximum operating temperature - Bellows only
Temperature °C
Note: When selecting a valve with a bellows sealed bonnet,
the pressure / temperature limits of the bellows must be read in
conjunction with the valve pressure / temperature limits shown
above.
Bellows B
Steam
saturation
curve
Bellows D
Temperature °C
Temperature °C
Bellows C
Steam
saturation
curve
Steam
saturation
curve
Pressure bar g
Minimum operating temperature
Pressure bar g
Pressure bar g
PTFE packing
-29°C
Graphite packing
-50°C
Note: For lower operating temperatures consult Spirax Sarco.
Maximum differental pressures
See relevant actuator Technical Information sheet
Maximum cold hydraulic test pressure of:
Warning: If the valve is fitted with a bellows it must be removed if hydraulic testing is to be done.
TI-S24-71 CH Issue 7
Spira-trolTM Two-port Control Valves
EN Standard KE, KF and KL DN15 to DN300 and ASME Standard KEA, KFA and KLA ½" to 12"
60 bar g
Page 11 of 23
Temperature °C
Pressure / temperature limits - KE71 and KE73 (SG iron)
A
F
Steam
saturation
curve
F
E
D
Pressure bar g
A - D
A - E
F - F
Flanged EN 1092 PN25 and Screwed BSP.
Flanged EN 1092 PN16.
Flanged JIS / KS 10.
The product must not be used in this region.
High temperature packing is required for use in
this region.
High temperature bolting and packing is required
for use in this region.
Notes:
1. Where the process fluid temperature is sub-zero and the ambient temperature is below +5°C, the external moving parts of the valve
and actuator must be heat traced to maintain normal operation.
2. When selecting a valve with a bellows sealed bonnet, the pressure / temperature limits of the bellows must be read in conjunction with
the valve pressure / temperature limits shown in table below.
Body design conditions
PN25
Maximum design pressure
25 bar g @ 120°C
Maximum design temperature
350°C
Minimum design temperature
-10°C
PTFE soft seat (G)
200°C
Standard packing PTFE chevron
Maximum operating temperature
PEEK seat (K and P)
250°C
Extended bonnet (E) with PTFE chevron
High temperature packing (H)
350°C
Extended bonnet (E) with graphite packing
Note: We recommend that an extended bonnet (E) with graphite packing is used where valve operation is above 300°C.
Maximum operating temperature - Bellows only
The product must not be used in this region.
Temperature °C
Note: When selecting a valve with a bellows sealed bonnet,
the pressure / temperature limits of the bellows must be read in
conjunction with the valve pressure / temperature limits shown
above.
Bellows B
Temperature °C
Temperature °C
Steam
saturation
curve
Pressure bar g
Pressure bar g
Steam
saturation
curve
Pressure bar g
Minimum operating temperature
Note: For lower operating temperatures consult Spirax Sarco.
Maximum differental pressures
-10°C
See relevant actuator Technical Information sheet
Maximum cold hydraulic test pressure of:
Warning: If the valve is fitted with a bellows it must be removed if hydraulic testing is to be done.
TI-S24-71 CH Issue 7
Bellows D
Bellows C
Steam
saturation
curve
Spira-trolTM Two-port Control Valves
EN Standard KE, KF and KL DN15 to DN300 and ASME Standard KEA, KFA and KLA ½" to 12"
38 bar g
Page 12 of 23
Pressure / temperature limits - KEA41, KEA42 and KEA43 (Carbon steel)
A
Pressure psi g
E
Steam
saturation
curve
E
D
C
Pressure bar g
B Temperature °F
Temperature °C
A - B
A - C
A - D
E - E
Flanged ASME 300 and screwed NPT and SW.
Flanged JIS / KS 20.
Flanged ASME 150.
Flanged JIS / KS 10.
The product must not be used in this region.
Graphite stem sealing is required for use in this region.
Notes:
1. Where the process fluid temperature is sub-zero and the ambient temperature is below +5°C, the external moving parts of the valve
and actuator must be heat traced to maintain normal operation.
2. When selecting a valve with a bellows sealed bonnet, the pressure / temperature limits of the bellows must be read in conjunction
with the valve pressure / temperature limits shown above.
3. As standard the KEA, KFA, KLA series two-port control valves are supplied with the PTFE stem sealing option.
Body design conditions
ASME 150 and ASME 300
Maximum design pressure
ASME 150 (6" to 12" only)
19.6 bar g @ 38°C
(284 psi g @ 100°F)
ASME 300
51.1 bar g @ 38°C
(740 psi g @ 100°F)
425°C
(800°F)
Maximum design temperature
Minimum design temperature
PTFE soft seat (G)
-29°C
(-20°F)
200°C
(392°F)
250°C
(482°F)
425°C
(800°F)
Standard packing PTFE chevron
Maximum operating temperature
PEEK seat (K and P)
Extended bonnet (E) with PTFE chevron
Graphite packing (H)
Extended bonnet (E) with graphite packing
Note: We recommend that an extended bonnet (E) with graphite packing is used where valve operation is above 300°C (572°F).
Maximum operating temperature - Bellows only
Steam
saturation
curve
Pressure bar g
Steam
saturation
curve
Bellows D
Temperature °C
Pressure psi g
Pressure bar g
-29°C
(-20°F)
See relevant actuator Technical Information sheet
Maximum cold hydraulic test pressure of:
Warning: If the valve is fitted with a bellows it must be removed if hydraulic testing is to be done.
TI-S24-71 CH Issue 7
Pressure bar g
Steam
saturation
curve
Minimum operating temperature
Note: For lower operating temperatures consult Spirax Sarco.
Maximum differental pressures
Pressure psi g
Temperature °F
Pressure psi g
Temperature °F
Temperature °C
Bellows C
Temperature °C
The product must not be used in this region.
Temperature °F
Note: When selecting a valve with a bellows sealed bonnet,
the pressure / temperature limits of the bellows must be read in
conjunction with the valve pressure / temperature limits shown
above.
Bellows B
77 bar g
Spira-trolTM Two-port Control Valves
EN Standard KE, KF and KL DN15 to DN300 and ASME Standard KEA, KFA and KLA ½" to 12"
(1 100 psi g)
Page 13 of 23
A
D
Pressure psi g
E
Steam
saturation
curve
E
C
B D
Pressure bar g
Temperature °F
Temperature °C
Pressure / temperature limits - KEA61, KEA62 and KEA63 (Stainless steel)
A - B
Flanged ASME 300 and
screwed NPT and SW.
A - C
Flanged ASME 150.
D - D
Flanged JIS / KS 20.
E - E
Flanged JIS / KS 10.
The product must not be used
in this region.
Graphite stem sealing is required
for use in this region.
Notes:
1. Where the process fluid temperature is sub-zero and the ambient temperature is below +5°C, the external moving parts of the valve
and actuator must be heat traced to maintain normal operation.
2. When selecting a valve with a bellows sealed bonnet, the pressure / temperature limits of the bellows must be read in conjunction
with the valve pressure / temperature limits shown above.
3. As standard the KEA, KFA, KLA series two-port control valves are supplied with the PTFE stem sealing option.
Body design conditions
ASME 150 and ASME 300
Maximum design pressure
ASME 150 (6" to 8" only)
19.6 bar g @ 38°C (275 psi g @ 100°F)
ASME 300
49.6 bar g @ 38°C (720 psi g @ 100°F)
Maximum design temperature
538°C
Minimum design temperature
PTFE soft seat (G)
(1 000°F)
-50°C
(-58°F)
200°C
(392°F)
250°C
(482°F)
538°C
(1 000°F)
Standard packing PTFE chevron
Maximum operating temperature
PEEK seat (K)
Extended bonnet (E) with PTFE chevron
Graphite packing (H)
Extended bonnet (E) with graphite packing
Note: We recommend that an extended bonnet (E) with graphite packing is used where valve operation is above 300°C (572°F).
Maximum operating temperature - Bellows only
Temperature °C
Bellows B
Pressure psi g
Steam
saturation
curve
Temperature °F
Note: When selecting a valve with a bellows sealed bonnet,
the pressure / temperature limits of the bellows must be read in
conjunction with the valve pressure / temperature limits shown
above.
Pressure bar g
Bellows D
Steam
saturation
curve
Pressure bar g
Minimum operating temperature
Note: For lower operating temperatures
consult Spirax Sarco.
Maximum differental pressures
Pressure bar g
PTFE packing
-29°C
(-20°F)
Graphite packing
-50°C
(-58°F)
See relevant actuator Technical Information sheet
Maximum cold hydraulic test pressure of:
Warning: If the valve is fitted with a bellows it must be removed if hydraulic testing is to be done.
TI-S24-71 CH Issue 7
Pressure psi g
Temperature °F
Steam
saturation
curve
Temperature °C
Pressure psi g
Temperature °F
Temperature °C
Bellows C
75 bar g
(1 087.5 psi g)
Spira-trolTM Two-port Control Valves
EN Standard KE, KF and KL DN15 to DN300 and ASME Standard KEA, KFA and KLA ½" to 12"
Page 14 of 23
A
Steam
saturation
curve
Pressure psi g
G E
Pressure bar g
A - E
Flanged JIS / KS 10.
A - FFlanged ASME 250 and screwed NPT and SW.
A - GFlanged ASME 125.
Temperature °F
Temperature °C
Pressure / temperature limits - KEA71 and KEA73 (SG iron)
The product must not be used in this region.
F Notes:
1. Where the process fluid temperature is sub-zero and the ambient temperature is below +5°C, the external moving parts of the valve
and actuator must be heat traced to maintain normal operation.
2. When selecting a valve with a bellows sealed bonnet, the pressure / temperature limits of the bellows must be read in conjunction
with the valve pressure / temperature limits shown above.
3. As standard the KEA, KFA, KLA series two-port control valves are supplied with the PTFE stem sealing option.
Body design conditions
ASME 125 and ASME 250
Maximum design pressure
ASME 125
13.8 bar g @ 65°C (200 psi g @ 150°F)
ASME 250
34.5 bar g @ 65°C (500 psi g @ 150°F)
Maximum design temperature
232°C
Minimum design temperature
-29°C
(-20°F)
200°C
(392°F)
232°C
(450°F)
PTFE soft seat (G)
(450°F)
Standard packing PTFE chevron
Maximum operating temperature
PEEK seat (K and P)
Graphite packing (H)
Extended bonnet (E) with PTFE chevron
Extended bonnet (E) with graphite packing
Maximum operating temperature - Bellows only
Steam
saturation
curve
Pressure bar g
Temperature °C
Pressure bar g
Pressure psi g
Steam
saturation
curve
Pressure bar g
-29°C
(-20°F)
See relevant actuator Technical Information sheet
ASME 125
Maximum cold hydraulic test pressure of:
Warning: If the valve has a bellows it must be removed if hydraulic testing is to be done. ASME 250
TI-S24-71 CH Issue 7
Minimum operating temperature
Note: For lower operating temperatures consult Spirax Sarco.
Maximum differental pressures
Steam
saturation
curve
Bellows D
Temperature °C
Pressure psi g
Pressure psi g
Temperature °F
Temperature °F
Temperature °C
Bellows C
Temperature °F
Note: When selecting a valve with a bellows sealed bonnet,
the pressure / temperature limits of the bellows must be read in
conjunction with the valve pressure / temperature limits shown
above.
Bellows B
20.7 bar g
(300 psi g)
51.8 bar g
(750 psi g)
Spira-trolTM Two-port Control Valves
EN Standard KE, KF and KL DN15 to DN300 and ASME Standard KEA, KFA and KLA ½" to 12"
Page 15 of 23
Dimensions
for the
Spira-trolTM two-port control valve
Screwed
Valve
size
BSP
A
B
Flanged
NPT
C
A
B
KE valves
C
A1
PN16
PN25
PN40
DN15
(½")
DN20
(¾")
DN25
(1")
DN32
(1¼")
DN40
(1½")
DN50
(2")
DN65
(2½")
DN80
(3")
DN100
(4")
DN125
(5")
DN150
(6")
DN200
(8")
DN250
(10")
DN300
(12")
approximate in mm and (inches)
KEA valves
C1
JIS / KS
10
20
A1
C1
KS 10 KS 20
E
F
Thread Bellows Extended
ASME ASME
125
250
and
and
150
300
130
40
103
165
44
(6½") (1¾")
102
(4")
130
123
130
103
190
(7½")
102
(4")
155
45
103
165
44
(6½") (1¾")
102
(4")
150
143
150
103
190
(7½")
102
(4")
160
50
103
197
57
(7¾") (2¼")
102
(4")
160
153
160
103
184
197
(7¼") (7¾")
102
(4")
127
(5")
180
177
180
132
185
60
132
216
57
(8½") (2¼")
205
65
132
235
63
(9¼") (2½")
127
(5")
200
195
200
132
222
(8¾)
235
(9¼")
127
(5")
230
80
127
267
(10½")
127
(5")
230
223
230
127
254
267
(10") (10½")
127
(5")
290
286
290
201
267
292
200
(10½) (11½") (7 ")
76
(3")
D
127
(5")
69
(2¾")
seals
bonnet
237
(9")
336
(13.25")
267
(10½")
354
(19.94)
M8
368
(14½")
81
(3")
310
302
310
201
350
338
350
216
349
368
216
(13¾) (14½") (8½")
400
403
425
257
480
451
473
275
600
543
568
341
730
673
708
344
673
708
344
(13½")
622
(24½")
850
737
775
355
737
775
355
(14")
634
(25")
M12
368
(14½")
416
(19.38")
298
317
200
(11¾) (12½") (7 ")
381
(15")
431
(17")
538
(21 1/5")
451
473
279
(17¾") (18 5/ 8") (11")
125
543
568
343 (4 7/ 8")
(213/ 8") (22 3/ 8") (13½")
556
(21 7/ 8")
M30
Bellows sealed or
extended bonnet version
621
(24½")
E
D
Screwed version
Flanged version
E
E
D
D
F
C
C1
B
A
TI-S24-71 CH Issue 7
A1
Spira-trolTM Two-port Control Valves
EN Standard KE, KF and KL DN15 to DN300 and ASME Standard KEA, KFA and KLA ½" to 12"
Page 16 of 23
Weights
for the
Spira-trolTM two-port control valve
KE valves
Valve
size
KE43
KE61
KE63
approximate in kg (and lbs)
KEA valves
KE71
Additional
bellows
KE73 KEA43 KEA63 KEA73 KEA41
and
KEA42
Extended
KEA61
bonnet
Additional
balanced
KEA62
KEA71
DN15
(½")
6
4.5
5.5
4.5
5.5
7.3
(16)
7.3
(16)
7.3
(16)
7.3
(16)
DN20
(¾")
6.8
5.5
6.8
5.5
6.8
8.2
(18)
8.2
(18)
8.2
(18)
7.3
(16)
DN25
(1")
7
6
7
6
7
9.1
(20)
9.1
(20)
9.1
(20)
10
(22)
DN32
(1¼")
13.5
11.5
13.5
11.5
13.5
14.1
(31)
14.1
(31)
13.2
(29)
11.3
(25)
DN40
(1½")
14
12
14
12
14
16.3
(36)
16.3
(36)
14.1
(31)
14.1
(31)
DN50
(2")
17
13
17
13
17
17.2
(38)
18.1
(40)
17.2
(38)
15
(33)
DN65
(2½")
35
35
35.4
(78)
35.4
(78)
38.1
(84)
DN80
(3")
40
40
40
39
(86)
40.4
(89)
41.3
(91)
DN100
(4")
54
54
54
56.2
(124)
56.2
(124)
59.9
(132)
DN125
(5")
81
81
81
DN150
(6")
121
121
121
130
(286)
130
(286)
DN200
(8")
210
210
210
210
(462)
210
(462)
DN250
(10")
228
DN300
(12")
451
TI-S24-71 CH Issue 7
35
4.5
(10)
5.5
(12)
10
(21)
13
(28)
16
(35)
2
(4.4)
130
(286)
16
(35)
3
(7)
210
(462)
16
(35)
10
(22)
242
(533)
16
(35)
10
(22)
465
(1025)
16
(35)
16
(35)
Spira-trolTM Two-port Control Valves
EN Standard KE, KF and KL DN15 to DN300 and ASME Standard KEA, KFA and KLA ½" to 12"
Page 17 of 23
Dimensions / weights
for the
Actuator range
and variants
PN actuator range
F
G
H
PN1500 and PN2500
mm
405
inches
16"
mm
1 114
inches
46"
PN1600 and PN2600
465
18 1 116
46"
PN9100E
PN9100R
PN9200E
PN9200R
PN9320E
PN9320R
PN9330E
170
"
6 A"
300
275
11 "
390
10⅞""
300
15½"
11⅞"
325
12⅞"
390
15½"
335
13 "
465
18 1/3"
732
28¾"
284
11¼"
334
13
"
284
11¼"
334
13
"
405
16"
369
14½"
TN2100DA
405
16"
369
14½"
TN2277E
532
21"
863
34"
TN2277NDA
532
21"
863
34"
PN9330R
PN9400E
PN9400R
TN2000E
TN2000R
TN2000DA
TN2100E
TN2100R
approximate in mm and kgs (inches and lbs)
mm
inches
55
2 140
5½"
55
2 140
5½"
65
2 150
15 "
65
2 150
15⅞"
144
402
Weight
J
5
"
inches
225
"
8 "
225
"
8 "
350
"
13¾"
350
"
15
330
mm
Actuator
13¾"
350
"
13"
13¾"
kg
55
lbs
121.00
70
154.00
6
13.25
17
37.50
27
59.50
With
handwheel
kg
lbs
+5.86
+13.00
+2.50
+5.50
+7.20
+15.75
+3.77
+8.50
+7.20
+15.75
+3.77
+8.50
+7.20
+15.75
+3.77
+8.50
+5.00
+11.25
27
59.50
60
132.00
18
40.50
+6.00
+13.50
16
36.00
83.25 +23.00
+51.75
330
13"
37
30
67.50
330
13"
116
255.00
98
216.00
+21.00
+46.00
F
J
H
F
Actuator
J
H
G
Actuator
G
Top mounted handwheel
Side mounted handwheel
Dimensions / weights for the EL and AEL actuator ranges
Actuator range
mm
F
inches
mm
approximate in mm and kgs (and in inches and lbs)
G
inches
kg
Weight
lbs
EL3500
135 x 161
5¼" x 6¼"
242
9½"
1.3
EL3500 SE and SR
135 x 161
5¼" x 6¼"
284
11"
2.4
6.0
EL7200 series
100
4"
471
18½"
3.0
6.5
AEL55 and AEL65
180
7"
557
22"
10.0
22.0
AEL51, AEL52, AEL53,
AEL62 and AEL63
177
7"
459
18"
5.0
11.0
AEL54 and AEL64
177
7"
490
19"
7.0
15.5
AEL56 and AEL66
226
9"
760
30"
20.0
44.0
TI-S24-71 CH Issue 7
Spira-trolTM Two-port Control Valves
EN Standard KE, KF and KL DN15 to DN300 and ASME Standard KEA, KFA and KLA ½" to 12"
3.0
Page 18 of 23
Spare parts
A
Spira-trolTM
two-port control valve
DN15 to DN100 - ½" to 4"
The spare parts available are shown in solid outline. Parts
drawn in broken line are not supplied as spares.
Note: When placing an order for spare parts please specify
clearly the full product description as found on the label of the
valve body, as this will ensure that the correct spare parts are
supplied.
C1
C2
C
Available spares - K series
Actuator clamping nut
A
Gasket set (Non-bellows sealed)
B, G
PTFE chevrons C
Stem seal kitsPTFE to Graphite conversion kitC1
Graphite packingC2
*Equal percentage trim D, E
(No gaskets supplied)
Plug stem
Fast opening trim D1, E
and seat kit (No gaskets supplied)
D1
D2
Linear trim D2, E
(No gaskets supplied)
PTFE soft seat seal * Specify if reduced trim.
H
How to order spares
Always order spares by using the description given in the column
headed 'Available spares', and state the size and type of valve
including the full product description of the product.
Example: 1 - PTFE stem seal kit for a Spirax Sarco DN25
Spira-trolTM two-port KE43 PTSUSS.2 Kvs 10 control valve.
How to fit spares
Full fitting instructions are given in the Installation and
Maintenance Instructions supplied with the spare.
TI-S24-71 CH Issue 7
D
Soft seat
arrangement
B
H
E
G
Spira-trolTM Two-port Control Valves
EN Standard KE, KF and KL DN15 to DN300 and ASME Standard KEA, KFA and KLA ½" to 12"
Page 19 of 23
Spare parts
Spira-trolTM two-port control valve
Balanced and unbalanced
DN125 to DN300 - 6" to 12"
The spare parts available are shown in solid outline. Parts
drawn in broken line are not supplied as spares.
C5
C4
C3
Note: When placing an order for spare parts please specify
clearly the full product description as found on the label of
the valve body, as this will ensure that the correct spare parts
are supplied.
Available spares - K series
A, B, G
B, G
PTFE chevronsC3
PTFE to Graphite
Stem seal kit
conversion kitC4
(DN15 to DN100)
Graphite packing
C5
BalancedA, D, E
(No gaskets supplied)
Plug stem
and seat kit
Unbalanced
D, E
(No gaskets supplied)
D4
Balanced
Gasket set
Non bellows sealedUnbalanced
How to order spares
Always order spares by using the description given in the column
headed 'Available spares', and state the size and type of valve
including the full product description of the product.
D5
A
D3
B
Example: 1 - PTFE stem seal kit for a Spirax Sarco DN150
Spira-trolTM two-port KE43 PTSBSS.2 Kvs 370 control valve.
How to fit spares
Full fitting instructions are given in the Installation and
Maintenance Instructions supplied with the spare.
H
E
G
TI-S24-71 CH Issue 7
J
Exploded view of
soft seat arrangement
Spira-trolTM Two-port Control Valves
EN Standard KE, KF and KL DN15 to DN300 and ASME Standard KEA, KFA and KLA ½" to 12"
Page 20 of 23
Spare parts
Spira-trolTM two-port control valve with
bellows seal - Type D
DN15 to DN100 - ½" to 4"
C3
The spare parts available are shown in solid outline. Parts
drawn in broken line are not supplied as spares.
Note: When placing an order for spare parts please specify
clearly the full product description as found on the label of the
valve body, as this will ensure that the correct spare parts are
supplied.
A
Available spares - K series
Actuator clamping nut
A
Gasket set (Bellows sealed)
B, G
Stem seal kit Graphite secondary seal and gasket set
C3
Equal
percentage
trim
*
D6, E
(No gaskets supplied)
Plug stem
Fast opening trim D7, E
and seat kit (No gaskets supplied)
Linear trim D8, E
(No gaskets supplied)
Bellows seal assembly
F
PTFE soft seat seal H
* Specify if reduced trim.
How to order spares
Always order spares by using the description given in the column
headed 'Available spares', and state the size and type of valve
including the full product description of the product.
F
D7
D8
Example: 1 - Graphite stem seal kit for a Spirax Sarco DN25
Spira-trolTM two-port KE43B TSUSS.2 Kvs10 control valve.
How to fit spares
Full fitting instructions are given in the Installation and
Maintenance Instructions supplied with the spare.
D6
Soft seat
arrangement
B
H
E
G
TI-S24-71 CH Issue 7
Spira-trolTM Two-port Control Valves
EN Standard KE, KF and KL DN15 to DN300 and ASME Standard KEA, KFA and KLA ½" to 12"
Page 21 of 23
Spare parts
A
Spira-trolTM two-port control valve with
bellows seal - Types B and C
DN15 to DN100 - ½" to 4"
The spare parts available are shown in solid outline. Parts drawn
in broken line are not supplied as spares.
Note: When placing an order for spare parts please specify clearly
the full product description as found on the label of the valve body,
as this will ensure that the correct spare parts are supplied.
C1
C2
C
Available spares - K series
Actuator clamping nut
A
Gasket set (Bellows sealed)
B, G
PTFE chevrons C
Stem seal kits PTFE to Graphite conversion kitC1
Graphite packingC2
*Equal percentage trim
D9, E
(No gaskets supplied)
Plug stem
Fast opening trim
D10, E
and seat kit
(No gaskets supplied)
Linear trim
D11, E
(No gaskets supplied)
Bellow seal assembly
F
PTFE soft seat seal H
* Specify if reduced trim.
B
B
F
How to order spares
Always order spares by using the description given in the column
headed 'Available spares', and state the size and type of valve
including the full product description of the product.
Example: 1 - PTFE stem seal kit for a Spirax Sarco DN25
Spira-trolTM two-port KE43B TSUSS.2 Kvs10 control valve.
How to fit spares
Full fitting instructions are given in the Installation and Maintenance
Instructions supplied with the spare.
B
Soft seat
arrangement
D10
D11
D9
B
H
E
G
TI-S24-71 CH Issue 7
Spira-trolTM Two-port Control Valves
EN Standard KE, KF and KL DN15 to DN300 and ASME Standard KEA, KFA and KLA ½" to 12"
Page 22 of 23
Spira-trolTM selection guide:
Valve size
EN standard
=
DN15, DN20, DN25, DN32, DN40, DN50, DN65, DN80, DN100,
DN125, DN150, DN200, DN250 and 300
ASME standard
=
½", ¾", 1", 1¼", 1½", 2", 2½", 3", 4", 5", 6", 8", 10" and 12"
Valve series
Valve characteristic
Flange type
Flow
Body material
Connections
Stem sealing
Seating
Type of trim
Trim balancing
Bonnet type
Bolting
K =
K series 2-port control valve
E =
Equal percentage
F =
Fast opening
L =
Linear
A =
ASME
Blank =
EN (PN)
Blank
under
=
4
=
Carbon steel
6
=
Stainless steel
7
=
SG iron
1
=
Screwed
2
=
Socket weld
3
=
Flanged
3
Bellows / PTFE secondary seals
C
=
Bellows / graphite secondary seals
D
=
Bellows / graphite secondary seals
H
=
Graphite
N
=
PTFE with Nitronic bush - DN15 to DN50 only
P =
PTFE
G =
PTFE soft seat
K =
PEEK soft seat
P =
Full PEEK
S =
316L stainless steel
T =
431 stainless steel
316L with stellite 6 facing
A1
=
1 stage anti-cavitation
A2
=
2 stage anti-cavitation
P1
=
1 stage low noise cage
P2
=
2 stage low noise cage
P3
=
3 stage low noise cage
S =
Standard trim
B =
Balanced
U
Unbalanced
E =
Extended
S =
Standard
H
High temperature
=
=
=
P
T
W =
2 =
Kvs
Connection type
4
B =
Blank
N
Series
E
Blank
over
S =
Finish
K
Blank
T =
=
DN25
S
U
S
S
Standard
Standard
ENP coating
.2
.2
To be specified
Kvs 10
To be specified
Flanged PN40
Selection example:
DN32
-
K
E
4
3
P
T
S
U
S
S
.2
-
Kvs 16
-
Flanged PN40
How to order
Example: 1 off Spirax Sarco Spira-trolTM DN32 KE43PTSUSS.2 Kvs 16 two-port control valve having flanged PN40 connections.
TI-S24-71 CH Issue 7
Spira-trolTM Two-port Control Valves
EN Standard KE, KF and KL DN15 to DN300 and ASME Standard KEA, KFA and KLA ½" to 12"
Page 23 of 23