Machining Spindles For High-Speed Internal Grinding UHS Style

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GMN Paul Müller Industrie GmbH & Co. KG
Äußere Bayreuther Str. 230 · D-90411 Nürnberg
Machining Spindles For
High-Speed Internal Grinding
UHS Style
Phone: +49 911-5691-0 · Fax: +49 911-5691-221
Mail: info@gmn.de
www.gmn.de
Spindle technology:
Phone: +49 911-5691-576 · Fax: +49 911-5691-699
Mail: vertrieb.spi@gmn.de
Oficial GMN Representative:
0909
0909
www.gmn.de
Machining Spindles
UHS Style
Made in Germany
due to higher speeds, larger grinding quill holders and larger tools
HS 80 - 180000/0.4
0.4
·Higher output
0.001
0.2
0
with the same sleeve diameters and analogous speeds
·Synchronous motor
0
50000
100000
150000
Speed [rpm]
200000
250000
instead of asynchronous motor
·Very high speed values n x dm
Displacement at radial load of 10 N
due to higher speeds and larger bearing diameters
Radial displacement [µm]
6
GMN quality management – tested and approved
As a matter of course,
we guarantee highest
quality on the basis of
long-term
reliability
also for the products of
the UHS spindle series.
Designation
Speed
nmax [rpm]
UHS 80 - 250000/0.5
250,000
UHS 80 - 200000/1
200,000
UHS 80 - 120000/2
120,000
UHS 100 - 105000/4
105,000
UHS 100 - 90000/5
90,000
Tool: Ø4 x 10 mm
5
M
0.2
A
0.001
Static stiffness
cax [N/µm] crad
11
0.05 A
0.001
16
UHS 80 - 250000/0.5
21
18
UHS 80 - 200000/1
32
34
UHS 80 - 120000/2
46
37
UHS 100 - 105000/4
57
58
UHS 100 - 90000/5
4
3
2
UHS 80 - 200000/1
Stiffness +78%
1. Critical speed +42%
1
0
-1
-2
tool
0
spindle
20
Output
Frequency Current
Inverter
PS6-60% [kW] fmax [Hz] IS6 [A] Rated voltage [V]
0.5
Ød
0.6
A
62°
·Higher cutting speeds and thus higher efficiency
0.8
cax
2.8
due to larger bore diameter of the front bearing
UHS 80 - 200000/1
Output +150%
Torque +128%
1
40
60
Z [mm]
motor current
HS 80 - 180000/0.4
80
100
oil/air lubrication
120
Bearing-ø
W1 [mm]
Tool
interface
Inverter
Type
Inverter
Type
4167
3.5
230
10
U 6.5/10
SD 230-10
SD 230-10
1
3333
8.5
230
10
U 6.5/10
SD 230-20
2
2000
8.5
230
17
U 9/16
SD 230-20
4
1750
9
400
20
U 12/18
SD 480-23
5
1500
11
400
25
U 16/23
SD 480-23
Feeding 1)
[V]
Rated current
at PWM
S1 [Aeff]
Frequency [kHz]
Dimensions
H x B x T [mm]
1 x AC 200 ... 230
5
128
SD 230-20
1 x AC 200 ... 230
10
128
250 x 110 x 180
SD 480-23
3 x AC 400 ... 480
17
64
390 x 175 x 180
1) Required line voltage for the operation of the UHS spindles.
250 x 75 x 180
Specifications are subject to change without notice. Last update September 2009.
·Higher rigidity and larger grinding quill holder
1.2
Output S6-60% [kW]
This was realized particularly by the following features of the
UHS spindles:
Output diagram
The SD inverter matched optimally to the operation of the UHS
spindle and the appropriate lubricator PRELUB PP can be obtained from us.
The connection cables and lubricant pipes required for this belong to the standard scope of delivery.
crad
When designing this spindle type, the demand to offer a product with which our customers can achieve maximum quality
and optimum productivity was taken as the basis.
Periphery
Tool interface U [d]/[W]
Taper 1:10 with clamping face
30°
Here the comparison between a conventional spindle
HS 80 - 180000/0.4 and the new spindle type
UHS 80 - 200000/1.
ØW
The UHS (Ultra High Speed) spindle series is used in high-speed
internal grinding with speeds up to 250,000 rpm.
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