INSTRUCTIONS
®
REV. 4-13-99
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Kit Number 43367-00
SOFTAIL BRAKE ROTOR AND CALIPER COVER KIT
General
This Front Brake Caliper and Rotor Cover Kit is designed for
installation on 2000 FLSTF and FLSTC model motorcycles.
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Wedge spacer
d-lock
1WARNING
Wedge nut
Screw
The rider’s safety depends on the correct installation of
this kit. If the following installation procedures are not
within your capabilities, or if you do not have the correct
tools, have your Harley-Davidson dealer perform this
installation. Failure to do so could result in death or
serious injury.
Bracket
1WARNING
To avoid accidental start-up of motorcycle, and possible
personal injury, disconnect the battery cables (negative
cable first) before performing any of the following
procedures. If the battery should contact ground with
the negative cable installed, the resulting sparks may
cause a battery explosion resulting death or serious
personal injury.
NOTE
A Service Manual is available from your Harley-Davidson
dealer.
Figure 1. Assemble Left Side Mounting Bracket
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Install
Wedge Nut
This kit consists of the following:
QTY
7
7
1
1
1
1
1
1
DESCRIPTION
Washer, wave #10
Screw, button head, cap
(#10-32 x 3/8”)
Nameplate, caliper cover, softail
Cover, rotor, left-hand
Cover, caliper, left-hand
Mounting bracket, cover, top rotor
Mounting bracket, lower, left-hand
Mounting bracket, cover,
rotor/caliper left-hand
P/N
6065
2719
44307-00
42233-00
43370-00
43037-00
43369-00
Figure 2. Install Lower Rotor Mounting Bracket
42239-00
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Lower Rotor
Mounting
Bracket
Installation
1.
See Figure 1. Assemble lower rotor mounting bracket
as shown.
2.
See Figure 2. Install lower mounting bracket to the left
fork slider by sliding the wedge nut into the hole in the
bottom of the fork slider. Tighten finger tight so the rotor
cover can be positioned later.
3.
See Figure 3. Install caliper mounting bracket by
removing the bolts that attach the caliper to the fork
slider. Align the bracket over the holes as shown.
Replace bolts in correct position ( long bolt on top ).
Tighten bolts to 28-38 Ft-lbs. (38-52 N-m).
Caliper
Mounting
Bracket
Figure 3. Caliper Cover Mounting Bracket
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4.
See Figure 4. Remove the lock nut from back of left rear
fender mounting bolt.
5.
See Figure 4. Position the rotor top mounting bracket
with large hole between the locking plate and fender.
The bracket should be oriented as shown in Figure 5.
Remove
Lock nut
and install
Bracket as
shown
Figure 4. Install Rotor Cover Mounting Bracket.
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6.
Top
Mounting
Bracket
Reinstall the locknut and finger tighten.
Figure 5. Rotor Cover Bracket Orientation
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7.
See Figure 6. Slide rotor cover up over mounting
bracket between rotor and fork slider.
Slide Rotor
Cover up
over
Mounting
Bracket
Figure 6. Slide Rotor Cover Up into Position
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8.
3
See Figure 7. Using 4 of the hex socket button head
screws and wave washers, install the rotor cover to the
lower mounting bracket (1), caliper mounting bracket (2)
and top bracket (3). Finger tighten.
2
1
Figure 7. Install Rotor Cover Screws and Washers
9.
See Figure 8. Install caliper cover (1) at locations (2)
with 3 hex socket button head screws and wave
washers. Tighten screws to 22 in-lbs (3 N-m).
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2
1
10. See Figure 9. Adjust the rotor cover by sliding the lower
mounting bracket on its mounting screw. Proper
position is when the edge of the rotor cover lip is
aligned with the inside surface of the brake rotor.
Tighten bolt to 10-15 ft-lbs.(14-18 N-m).
2
11. Align rotor cover so the space between rotor cover and
brake rotor is even. Tighten the four rotor cover
mounting screws to 22 in-lbs (0.1 N-m).
NOTE
When tightening the top mounting screw use a ball end
wrench to avoid contacting the fork slider with the wrench.
Figure 8. Install Caliper Cover
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12. Tighten 3 caliper mounting screws to 22 in-lbs (3 N-m).
13. Tighten the mounting bolt securing rotor cover top
mounting bracket and front fender to fork slider. Tighten
to 15-21 ft-lbs (19-24 N-m.).
1WARNING
Always connect the positive battery cable first. If the
positive cable should contact ground with the negative
cable installed, the resulting sparks may cause a battery
explosion resulting in death or serious injury.
Align edge
of Rotor
Cover lip
with inside
surface of
Brake Rotor
Slide Lower
Mounting
Bracket on
Mounting
Screw
14. Reconnect battery cables, positive cable first.
1WARNING
Figure 9. Adjust Rotor Cover
Always test motorcycle brakes at low speed after completing repairs. Improperly serviced brakes could lead
to an accident resulting in death or serious personal
injury.
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