Advanced Contact Technology Test & Measureline Test & Measurement Safe Testing and Measuring According to IEC/EN 61010-031 A brief guide to electrical testing and measuring (with special regard to safety at work) O Advanced Contact Technology 3 – 8 Content 9 – 12 EN 61010-031 Introduction Safety at Work Test Categories (according to IEC/EN 61010-031) CAT III CAT IV Amendments to the Standard IEC/EN 61010-031 (2002 / 2008); Examples for Special Insulation Requirements Special aspects of measuring and answers to frequently asked questions (FAQ) 27 – 46 13 – 17 CAT II 18 – 26 CAT I Glossary Glossary with explanation of terms relating to measuring and our test accessories 2www.multi-contact.com Advanced Contact Technology Introduction We frequently receive inquiries about safety issues and the compatibility of our test accessories with existing standards. From this we conclude that there is a need to supply information on this not always straightforward subject, and hope that this guide ”Safe Testing and Measuring” will provide some useful hints that will assist you in the choice and use of the right test accessories and to keep you informed of changes to IEC/EN 61010-031 which is the most important standard for the safe operation of electrical measuring equipment. EN 61010-031 Most important Safety Standard for electrotechnical Test Accessories The middle part of this publication provides information on special aspects of measuring (Kelvin measurement, frequency dependence of the rated voltage etc.) while its final part contains a glossary with explanations of terms related to testing and measurement and to our test accessories. www.multi-contact.com 3 Advanced Contact Technology Safety at Work Safety at Work The highest possible standard of safety when using electrical test accessories must be the ultimate goal – for you the user and for us the producer. It is self-evident that safe working with electrical test accessories requires technical knowledge. U=R*I Obligatory: Technical knowledge To avoid accidents, it is also important, when making a choice of test accessories, to take into consideration the specific situation in which they will be used. The choice of Test Accessories should be wellconsidered Users of test accessories should familiarise themselves with the points presented on the following pages before they begin work. Which parameters are to be measured and how is the point of measurement accessed? Practical considerations for the performance of the measuring task: Geometry of the test connection, use of solely hand-held test accessories (clips, probes etc.) or installation of special adapters. U=? I=? What voltages and currents can occur, ie. are the rated values sufficient for the envisaged applications of the test accessories? The test accessories should be rated for voltages and currents that are at least as high as the highest expected voltages and currents. The rated values of our test accessories are stated in the catalogue wherever possible, and marked on the products. 4www.multi-contact.com Advanced Contact Technology 1000 V CAT IV RZ Observe data on products and/or on documents supplied with them (e.g. package leaflets) ! In certain cases, however, the space on the products is insufficient. They are then marked , which indicates documentation supplied with the accessory. You will with the symbol find the number of the relevant document (RZ....) in the catalogue next to the product description. At what point in the mains supply will the measurement be taken? The user must know exactly where in the installation (in the mains supply) he will be working. The hazards that may occur depend very much on the location within the installation. What are the environmental conditions of the object under test? What pollution is expected in the planned application? The working environment in which the equipment is to be used must be considered. Users should consider whether the accessories are likely to be exposed to moisture or pollution. www.multi-contact.com 5 Advanced Contact Technology A prerequisite for ensuring safety is normal use of the test accessories Normal use means, for example, observing the safe handling areas on probes, grips etc. Misuse or the use of damaged products means an elevated, unpredictable safety risk. § The safety at work is the primary responsibility of the user! We wish to state however that the safety at work is the primary responsibility of the user, who must ensure that appropriate test accessories for the application are being used (normally). In general, the following equation is valid: Test Accessories + correct use = Safety at work 6www.multi-contact.com Advanced Contact Technology Dangers in case of inadequate fuse protection Measurements on circuits with a high level of energy, eg. on the input side of an electrical installation, require an extremely high standard of safety. The employed test instruments and the accessories should therefore incorporate effective measures against high short-circuit currents. Depending on the energy level in the circuit undergoing measurement, the consequences of a short circuit can be catastrophic. The use of high breaking capacity fuses In high-energy low-voltage systems it is advisable to use high breaking capacity (HBC) fuses in order to avoid unforeseeable consequences in the event of short circuits. High breaking capacity fuses are able to disconnect even extremely high short-circuit currents of up to many thousands of amperes. High breaking capacity fuses can be integrated into test probes or connecting clips, fitted in the measuring circuit by means of fuse adapters, or, as in the case of our new fused test leads, incorporated into the test lead. Besides ease of handling, fused leads have the advantage of allowing standard connecting clips, probes and adapters to be used for protected measurements. Our articles that can be equipped with high breaking capacity fuses are shown on the following page. www.multi-contact.com 7 Advanced Contact Technology Examples of test accessories that can be equipped with high breaking capacity fuses PF/S4-10x38-S PF/S4-BS-10x38-S GRIP-DI FLU-11 XSM...-419 DMI-...A Probes, clips and adapters that can be equipped with high breaking capacity fuses and our new fused test lead XSM..-419. 8www.multi-contact.com Advanced Contact Technology Measurement Categories according to IEC/EN 61010-031 To facilitate the assignment of test accessories to the appropriate applications, standard IEC/ EN 61010-031 has established a number of categories which define where they can be used in the power supply network and to lay down appropriate requirements for each category. Formerly (until 2002), the measurement categories now defined in standard IEC/EN 61010031 were designated as overvoltage categories. This term originated from the fact that the classification was based primarily upon the overvoltages (surges) that were likely to occur in the mains supply. Actually the measurement categories differ not so much in the level of the expected transient values as with regard to the available energy in each test category in the event of a short circuit. In a higher measurement category more energy can be released than in a lower one, with results that may even have an explosive like character with very serious consequences for the user. In standard EN 61010-031 there are four different test categories, abbreviated “CAT”. The category CAT followed by a number from I to IV is stated in our catalogues with the rated voltage, and also marked on the products. As a general rule, the higher the CAT rating, the higher the safety requirement that applies to the product. One exception is CAT I, page 10. CAT I CAT II CAT III CAT IV Overview of measurement categories according to IEC/EN 61010-031 (VDE 0411-031) www.multi-contact.com 9 Advanced Contact Technology Measurement Category CAT I Applies to test objects that are not connected to the mains. Here, either no overvoltages occur or only quite specific ones which are not, however, specified in the insulation coordination. In order to establish the requirements for this CAT, it is therefore necessary to know what overvoltages can occur. From now on, CAT I will also include all test objects that cannot be assigned to CAT II to CAT IV. Renaming as 0 or CAT 0 may be considered in future. Inside battery-operated electronic equipment or inside devices in which voltages are generated. Measurement in motor vehicle 10www.multi-contact.com Advanced Contact Technology Measurement Category CAT II Applies to measurements on equipment that is connected to the mains or supplied from the mains without constituting a part of the mains installation. Electrical equipment between appliance and power socket, or inside electrical equipment such as domestic appliances (Repair shops). Electrical laboratory in training establishment and test connection in electronic device Measurement Category CAT III Applies to measurements inside the house or building installation. Installations in buildings, contactors, protective devices, switches, power sockets (electricians). Measurements in fuse boxes and switch boxes www.multi-contact.com 11 Advanced Contact Technology Measurement Category CAT IV Applies to measurements at the supply source of the installation (input side). Secondary side of medium-voltage transformers, electricity meters, connection to overhead lines (employees of power distribution companies). House junction box and examples of measuring accessories for CAT IV 12www.multi-contact.com Advanced Contact Technology Examples for Special Insulation Requirements In the latest version of Standard IEC/EN 61010-031 (of 2008), more stringent requirements have been introduced for the insulation of parts which may be used in higher measuring categories. For example, irrespective of the probability of touching, IEC/EN 61010-031 requires handheld and hand-operated accessories to have an insulation that effectively prevents touching (IP2X) and provides base insulation or double or reinforced insulation. We strictly adhere to the provisions of this standard. In the following we show examples of the concrete effects which the new standard requirements have upon the classification of a number of our products (year of amendment to standard in brackets): ■■ Unmated plug connectors, eg. stackable plugs (2002), page 14 ■■ Plugs with retractable sleeves (2002), page 15 ■■ Exposed conductive parts of probe tips (2008), page 16 ■■ Parts of test clips that can be touched (2008), page 17 www.multi-contact.com 13 Advanced Contact Technology Unmated plug connectors Section 6.4.1: ...Connectors “...c) Unmated plug connectors: i) It must not be possible to touch dangerously live parts of unmated plug connectors. ii) When in the unmated state, the dangerously live parts of a socket incorporated into a stackable plug connector must be separated from the touchable parts by clearances and creepage distances that have been calculated for the base insulation.” “The requirements in c) do not apply to connectors that can be locked by a latch or screw device or to connectors forming part of a test accessory whose touchable current is limited by a protective impedance.” One product line affected by these tighter regulations is the series of test leads with stackable plugs SLK4..-E... This is due to the need to observe a minimum creepage distance in the tap socket. For 1000 V, CAT III, this socket would now have to be recessed to a depth of 8 mm, so that a plug inserted into it would be effectively unable to make proper contact. These products have therefore been downgraded to 1000V, CAT II or 600 V, CAT III. 1000 V, CAT II 600 V, CAT III SLK4075-E/N SLK410-E/SIL SLK425-E SLK425-E/N SLS425-SE/M SLS425-SE/Q SLS425-SE/Q/N Creepage distance Section 6.4: ...Protection against electric shock “Covers and sleeves which be removed by the user without the use of a tool are not deemed to be a sufficient protection against electric shock, except in the case of parts that are not intended to be hand-held or hand-manipulated by the user (see note 4).” “Note 4: The sole acceptable utilisation are cases in which they are needed in order to connect with apparatus that is not (yet) equipped with terminals that can accept fully insulated connectors.”, Page 15. 14www.multi-contact.com Advanced Contact Technology Plugs with retractable sleeves Plugs with retractable sleeves may no longer carry dangerous voltages when in hand-held use. The rated voltages of such articles have therefore been reduced to 30 VAC ~ 60 VDC. 30 VAC / 60 VAC SLS425-ZL SLS425-ZL/M3 ZGL-410 ZGL-425 Only leads used as adapter leads for connection to apparatus not (yet) equipped with safety sockets may still be fitted with retractable-sleeve plugs at the end connecting to the apparatus. At the other end, where hand-held probes or test clips are plugged on, these leads must be equipped with a plug of the safety system with a fixed insulating sleeve. Never fit hand-held probes or test clips onto the retractable-sleeve plug! The rated voltage of the plug at the end connecting with the apparatus is also determined by the possible clearance and creepage distances. In order to increase these distances and permit these adapter leads to be used for higher voltages, we have provided our latest retractable-sleeve plugs with a protective collar. This has enabled us to increase the rated voltage to 600 V, CAT II. www.multi-contact.com 15 Advanced Contact Technology Exposed conductive parts of probe tips The length of exposed conductive parts of probe tips will in future be limited to: ■■ Max. 19 mm within CAT I and CAT II (Exception: max. 80 mm within CAT I with very low energy levels) ■■ Max. 4 mm within CAT III and CAT IV (Reason: to avoid bridging two busbars and create a short circuit.) SPP4 SPP4-L BT400 PP-130 XSAP-4 Examples for test probes and their rated voltage 16www.multi-contact.com Advanced Contact Technology Parts of test clips that can be touched Within the Measurement Categories CAT II, CAT III and CAT IV applies: Hazardous live parts of a crocodile or similar clip shall not be accessible when closed. XKK-1001 XDK-1033/I-2 SAGK-K AB200 Examples for test clips and their rated voltage No longer permitted! X CAT II CAT III CAT IV Standard test finger (here a jointed test finger) contacts hazardous live parts of the clip in closed condition: Use in CAT II, III and IV not permitted! www.multi-contact.com 17 Advanced Contact Technology Special aspects of measuring / FAQ Rated voltage in a three phase mains circuit Example of a frequently asked question concerning the use of test accessories: “Why can I use test accessories rated for 300 V in a three phase mains circuit of 230/400 V?” Answer: Within low voltage mains circuits the user is to be seen as being connected to ground, same as the neutral conductor in a three phase circuit and the fact that the safety requirements for test accessories are laid down for the safety of the user. 18www.multi-contact.com Advanced Contact Technology Principle of the Four-Wire or Kelvin Measurement A defined current Iconstant flows through the resistance R, coming from a constant current source. The voltage U over the resistance R can be very accurately measured, as due to the high inner resistance of the voltmeter, the voltage drop on the circuits can be disregarded (see sketch). According to Ohm’s law R = U / Iconstant. XDK-KELVIN www.multi-contact.com 19 Advanced Contact Technology Touch-protected Probes and Accessories with High Dielectric Strength The casings of mains-powered oscilloscopes can become live with dangerous voltages, if, for instance, the protective conductor is interrupted. Persons carrying out measurements then run the risk of an electric shock on touching bare metal parts. In such cases, adequate protection from accidents is assured only with the use of touch-protected test equipment in association with touch-protected test accessories. Touch-protected and at the same time shielded test accessories are also of increasing importance because the EMC directive prescribes shielded leads for many applications. For safe use in the high-frequency range, our passive oscilloscope probes of the Isoprobe series and the push-on accessories are rated for voltages to earth of up to max. 1000 V, CAT II, (Isoprobe II) resp. 1000 V, CAT III / 600 V, CAT IV (Isoprobe III) and are designed with clearance and creepage distances in accordance with the strict requirements of IEC/EN 61010-031. The probes Isoprobe and their push-on accessories are designed for voltages up to a maximum of 1000 Vr.m.s. between the internal conductor and shield – substantially higher than in conventional oscilloscope probes. This high dielectric strength allows high-frequency signals to be measured even when there is a direct mains connection. 20www.multi-contact.com Advanced Contact Technology Top Quality BNC Safety Plug Connectors In addition to our probes Isoprobe and the push-on accessories, with our BNC safety plug connectors we also supply a high-quality touch-protected BNC plug connection system to complete our safety high-frequency programme that is rated for voltages up to 1000 V, CAT II to earth and meets also the requirements of IEC/EN 61010-031. This tried and tested BNC plug connector system has a long life of approximately 5000 connecting cycles. The shielded BNC test leads are highly flexible and are available with PVC and silicone insulation in a choice of colours. All touch-protected BNC plug connectors are compatible with conventional BNC connectors. With such combinations, however, the 1000 V touch protection no longer applies to the whole system. Test leads with touch-protected BNC plugs can be connected to devices with insulated and conventional BNC sockets. www.multi-contact.com 21 Advanced Contact Technology Frequency dependence of the rated voltage As a result of the capacitative coupling between the shield and the „world outside“ (e.g. a person touching the probe) the rated voltage shield / ground is frequency-dependent. As the frequency rises, the rated voltage falls until it approaches a lower limit (left curve). The rated voltage inner conductor/shield falls exponentially with rising frequencies as a result of the capacitative properties of the probe and the limitation of the current due to the characteristics of the components (right curve). The overall result is a fall in the rated voltage in accordance with the curve at the bottom. The curves in this example are for the test probe Isoprobe II - ECO. 22www.multi-contact.com Advanced Contact Technology Probes – essential equipment for oscilloscopes The oscilloscope is one of the most important test instruments in electronics. Constant development has substantially enhanced the performance of these devices and expanded their range of applications. In order to display a test signal on these instruments, an electrical connection must be established between the oscilloscope and the object under test. The aim in establishing such a connection is to transmit the signal from the point of measurement to the oscilloscope with a minimum of distortion. Here, various factors must be taken into consideration which call for the use of special probes. Probe systems are broadly classified into passive and active types. Test conditions Input impedance Every oscilloscope has an input impedance which may be high or low [50 Ω]. In the case of a high-impedance oscilloscope, the input impedance consists of a real component, generally 1 MΩ, and a capacitative component of around 8 – 30 pF. Vertical scaling The maximum vertical scaling of an oscilloscope is usually 10 V/div, which means that a maximum amplitude of 80 Vss can be displayed. For the measurement of larger voltage amplitudes, a voltage divider is required. Practicability In electrical testing it is often necessary to quickly tap off signals from different points. In this situation, time-consuming plugged, soldered or screwed connections are not practicable. Outside interference In order to eliminate outside interference, the system consisting of the probe and lead must be of coaxial design. www.multi-contact.com 23 Advanced Contact Technology Principle of a passive, high-impedance probe The example shows a probe with a dividing ratio of 10:1. This enables signals up to 800 Vss to be visualised. As a result of the capacitative component of the scope’s input impedance and the capacity of the coaxial lead, it has the drawback of a frequency dependence which must be compensated (Cv and Ckomp). The input impedance of the probe is thus 10 MΩ || Cin. In probes of this type a typical value for Cin is around 10 – 15 pF (including stray capacities). Schematic diagram of a passive 10:1 test probe Limits to the use of passive probes Today there are many suppliers of passive probes with bandwidths of up to 500 MHz. When using these probes at frequencies above 20 MHz, however, one should bear in mind the influence exerted on the test object by their input impedance. At a frequency of 100 MHz, the passive probe shown in the example has an impedance of only 100 – 150 Ω. This already causes distortion of a signal from a 50 Ω-source. In order to reduce this distortion, the capacities of the coaxial lead and the scope must be reduced. This is virtually impossible. However, there is another solution: An impedance converter needs to be installed directly after the divider in order to decouple it from the following components. In this situation an active probe may be of help. 24www.multi-contact.com Advanced Contact Technology Active test probes The active test probe has the crucial advantage of an extremely low input capacitance. Thus the input impedance is almost purely resistive and the load upon the point of measurement is small even at high frequencies. Its main field of application is where there is a need for the undistorted display of steep signal pulses. Active test probe, low input capacitance Passive test probe, high input capacitance Left illustration: High impedance with little effect on the test signal. Very clean square waveform. Right illustration: Low impedance at high frequencies distorts input signal: square-wave pulse with clearly visible overshoots. The difference in the two signal traces shown here is due solely to the different capacities of the active and passive test probe. www.multi-contact.com 25 Advanced Contact Technology As a result of the smaller capacitance, the inductive effect of the earth lead remains small so that longer earth leads can be used. With a passive test probe, even with short earth leads distortions in the pulse gradient or even retroactive influences on the test signals would already occur at a relatively high source impedance. A further advantage is the possibility, with a standardised output impedance (e. g. 50 Ω), of working with instruments other than oscilloscopes. Here, passive test probes already come up against the limit of their applications. With a spectrum analyser and an active test probe, for instance, measurements can be carried out at almost any point in a circuit. Here it must be kept in mind that the dynamic range of a spectrum analyser of more than 100 dB, based on 50 Ω, cannot be attained with an active test probe based on an impedance of 1 MΩ, if only because of the stronger coupling of interference signals. An assessment, for instance, of where the signal limitation has occurred in a multi-stage amplifier is effected at a level above -40 dBm and can be carried out more quickly and more easily. A drawback of active test probes is the limited voltage range of ±15 V, the maximum permitted voltage being less than 50 V. Active test probes generally consists of voltage dividers on the input side, low-capacity FETs and further amplifier stages (impedance converters). As a result, they require a power supply. 26www.multi-contact.com Advanced Contact Technology Glossary Accessible (of a part) (according to IEC/EN 61010-031) Able to be touched with a standard test finger or test pin. see also “Standard test finger”, page 44. Adjustment Adjustment, setting or trimming are operations to establish and maintain the serviceability of technical plant and equipment. In the case of measuring equipment the term “calibration” is used if adjustment is effected in relation to a reference value, or “official verification” if the calibration has a legal status. see also “Compensation”, page 29. Assembly Instructions Assembly instructions are available for all non-assembled items giving instructions on assembly and any tooling which may be required. These instructions are available on request. When ordering, please state the appropriate number which can be found directly next to the item (e.g. for item SLK425-L please quote MA 106). You can also download the assembly instructions as pdf files from our Internet home page: www.multi-contact.com. AWG (American Wire Gauge) The appropriate measurement can be found in the technical data section of the multistrand wire chapter next to the cross sectional area, mm². 2 0,10 0,15 27 26 25 0,25 24 23 22 0,50 0,75 21 20 19 18 1,0 17 1,5 2,0 2,5 16 15 14 13 4,0 12 11 6,0 10 9 10 8 7 16 6 5 25 4 35 50 70 [mm ] 95 3 2 1 1/0 2/0 3/0 4/0 AWG (American Wire Gauge) Barrier (according to IEC/EN 61010-031) Part providing protection against direct contact from any usual direction of access. Basic insulation Basic insulation is the insulation applied to live parts to provide basic protection against electric shock, eg. the failure of the basic insulation could cause the risk of electric shock. Basic insulation may serve also for functional purposes. BG see “Employers liability insurance associations”, page 31. www.multi-contact.com 27 Advanced Contact Technology BGETF The employers liability insurance association Electricity Textile Light Engineering (BGETF from German “Berufsgenossenschaft Elektro Textil Feinmechanik”) was created on 1 January 2008 by the amalgamation of the former light engineering and electrical engineering insurance association and the textile and garment insurance association. The use of MC products (electrical engineering industry) thus falls within the competence of BGETF. see also “Employers liability insurance associations”, page 31. BGFE see BGETF, page 28 BGV Regulations of the employers liability insurance associations (BGV from German “Berufs­ genossenschaftliche Vorschriften”). see also “Employers liability insurance associations”, page 31. Breakdown voltage The breakdown voltage is the term used for the voltage needed to make current flow through an insulator. A dielectric puncture then occurs. see also “Dielectric strength”, page 30. see also “Flashover voltage”, page 32. CEN The European Committee for Standardization (contraction CEN, derived from the French designation Comité Européen de Normalisation) is responsible for European Standardization in all technical areas without electrical egineering and telecommunications. see also “CENELEC”, page 28. see also “EN”, page 31. see also “ETSI”, page 31. CENELEC The European Committee for Electrotechnical Standardization (contraction CENELEC, derived from the French designation Comité Européen de Normalisation Électrotechnique) is responsible for European Standardization in the area of electrical egineering. see also “CEN”, page 28. see also “EN”, page 31. see also “ETSI”, page 31. CE label All articles within our product groups Test & Measureline and HFline with a rated voltage greater than 30 VAC / 60 VDC conform to the low-voltage directive 2006/95/EC of the European Union, and are marked with CE label in the case of ready-to-use articles. Clearance (according to IEC/EN 61010-031, modified) Clearance is the shortest distance through air between live parts. In test accessories, clearance means the shortest distance through air, in normal use, between a live part and a part of the user’s body. 28www.multi-contact.com Advanced Contact Technology Colour Variations Due to the use of high-grade types of insulating materials, despite having the same colour code some of our articles may exhibit certain differences in colour (e.g. a silicone-insulated lead fitted with TPE-insulated plugs). Compensation When using our oscilloscope probes Isoprobe, for an accurate indication of the measuring signal, it is necessary to adjust the capacity of the probe to the input capacity of the oscilloscope. For this purpose the 10:1 and 100:1 probes have an adjustment screw. The probe is connected to the oscilloscope and the tip to the reference calibration signal of the oscilloscope. The adjustment screw is turned until the oscilloscope shows an exact square wave. Under compensated Over compensated Correctly compensated Connecting cycles refer to plugging-and-unplugging cycles of plug connectors and plug devices. One plugging / unplugging operation is a connection cycle. Contact carrier is a part made of insulating material for holding and positioning the contact elements in the plug connector. Contact resistance is the resistance occuring at the contact point of two contact areas. Its value is calculated with the measured voltage drop and the rated current in new condition. Contact surfaces Because the surfaces of solids are always rough in the physical sense, it is important to achieve a contact surface that is as smooth and metallically pure as possible and affords a large number of contact points in the contact zone. The condition of the contact surfaces has a decisive influence on the contact resistance. Creepage currents Creepage currents on the surface of an insulator are created due to perspiration, condensation, pollution or the very small conductivity of the insulating material itself when a voltage is applied. www.multi-contact.com 29 Advanced Contact Technology Creepage distance (according to IEC/EN 61010-031, modified) Creepage distance is the shortest distance between live parts, measured along the surface of the insulator. In test accessories, creepage distance means the shortest distance, in normal use, along the surface of an insulating material between a live part and a part of the user’s body. Cu cable Copper cable. Dielectric strength Measure of the electrical strength of a material as an insulator, stated in kV/mm. DIN The German Standards Institute DIN “Deutsches Institut für Normung e. V.” represents German interests in the international/European standards organisations (ISO and CEN and the electrical engineering organisations IEC and CENELEC). The way in which the standards are created is intended to ensure that their contents and procedures are in conformity with the generally recognised rules of technology. Divider probe Divider probes are probes provided with an integrated voltage divider (e.g. 10:1) in order to extend the measuring range in accordance with the dividing ratio. see also “Oscilloscope probe”, page 38. DKE DKE, Deutsche Kommission Elektrotechnik Elektronik Informationstechnik im DIN, page 30 und VDE, page 46, is the organisation responsible in Germany for drawing up standards and safety regulations in the fields of electrical engineering, electronics and information technology. It is the German member in IEC, page 34, CENELEC, page 28 und ETSI, page 31. Double insulation (according to IEC/EN 61010-031) Insulation comprising both basic insulation and supplementary insulation. The purpose of double insulation is that in the event of one of the two layers being damaged, the second layer still ensures the full insulating capability against the rated voltage. For double and reinforced insulation the creepage and clearance distances are twice as large as for basic insulation. In older MC catalogues, double-insulated articles are identified with . In future, the symbol will be dropped for test accessories. ELV Extra-Low Voltage see “Extra-Low Voltage”, page 31. 30www.multi-contact.com Advanced Contact Technology Employers liability insurance associations The employers liability insurance associations (BG from German “Berufsgenossenschaften”) are the providers of statutory accident insurance for German private companies and their employees. One of their tasks is to prevent accidents at work and occupational diseases and to prevent work-related health hazards. The employers liability associations issue accident prevention regulations (BGV) and observe their observance and implementation. EN The European Norms (EN) are rules which have been ratified by one of three European committees for standardisation „European Committee for Standardization“ (CEN, page 28), „European Committee for Electrotechnical Standardization“ (CENELEC, page 28) or „European Telecommunications Standards Institute“ (ETSI, page 31). All EN norms are established by means of a public standardisation process. Enclosure (according to IEC/EN 61010-031) Part providing protection of equipment against certain external influences and, in any direction, protection against direct contact. ETSI The European Telecommunications Standards Institute is responsible for European Standardization in the area of telecommunications. see also “CEN”, page 28. see also “CENELEC”, page 28. see also “EN”, page 31. Extra high voltage In power engineering the term “extra high voltage” is used for the upper high-voltage range (typically from 220 kV). Extra high voltages are used for power supplies to wide areas, grids for the interregional exchange of energy and for the connection of large power stations. see also “Medium voltage”, page 36. see also “High voltage”, page 33. Extra-Low Voltage In electrical engineering, the term “Extra-Low Voltage” is used for voltages up to 50 VAC or 120 VAC, whose low level provides special protection against electric shock compared with high-voltage electrical circuits. A distinction is also made between the terms “Protective Extra-Low Voltage” and “Functional Extra-Low Voltage”, which are in most cases abbreviated with their initial letters: SELV = Safety Extra-Low Voltage PELV = Protective Extra-Low Voltage FELV = Functional Extra-Low Voltage see also “Low voltage”, page 36. Fall time see “Rise time”, page 42. www.multi-contact.com 31 Advanced Contact Technology FELV Functional Extra-Low Voltage see also “Extra-Low Voltage”, page 31. Flashover voltage is the voltage at which a flash-over occurs along the insulating surface of a piece of electrical equipment. see also “Breakdown voltage”, page 28. Generally recognised rules of technology The (generally) recognised rules of technology are technological rules or technology clauses for the design and construction of built or technical objects. They are rules proven on the basis of long-standing practical experience which are recognised in science as theoretically correct and are firmly established and generally known to technologists trained in accordance with the state of the art. The generally recognised rules of technology are not identical with standards. Gold plating Gold has good electrical conductivity and affords unexcelled corrosion protection. Contact resistance is low and constant. A nickel or copper layer is applied as diffusion barrier. Hand-held Test Accessories Particular attention with regard to safety should be given to test accessories with which the operator comes into direct contact. IEC/EN 61010-031 addresses these requirements with regard to hand-held test accessories. The standard prescribes, inter alia, that parts which can carry a higher voltage than 30 VAC or 60 VDC must as a general rule be classified as hazardous and must therefore be adequately insulated so that no live parts can be touched. Hazard (according to IEC/EN 61010-031) Potential source of harm. Hazardous live (according to IEC/EN 61010-031) Capable of rendering an electric shock or electric burn in normal condition or single fault condition. Hazardous voltage see “Hazardous live”, page 32. HBC fuse see “High breaking capacity fuse”, page 33. Heavy-current installation Heavy-current installations according to DIN VDE 0100-200 are electrical installations with equipment for the generation, transformation, storage, transmission, distribution and consumption of electrical energy for the purpose of performing work (mechanical work, generation of heat and light etc.). The counterpart to heavy-current installations are “information” or “communication” installations (telephone installations, antenna installations for radio and television etc.). 32www.multi-contact.com Advanced Contact Technology High breaking capacity fuse High breaking capacity (HBC) fuses can safely break currents of up to tens of thousands of amperes. Our fused test leads can be equipped with HBC fuses. see also “The use of high breaking capacity fuses”, page 7. high integrity (according to IEC/EN 61010-031) Not liable to become defective in such a manner as to cause a risk of hazard; a high integrity part is considered as not subject to failure when tests under fault conditions are made. High voltage An electric potential above 1,000 VAC or 1,500 VAC is generally designated as high voltage. In the VDE regulations, voltages up to 1 kV are uniformly classified as low voltage and those above 1 kV as high voltage. In electrical energy technology it is customary to divide the high voltage range into various subcategories such as “medium voltage”, “high voltage” and “extra high voltage”, although the boundaries between them are not uniformly fixed. In this context “high voltage” 60 kV to 110 kV range for the supply of small towns, overland transmission and the connection of smaller power stations. see also “Low voltage”, page 36. see also “Medium voltage”, page 36. see also “Extra high voltage”, page 31. Hollow plugs Our sleeve-shaped copper alloy plugs with solder tab are rolled, hardened and gold- or nickel-plated. Due to their very good mechanical and electrical properties, the hollow plugs have been used successfully for four decades and together with the newer Multilam plugs they still occupy an important position in the fabrication of test leads. Stackable to any desired number. Contact to rigid or spring-loaded pins. Stackable with rigid or springloaded pins. Face to face connection. Clamping contact on edges, sheets or housing parts for earthing purposes. www.multi-contact.com Contact to rigid or spring-loaded sockets. 33 Advanced Contact Technology IEC The International Electrotechnical Commission is an international standards organization in the area of electrical engineering and electronics. IEC/EN 61010-031 Title of the IEC/EN 61010: “Safety requirements for electrical equipment for measurement, control and laboratory use” Part 031: “Safety requirements for hand-held probe assemblies for electrical measurement and test” IEV International Electrotechnical Vocabulary, published by the IEC with the intention to standardize the terminology in “electrotechnology” (also called “Electropedia”). Insertion and withdrawal force is the force required to plug in a plug connector fully or to pull it out without mechanical assistance. Because of the spring-loading normally present, the plug-in force is usually greater than the pull-out force. The forces are determined in a polished steel socket resp. with a polished steel plug. Insulation Basic insulation, page 27. Double insulation, page 30. Reinforced insulation, page 42. Examples for special insulation requirements according to IEC/EN 61010-031, page 13 – 17. Insulation coordination This refers to the concept of determining the creepage, clearance and assembly distances of electrical apparatus with regards to the specific conditions of application, eg. the occurrence of overvoltages. Since it is impossible to determine the precise overvoltages for each individual case, insulation coordination has been introduced in pilot standard IEC / EN 60664-1 and DIN VDE 0110. The values stated here for probable temporary and transient overvoltages are based on long-term measurements of the overvoltages which actually occur in mains supply systems. In IEC / EN 61010-031, the values stated in this pilot standard serve as a basis for determining the necessary clearances and creepage distances in each application. see also “Clearance”, page 28. see also “Creepage distance”, page 30. see also “Overvoltage”, page 38. Insulation materials In our catalogues, the lead insulations are specified for each article. Detailed information on the materials silicone, PVC and TPE is given in our Cableline catalogue. If you should have any questions concerning other insulation materials used by us (for plug connectors etc.), please contact us. 34www.multi-contact.com Advanced Contact Technology ISO The International Organization for Standardization, widely known as ISO is an international-standards-setting body composed of representatives from various national standards organizations and draws up international standards in all fields with the exception of electrical engineering, electronics and telecommunications. Kelvin measurement A four circuit measuring method for measurement of smallest resistances with very high accuracy. see also “Principle of the Four-Wire or Kelvin Measurement”, page 24. Lead length The lead length of all standard leads in this catalogue refers to the visible length of the cable. Exception: The lead length of the Ø 6 mm Test Leads is the overall length (incl. connectors). Level of protection against electric shock Safety features such as insulation and finger guards are incorporated into the product design to minimize the risk of accidental contact to live parts. The level of protection is denoted by a maximum voltage rating which is determined by the application in which the product is being used. This upper limit (rated voltage) also depends upon the operating environment of the test accessory. see also “Measurement Categories (according to IEC/EN 61010-031)”, page 9 – 12. see also “Pollution Degree”, page 39. Live wire A live wire or phase conductor is the electrically conductive part which is live in normal operation and is not a neutral wire. In single-phase connections with a rated voltage of 230 V there is only one such conductor which is designated with L (from Live wire); in three-phase connections there are three live wires which are designated as L1, L2 and L3 (formerly R, S, T). In three-phase alternating current, the AC currents in the live wires reach their maximum amplitudes in different phase positions. In a domestic power network, as a rule the effective voltage of live wires is 230 V in relation to the neutral, page . or protective wire, page . and 400 V between two live wires. see also “Rated voltage in a three phase mains circuit”, page 18. Live working “Live Working” is the term used for work carried out on or near to live electrical equipment. If dangerous voltages are involved, live working requires specially trained workers, special equipment (e.g. insulated tools) and special organisational measures (e.g. written instructions from the responsible persons). Working on live parts for the purpose of cleaning, servicing, maintenance and the expansion of electrical supply installations is a method which has been in use for decades and is customary all over the world. It has substantial advantages and is very safe if correctly carried out. see also “Safety rules according to DIN VDE 0105, Part 1”, page 43. www.multi-contact.com 35 Advanced Contact Technology Low voltage is the term used for alternating voltage up to 1,000 volts and DC voltage up to 1,500 volts. A higher voltage is described as high voltage. see also “High voltage”, page 33. Low-voltage directive The Low Voltage Directive - official designation “Low Voltage Directive (LVD) 2006/95/EC of the European Parliament and of the Council of 12 December 2006 on the harmonisation of the laws of Member States relating to electrical equipment designed for use within certain voltage limits” – is the most important instrument governing the safety of electrical equipment besides the EMV directive. This directive replaces directive 73/23/EC, which was in force until 15 January 2007. It applies, with a few exceptions, to “electrical equipment designed for use with a voltage rating of between 50 and 1 000 V for alternating current and between 75 and 1 500 V for direct current“. The directive calls upon the member states to take all appropriate measures to ensure that electrical equipment may be placed on the market only if, having been constructed in accordance with good engineering practice in safety matters in force in the Community, it does not endanger the safety of persons, domestic animals or property when properly installed and maintained and used in applications for which it was made. Measurement Categories (according to IEC/EN 61010-031), page 9 – 12. Medium voltage In electric power engineering, the term “medium voltage” is used for the lower high-voltage range (typically up to around 30 kV). Fields of application for medium voltages are large-scale consumers such as industrial undertakings and the supply of individual city districts or several localities. see also “High voltage”, page 33. see also “Extra high voltage”, page 31. Multilam plugs The Multilam plug consists of a turned brass pin and the Multilams of hard-drawn copper alloy. The pin and Multilams are gold-plated, or in some cases nickel-plated. The Multilam bands are seated spring-loaded in a recess on the metal pin. Their geometry and material have optimal mechanical and electrical properties for effective plug connections: extremely rugged and crush-proof due to the solid metal pins, highly resistant to vibration in the plugged condition, high current-carrying capacity, minimal contact resistance, low self-heating. The MC Multilam connectors generally have a plug at one end and socket at the other. As a result, any number of leads can be connected in series. Detailed technical information on MC Multilams you will find in the publication “The MC Multilam Principle” that can be downloaded from our website www.multi-contact. com. Neutral conductor see “Neutral wire”, page 37. 36www.multi-contact.com Advanced Contact Technology Neutral wire Conductor that is electrically connected to the neutral point of a power supply system. The conductor is designated with the letter N and is preferentially coded with the colour light blue (formerly grey). A neutral wire often is incorrectly referred to as a zero conductor. Because neutral conductors are intended to carry current in normal operation, they are designated as active wires in the same way as the phase conductor. NH fuse NH fuses (from the German “Niederspannungs-Hochleistungs-...”) have a larger volume than screw type fuses and massive contacts at the ends. They can therefore conduct and break a larger current. NH fuses are used, for example, in house junction boxes. see also “High breaking capacity fuse”, page 33. Nickel plating In cases where electrical specifications are less demanding, nickel-plated contact elements are used. This process is also used frequently to provide a diffusion barrier prior to gold plating. Nominal voltage The nominal voltage of a power-consuming device or supply source (battery, generator, power network) is the voltage in normal operation specified by the manufacturer or supplier. The nominal voltage is normally specified together with a maximum permissible tolerance range. A distinction must be made between the nominal voltage and the “rated voltage”. This is the maximum voltage for which the insulation of switchgear, etc. must be designed. The rated voltage is always higher than the nominal voltage. see also “Rated voltage”, page 42. Normal condition (according to IEC/EN 61010-031) Condition in which all means for protection against hazards are intact. Normal use (according to IEC/EN 61010-031) Operation, including stand-by, according to the instructions for use or for the obvious intended purpose. In most cases, normal use also implies normal condition, because the instructions for use will warn against using the equipment when it is not in normal condition. Operator (according to IEC/EN 61010-031) Person operating equipment for its intended purpose. The operator should have received training appropriate for this purpose. Optalloy® finish Optalloy® is an alloy of copper, tin and zinc with high corrosion resistance and relatively good electrical properties. Optalloy® is a registered trade mark of Collini-Flühmann AG. www.multi-contact.com 37 Advanced Contact Technology Oscilloscope probe The test probe, usually a dividing probe, is an electronic measuring device which is used mainly for measurements with the oscilloscope. The point on a conductor where the measurement is being carried out is touched with the test probe and the signal thus transmitted to the actual measuring device. see also “Touch-protected Probes and Accessories with High Dielectric Strength”, page 20. see also “Probes – essential equipment for oscilloscopes”, page 23. see also “Principle of a passive, high-impedance probe”, page 24. see also “Active test probes”, page 25. Overvoltage Overvoltages occur when the nominal voltage of a supply network is exceeded. The level of overvoltage that can occur in electrical equipment depends on its position in the mains supply system. see also “Temporary overvoltage”, page 44. see also “Transient overvoltage”, page 45. Panel-mount and press-in sockets Our sockets are offered in a wide variety of versions: press-in or screw-in designs, insulated or uninsulated, for different types of connections. Sockets are in most cases rigid types; some are also spring-loaded with the tried and tested Multilam. a.) b.) c.) d.) a.) Insulated press-in sockets (rigid and spring-loaded) b.) Insulated screw-in sockets (rigid and spring-loaded) c.) Uninsulated press-in sockets (rigid) d.) Safety sockets (rigid) accepting spring-loaded plugs with rigid insulating sleeve. PELV Protective Extra-Low Voltage. Active parts and bodies of the equipment must, in contrast to SELV, be earthed and connected to the protective conductor. see also “Extra-Low Voltage”, page 31. Phase/phase conductor see “Live wire”, page 35. Plug connection is an electrical connection made up between two plug connectors, i.e. with at least two contact parts. 38www.multi-contact.com Advanced Contact Technology Plug connectors are designed to be connected and disconnected in the de-energized condition only. Plug devices are designed to be connected and disconnected under load. Pollution (according to IEC/EN 61010-031) Any addition of foreign matter, solid, liquid or gaseous (ionized gases), that may produce a reduction of dielectric strength or surface resistively. Pollution Degree The insulating properties of plastics are greatly impaired by the effects of surface pollution and moisture. Together with moisture, dust and soot particles form conductive bridges and substantially reduce the resistance of the creepage distances. The pollution degree is the numerical index of the degree of pollution that can exist in the environment. IEC/EN 61010-031 defines 3 Pollution Degrees: 1:No pollution or only dry, non-conductive pollution occurs. The pollution has no influence. Example: Inside closed pieces of equipment. 2:Normally only non-conductive pollution occurs. Occasionally, however, a temporary conductivity caused by condensation is to be expected. Examples: Laboratory, light industry. 3:Conductive pollution occurs, or dry non-conductive pollution, which becomes conductive due to condensation, is to be expected. Examples: Heavy industry, short service outdoors. Note: Pollution degree 1 is never applicable for hand-held test accessories, since the presence of moisture from perspiration will determine Pollution Degree 2. As a general rule we have designed our test accessories for pollution degree 2. An exception are test accessories rated for 1000 V, CAT IV. These are designed for pollution degree 3. There are also a number of other articles, that may also be suited for use under the conditions of pollution degree 3. In such cases we ask you to give details of your requirements and applications. We shall be pleased to assist you in choosing the right test accessories. Primary current see “Primary winding”, page 39. Primary voltage see “Primary winding”, page 39. Primary winding Winding from which electric power is taken up. In a transformer, for instance, this is the winding on the mains side. The voltage applied to this winding is called the primary voltage, and the current flowing through it the primary current. Probe see “Oscilloscope probe”, page 38. www.multi-contact.com 39 Advanced Contact Technology Probe assembly (according to IEC/EN 61010-031) Device for making temporary contact between test or measurement equipment and a point on an electrical circuit being measured or tested. It includes the cable and the means for making a connection with the test or measurement equipment. Probe tip (according to IEC/EN 61010-031) Part of the probe assembly which makes the connection to the point being measured or tested. Protection degree (IP Code) Systematic classification of the protection of electrical equipment to prevent the touching of live parts (touch protection) and the ingress of foreign objects and moisture. The degree of protection is stated by a 2-digit code with the form IPxy. First digit x (Degree of protection against the ingress of solid foreign objects and access to hazardous parts) Second digit y (Degree of protection against harmful ingress of water) 0 no protection 0 not protected 1 protected against solid foreign objects with Ø 50 mm or greater 1 protected against dripping water (vertically falling drops) 2 protected against solid foreign objects with Ø 12.5 mm or greater 2 protected against dripping water (vertically falling drops when the enclosure is tilted at an angle up to 15°) 3 protected against solid foreign objects with Ø 2.5 mm or greater 3 rotected against spraying water 4 protected against solid foreign objects with Ø 1 mm or greater 4 protected against splashing water 5 dust protected 5 protected against water jets 6 dust tight 6 protected against powerful water jets 7 Protected against the effect of temporary immersion in water. 8 Protected against the effect of continuous immersion in water. 9 Protected against water in high-pressure and steam-jet cleaning. 40www.multi-contact.com Advanced Contact Technology Where there is no protection rating with regard to one of the criteria, the digit is replaced with the letter X. Additional letters can be appended to the code to give additional information. The protection degrees and IP code are specified in DIN EN 60529 under the title “Degrees of protection provided by enclosures (IP-Code)”. SPP4-AR/1000V SD-XUB Examples for protection degrees. On the left: Test probe SPP4-AR/1000V with retractable insulating sleeve: Protection degree IP2X On the right: Universal socket XUB-G with protective cap SD-XUB: Protection degree IP67 Protective conductor see “Protective wire”, page 41. Protective impedance (according to IEC/EN 61010-031) Component, assembly of components or the combination of basic insulation and a current or voltage limiting device, the impedance, construction and reliability of which are such that when connected between parts which are hazardous live and accessible conductive parts, it provides protection to the extent required by this standard in normal condition and single fault condition. Protective wire A protective wire is an electrical conductor which serves the purpose of safety. The abbreviation for protective wire is PE (protective earth). The purpose of the protective wire in electrical systems is to protect persons and animals from coming into contact with dangerous voltages and electric shock in the event of a fault (e.g. failure of the insulation between live parts and the enclosure). Electrical equipment and cables are often provided with a protective wire which is coded with the colours green/yellow. Rated current The rated current is the current which our articles can carry continuously without the temperature exceeding the upper limit. www.multi-contact.com 41 Advanced Contact Technology Rated voltage The rated voltage is the voltage for which our articles are designed and to which the operation and performance characteristics refer. For voltages above 30 VAC / 60 VDC the Measurement Category CAT should also be observed. The rated voltage given in this catalogue always refers to a Pollution Degree 2 (exception: CAT IV-articles). The articles characterised in the catalogue with 30 VAC / 60 VDC can also be safely used up to 33 VAC / 70 VDC according to IEC/EN 61010. Rated value (according to IEC/EN 61010-031) Quantity value assigned, generally by a manufacturer, for a specified operating condition of a component, device or equipment. Rating (according to IEC/EN 61010-031) Set of rated values and operating conditions. Reference connector (according to IEC/EN 61010-031) Device used to connect a reference point in the test or measurement equipment (usually the functional earth terminal) to a reference point on the electrical circuit being measured or tested. Reference earth Part of the Earth, outside the area of influence of earthing leads, in which no measurable potentials occur between any two points on the Earth’s surface. By convention, the electrical potential of the reference earth is taken to be zero. The voltage in relation to this zero potential is meant when, for instance, the voltage specification U0 is found in multi-phase electrical systems or multi-cored cables. Reinforced insulation (according to IEC/EN 61010-031) Insulation which provides protection against electric shock not less than that provided by double insulation. Reinforced insulation may comprise several layers which cannot be tested singly as supplementary insulation or basic insulation. Responsibility of User The user is responsible for ensuring that each product is used in an application for which it has been designed. Responsible body (according to IEC/EN 61010-031) Individual or group reponsible for the use and maintenance of equipment, and for ensuring that operators are adequately trained. Rise time In metrology, when describing a voltage or current step function, rise time and fall time refer to the time required for a signal to change between two specified values. Typically, these values are 10% and 90% of the step height. 42www.multi-contact.com Advanced Contact Technology RoHS conformity (RoHSready) EU directive 2002/95/EC restricts the use of certain hazardous substances in electrical and electronic equipment (RoHS conformity). Although this directive is not yet applicable to electrical test accessories, for all articles within our product groups Test & Measureline, HFline and Cableline we use only materials that would conform to the RoHS criteria. Safety at work, page 4 – 8 Safety of components In the case of components that are to be incorporated into instruments (e.g. panel-mounting sockets or adapters), protection from dangerous voltages must be assured in the end product. The rated values stated by us are only valid if these parts are used and installed in the prescribed manner. For more information see the relevant assembly instructions, which you can either download as a pdf file from the internet on our homepage www.multi-contact.com under “Documents - Assembly Instructions - Test & Measurement”, or order direct from us. You will find the appropriate assembly instruction number by the product description in the catalogue. Safety plug see “Safety plug connectors”, page 43. Safety plug connectors All live parts of safety plug connectors are insulated in such a way that, if used properly, they cannot be touched accidentally in the plugged or unplugged condition, e.g. by means of fixed insulating sleeves. Safety plug connectors comply with all safety standards, e.g. IEC/ EN 61010-031. Safety rules according to DIN VDE 0105, Part 1 These rules describe the measures to be made to establish and secure a voltage free condition prior to working on high power installations. They are to be carried out before starting work on instruments and installations. In brief, the following 5 safety measures are to be made: 1.Isolate 2. Secure against unintentional energizing 3. Verify the isolated condition 4. Earth and short-circuit 5. Guard or cover-up all surrounding live parts Only qualified and instructed persons should carry-out this work. Safety sockets see “Safety plug connectors”, page 43. Secondary current see “Secondary winding”, page 43. www.multi-contact.com 43 Advanced Contact Technology Secondary voltage see “Secondary winding”, page 43. Secondary winding Winding of (e.g.) a transformer to which electrical energy is transmitted by induction. The voltage induced in the secondary winding is called the secondary voltage, and the current that flows through it the secondary current. SELV Safety Extra-Low Voltage. Protection by low voltage using SELV is a protective measure in which the circuits are operated at nominal voltages up to 50 VAC or 120 VDC. Supply to such circuits from higher-voltage circuits is effected in such a way as to ensure that they are safely separated from the latter. see also “Extra-Low Voltage”, page 31. Silver plating Silver has very good electrical properties. One drawback is that sulphide tends to form in sulphurous, humid atmospheres. Single fault see “Single fault condition”, page 44. Single fault condition (according to IEC/EN 61010-031) Condition in which one means for protection against hazard is defective or one fault is present which could cause a hazard. If a single fault condition results unavoidable in another single fault condition, the two failures are considered as one “single fault condition”. Standard test finger The purpose of the test finger is to simulate the (non) touchability of active parts by the human finger. The dimensions are specified in IEC/EN 61010-031. A distinction is made between a rigid test finger and a jointed test finger. see also ill. of a jointed test finger, page 17. Rigid test finger according to IEC/EN 61010-031 Supplementary insulation (according to IEC/EN 61010-031) Independent insulation applied in addition to basic insulation in order to provide protection against electric shock in the event of a failure of basic insulation. 44www.multi-contact.com Advanced Contact Technology Supplementary Label Details of the maximum rated voltage and current are marked on all our products. However, if there is insufficient space on the product itself then this information will be shown on a supplementary label. We supply this product with the respective supplementary label as mentioned in the catalogue. Surface treatment MC contact elements are plated, in some cases with precious metals, to protect against corrosion. Technical Modifications and Information Given in the Catalogue We have a policy of continuous improvement and reserve the right to make technical modifications to any product in accordance with any safety and technical developments. We accept no responsibility for the accuracy of the information given in the catalogue. Temporary overvoltage Temporary overvoltages occur eg. as a result of fluctuations of load or earthing defects. Terminal (according to IEC/EN 61010-031) Component provided for the connection of a device (equipment) to external conductors. Test finger (according to IEC/EN 61010-031) see also “Standard test finger”, page 44. Test voltage This refers to the voltage a plug connector is capable of withstanding under pre-established conditions without breaking down or flashing over. In order to avoid possible confusion with rated voltage, the test voltage value is not stated in the catalogue. Thermoelectric voltage At the points of contact between different metals, a contact potential develops (in accordance with the thermoelectric potential series) whose magnitude depends on the temperature. Between two identical contacts at different temperatures in a circuit, a thermoelectric potential develops as a result of which a thermoelectric current flows which can adversely affect measurements. Three phase mains circuit see “Rated voltage in a three phase mains circuit”, page 18. Tool (according to IEC/EN 61010-031) External device, including a key or coin, used to aid a person to perform a mechanical function. Transient overvoltage Transient overvoltages are very brief, mostly very high voltage peaks which can occur in the network as a result of switching operations or the effects of lightning. www.multi-contact.com 45 Advanced Contact Technology UVV Regulations for accident prevention (UVV from German “Unfallverhütungsvorschriften”), issued by the employers liability insurance associations, see also “BGV”, page 28. VBG Obsolete designation for “BGV”, page 28. VDE VDE, originally “Verband Deutscher Elektrotechniker”, (Association of German Electrical Engineers) since 1998 “Verband der Elektrotechnik, Elektronik und Informationstechnik”, (Electrical Engineering, Electronics and Information Technology Association) and gives its committed support to the sciences of these fields and the technologies based upon them. The activities of VDE concentrate upon safety in electrical engineering, drawing up the rules of good engineering practice as national and international standards, and the testing and certification of equipment and systems. Voltage free condition see “Safety rules according to DIN VDE 0105, Part 1”, page 43. Wet location (according to IEC/EN 61010-031) Location where water or another conductive liquid may be present and is likely to cause reduced human body impedance due to wetting of the contact between the human body and the equipment, or wetting of the contact between the human body and the environment. Wire structure Our highly flexible cable consists of very fine individual copper strands. The number, thickness and braiding of these strands determines the wire structure. Withdrawal force see “Insertion and withdrawal force”, page 34. Working voltage (according to IEC/EN 61010-031) Highest voltage which can continuously appear across an insulation during normal use. 46www.multi-contact.com Advanced Contact Technology Notes www.multi-contact.com 47 Advanced Contact Technology Multi-Contact Deutschland GmbH Hegenheimer Straße 19 Postfach 1606 DE – 79551 Weil am Rhein Tel. +49/76 21/6 67 - 0 Fax +49/76 21/6 67 - 100 mail weil@multi-contact.com Multi-Contact Essen GmbH Westendstraße 10 Postfach 10 25 27 DE – 45025 Essen Tel. +49/2 01/8 31 05 - 0 Fax +49/2 01/8 31 05 - 99 mail essen@multi-contact.com Multi-Contact France SAS 4 rue de l’Industrie BP 37 FR – 68221 Hésingue Cedex Tel. +33/3/89 67 65 70 Fax +33/3/89 69 27 96 mail france@multi-contact.com Multi-Contact USA 100 Market Street US – Windsor, CA 95492 Tel. +1/707/838 - 0530 Fax +1/707/838 - 2474 mail usa@multi-contact.com www.multi-contact-usa.com Multi-Contact Handelsges.m.b.H. 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