T--357 Manual SERVICE PARTS/OPERATION for MCC Heater Units 12-XXXX Series T--357 REV. 11/2014 © 2012 Mobile Climate Control Table of Contents SAFETY SUMMARY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety-1 UNIT SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spec-1 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Service-1 SERVICE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 CONFIGURATION IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 GENERAL NOTES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.1 MCC Heater Unit 12-11632 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 1.2 MCC Heater 12-11634 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1.3 MCC Front Defroster 12-60046 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 1.4 MCC Front Defroster 12-60056 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 1.5 MCC Front Defroster 12-60058 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 1.6 MCC Front Defroster 12-60060 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 1.7 MCC Front Defroster 12-60064 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 1.8 MCC Front Defroster 12-60070 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 1.9 MCC Heater Unit 12-70276 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 1.10 MCC Heater Unit 12-70278 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 1.11 MCC Heater Unit 12-70282 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 1.12 MCC Heater Unit 12-70284 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 1.13 MCC Heater Unit 12-70286 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 1.14 MCC Heater Unit 12-70288 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 1.15 MCC Heater Unit 12-70292 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 1.16 MCC Heater Unit 12-70294 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 1.17 MCC Heater Unit 12-7558 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 1.18 MCC Heater Unit 12-8340 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 1.18 Heater Unit 12-8340 Parts List Continued): . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 1.19 MCC Heater Unit 12-8364 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 1.19 Heater Unit 12-8364 Parts List Continued): . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 List of Figures Figure 1-1 Schematic for Models 12-11632 & 12-11634 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 1-2 Schematic for Models 12-60046 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 1-3 Schematic for Models 12-60056 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 1-4 Schematic for Models 12-60058 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 1-5 Schematic for Models 12-60060 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 1-6 Schematic for Models 12-60064 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 1-7 Schematic for Models 12-60070 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 1-8 Schematic for Models 12-70276 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . © 2012 Mobile Climate Control 1 T-357 Rev. 11/2014 37 38 39 40 41 42 43 44 List of Figures (Continued) Figure 1-9 Schematic for Models 12-70278 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 1-10 Schematic for Models 12-70282 & 12-70284 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 1-11 Schematic for Models 12-70286,12-70288, 12-70292 &12-70294 . . . . . . . . . . . . . . . . . . Figure 1-12 Schematic for Models 12-7558 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 1-13 Schematic for Models 12-8340 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 1-14 Schematic for Models 12-8364 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . © 2012 Mobile Climate Control 2 T-357 Rev. 11/2014 45 46 47 48 49 50 SAFETY SUMMARY GENERAL SAFETY NOTICES The following general safety notices supplement the specific warnings and cautions appearing elsewhere in this manual. They are recommended precautions that must be understood and applied during operation and maintenance of the equipment covered herein. A listing of the specific warnings and cautions appearing elsewhere in the manual follows the general safety notices. FIRST AID An injury, no matter how slight, should never go unattended. Always obtain first aid or medical attention immediately. OPERATING PRECAUTIONS Always wear safety glasses. Keep hands, clothing and tools clear of the evaporator and condenser fans. No work should be performed on the unit until all circuit breakers and start-stop switches are placed in the OFF position, and power supply is disconnected. Always work in pairs. Never work on the equipment alone. In case of severe vibration or unusual noise, stop the unit and investigate. MAINTENANCE PRECAUTIONS Beware of unannounced starting of the evaporator and condenser fans. Do not open the unit cover before turning power off. Be sure power is turned off before working on motors, controllers, solenoid valves and electrical controls. Tag circuit breaker and power supply to prevent accidental energizing of circuit. Do not bypass any electrical safety devices, e.g. bridging an overload, or using any sort of jumper wires. Problems with the system should be diagnosed, and any necessary repairs performed, by qualified service personnel. When performing any arc welding on the unit, disconnect all wire harness connectors from the modules in the control box. Do not remove wire harness from the modules unless you are grounded to the unit frame with a static-safe wrist strap. In case of electrical fire, open circuit switch and extinguish with CO2 (never use water). SPECIFIC WARNINGS AND CAUTIONS WARNING Be sure to observe warnings listed in the safety summary in the front of this manual before per­ forming maintenance on the hvac system WARNING Read the entire procedure before beginning work. Park the coach on a level surface, with park­ ing brake applied. Turn main electrical disconnect switch to the off position. © 2012 Mobile Climate Control Safety-1 T-357 Rev. 11/2014 SPECIFIC WARNINGS AND CAUTIONS - Continued: WARNING Units must never be operated without an air filter present. Doing so will result in accumulation of dirt and debris in heater coil, blower, and electrical components. This will require more effort to remove and restore proper system operation, as well as increase potential for higher resist­ ance at electrical components and connections. Higher resistance will result in higher thermal potential. WARNING Battery disconnect should be off. WARNING Extreme care must be taken when opening the coolant system. Coolant may be hot, and expos­ ure to the skin and eyes could result in injury. CAUTION Use care when checking/manipulating wires/plugs attached to electrical components. Dam­ age to the component or wiring harness can occur. © 2012 Mobile Climate Control Safety-2 T-357 Rev. 11/2014 UNIT SPECIFICATIONS Model Heating Airflow Capacity BTU/H CFM Volts Amps @27 vdc Amps @ 27 vdc Amps @ 27 vdc Low Speed Medium Speed High Speed Motor Type Weight lbs. 12-11632 25,828 215 24 3.4 5.0 6.2 Brushless 11.5 12-11634 25,828 215 24 3.4 5.0 6.2 Brushless 11.5 12-60046 53,810 520 24 Variable Variable 13.8 Brushless 52 12-60056 50,500 467 24 N/A N/A 7.8 Brushless 52 12-60058 59,000 571 24 6.1 8.3 13 Brushless 52.3 12-60060 62,776 549 24 5.8 7.3 11.2 Brushless 46 12-60064 63,477 553 24 5.7 7.3 11.2 Brushless 38 12-60070 56,880 462 24 5.4 7.0 8.5 Brushless 42 12-70276 38,080 327 24 5.9 7.6 N/A Brushless 35.5 12-70278 38,080 327 24 5.9 7.6 N/A Brushless 35.5 12-70282 43,000 389 24 3.8 N/A 10.3 Perm. Magnet 35 12-70284 43,000 389 24 3.8 N/A 10.3 Perm. Magnet 35 12-70286 44,860 420 24 5.7 N/A 11.6 Brushless 35 12-70288 44,860 420 24 5.7 N/A 11.6 Brushless 35 12-70292 41,380 388 24 5.6 N/A 11 Brushless 35 12-70294 41,380 388 24 5.6 N/A 11 Brushless 35 12-7558 66,000 500 24 4.5 7.2 10.5 Brushless 48.5 12-8340 33600 260 24 1.9 N/A 4.9 Brushless N/A 12-8364 33600 260 24 1.9 N/A 4.9 Brushless N/A Note: Heating Capacity rated at 3.6 GPM @ 150°FΔ Airflow Rated at 27 VDC/ 0” Static Pressure (Bench Test). © 2012 Mobile Climate Control Spec-- 1 T-357 Rev. 11/2014 MAINTENANCE GENERAL NOTICES The MCC Heater units are virtually maintenance free. However, the following items should be followed to help ensure maximum efficiency of system, as well as avoid potential system related problems. NOTE: Frequency associated with maintenance intervals will vary according to operational conditions and geo­ graphic regions. Inspection frequency should be scheduled accordingly. Air Filters All units are equipped with air filters to prevent foreign materials from entering system components. Filters should be cleaned or replaced as part of a regular scheduled maintenance program. Failure to maintain air filters will result in diminished system capacity related to lack of airflow. WARNING Units must never be operated without an air filter present. Doing so will result in accumulation of dirt and debris in heater coil, blower, and electrical components. This will require more effort to remove and restore proper system operation, as well as increase potential for higher resist­ ance at electrical components and connections. Higher resistance will result in higher thermal potential. Heater Coils Proper maintenance of air filters will reduce the potential of dirt and debris entering the heater coils. Heater coils are of a tube and fin design. If the coils are determined to require cleaning, only low pressure air, or vacuuming should be used as a method of cleaning. Care should be taken not to bend the fins of heater coil in the process. If this occurs, the coil will have diminished airflow and capacity, and will require the fins to be “combed” to restore to designed requirements. Blower/Fan Blowers/Fans should be inspected during routine maintenance for abnormal vibration and smooth rotation. Proper blower speed operation should be part of this inspection. If dirt and debris build up is found, the motor and blower should be wiped clean. Blowers are supplied as an assembly, and if improper operation is determined, they should be replaced as an assembly. Please refer to the parts section of this manual to determine proper replacement part number. Electrical Wiring and Connections WARNING Be sure power is turned off before working on motors, controllers, solenoid valves and electrical controls. Tag circuit breaker and power supply to prevent accidental energizing of circuit. Electrical Inspection of all electrical connections and harnesses should be part of the routine maintenance procedures. Wiring should be inspected for any signs of chafing and/or dirt and corrosion. If any occurrences of these conditions are observed, the deficiencies must be corrected to reduce potential related risks that may occur. Actuator Motors If equipped, Actuator motors and associated linkages should be checked for proper operation to avoid potential problems or failures. © 2012 Mobile Climate Control Service-- 1 T-357 Rev. 11/2014 SECTION 1 SERVICE PARTS INTRODUCTION This section provides identification of service replacement parts for the Mobile Climate Control Heater/Defrosters with part numbers beginning with 12. CONFIGURATION IDENTIFICATION Unit identification information is provided on a plate (decal) located on the unit assembly. This plate provides the unit model number and the unit serial number. The model number identifies the unit configuration and differences in detailed parts. GENERAL NOTES To find replacement parts, determine major group in which replacement parts are located and turn to the appropriate page for the illustrated breakdown of the replacement parts. The following letter designations are used to classify parts throughout this list. Parts can be obtained by ordering from the following website: www.mcc-hvac.com A/R As Required N.S. Not Shown on Illustration NSI Non-Stock Item (Items may not be available for purchase, or may require extended lead times) NSS Not Sold Separately - Order next higher assembly or kit. P-Suffix P-- added to part number means part is available in packaged quantity only. PL Purchase Locally SS Stainless Steel SV Suffix SV added to part number designates service replacement part. © 2012 Mobile Climate Control 1 T-357 Rev. 11/2014 1.1 MCC Heater Unit 12-11632 8 1 10 4 5 9 3 2 6 1 2 3 4 5 6 7 8 9 10 N.S. 7 13430 13431 14524 15-0484 25-2530 16534 22-1222 26-1619 28-0007 28-0404 25-3345 © 2012 Mobile Climate Control Latch Latch Hook Hinge Blower Assembly Al. Housed Resistor Cover Plug Coil Assembly Permatron Filter Grommet 1-3/8” (34.92mm) Protective Cap, ⅞” (22.22mm) Wire Harness 2 1 1 2 1 1 2 1 1 2 2 NSI T-357 Rev. 11/2014 1.2 MCC Heater 12-11634 8 1 4 6 5 3 2 7 9 10 1 2 3 4 5 6 7 8 9 10 N.S. 13430 13431 14524 15-0484 25-2530 16534 22-1222 26-1619 28-0007 28-0404 25-3345 © 2012 Mobile Climate Control Latch Latch Hook Hinge Blower Assembly Al. Housed Resistor Cover Plug Coil Assembly Permatron Filter Grommet 1-3/8” (34.92mm) Protective Cap, ⅞” (22.22mm) Wire Harness 3 1 1 2 1 1 2 1 1 2 2 NSI T-357 Rev. 11/2014 1.3 MCC Front Defroster 12-60046 16 6 14 12 20 7 5 4 1 17 10 13 21 19 18 11 11 9 15 2 22 3 8 Item 1 2 3 4 5 6 7 8 9 Part Number 15-1982 22-0226 26-0265 24-1257 24-1258 25-1124 25-0623 26-1714 28-0293 Description Blower Assembly, 24V Includes: Heater Coil Air Filter Assembly Link Arm Flapper Arm Relay 24V Lever Valve Assembly Grommet © 2012 Mobile Climate Control 4 Qty 1 1 1 1 1 1 1 1 2 T-357 Rev. 11/2014 1.3 Front Defroster 12-60046 (Parts List) Continued: Item 10 11 12 13 14 15 16 17 18 19 20 21 22 N.S. Part Number 28-0045 28-0007 28-0005 28-0029 28-0079 28-0014 28-0326 29-0075 29-0120 29-0077 35-0437 29-0443 27-2660 25-3056 Grommet Grommet 1 ⅜” (34.9 mm) Grommet ⅝” (15.9mm) Bushing, ¼” (6.4mm) Rubber Seal, 56.7 in. (1440 mm) Grommet ⅜” (9.5 mm) Snap Bushing, 3/16” Receptacle Stud Oval Slotted, SS Retainer 24V Controller Assembly Retaining Ring Silicone Hose (All) Wire Harness Description © 2012 Mobile Climate Control 5 Qty 1 6 1 1 1 1 4 3 3 3 1 1 A/R NSI T-357 Rev. 11/2014 1.4 MCC Front Defroster 12-60056 6 22 12 15 13 16 14 1 19 15 33 17 11 18 10 16 15 8 5 2 11 9 3 4 7 21 Item 1 2 3 4 5 6 7 8 9 Part Number 15-15078 22-0226 26-0265 26-0277 25-0022 25-1124 26-1714 27-0911 27-0910 Description Blower Assembly, 24V Includes: Heater Coil Air Filter Assembly Bushing Clip Relay 24V Bowden Cable Valve Assembly Drain Hose 12 in. (304.8mm) Gear Clamp 3/4 in. (19.05 mm) © 2012 Mobile Climate Control 6 Qty 1 1 1 1 1 1 1 1 4 T-357 Rev. 11/2014 1.4 Front Defroster 12-60056 (Parts List) Continued: Item 10 11 12 13 14 15 16 17 18 19 20 21 22 Part Number 28-0004 28-0005 28-0079 28-0293 28-0045 28-0326 29-0424 29-0075 29-0120 29-0077 29-0424 27-0238 25-3554 © 2012 Mobile Climate Control Description Qty 2 6 1 1 1 4 3 3 3 3 1 A/R NSI Grommet ⅜” (9.53 mm) Grommet ⅝” (15.9mm) Rubber Seal, 2.23 in. (56.7mm) Grommet Grommet Snap Bushing, 3/16” Pushnut, 3/16” Receptacle Stud Oval Slotted, SS Retainer Hole Plug 3/8” Silicone Hose Wire Harness 7 T-357 Rev. 11/2014 1.5 MCC Front Defroster 12-60058 18 8 9 10 11,24 20 1,2 26 25 19 17 17 15 6 5 21,23 22 16 20 13 7 14 27 4 Item 1 2 3 4 5 6 7 8 9 3 12 Part Number 15-19176 25-2848 22-1266 23-0611 24-1257 24-1258 25-0022 25-0232 25-1124 Description Blower Assembly, 24V Includes: Al. Housed Resistor Heater Coil Air Filter Assembly Link Arm Flapper Arm Clip Rectifier Relay 24V © 2012 Mobile Climate Control 8 Qty 1 1 1 1 1 1 1 1 2 T-357 Rev. 11/2014 1.5 Front Defroster 12-60058 (Parts List) Continued: Item 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 N.S. Part Number 25-1309 25-2660 26-1843 27-0911 27-3176 28-0004 28-0005 28-0029 28-0079 28-0293 28-0326 29-0075 29-0076 29-0077 29-0124 29-0424 29-0443 37-0035 25-3347 © 2012 Mobile Climate Control Description Lever Assembly Motor Actuator 24V Motorized Valve Assembly Drain Hose 12 in. (304.8mm) Constant Torque Clamp .5-1.0 in. (14-27mm) Grommet Grommet ⅝” (15.9mm) Bushing, ¼” (6.4mm) Rubber Seal, 2.23 in. (56.7mm) Grommet Snap Bushing, 3/16” Receptacle Stud Oval Slotted, SS Retainer Nylon Spacer ½” Pushnut 3/16” Retaining Ring 4 Ply Silicone Hose Wire Harness 9 Qty 1 1 1 1 4 1 6 2 1 1 3 3 3 3 3 2 1 A/R NSI T-357 Rev. 11/2014 1.6 MCC Front Defroster 12-60060 6 13 11 7 9 9 8 12 4 5 10 3 1,2 Item 1 2 3 4 5 6 7 N.S. Part Number 15-15064 25-2848 22-1329 23-0657 29-0076 29-0075 25-1124 25-3414 © 2012 Mobile Climate Control Description Qty 1 1 1 1 3 3 2 NSI Blower Assembly, 24V Includes: Al. Housed Resistor Heater Coil Air Filter Assembly Stud, Oval Slotted (SS) Receptacle Relay 24V Wiring Harness 10 T-357 Rev. 11/2014 1.6 MCC Front Defroster 12-60060: Continued Item 8 9 10 11 12 13 Part Number 28-0326 25-2660 46-0025 29-0124 28-0007 28-0045 © 2012 Mobile Climate Control Description Qty 2 2 1 6 5 1 Snap Bushing, 3/16” Motor Actuator 24V Motorized Valve Assembly Nylon Spacer, ½” (13mm) Grommet 1 ⅜” (34.9 mm) Grommet 11 T-357 Rev. 11/2014 1.7 MCC Front Defroster 12-60064 7 8 9 ,11 6 9 3 4 5 10 Item 1 2 3 4 5 6 7 N.S. Part Number 15-15064 25-3191 22-1355 23-0707 29-1110 29-0075 25-1124 25-3513 © 2012 Mobile Climate Control 1,2 12 Description Qty 1 1 1 1 3 3 3 NSI Blower Assembly, 24V Includes: Al. Housed Resistor Heater Coil Air Filter Stud, Oval Slotted (SS) Receptacle Relay 24V Wiring Harness 12 T-357 Rev. 11/2014 1.7 MCC Front Defroster 12-60064: Continued Item 8 9 10 11 12 Part Number 28-0326 25-2660 46-0047 29-0124 28-0008 © 2012 Mobile Climate Control Description Qty 2 2 1 6 2 Snap Bushing, 3/16” Motor Actuator 24V Heater Control Valve Assembly Nylon Spacer, ½” Grommet 13 T-357 Rev. 11/2014 1.8 MCC Front Defroster 12-60070 6 7 3 12 10 12 5 9 8 10 14 1,2 14 13 11 4 Item 1 2 3 4 5 6 7 N.S. Part Number 15-15082 25-3191 22-1355 23-0707 29-1110 29-0075 25-1124 25-3513 © 2012 Mobile Climate Control Description Qty 1 1 1 1 3 3 3 NSI Blower Assembly, 24V Includes: Al. Housed Resistor Heater Coil Air Filter (Permatron) Stud, Oval Slotted (SS) Receptacle Relay 24V Wiring Harness 14 T-357 Rev. 11/2014 1.8 MCC Front Defroster 12-60070: Continued Item 8 9 10 11 12 13 14 Part Number 28-0326 28-0011 25-2660 46-0047 29-0124 29-0558 28-0008 © 2012 Mobile Climate Control Description Qty 2 1 2 1 6 1 2 Snap Bushing, 3/16” Snap In Plug, ½” Motor Actuator 24V Heater Control Valve Assembly Nylon Spacer, ½” Nylon Spacer, ⅞” Grommet 15 T-357 Rev. 11/2014 1.9 MCC Heater Unit 12-70276 8 5 10 7 9 4 14 17 18 15 1,2 15 16 16 12 13,19 6 7 11 3 Item 1 2 3 4 5 6 7 8 9 Part Number 15-19190 25-2848 22-0895 24-3344 26-1292 28-0331 28-0005 25-0219 25-3343 © 2012 Mobile Climate Control Description Qty 1 1 1 1 1 1 2 2 NSI Blower Assembly 24V, Includes: Al. Housed Resistor Heater Coil Assembly Jumper Harness Air Filter Hole Plug ½” Grommet ⅝” Relay 24V Wiring Harness 16 T-357 Rev. 11/2014 1.9 Heater Unit 12-70276 (Parts List) Continued: Item 10 11 12 13 14 15 16 17 18 19 Part Number 25-0006 28-0008 28-0045 28-0335 29-0075 29-0077 29-1110 35-0835 28-0330 29-0124 © 2012 Mobile Climate Control Description Qty 1 2 1 1 1 6 6 1 2 1 Junction Block Grommet Grommet Cable Clamp Receptacle Retainer Stud, Oval Slotted Temperature Sensor ⅜” Hole Plug Spacer ½” 17 T-357 Rev. 11/2014 1.10 MCC Heater Unit 12-70278 4 7 13 12 11 5 11 6 15 14 1,2 12 13 8 9 10 3 Item 1 2 3 4 5 6 7 8 9 Part Number 15-19190 25-2848 22-0242 25-0219 25-3343 25-0006 26-1292 28-0005 28-0008 © 2012 Mobile Climate Control Description Qty 1 1 1 2 NSI 1 1 1 2 Blower Assembly 24V, Includes: Al. Housed Resistor Heater Coil Assembly Relay 24V Wiring Harness Junction Block Air Filter Grommet ⅝” Grommet 18 T-357 Rev. 11/2014 1.10 Heater Unit 12-70278 (Parts List) Continued: Item 10 11 12 13 14 15 Part Number 28-0045 29-0075 29-0077 29-1110 28-0330 28-0331 © 2012 Mobile Climate Control Description Qty 1 1 1 1 1 1 Grommet Receptacle Retainer Stud, Oval Slotted ⅜” Hole Plug ½” Hole Plug 19 T-357 Rev. 11/2014 1.11 MCC Heater Unit 12-70282 11,12 9 10 1,2 5 4 8 3 13 6 7 14 Item 1 2 3 4 N.S. 5 6 7 8 Part Number 15-19196 25-2841 22-0242 25-0251 25-3363 26-0264 28-0005 28-0008 28-0045 © 2012 Mobile Climate Control Description Qty 1 1 1 2 NSI 1 1 2 1 Blower Assembly 24V, Includes: Al. Housed Resistor Heater Coil Assembly Relay, 12V Wiring Harness Air Filter Grommet ⅝” Grommet Grommet 20 T-357 Rev. 11/2014 1.11 Heater Unit 12-70282 (Parts List Continued): Item 9 10 11 12 13 14 Part Number 28-0330 28-0331 29-0075 29-0077 29-1031 29-1110 © 2012 Mobile Climate Control Description Qty 1 1 6 6 8 6 ⅜” Hole Plug ½” Hole Plug Receptacle Retainer Knurled Nut ¼” Stud Oval Slotted 21 T-357 Rev. 11/2014 1.12 MCC Heater Unit 12-70284 5 4 9 8 13 1,2 6 10,11 12 3 7 Item 1 2 3 4 N.S. 5 6 7 8 Part Number 15-19196 25-2841 22-0895 25-0251 25-3363 26-0264 28-0005 28-0008 28-0014 © 2012 Mobile Climate Control Description Qty 1 1 1 2 NSI 1 1 2 1 Blower Assembly 24V, Includes: Al. Housed Resistor Heater Coil Assembly Relay, 12V Wiring Harness Air Filter Grommet ⅝” Grommet Grommet ⅜” 22 T-357 Rev. 11/2014 1.12 Heater Unit 12-70284 (Parts List Continued): Item 9 10 11 12 13 Part Number 28-0045 29-0075 29-0077 29-1031 29-1110 © 2012 Mobile Climate Control Description Qty 1 6 6 8 6 Grommet Receptacle Retainer Knurled Nut ¼” Stud Oval Slotted 23 T-357 Rev. 11/2014 1.13 MCC Heater Unit 12-70286 10 5 11 1 12 2 4 9 13 3 8 6 7 14 Item 1 2 3 N.S. 4 5 6 7 8 Part Number 15-19190 25-2848 22-0895 25-3384 26-0264 28-0331 28-0005 28-0008 28-0014 © 2012 Mobile Climate Control Description Qty 1 1 1 NSI 1 1 1 2 1 Blower Assembly 24V, Includes: Al. Housed Resistor Heater Coil Assembly Wiring Harness Air Filter Hole Plug ½” Grommet ⅝” Grommet Grommet ⅜” 24 T-357 Rev. 11/2014 1.13 Heater Unit 12-70286 (Parts List) Continued: Item 9 10 11 12 13 14 Part Number 28-0045 25-0219 29-0075 29-0077 29-1110 29-1031 © 2012 Mobile Climate Control Description Qty 1 2 6 6 6 8 Grommet Relay 24V Receptacle Retainer Stud, Oval Slotted Knurled Nut, ¼” x 20 25 T-357 Rev. 11/2014 1.14 MCC Heater Unit 12-70288 10 5 1 2 4 11 12 9 13 3 8 6 7 14 Item 1 2 3 N.S. 4 5 6 7 8 Part Number 15-19190 25-2848 22-0242 25-3384 26-0264 28-0331 28-0005 28-0008 28-0014 © 2012 Mobile Climate Control Description Qty 1 1 1 NSI 1 1 1 2 1 Blower Assembly 24V, Includes: Al. Housed Resistor Heater Coil Assembly Wiring Harness Air Filter Hole Plug ½” Grommet ⅝” Grommet Grommet ⅜” 26 T-357 Rev. 11/2014 1.14 Heater Unit 12-70288 (Parts List) Continued: Item 9 10 11 12 13 14 Part Number 28-0045 25-0219 29-0075 29-0077 29-1110 29-1031 © 2012 Mobile Climate Control Description Qty 1 2 6 6 6 8 Grommet Relay 24V Receptacle Retainer Stud, Oval Slotted Knurled Nut, ¼” x 20 27 T-357 Rev. 11/2014 1.15 MCC Heater Unit 12-70292 1 6 2 11 5 8 4 9 7 10 13 12 3 14 Item 1 2 3 N.S. 4 5 6 7 8 Part Number 15-19190 25-2848 22-0242 25-3384 26-0264 28-0331 28-0330 28-0005 28-0008 © 2012 Mobile Climate Control Description Qty 1 1 1 NSI 1 1 1 1 2 Blower Assembly 24V, Includes: Al. Housed Resistor Heater Coil Assembly Wiring Harness Air Filter Hole Plug ½” Hole Plug ⅜” Grommet ⅝” Grommet 28 T-357 Rev. 11/2014 1.15 Heater Unit 12-70292 (Parts List) Continued: Item 9 10 11 12 13 14 Part Number 28-0045 25-0219 29-0075 29-0077 29-1110 29-1031 © 2012 Mobile Climate Control Description Qty 1 2 6 6 6 8 Grommet Relay 24V Receptacle Retainer Stud, Oval Slotted Knurled Nut, ¼” x 20 29 T-357 Rev. 11/2014 1.16 MCC Heater Unit 12-70294 10 12 11 5 1 2 9 4 3 6 7 13 Item 1 2 3 N.S. 4 5 6 7 8 Part Number 15-19190 25-2848 22-0242 25-3384 26-0264 28-0331 28-0330 28-0005 28-0008 © 2012 Mobile Climate Control 8 14 Description Qty 1 1 1 NSI 1 1 1 1 2 Blower Assembly 24V, Includes: Al. Housed Resistor Heater Coil Assembly Wiring Harness Air Filter Hole Plug ½” Hole Plug ⅜” Grommet ⅝” Grommet 30 T-357 Rev. 11/2014 1.16 Heater Unit 12-70294 (Parts List) Continued: Item 9 10 11 12 13 14 Part Number 28-0045 25-0219 29-0075 29-0077 29-1110 29-1031 © 2012 Mobile Climate Control Description Qty 1 2 6 6 6 8 Grommet Relay 24V Receptacle Retainer Stud, Oval Slotted Knurled Nut, ¼” x 20 31 T-357 Rev. 11/2014 1.17 MCC Heater Unit 12-7558 1,2 9 6 8 11 3 10 7 4 5 Item 1 2 3 4 5 6 7 8 9 10 11 Part Number 15-3020 25-2530 22-1089 25-3450 26-0259 46-0031 28-0029 28-0004 35-0604 23-0040 27-0183 © 2012 Mobile Climate Control Description Qty 1 1 1 NSI 1 1 4 1 1 1 1 Blower Assembly 24V, Includes: Al. Housed Resistor Heater Coil Assembly Wiring Harness Air Filter Motorized Valve Assembly (Heater) Bushing, 3/16” Dia. X 5/16” LG. Grommet Brushless Controller, 24VDC Hose, Air, 4” (Length 25.6” (650 mm)) Gear Clamp, 4” 32 T-357 Rev. 11/2014 1.18 MCC Heater Unit 12-8340 11 4 1 8 10 7 2 3 5 6 Item 1 2 3 N.S. 4 5 6 7 Part Number 15-05038 22-1256 25-1124 25-3308 26-1452 28-0005 28-0008 28-0045 © 2012 Mobile Climate Control 9 Description Qty 1 1 2 NSI 1 1 2 1 Blower Assembly 24V, Includes: Heater Coil Assembly Relay, 24V Wiring Harness Air Filter Grommet ⅝” Grommet Grommet 33 T-357 Rev. 11/2014 1.18 Heater Unit 12-8340 Parts List Continued): Item 8 9 10 11 Part Number 29-0075 29-1031 29-1110 35-0835 © 2012 Mobile Climate Control Description Qty 1 9 1 1 Receptacle Knurled Nut ¼” Stud Oval Slotted Sensor, Temperature 34 T-357 Rev. 11/2014 1.19 MCC Heater Unit 12-8364 1 10 8 7 3 4 5 6 2 9 Item 1 2 3 N.S. 4 5 6 7 Part Number 15-05038 22-1256 25-1124 25-3406 26-1452 28-0005 28-0008 28-0045 © 2012 Mobile Climate Control Description Qty 1 1 2 NSI 1 1 2 1 Blower Assembly 24V, Includes: Heater Coil Assembly Relay, 24V Wiring Harness Air Filter Grommet ⅝” Grommet Grommet 35 T-357 Rev. 11/2014 1.19 Heater Unit 12-8364 Parts List Continued): Item 8 9 10 Part Number 29-0075 29-1031 29-1110 © 2012 Mobile Climate Control Description Qty 1 9 1 Receptacle Knurled Nut ¼” Stud Oval Slotted 36 T-357 Rev. 11/2014 © 2012 Mobile Climate Control 37 T-357 Rev. 11/2014 Figure 1-1 Schematic for Models 12-11632 & 12-11634 Schematic 12-11632S & Schematic 12-11634S © 2012 Mobile Climate Control 38 T-357 Rev. 11/2014 Figure 1-2 Schematic for Models 12-60046 Schematic 12-60046S © 2012 Mobile Climate Control 39 T-357 Rev. 11/2014 Figure 1-3 Schematic for Models 12-60056 O O Schematic 12-60056S © 2012 Mobile Climate Control 40 T-357 Rev. 11/2014 Figure 1-4 Schematic for Models 12-60058 Schematic 12-60058S © 2012 Mobile Climate Control 41 T-357 Rev. 11/2014 Figure 1-5 Schematic for Models 12-60060 Schematic 12-60060S © 2012 Mobile Climate Control 42 T-357 Rev. 11/2014 Figure 1-6 Schematic for Models 12-60064 Schematic 12-60064S © 2012 Mobile Climate Control 43 T-357 Rev. 11/2014 Figure 1-7 Schematic for Models 12-60070 Schematic 12-60070S © 2012 Mobile Climate Control 44 T-357 Rev. 11/2014 Figure 1-8 Schematic for Models 12-70276 Schematic 12-70276S © 2012 Mobile Climate Control 45 T-357 Rev. 11/2014 Figure 1-9 Schematic for Models 12-70278 Schematic 12-70278S © 2012 Mobile Climate Control 46 T-357 Rev. 11/2014 Figure 1-10 Schematic for Models 12-70282 & 12-70284 Schematics 12-70282S & 12-70284S © 2012 Mobile Climate Control 47 T-357 Rev. 11/2014 Figure 1-11 Schematic for Models 12-70286,12-70288, 12-70292 &12-70294 Schematics 12-70286S, 12-70288S, 12-70292S & 12-70294S © 2012 Mobile Climate Control 48 T-357 Rev. 11/2014 : Figure 1-12 Schematic for Models 12-7558 : Schematic 12-7558S © 2012 Mobile Climate Control 49 T-357 Rev. 11/2014 : Figure 1-13 Schematic for Models 12-8340 : : Schematic 12-8340S © 2012 Mobile Climate Control 50 T-357 Rev. 11/2014 : Figure 1-14 Schematic for Models 12-8364 : : Schematic 12-8364S INDEX 1 25-0219 16, 18, 25, 27, 29, 31 25-0232 25-0251 8 20, 22 25-0623 4 25-1124 25-1309 4, 6, 8, 10, 12, 14, 33, 35 9 25-2530 2, 3, 32 13430 2, 3 13431 2, 3 14524 2, 3 15-0484 2, 3 15-05038 33, 35 15-15064 10, 12 15-15078 6 25-2660 25-2841 9, 11, 13, 15 20, 22 15-15082 14 25-2848 8, 10, 16, 18, 24, 26, 28, 30 15-19176 8 25-3056 5 15-19190 16, 18, 24, 26, 28, 30 15-19196 20, 22 25-3191 25-3308 12, 14 33 15-1982 4 25-3343 16, 18 15-3020 32 16534 2, 3 25-3345 25-3347 2, 3 9 25-3363 20, 22 25-3384 25-3406 24, 26, 28, 30 35 25-3414 10 25-3450 32 25-3513 25-3554 12, 14 7 26-0259 32 26-0264 26-0265 20, 22, 24, 26, 28, 30 4, 6 26-0277 6 16, 18 33, 35 2 22-0226 4, 6 22-0242 18, 20, 26, 28, 30 22-0895 16, 22, 24 22-1089 32 22-1222 2, 3 22-1256 33, 35 22-1266 8 22-1329 10 22-1355 12, 14 23-0040 32 26-1292 26-1452 23-0611 8 26-1619 2, 3 23-0657 10 26-1714 4, 6 23-0707 12, 14 24-1257 4, 8 26-1843 27-0183 9 32 24-1258 4, 8 27-0238 7 24-3344 16 25-0006 17, 18 27-0910 27-0911 6 6, 9 25-0022 6, 8 27-2660 5 © 2012 Mobile Climate Control I T-357 Rev. 11/2014 INDEX 27-3176 9 28-0004 7, 9, 32 28-0005 29-0077 5, 7, 9, 17, 19, 21, 23, 25, 27, 29, 31 5, 7, 9, 16, 18, 20, 22, 24, 26, 28, 30, 33, 35 29-0120 5, 7 29-0124 9, 11, 13, 15, 17 28-0007 2, 3, 5, 11 29-0424 7, 9 28-0008 13, 15, 17, 18, 20, 22, 24, 26, 28, 30, 33, 35 29-0443 5, 9 29-0558 15 28-0011 15 29-1031 21, 23, 25, 27, 29, 31, 34, 36 28-0014 5, 22, 24, 26 29-1110 28-0029 5, 9, 32 12, 14, 17, 19, 21, 23, 25, 27, 29, 31, 34, 36 28-0045 5, 7, 11, 17, 19, 20, 23, 25, 27, 29, 31, 33, 35 28-0079 5, 7, 9 28-0293 4, 7, 9 28-0326 5, 7, 9, 11, 13, 15 28-0330 17, 19, 21, 28, 30 28-0331 16, 19, 21, 24, 26, 28, 30 28-0335 17 28-0404 2, 3 29-0075 5, 7, 9, 10, 12, 14, 17, 19, 21, 23, 25, 27, 29, 31, 34, 36 46-0025 11 46-0031 32 29-0076 9, 10 46-0047 13, 15 © 2012 Mobile Climate Control 3 35-0437 5 35-0604 32 35-0835 17, 34 37-0035 9 4 II T-357 Rev. 11/2014 Every driver deserves the best possible vehicle climate with MCC products MCC 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