15128 10-Mar-10 1 of 6 MECHANICAL ENGINEERING INSPECTION Inspect parts using radiographic inspection level: 3 credit: 10 planned review date: July 2001 sub-field: Mechanical Engineering purpose: People credited with this unit standard are able to: prepare for inspection of the part; inspect the part using radiographic inspection; and report on the inspection. entry information: Prerequisite: a current industrial irradiating licence issued by the New Zealand National Radiation Laboratory. People seeking credit for this unit standard shall meet the eligibility requirements for Non-destructive Testing (NDT) Level 1 to ISO 9712 "Non-destructive testing - qualification and certification of personnel". accreditation option: Evaluation of documentation and visit by NZQA, industry and teaching professional in the same field from another provider. moderation option: A national moderation system of regional panels and assessor networks has been established by the NZ Engineering, Food and Manufacturing Industry Training Organisation. © New Zealand Qualifications Authority 2010 15128 10-Mar-10 2 of 6 MECHANICAL ENGINEERING INSPECTION Inspect parts using radiographic inspection special notes: 1 This unit standard is for people seeking certification at Non-destructive Testing (NDT) Level 1 to ISO 9712 "Non-destructive testing - qualification and certification of personnel" from the Certification Board for Inspection Personnel (CBIP). 2 CBIP certification requirements at Radiographic Technician level 1 (RT1) are available from CBIP, PO Box 76 134, Manukau City. 3 There are special assessment procedures for the theoretical and practical components of this unit standard. Refer to the Accreditation and Moderation Action Plan (AMAP) 0013 for details. 4 All on job assessments must tasks be carried out in accordance with enterprise procedures, the enterprise being the organisation that performs the work. Enterprise procedures are the documented procedures for the inspection of the part using radiographic inspection. The inspection procedure(s) shall meet the requirements of a recognised code or standard such as the American Society for Mechanical Engineers (ASME) Section V, Art 2. 5 All work practices must meet recognised codes of practice (or documented work-site safety procedures) for safety of personnel, product, and work-site, and must meet the obligations required under current legislation which include but are not limited to the Health and Safety in Employment Act 1992. © New Zealand Qualifications Authority 2010 15128 10-Mar-10 3 of 6 MECHANICAL ENGINEERING INSPECTION Inspect parts using radiographic inspection 6 Contracts in this unit standard includes customer instructions and the requirements of standards, codes and specifications. 7 This unit standard covers new work, modifications and repairs. 8 Performance of the elements in this unit standard requires near vision acuity of Jaeger number 1 or equivalent as outlined in ISO 9712, Non-destructive testing - Qualification and certification of personnel. 9 The term “parts” as used in this unit standard includes but is not limited to structures such as buildings and bridges, machinery, transport equipment including aircraft, and pressure equipment. Elements and Performance Criteria element 1 Prepare for inspection of the part. performance criteria 1.1 Inspection requirements are established from supervisor and contract in accordance with the enterprise procedure. Range: inspection requirements are radiation type – x-ray, gamma ray. © New Zealand Qualifications Authority 2010 15128 10-Mar-10 4 of 6 MECHANICAL ENGINEERING INSPECTION Inspect parts using radiographic inspection 1.2 Equipment and consumables are selected and set up for inspection in accordance with the manufacturer’s instructions and the enterprise procedure. Range: 1.3 materials, tools, drawings, safety equipment, barriers, safe conditions, films, screens, cassettes, viewer, densitometer, image quality indicator. Preparation of the part is carried out in accordance with the enterprise procedure. Range: preparation includes – cleaning, verifying part condition, part identification. element 2 Inspect the part using radiographic inspection. performance criteria 2.1 The selection of radiographic method and the set-up of the part are carried out in accordance with the contract and the enterprise procedure. Range: 2.2 part set-up includes – part orientation, film focus distance. The exposure of the film is carried out in accordance with the enterprise procedure. Range: exposure includes – area survey, film density and sensitivity, time monitoring. © New Zealand Qualifications Authority 2010 15128 10-Mar-10 5 of 6 MECHANICAL ENGINEERING INSPECTION Inspect parts using radiographic inspection 2.3 Processing of the film is carried out in accordance with the enterprise procedure. Range: 2.4 processing includes – the selection and use of the developer and fixer chemicals, manual processing method, automatic processing method, washing and drying of film. Post inspection actions are completed in accordance with the enterprise procedure and the inspection area is left ready for the next inspection. Range: post inspection activities may include but are not limited to cleaning, marking, storage, dispatch. element 3 Report on the inspection. performance criteria 3.1 Results are classified, interpreted and documented to meet the contract requirements, in accordance with the enterprise procedure. Range: 3.2 results include – defect types, artefacts. Inspection report(s) is completed in accordance with the contract and enterprise procedure. © New Zealand Qualifications Authority 2010 15128 10-Mar-10 6 of 6 MECHANICAL ENGINEERING INSPECTION Inspect parts using radiographic inspection Comments to: NZ Engineering, Food and Manufacturing Industry Training Organisation Unit Standard Revision PO Box 160 WELLINGTON by July 2001. Please Note: Providers must be accredited by the Qualifications Authority before they can offer programmes of education and training assessed against unit standards. Accredited providers assessing against unit standards must engage with the moderation system that applies to those unit standards. [Please refer to relevant Plan ref: 0013] © New Zealand Qualifications Authority 2010