10/29/2012 Overview • • • • • • • 21-Torque and Back EMF ECEGR 450 Electromechanical Energy Conversion Torque Power Angular Acceleration Rotational Dynamics Torque vs Speed Torque and Machine Size Back EMF 2 Dr. Louie Questions Introduction • What determines the speed an object will rotate at? motor load electrical power • Why do bicycles and automobiles have different gears? mechanical power shaft prime mover generator electrical power mechanical power shaft 3 Dr. Louie 4 Dr. Louie Torque Torque • Torque: tangential force times radial distance at which it is applied measured from axis of rotation • T = Frsin( ) (in Nm) Which experiences greater torque? B. A. rsin(180- ) = rsin( ) r r A r T T Dr. Louie B F T F F 5 Dr. Louie 6 1 10/29/2012 Torque Alternative Forms B. experiences greater torque Frsin( B) > Frsin( A) • B. A. • r r B A T T = r x F (cross product, use right hand rule for direction) Thumb out of the paper CCW Thumb into paper: CW Torque: tangential force multiplied by r: T rF F T r F F T 7 Dr. Louie F F F F 8 Dr. Louie Work • Torque through an angle is work • For constant torque: W = T( F Power • Recall that power is rate of work (Joules) P 1: starting angle (radians) 2: ending angle (radians) T dW dt P T d dt T m (watts) m • where: m: angular velocity (rad/sec) 2 1 T 9 Dr. Louie Angular Acceleration Example • A shaft experiencing torque will accelerate according to: (T1 A large reel of paper installed at the end of a paper machine has a diameter of 1.8m and a moment of inertia of 4500 kgm2. It is coupled to a variable speed dc motor revolving at 120 rpm. The paper is kept under constant tension of 6000 N. T2 )J • Where : angular acceleration (rad/s2) J: mass moment of inertia (kgm2) Compute: the torque exerted on the reel the power output by the motor If T1 = T2: speed unchanged If T1 < T2: slows down If T2 > T2: speeds up T1, T2 Dr. Louie 10 Dr. Louie 6000N d paper reel 11 Dr. Louie 12 2 10/29/2012 Example Torque vs Speed A large reel of paper installed at the end of a paper machine has a diameter of 1.8m and a moment of inertia of 4500 kgm2. It is coupled to a variable speed dc motor revolving at 120 rpm. The paper is kept under constant tension of 6000 N. • The power, torque and speed relationship is of interest to electric motors and generators • Governs rotational dynamics of system • Different machines have different torque vs speed relationships for a given power level Compute: the torque exerted on the reel T = Fr = 6000 x 0.9 = 5400 Nm the power output by the motor P = 5400 x 120 x 2 /60 = 67.85 kW 13 Dr. Louie 14 Dr. Louie Torque vs Speed Torque vs Speed • Recall: P = T T = P/ • For a hypothetical constant power machine: 400 Automobile Induction motor 150 100 P = 300 W 300 250 200 150 100 50 50 0 0 0 0.2 higher speed, lower torque P = 200 W 0 torque developed (Nm) torque (Nm) higher torque, lower speed torque developed (Nm) 350 50 100 150 0.4 0.6 speed (p.u.) 0.8 cadence (rpm) 16 Dr. Louie Generator Torque Generator Torque • Magnitude of the force experienced by the coil is: F 2iLB N Fa aB x L: length of conductor • electrical torque is Te b Torque Te in CCW direction rpm 15 Dr. Louie • Consider a generator whose shaft is rotating with torque Tm (supplied by prime mover) in CW direction at speed • Conductors experience Lorentz Force 1 Source: http://www.gusongames.com/content/car_physics_2.html 200 Fer Fa x aB 2iBLr r: radius where the conductors are located (m) Fb N b S Fb S Same force and torque equations can be applied to motors Dr. Louie 17 Dr. Louie 18 3 10/29/2012 Generator Torque Example In generators, applied mechanical torque is opposed by electromagnetic torque Consider a generator supplying a load of 1MW at a constant voltage at 3600 rpm. The load suddenly increases to 1.1MW. Which of the following statements are true? Te > Tm: shaft decelerates Te < Tm: shaft accelerates Te = Tm: shaft continues to rotate at A. B. C. D. E. The The The The The generator will begin decelerating. generator will continue to operate at 3600 rpm. generator will begin accelerating. electric torque is higher at 1.1 MW than 1MW. electric torque is lower at 1.1 MW than 1MW. 19 Dr. Louie Example Back EMF Consider a generator supplying a load of 1MW at a constant voltage at 3600 rpm. The load suddenly increases to 1.1MW. Which of the following statements are true? A. B. C. D. E. The The The The The Recall that a motor with shown current polarity will rotate in CCW direction generator will begin decelerating generator will continue to operate at 3600 rpm generator will begin accelerating electric torque is higher at 1.1 MW than 1MW electric torque is lower at 1.1 MW than 1MW N ax b S If voltage is constant and power increases, current must increase. Increased current will lead to increased electric torque. Unless mechanical torque also increases, the generator will decelerate. 21 Dr. Louie 20 Dr. Louie 22 Dr. Louie Back EMF Back EMF Recall that a generator rotating CCW will have induced current with the shown polarity • Applied current (voltage) and induced current (voltage) oppose each other • Induced voltage is known as back emf • Analogous to Te opposing Tm in generators N a N N x b a ax S b x S S Dr. Louie 23 b Dr. Louie 24 4 10/29/2012 Back EMF Torque and Back EMF • Consider the following scenario: Applied voltage to stator is increased I increases (Ohm’s Law) Te increases (Lorentz Force equation) Te (T1 T2 )J ) increases ( P Back emf increases Ec P m Current decreases • Counter torque and back emf exist in rotating electric machines • Act to oppose change in operating state • Account for torque, back emf in mechanical and electrical models of machines 2IBLr Rc Vs + I - + - Ec Dr. Louie 25 Torque and Machine Size Dr. Louie 26 Torque and Machine Size Which generator do you expect to be physically larger? Which generator do you expect to be physically larger? Machine A Ratings: 100 kW, 250V, 2000 rpm Machine B Ratings: 100 kW, 250V, 1000 rpm Machine A Ratings: 100 kW, 250V, 2000 rpm Machine B Ratings: 100 kW, 250V, 1000 rpm d According to e N P sin if speed is dt lower, either p or N must increase to maintain the same voltage. This means using larger magnets (or electromagnets) and/or increasing number of turns. Both options increase the size. Dr. Louie 27 Torque and Machine Size 28 Summary • For equal power output, lower speed machines are more expensive than higher speed machines If low rpm is needed, consider using a gear box • Generally, size of the machine is dependent on the torque required 100 kW, 2000 rpm machine is similar in size to a 10 kW, 200 rpm machine Dr. Louie Dr. Louie 29 • Torque = radius x force • Power = torque x speed • Machines exhibit different torque vs speed characteristics and are important in determining the application of the machine • Generators producing current will experience a counter torque in opposite direction to the applied mechanical torque • Motors drawing current will experience an induced voltage that opposes the applied voltage Dr. Louie 30 5