OPERATING AND PROTECTING MOTORS Switch and Controlgear Alfred-Nobel-Str. 7-9 D-50226 Frechen Tel.: 02234 9 53 53-0 Fax: 02234 9 53 53-10 e-mail: switchgear@weg-germany.de 984.01/022003 WEG GERMANY GMBH CONTACTORS OVERLOAD RELAYS MOTORSTARTERS Contactors and Overload Relays This catalogue provides you with WEG solutions for control and protection of electric motors using Contactors, Thermal Overload Relays and D.O.L. Starters. To control and protect electric motors up to 132 kW/400 V, there are CW07 Miniature Contactors, CWM Contactors up to 250 Amps. and RW_D Thermal Overload Relays and the compatibility accessories. Enclosed D.O.L. Starters (contactor and thermal overload relay assembled in the thermoplastic enclosure with IP55 degree of protection) are WEG solutions to switch and protect motors up to 18,5 kW/400 V. This way, WEG offers reliable solutions for low-voltage applications in electric panel assemblers (distribution, MCC´s, switchgears), OEM´s, distributors and end users. Table of content ................................................................ Page Overview ................................................................................. 2/3 Contactors CWM ..................................................................... 4/5 Contactors CWM (AC/DC operation) ......................................... 6 Miniature contactors CW07 ........................................................ 6 Contactors relays CAW .............................................................. 6 Overload relays RW...D .............................................................. 7 Auxiliary contact blocks .............................................................. 8 Surge supressors Individual Coils ............................................. 9 Reversing Starter ...................................................................... 10 Star-Delta Starter .......................................................................11 Reversing and Star-Delta wiring kits ........................................ 12 Enclosed Direct-On-Line Starters ....................................... 13/14 Empty Enclosures for Direct-On-Line Starters ......................... 15 Technical Data Contactors CWM ................................................................. 16-18 Overload Relays RW ............................................................... 19 Terminal markings ............................................................... 20-21 Lifespan curves ........................................................................ 22 Dimensions .......................................................................... 23-24 Overview Overview TYPE 3 poles Rated operational power 230V 400V 415-440V 500V 690V Rated operational current Ie AC-3 (440 V) Convecional thermal current Ith = Ie, AC-1 Rated operational current Ie, AC-4 CW07 CWM9 CWM12 CWM18 Auxiliary contact blocks 2 CWM50 CWM65 CWM80 CWM95 CWM105 CWM112(E) CWM150E CWM250(E) CWM180(E) 1.5 3 - 2.2 4 4.5 5.5 5.5 3 5.5 5.5 7.5 7.5 4 7.5 9 10 10 6.5 11 12.5 15 15 9 15 15 18.5 18.5 11 18.5 22 25 30 15 22 30 30 33 18.5 30 37 40 45 22 37 45 45 45 25 45 55 55 55 30 55 55 65 65 30 55 55 75 80 45 75 90 90 80 55 90 110 110 132 75 132 150 160 200 A A A 7 16 - 9 25 5 12 25 7 18 32 8 25 45 12 32 60 16 40 60 18.5 50 90 23 65 110 30 80 110 37 95 140 44 105 140 50 112 180 63 150 225 69 180 225 73 250 350 110 0.28 . . . 0.4 0.43 . . . 0.63 0.56 . . . 0.8 0.8 . . . . 1.2 1.2 . . . . 1.8 1.8 . . . . 2.8 2.8 . . . . 4 4 . . . . . 6.3 5.6 . . . . 8 7 . . . . . .10 RW67.1D RW27D 0.28 . . . 0.4 0.4 . . . 0.63 0.56 . . . 0.8 0.8 . . . . 1.2 1.2 . . . . 1.8 1.8 . . . . 2.8 2.8 . . . 4 4 . . . . 6.3 5.6 . . . 8 7 . . . . . 10 8 . . . . 12.5 10 . . . . 15 11 . . . . 17 15 . . . . 23 22 . . . . 32 BCXMF 10 (1NO) BCXMF 01 (1NC) - 10 (1NO) BCXMFA BCXMFR 01 (1NC) - - RW67.2D 25...40 - RW 67.1D 32...50 - RW 67.1D RW117.1D 40...57 - RW 67.2D 50...63 - RW 67.2D 57...70 - RW 67.2D 63...80 - RW 67.2D 75...97 90...115 RW117.2D RW317D 75...97 90...115 100...150 140...215 200...310 275...420 - RW317D RW317D RW317D RW317D BCXML 11 (1NO+1NC) BCXML 20 (2NO) BCXMRL 11 (1NO+1NC) BCXMRL 20 (2NO) BCXML 11 (1NO+1NC) BCXML 20 (2NO) BCXMRL 11 (1NO+1NC) BCXMRL 20 (2NO) CWI07 Mechanical interlock Surge suppressor CWM32 CW M40 kW kW kW kW kW RW17D Overload relays CWM25 BLIM 9-105 BLIM 112-300E BAMRC 4 24 - 48 VAC BAMRC 7 24 - 48 VAC BAMRC 5 50 - 127 VAC BAMRC 8 50 - 127 VAC BAMRC 6 130 - 250 VAC BAMRC 9 130 - 250 VAC - 3 Contactors CWM up to 132 kW Contactors CWM up to 132 kW AC operation Terminal markings to EN 50012 Rated operational current Ie (AC-3) A 9 12 18 25 32 40 50 65 80 95 max. rated operational power conv. three-phase motors 50 - 60 Hz thermal current Ith = Ie 230 V 400 V 415 V/ 500 V 690 V 440 V AC-1 kW kW kW kW kW A 25 2,2 4 4,5 5,5 5,5 25 3 32 45 4 6,5 60 9 60 11 90 110 15 18,5 110 140 25 7,5 11 15 18,5 22 30 37 45 5,5 9 12,5 15 22 30 37 45 55 7,5 10 15 18,5 25 30 40 45 55 7,5 10 15 18,5 30 33 45 45 55 Aux. contact blocks separately delivered BCXMF10 BCXMF01 NC Type Basic devices NO NC Type Participating auxiliary contact blocks Without auxiliary contact blocks kg NC NO 1 0 1 2 0 1 1 2 integrated integrated 1 integrated 1 2 CWM9.10-230V-50/60Hz CWM9.01-230V-50/60Hz CWM9.11-230V-50/60Hz CWM9.22-230V-50/60Hz 1 0 1 2 0 1 1 2 integrated integrated 1 integrated 1 2 CWM12.10-230V-50/60Hz CWM12.01-230V-50/60Hz CWM12.11-230V-50/60Hz CWM12.22-230V-50/60Hz 1 0 1 2 0 1 1 2 integrated integrated 1 integrated 1 2 CWM18.10-230V-50/60Hz CWM18.01-230V-50/60Hz CWM18.11-230V-50/60Hz CWM18.22-230V-50/60Hz 0,295 0 1 0 1 2 0 0 1 1 2 1 1 2 1 1 2 CWM25.00-230V-50/60Hz CWM25.10-230V-50/60Hz CWM25.01-230V-50/60Hz CWM25.11-230V-50/60Hz CWM25.22-230V-50/60Hz 0,295 0 1 0 1 2 0 0 1 1 2 1 1 2 1 1 2 CWM32.00-230V-50/60Hz CWM32.10-230V-50/60Hz CWM32.01-230V-50/60Hz CWM32.11-230V-50/60Hz CWM32.22-230V-50/60Hz 0,52 0 1 2 0 1 2 1 2 1 2 CWM40.00-230V-50/60Hz CWM40.11-230V-50/60Hz CWM40.22-230V-50/60Hz 0,54 0 1 2 0 1 2 1 2 1 2 CWM50.00-230V-50/60Hz CWM50.11-230V-50/60Hz CWM50.22-230V-50/60Hz 1,105 0 1 2 0 1 2 1 2 1 2 CWM65.00-230V-50/60Hz CWM65.11-230V-50/60Hz CWM65.22-230V-50/60Hz 1,12 0 1 2 0 1 2 1 2 1 2 CWM80.00-230V-50/60Hz CWM80.11-230V-50/60Hz CWM80.22-230V-50/60Hz 1,13 0 1 2 0 1 2 1 2 1 2 CWM95.00-230V-50/60Hz CWM95.11-230V-50/60Hz CWM95.22-230V-50/60Hz 1,45 NO Front mounting auxiliary contact blocks BCXMF10 or BCXMF01 55 55 65 65 0 1 2 0 1 2 1 2 1 2 CWM105.00-230V-50/60Hz CWM105.11-230V-50/60Hz CWM105.22-230V-50/60Hz 1,47 112 180 250 180 225 350 30 55 75 55 90 132 55 110 150 75 110 160 80 132 200 2 2 2 2 2 2 - - CWM112.22-230V-50/60Hz CWM180.22-230V-50/60Hz CWM250.22-230V-50/60Hz 2,4 3,9 6,0 -400V-50/60Hz 10E 1 0 CWM25.00 to CWM105.00 +BCXMF10 01E 0 1 CWM25.00 to CWM105.00 +BCXMF01 11E 1 1 CWM25.00 to CWM105.00 +BXCMF10+BCXMF01 21E 2 1 CWM25.00 to CWM105.00 + 2 BXCMF10 +BCXMF01 12E 1 2 CWM25.00 to CWM105.00 + 2 BXCMF01 +BCXMF10 31E 3 1 CWM25.00 to CWM105.00 + 3 BXCMF10 +BCXMF01 41E 4 1 CWM25.00 to CWM105.00 + 4 BXCMF10 +BCXMF01 22E 2 2 CWM25.00 to CWM105.00 + 2 BXCMF01 +2 BCXMF10 32E 3 2 CWM25.00 to CWM105.00 + 2 BXCMF01 +3 BCXMF10 13E 1 3 CWM25.00 to CWM105.00 +BCXMF10 + 3 BXCMF01 23E 3 3 CWM25.00 to CWM105.00 + 3 BXCMF01 +2 BCXMF10 0,295 30 -110V-50/60Hz CWM25.00 to CWM105.00 0,295 140 -24V-50/60 Hz -48V-50/60Hz Distinctive number and version of combination Weight 105 Other actuating voltages 4 22 5,5 Aux. contacts per contactor replace by other voltage 21 Contactors CWM up to 132 kW Contactors CWM up to 132 kW DC Operation Terminal markings to EN 50012 Distinctive number and version of combination Basic devices NO NC Type 0 CWM9.10 CWM12.10 CWM18.10 Participating auxiliary contact blocks Without auxiliary contact 10E 01E 1 0 1 A 9 12 1 1 CWM9.10 CWM12.10 CWM18.10 +BXCMF10+BCXMF01 + 2 BXCMF01 21E 2 1 CWM9.10 CWM12.10 CWM18.10 12E 1 2 CWM9.10 CWM12.10 CWM18.10 31E 3 1 18 CWM9.10 CWM12.10 CWM18.10 + 2 BXCMF10 +BCXMF01 1 CWM9.10 CWM12.10 CWM18.10 + 3 BXCMF10 +BCXMF01 22E 2 2 CWM9.10 CWM12.10 CWM18.10 + 2 BXCMF01 +BCXMF10 CWM9.10 CWM12.10 CWM18.10 + 2 BXCMF01 +2 BCXMF10 13E 23E 1 2 2 CWM9.10 CWM12.10 CWM18.10 3 3 CWM9.10 CWM12.10 CWM18.10 + 3 BXCMF01 + 3 BXCMF01 +BCXMF10 40 50 65 80 95 Side mounting auxiliary contact blocks each with two contacts 11E 25 32 4 3 1 31E 3 22E 2 1 1 2 25 CWM25.00 to CWM105.00 +BCXML11 CWM25.00 to CWM105.00 +BCXML11 +BCXML20 CWM25.00 to CWM105.00 +2 BCXML11 105 32 45 60 60 90 110 110 140 140 Other actuating voltages 20 3 5,5 5,5 7,5 7,5 +BCXMF01 41E 32E conv. max. rated operational power thermal three-phase motors 50 - 60 Hz current 230 V 400 V 415 V/ 500 V 690 V Ith = Ie 440 V AC-1 kW kW kW kW kW A 25 2,2 4 4,5 5,5 5,5 CWM9.01 CWM12.01 CWM18.01 Front mounting auxiliary contact blocks BCXMF10 or BCXMF01 11E Rated operational current Ie (AC-3) 4 6,5 9 11 15 18,5 22 25 30 7,5 11 15 18,5 22 30 37 45 55 9 12,5 15 22 30 37 45 55 55 10 15 18,5 25 30 40 45 55 65 10 15 18,5 30 33 45 45 55 65 Aux. contacts per contactor Aux. contact blocks separately delivered Type Weight BCXMF10 BCXMF01 NO CWM9.10-24VDC CWM9.01-24VDC CWM9.11-24VDC CWM9.22-24VDC 0,510 kg NO 1 0 1 2 NC 0 1 1 2 integrated integrated 1 NC integrated 1 2 1 0 1 2 0 1 1 2 integrated integrated 1 integrated 1 2 CWM12.10-24VDC CWM12.01-24VDC CWM12.11-24VDC CWM12.22-24VDC 0,510 1 0 1 2 0 1 1 2 integrated integrated 1 integrated 1 2 CWM18.10-24VDC CWM18.01-24VDC CWM18.11-24VDC CWM18.22-24VDC 0,510 0 1 0 1 2 0 0 1 1 2 1 1 2 1 1 2 CWM25.00-24VDC CWM25.10-24VDC CWM25.01-24VDC CWM25.11-24VDC CWM25.22-24VDC 0 1 0 1 2 0 0 1 1 2 1 1 2 1 1 2 CWM32.00-24VDC CWM32.10-24VDC CWM32.01-24VDC CWM32.11-24VDC CWM32.22-24VDC 0 1 2 0 1 2 1 2 1 2 CWM40.00-24VDC CWM40.11-24VDC CWM40.22-24VDC 0 1 2 0 1 2 1 2 1 2 CWM50.00-24VDC CWM50.11-24VDC CWM50.22-24VDC 0 1 2 0 1 2 1 2 1 2 CWM65.00-24VDC CWM65.11-24VDC CWM65.22-24VDC 0 1 2 0 1 2 1 2 1 2 CWM80.00-24VDC CWM80.11-24VDC CWM80.22-24VDC 0 1 2 0 1 2 1 2 1 2 CWM95.00-24VDC CWM95.11-24VDC CWM95.22-24VDC 0 1 2 0 1 2 1 2 1 2 CWM105.00-24VDC CWM105.11-24VDC CWM105.22-24VDC 0,510 0,850 0,850 1,240 1,240 1,240 1,500 1,500 replace by other voltage -48VDC -60VDC -110VDC -220VDC 5 Contactors CWM up to 132 kW Miniature contactors Contactors CWM up to 132 kW Technical Data Overload Relays RW...D RW17D Type Contactors CWM, AC/DC operation Rated operational current Ie (AC-3) A conv. thermal current Ith = Ie AC-1 A Aux. contacts per contactor max. rated operational power three-phase motors 50 - 60 Hz 230 V kW 400 V kW 415 V/ 440 V 500 V Type Weight 690 V kW kW kW NO NC 55 90 110 150 75 90 110 160 80 80 132 200 2 2 2 2 2 2 2 2 kg Actuating voltage 208 to 250 V AC/DC 112 150 180 250 180 225 225 350 30 45 55 75 55 75 90 132 24 - 28 V 60 - 72 V 110 - 130 V -28 V -72 V -130 V Other actuating voltages 360 - 415 V -415 V CWM112E.22-250V CWM150E.22-250V CWM180E.22-250V CWM250E.22-250V 2,4 2,4 3,9 6,0 replace by other voltage Miniature contactor CW07, AC operation Rated operational current Ie (AC-3) 230 V 400 V 415 V/ 440 V 500 V 690 V A conv. thermal current Ith = Ie AC-1 A kW kW kW kW kW NO NC 7 16 1,5 3 - - - 1 0 0 1 max. rated operational power three-phase motors 50 - 60 Hz Type Aux. contacts per contactor Weight kg CW07.10-230V-50/60Hz CW07.01-230V-50/60Hz 0,12 Reversing starter with mechanical interlock 3,5 16 0,75 1,5 - - - 2x1 0 0 2x1 CWI07.10-230V-50Hz CWI07.01-230V-50Hz 0,25 Contactor relays CAW, AC operation conv. thermal current Ith Aux. contacts per contactor Type Weight 230 V 400 V 415 V/ 440 V 500 V 690 V A kW kW kW kW kW NO NC 16 6 4 - - - 2 3 4 1 2 1 0 3 CAW04.22-230V-50/60Hz CAW04.31-230V-50/60Hz CAW04.40-230V-50/60Hz CAW04.13-230V-50/60Hz 0,12 2 3 4 0 2 1 0 4 CAWM04.22-230V-50/60Hz CAWM04.31-230V-50/60Hz CAWM04.40-230V-50/60Hz CAWM04.04-230V-50/60Hz 0,28 20 Other actuating voltages 6 Rated operational current Ie AC-15/AC-11 10 6 5 -24V-50/60 Hz General technical data Standards Current setting (A) Tripping class Temperature compensation Rated insulation voltage Ui to IEC/EN 60 947/DIN VDE 0660 (V) to UL/CSA (V) Rated impulse withstand voltage Uimp (kV) Rated operational frequency (Hz) Degree of protection Protection against direct contact from the front when actuated by a perpendicular test finger (IEC 536) Ambiet temperature o C Operating temperature o Storage temperature C Climating proof to IEC 60 068-2-3 to IEC 60 068-2-30 Current heat loss lower value of setting range (W) maximum setting (W) Terminal capacity solid mm2 flexible without cable lug mm2 flexible with cable lug mm2 stranded mm2 solid and stranded AWG bar mm Tightening torque Nm Auxiliary and control circuits Rated insulation voltage Ui to IEC/EN 60 947/DIN VDE 0660 (V) to UL/CSA (V) Rated operational current AC-15 120 V Ie (A) 240 V Ie (A) 415 V Ie (A) 500 V Ie (A) UL/CSA DC-13 24 VDC Ie (A) 60 VDC Ie (A) 110 VDC Ie (A) 220 VDC Ie (A) UL/CSA RW27D RW67D IEC/EN 60 947, DIN VDE 0660, UL, CSA 0,28 - 10 0,28 - 32 25 - 80 10 continuous RW117D RW317D IEC/EN 60 947, DIN VDE 0660 75 - 112 100 - 310 690 600 6 0 - 400 IP 20 finger and back-of-hand proof -25 to +60 -40 to +70 Damp heat, constant Damp heat, constant 0,9 1,4 0,9 1,7 2x 1,5 ... 6 2x 1,5 ... 6 2x 1,5 ... 6 2x 1,5 ... 10 14 ... 6 1,4 ... 2,3 1,5 4,7 2,3 4,7 1 1,9 1x 6 ...35 1x 6 ...35 1x 6 ...35 1x 6 ...35 18 ... 2 4 ... 6 1x 25 ... 35 1x 25 ... 35 1x 25 ... 35 1x 25 ... 35 8 ... 1/0 4 ... 6 20 x 4 14 ... 26 690 600 3 2 1,5 0,5 C600 1 0,5 0,25 0,1 R300 RW...D Tripping characteristics 4 2 -48V-50/60Hz -110V-50/60Hz -400V-50/60Hz kg These tripping characteristics show mean values of the tolerance range at 20 oC ambient temperature starting from cold. They show the tripping times in relation to the response current. At operational temperature, the tripping time of the overload relay drops to approximately 25 % of the shown. replace by other voltage x Setting current 19 Contactors CWM up to 132 kW Technical Data Miniature and contactor relays CW07 Standards Rated insulation voltage Ui (V) to IEC/EN 60 947, DIN VDE 0660 to UL, CSA Rated impulse withstand voltage Uimp Rated operational frequency Degree of protection Main circuits Control circuits and auxiliary contacts Ambient temperature Operating temperature Storage temperature Altitude normal values 90 % Ie/80 % Ue 80 % Ie/75 % Ue Overvoltage category/ Pollution degree Climatic proofing Main circuits Number of poles Rated operational voltage Ue Conv. thermal current Ith at < 55oC ^ rated operational current Ie/AC-1 AC-3 duty Rated operational power 230 V 400 V 415-440 V 500 V 690 V Short circuit rating max. fuse gL-gG max. electrical operating frequency AC-1 AC-3 AC-4 no load Mechanical lifespan Electrical lifespan Rated operational current Ie AC-15 220-230 V 380-400 V 415 V 500 V DC-13 24 V 48 V 110 V 220 V Control circuit reliability Terminal capacity Solid Stranded with cable lug Tightening torque 18 CAW04 CAWM04 IEC/EN 60 947, DIN VDE 0660, UL, CSA 400 V 400 V 600 V 1000 V 4 kV 6 kV 25 - 400 Hz Protection against direct contact from the front when actuated by a perpendicular test finger (IEC 536) IP20 IP20 Contactors CWM up to 132 kW Overload relays Overload relay RW • Phase-failure sensitivity to IEC/EN 60 947-4-1, DIN VDE 0660 T. 102 • Tripping class 10 • Temperature compensation • Auxiliary contacts 1NO/1NC • Hand/Auto/Reset for use with Setting range of overload release Circuit diagram Fuse gL Type Weight 4 kV A 0,28 - 0,4 0,4 - 0,63 0,56 - 0,8 0,8 - 1,2 1,2 - 1,8 1,8 - 2,8 2,8 - 4,0 4,0 - 6,3 5,6 - 8,0 7,0 - 10 2 2 2 4 6 6 10 16 20 25 RW17D-0,4 RW17D-0,63 RW17D-0,8 RW17D-1,2 RW17D-1,8 RW17D-2,8 RW17D-4,0 RW17D-6,3 RW17D-8,0 RW17D-10 0,28 - 0,4 0,4 - 0,63 0,56 - 0,8 0,8 - 1,2 1,2 - 1,8 1,8 - 2,8 2,8 - 4,0 4,0 - 6,3 5,6 - 8,0 7,0 - 10 8,0 - 12,5 10 - 15 11 - 17 15 - 23 22 - 32 2 2 2 4 6 6 10 16 20 25 25 35 35 50 63 RW27D-0,4 RW27D-0,63 RW27D-0,8 RW27D-1,2 RW27D-1,8 RW27D-2,8 RW27D-4 RW27D-6,3 RW27D-8 RW27D-10 RW27D-12,5 RW27D-15 RW27D-17 RW27D-23 RW27D-32 CWM32...CWM40 25 - 40 32 - 50 80 100 RW67.1D-40 RW67.1D-50 0,300 CWM50...CWM80 40 - 57 50 - 63 57 - 70 63 - 80 100 100 125 125 RW67.2D-57 RW67.2D-63 RW67.2D-70 RW67.2D-80 0,310 CWM95...CWM105 75 - 97 90 - 112 200 250 RW117.1D-97 RW117.1D-112 0,520 CWM112(E) 75 - 97 90 - 112 200 250 RW117.2D-97 RW117.2D-112 0,550 CWM150E...CWM250(E) 100 - 150 140 - 215 200 - 310 315 355 500 RW317D-150 RW317D-215 RW317D-310 0,900 CW07 -25 to +55 oC -55 to +80 oC to 3000 m 3000 to 4000 m 4000 to 5000 m III/3 acc. IEC 68-2 CWM9...CWM32 3 400 V 4 400 V 4 690 V 16 A 16 A 20 A kW kW kW kW kW 1,5 3 - - - (A) 16 6 10 50 300 250 2000 - - 10 0,8 10 1 10 1,5 - 6 4 2,5 1,5 0,7 0,35 Ie min = 30 mA, Ue min = 24 V 10 6 5 4 6 4 2 0,7 Ie min = 5 mA, Ue min = 17 V Ops/h Ops/h Ops/h Ops/h Ops x 106 Ops x 106 A A A A A A A A mm2 mm 2 2 x 1 ... 2,5 2 x 0,75 ... 1,5 2 x 1...2,5 2 x 0,25...2,5 Nm 0,8 1...1,9 kg Ir (A) 0,15 0,147 Mounting kit for use with Type Weight kg RW27D BF27D 0,050 RW67.1D RW67.2D BF67D 0.095 RW117.1D BF117D 0,110 7 Contactors CWM up to 132 kW Auxiliary contacts Contactors CWM up to 132 kW Type Auxiliary contact blocks for CWM9 to CWM250(E) • Terminal markings to EN 50 005 and EN 50 012 • Protection against direct contact to IEC 536 for use with Main terminal capacity (mm2) Solid, stranded and finely stranded without end sleeve max.number of contacts/ contactor Auxiliary contacts Terminal markings S Ö 1 0 0 1 Type Weight AWG-Wire kg BCXMF10 BCXMF01 0.015 CWM9-CWM105 4 / CWM9-CWM25 6 / CWM32-CWM40 1(1) 0 0 1(2) Finaly stranded with end sleeve BCXMFA10 Technical Data CWM9 to CWM18 CWM25 2x 1... 2,5 oder 2x 2,5...6 2x 1... 2,5 oder 2x 2,5... 10 CWM50 to CWM80 CWM95 and CWM105 0,75...16 0,75...16 1...16 1...16 18...6 1...35 1...35 1,5...35 1,5...35 17... 2 1,5...50 1,5...50 2,5...50 2,5...50 15...1 1...16 1... 16 1,5...16 1,5...16 16...6 2,5...35 2,5...35 6...35 6...35 13...2 4...35 4...35 6...35 6...35 11...2 0,75...16 0,75...16 1...16 1...16 18...6 1...35 1...35 1,5...35 1,5...35 17...2 1,5...50 1,5...50 2,5...50 2,5...50 15...1 1...16 1...16 1,5...16 1,5...16 16...6 2,5...35 2,5...35 6...35 6...35 13...2 4...35 4...35 6...35 6...35 11...2 2x 20...13 order 2x 17...13 order 2x 13...10 2x 13 ... 7 on top Solid Stranded with end sleeve Stranded without end sleeve Finaly stranded AWG-Wire BCXMFR01 CWM112(E) CWM180(E) CWM250(E) and CWM150E 2x 0,25...2,5 oder 2x 1...2,5 oder 2x 2,5...6 2x 2,5...10 One conductor on top Solid Stranded with end sleeve Stranded without end sleeve Finaly stranded AWG-Wire One conductor on bottom Solid Stranded with end sleeve Stranded without end sleeve Finaly stranded AWG-Wire Two conductors CWM32 and CWM40 on bottom 8 / CWM50-CWM105 2 Solid Stranded with end sleeve Stranded without end sleeve Finaly stranded AWG-Wire Solid and stranded with end sleeve Bar Tightening torque (N.m) BCXML20 0 BCXML11 8/ CWM112-CWM250 1 1 CWM9-CWM250(E) 0,050 BCXMRL20(3) 2 1 (1) early-make contact (2) late-break contact (3) BCXMRL11(3) for combination of more than 2 side-mounted auxiliary contacts Mechanical interlock for contactors CWM9 to CWM105 and CWM112(E) to CWM250(E) Description Type Weight kg mechanical interlock for CWM9 - CWM105 interlock different sizes mechanical interlock for CWM112(E) - CWM250(E) interlock different sizes 8 BLIM9-105 0,050 BLIM112-300E 0,150 1,6...3 2,5...4 4...6 5...6,5 Auxiliary contacts CWM9 Type 0 1 1...1,9 2 x (25...70) 2 x (50...120) 2 x (50...150) 2 x (15x3) 2 x (20x3) 2 x (30x5) 10 13 17 Rated insulation voltage Ui to IEC/EN 60 947 to UL/CSA Rated operational voltage Ue Conv. thermal current Ith Rated operational current Ie AC-15 220 - 240 V 380 - 400 V 415 V 500 V UL/CSA DC-13 24 V 48 V 110 V 220 V UL/CSA Making capacity Im AC-15/AC-11 Ue ≤ 400 V 50/60 Hz DC-13/DC-11 Ue ≤ 220 V DC Breaking capacity Ic AC-15/AC-11 Ue ≤ 400 V 50/60 Hz DC-13/DC-11 Ue ≤ 220 V DC Short circuit protection max. fuse gL/gG Control circuit reliability Electrical lifespan Mechanical lifespan CWM12 CWM18 BCXMF... BCXML... (V) (V) (V) (A) 1000 600 690 20 1000 600 690 10 (A) (A) (A) (A) 10 6 5 4 A600 6 4 2 0,7 P600 6 4 3,5 2,5 A600 6 4 2 0,7 Q600 (A) (A) 250 250 90 90 (A) (A) 250 2 60 0,95 (A) 10 (A) (A) (A) (A) Ops Ops 10 Ie min = 5 mA, Ue min = 17 V 106 15 x 106 17 Contactors CWM up to 132 kW Type Standards Rated insulation voltage Ui (V) to IEC/EN 60 947, DIN VDE 0660 to UL, CSA Rated impuse withstand voltage Uimp Rated operational frequency Degree of protection Main circuits Control circuits and auxiliary contacts Ambiet temperature Operating temperature Storage temperature Altitude Normal values 90 % Ie/80 % Ue 80 % Ie/75 % Ue Overvoltage category/ Pollution degree Climatic proofing Main circuits Number of poles Rated operation voltage Ue Conv. thermal current Ith at < 55oC ^ rated operational current Ie/AC-1 AC-3 Duty Rated operational power 230 V kW 400 V kW 415-440 V kW 500 V kW 690 V kW Short circuit rating max. fuse gL-gG (A) max. electrical operating frequency AC-1 Ops/h AC-3 Ops/h AC-4 Ops/h no load Ops/h CWM 9 CWM 12 CWM 18 CWM 25 Technical Data CWM 32 CWM 40 CWM 50 CWM 65 CWM 80 CWM 95 CWM 105 CWM CWM 112(E) 150E Contactors CWM up to 132 kW CWM CWM 180(E) 250(E) IEC/EN 60 947, DIN VDE 0660 IEC/EN 60 947, DIN VDE 0660, UL, CSA Surge suppressors • direct connectable to coil terminals A1 - A2 1000 V 600 V For use with 8 kV 25 - 400 Hz Protection against direct contact from the front when actuated by a perpendicular test finger (IEC 536) IP20 IP00 IP20 -25 to +55 oC -55 to +80 oC Voltage Type Circuit diagram 6 kV CWM9 - CWM40 CWM 50 - CWM105 III/3 acc. IEC 68-2 3 3 25 A 25 A 2,2 4 4,5 5,5 5,5 3 3 3 32 A 45 A 60 A 60 A 3 5,5 5,5 7,5 7,5 4 7,5 9 10 10 6,5 11 12,5 15 15 9 15 15 18,5 18,5 11 18,5 22 25 30 15 22 30 30 33 18,5 30 37 40 45 22 37 45 45 45 25 45 55 55 55 30 55 55 65 65 30 55 55 75 80 45 75 90 90 80 55 90 110 110 132 75 132 150 160 200 25 25 35 50 63 63 100 125 125 200 200 225 225 250 355 1200 1200 360 9000 1200 1200 360 9000 1200 1200 1200 1200 1200 1200 360 200 200 9000 9000 9000 1200 600 1200 1200 200 200 9000 9000 600 1200 200 9000 50 50 500 500 250 250 2000 2000 1,8 12 1,5 1,7 15 2 3 3 690 V 3 3 3 3 3 BAMRC4 50 - 127 V AC BAMRC5 130 - 250 V AC BAMRC6 24 - 48 V AC BAMRC7 50 - 127 V AC BAMRC8 130 - 250 V AC BAMRC9 for use with Type 3 0.014 Weight kg 90 A 110 A 110 A 140 A 140 A 180 A 180 A 225 A 350A 1,7 24 - 48 V AC Individual coils, AC operating 3 1200 1200 1200 1200 1200 1200 360 360 360 9000 9000 9000 3 Weight kg up to 3000 m 3000 to 4000 m 4000 to 5000 m Mechanical lifespan Ops x 106 Electrical lifespan Ops x 106 Control circuit Rated insulation voltage Ui (V) Nominal voltages Us 50 Hz (V) Nominal voltages Us 60 Hz (V) Nominal voltages Us DC (V) Pick-up and drop-out values Pick-up x Us (V) 0,8 - 1,1 Drop-out x Us (V) 0,35 - 0,55 Power consumption of the coil, mono-frequency coils Pick-up (VA) 45 (W) 37 Sealing (VA) 6 (W) 2 Power consumption of the coil, dual-frequency coils Pick-up (VA) 40,5 (W) 34 Sealing (VA) 5,4 (W) 1,8 50 50 500 500 250 250 2000 2000 -24V-50/60Hz 1000 V 24 - 690 V 24 - 690 V 12 - 440 V -48V-50/60Hz -110V-50/60Hz -230V-50/60Hz -400V-50/60Hz -440V-50/60Hz 0,8 - 1,1 0,4 - 0,6 0,8 - 1,1 0,3 - 0,5 88 67 9 2,8 191 103 15,5 4,4 500 215 38 9,2 220 9 850 315 62 16 1380 330 110 42 76 58 7,8 2,4 183 91 14,8 3,9 458 197 35 8 220 9 780 288 57 15 1265 304 150 38 -500V-50/60Hz Individual coils, DC operating for use with Type Weight kg CWM9 - CWM25 CWM32 - CWM40 CWM50 - CWM105 BCC-25-... BCC-40-... BCC-105-... 0,120 0,180 0,220 replace by other voltage Other actuating voltages 0,8 - 1,1 0,4 - 0,6 0,065 0,110 0,140 0,235 0,400 0,675 replace by other voltage Other actuating voltages 10 1 1,5 BCA-25-... BCA-40-... BCA-105-... BCA-112-... BCA-180-... BCA-250-... CWM9 - CWM25 CWM32 - CWM40 CWM50 - CWM105 CWM112 CWM180 CWM250 -24VDC Other actuating voltages 16 Accessories -48VDC -60VDC -110VDC -220VDC -250VDC -440VDC for use with Type Weight kg CWM112E - CWM150E CWM180E CWM250E BCE-150E-... BCE-215E-... BCE-300E-... 0,235 0,400 0,675 24 - 28 V 60 - 72 V 110 - 130 V 360 - 415 V -28 V -72 V -130 V -415 V replace by other voltage 9 Contactors CWM up to 132 kW Reversing Starters Empty Enclosure DLW Empty Enclosure • IP55 • for housing one CW07, CWM9, 12,18, 25, 32 or 40 contactor and one RW overload relay Individual components for reversing starters max. rated operational power three-phase motors 50 - 60 Hz Contactors CWM up to 132 kW Individual components for reversing starters 230 V kW 400 V kW 500 V kW 690 V kW Contactor K1 Type Contactor K2 Type 2,2 4 5,5 5,5 CWM9.11 3 5,5 7,5 7,5 4 7,5 10 5,5 11 9 Spare auxiliary contacts Mechanical interlock Size Type Type suffix Weight K1 K2 CWM9.11 - - + CWM12.11 CWM12.11 - - + 10 CWM18.11 CWM18.11 - - + 15 15 CWM25.11 CWM25.11 - - + 15 18,5 18,5 CWM32.11 CWM32.11 - - + 02 EB 02 - 0,200 11 18,5 25 30 CWM40.11 CWM40.11 - - + 04 EB 04 - 0,275 15 22 30 33 CWM50.11 CWM50.11 - - + 18,5 30 40 45 CWM65.11 CWM65.11 - - + 06 EB 06 - 0,390 22 37 45 45 CWM80.11 CWM80.11 - - + 25 45 55 55 CWM95.11 CWM95.11 - - + 30 55 65 65 CWM105.11 CWM105.11 - - + 30 55 75 80 CWM112(E).22 CWM112(E).22 1NO/1NC 1NO/1NC + 45 75 90 80 CWM150E.22 CWM150E.22 1NO/1NC 1NO/1NC + 55 90 110 132 CWM180(E).22 CWM180(E).22 1NO/1NC 1NO/1NC + 75 132 160 200 CWM250(E).22 CWM250(E).22 1NO/1NC 1NO/1NC + kg Empty enclosure, with ON/OFF operation Empty enclosure, with STOP/RESET operation 02 EB 02-R -R 0,200 04 EB 04-R -R 0,275 06 EB 06-R -R 0,390 Empty enclosure, with HAND/OFF/AUTO operation Equipment with Motor Protective Circuit Breaker MPW25 or overload relay RW 10 Reversing starters 02 EB 02-S -S 0,210 04 EB 04-S -S 0,285 06 EB 06-S -S 0,400 15 Contactors CWM up to 132 kW Enclosed Direct-On-Line Starters DLW Enclosed Direct-On-Line Starters • complete wired, wiring diagram see below • short circuit protection has to be ensured by a separate short circuit protection facility • IP55 Enclosed Direct-On-Line Starters size 02 Setting range of overload relay max. rated operational power 230 V kW 400 V kW 500 V kW 0,12 0,18 0,25 0,37 0,55 1,1 1,5 2,2 3,0 - max. rated operational power three-phase motors 50 - 60 Hz Contactor Type - 0,28 - 0,4 0,4 - 0,63 0,56 - 0,8 0,8 - 1,2 1,2 - 1,8 1,8 - 2,8 2,8 - 4,0 4,0 - 6,3 5,6 - 8,0 Overload relay A 0,4 0,63 0,8 1,2 1,8 2,8 4,0 6,3 7,0 DLW7-400V-50/60Hz-0,4 DLW7-400V-50/60Hz-0,63 DLW7-400V-50/60Hz-0,8 DLW7-400V-50/60Hz-1,2 DLW7-400V-50/60Hz-1,8 DLW7-400V-50/60Hz-2,8 DLW7-400V-50/60Hz-4,0 DLW7-400V-50/60Hz-6,3 DLW7-400V-50/60Hz-8,0 CW07.10 CW07.10 CW07.10 CW07.10 CW07.10 CW07.10 CW07.10 CW07.10 CW07.10 RW17D-0,4 RW17D-0,63 RW17D-0,8 RW17D-1,2 RW17D-1,8 RW17D-2,8 RW17D-4,0 RW17D-6,3 RW17D-8,0 Enclosed Direct-On-Line Starters size 04 0,06 0.09 0,12 0,18 0,25 0,55 0,75 1,5 1,5 2,2 3,0 4,0 4,0 5,5 - 0,12 0,18 0,25 0,37 0,55 1,1 1,5 2,2 3,0 4,0 5,5 7,5 7,5 11 - 0,12 0,18 0,25 0,55 0,75 1,1 2,2 3,0 4,0 5,5 7,5 7,5 7,5 11 15 0,18 0,25 0,37 0,75 1,1 1,5 3 4,0 5,5 7,5 7,5 7,5 15 15 - Star-Delta Starters Individual components for Star-Delta Starters 690 V kW Ir (A) 0,06 0,09 0,12 0,18 0,25 0,55 0,75 1,5 - max. rated operational Contactors CWM up tp 132 kW 0,28 - 0,4 0,4 - 0,63 0,56 - 0,8 0,8 - 1,2 1,2 - 1,8 1,8 - 2,8 2,8 - 4,0 4,0 - 6,3 5,6 - 8,0 7,0 - 10 8,0 - 12,5 11 - 17 11 - 17 15 - 23 22 - 32 0,4 0,63 0,8 1,2 1,8 2,8 4,0 6,3 8,0 9,0 12 17 17 23 25 DLW9-400V-50/60Hz-0,4 DLW9-400V-50/60Hz-0,63 DLW9-400V-50/60Hz-0,8 DLW9-400V-50/60Hz-1,2 DLW9-400V-50/60Hz-1,8 DLW9-400V-50/60Hz-2,8 DLW9-400V-50/60Hz-4,0 DLW9-400V-50/60Hz-6,3 DLW9-400V-50/60Hz-8,0 DLW9-400V-50/60Hz-9,0 DLW12-400V-50/60Hz-12,5 DLW18-400V-50/60Hz-17 DLW25-400V-50/60Hz-17 DLW25-400V-50/60Hz-23 DLW25-400V-50/60Hz-25 CWM9.10 CWM9.10 CWM9.10 CWM9.10 CWM9.10 CWM9.10 CWM9.10 CWM9.10 CWM9.10 CWM9.10 CWM12.10 CWM18.10 CWM25.10 CWM25.10 CWM25.10 15 - 23 22 - 32 25 - 40 23 32 40 DLW32-400V-50/60Hz-23 DLW32-400V-50/60Hz-32 DLW40-400V-50/60Hz-40 CWM32.10 CWM32.10 CWM40.10 RW27D-0,4 RW27D-0,63 RW27D-0,8 RW27D-1,2 RW27D-1,8 RW27D-2,8 RW27D-4,0 RW27D-6,3 RW27D-8,0 RW27D-10 RW27D-12,5 RW27D-17 RW27D-17 RW27D-23 RW27D-32 230 V kW Individual components for Star-Delta Starters Main contactor K1 Type Delta contactor Star contactor K2 K3 Type Type 400 V kW 500 V kW 690 V kW 5,5 11 15 18,5 CWM18.10+BCXMF10 CWM18.11 CWM9.11 7,5 15 18,5 22 CWM18.10+BCXMF10 CWM18.11 11 18,5 22 30 CWM25.00+2BCXMF10 CWM25.11 Timer Spare auxiliary contacts K1 K2 K3 - - - - CWM12.11 - - - - CWM18.11 - - - - 15 22 30 30 CWM25.00+2BCXMF10 CWM25.11 CWM18.11 - - - - 15 30 37 45 CWM40.00+2BCXMF10 CWM40.11 CWM25.11 - - - - 18,5 37 45 45 CWM50.00+2BCXMF10 CWM50.11 CWM25.11 - - - - 22 45 55 75 CWM50.00+2BCXMF10 CWM50.11 CWM32.11 - - - - 30 55 65 90 CWM65.00+2BCXMF10 CWM65.11 CWM40.11 - - - - 37 75 75 110 CWM95.00+2BCXMF10 CWM95.11 CWM50.11 - - - - 45 90 110 132 CWM105.00+2BCXMF10 CWM105.11 CWM65.11 - - - - 55 110 132 160 CWM150E.22 CWM150E.22 CWM65.11 - 2NC 1NO/NC - 75 132 160 200 CWM180(E).22 CWM180(E).22 CWM80.11 - 2NC 1NO/NC - 90 160 200 315 CWM250(E).22 CWM250(E).22 CWM105.11 - 2NC 1NO/NC - 110 200 250 - CWM250(E).22 CWM250(E).22 CWM150E.22 - 2NC 1NO/NC 1NO/NC Equipment with Motor Protective Circuit Breaker MPW25 or overload relay RW Star-Delta Starter Enclosed Direct-On-Line Starters size 06 7,5 11 15 18,5 18,5 22 18,5 30 RW27D-23 RW27D-32 RW67.1D-40 Other actuating voltages selecting in compliance with page 4/5 14 A: 0,58 x In, Motor protection in star and delta position B: 1 x In, only partial motor protecton in star position C: 0,58 x In, motor not protected in star position 11 Contactors CWM up to 132 kW Wiring kits Contactors CWM up to 132 kW Enclosed Direct-On-Line Starters Reversing wiring kits Rated operational current Ie (AC - 3) A Contactors max. rated operational power three-phase motors 50 - 60 Hz 230 V kW 400/440 V kW 660/690 V kW Type K1 = K2 9 2,2 3,7 5,5 CWM9 12 3,7 5,5 7,5 CWM12 18 3,7 7,5 11 CWM18 25 5,5 11 18,5 CWM25 32 7,5 15 22 CWM32 40 11 18,5 30 CWM40 50 15 2 37 CWM50 65 18,5 30 45 CWM65 80 22 37 55 CWM80 EC-RC-7,5 EC-RC-11 EC-RC-18,5 EC-RC-37 Star-delta wiring kits Rated operational current 230 V kW 400/440 V kW 25 5,5 11 32 7,5 40 50 660/690 V kW Type K1 = K2 K3 18,5 CWM18 CWM9 15 22 CWM18 CWM12 7,5 18,5 30 CWM25 CWM18 11 22 37 CWM25 CWM18 60 15 30 45 CWM40 CWM25 EC-SD-30 80 18,5 37 55 CWM50 CWM25 EC-SD-37 Ie (AC - 3) A 85 22 45 75 CWM50 CWM32 105 30 55 90 CWM65 CWM40 140 37 75 110 CWM95 CWM50 175 45 90 130 CWM105 CWM65 Wiring kit Reversing starters 12 Contactors max. rated operational power three-phase motors 50 - 60 Hz Wiring kit Star-Delta Starters EC-SD-15 EC-SD-22 EC-SD-55 EC-SD-90 DLW Contactors CWM up to 132 kW Wiring kits Contactors CWM up to 132 kW Enclosed Direct-On-Line Starters Reversing wiring kits Rated operational current Ie (AC - 3) A Contactors max. rated operational power three-phase motors 50 - 60 Hz 230 V kW 400/440 V kW 660/690 V kW Type K1 = K2 9 2,2 3,7 5,5 CWM9 12 3,7 5,5 7,5 CWM12 18 3,7 7,5 11 CWM18 25 5,5 11 18,5 CWM25 32 7,5 15 22 CWM32 40 11 18,5 30 CWM40 50 15 2 37 CWM50 65 18,5 30 45 CWM65 80 22 37 55 CWM80 EC-RC-7,5 EC-RC-11 EC-RC-18,5 EC-RC-37 Star-delta wiring kits Rated operational current 230 V kW 400/440 V kW 25 5,5 11 32 7,5 40 50 660/690 V kW Type K1 = K2 K3 18,5 CWM18 CWM9 15 22 CWM18 CWM12 7,5 18,5 30 CWM25 CWM18 11 22 37 CWM25 CWM18 60 15 30 45 CWM40 CWM25 EC-SD-30 80 18,5 37 55 CWM50 CWM25 EC-SD-37 Ie (AC - 3) A 85 22 45 75 CWM50 CWM32 105 30 55 90 CWM65 CWM40 140 37 75 110 CWM95 CWM50 175 45 90 130 CWM105 CWM65 Wiring kit Reversing starters 12 Contactors max. rated operational power three-phase motors 50 - 60 Hz Wiring kit Star-Delta Starters EC-SD-15 EC-SD-22 EC-SD-55 EC-SD-90 DLW Contactors CWM up to 132 kW Enclosed Direct-On-Line Starters DLW Enclosed Direct-On-Line Starters • complete wired, wiring diagram see below • short circuit protection has to be ensured by a separate short circuit protection facility • IP55 Enclosed Direct-On-Line Starters size 02 Setting range of overload relay max. rated operational power 230 V kW 400 V kW 500 V kW 0,12 0,18 0,25 0,37 0,55 1,1 1,5 2,2 3,0 - max. rated operational power three-phase motors 50 - 60 Hz Contactor Type - 0,28 - 0,4 0,4 - 0,63 0,56 - 0,8 0,8 - 1,2 1,2 - 1,8 1,8 - 2,8 2,8 - 4,0 4,0 - 6,3 5,6 - 8,0 Overload relay A 0,4 0,63 0,8 1,2 1,8 2,8 4,0 6,3 7,0 DLW7-400V-50/60Hz-0,4 DLW7-400V-50/60Hz-0,63 DLW7-400V-50/60Hz-0,8 DLW7-400V-50/60Hz-1,2 DLW7-400V-50/60Hz-1,8 DLW7-400V-50/60Hz-2,8 DLW7-400V-50/60Hz-4,0 DLW7-400V-50/60Hz-6,3 DLW7-400V-50/60Hz-8,0 CW07.10 CW07.10 CW07.10 CW07.10 CW07.10 CW07.10 CW07.10 CW07.10 CW07.10 RW17D-0,4 RW17D-0,63 RW17D-0,8 RW17D-1,2 RW17D-1,8 RW17D-2,8 RW17D-4,0 RW17D-6,3 RW17D-8,0 Enclosed Direct-On-Line Starters size 04 0,06 0.09 0,12 0,18 0,25 0,55 0,75 1,5 1,5 2,2 3,0 4,0 4,0 5,5 - 0,12 0,18 0,25 0,37 0,55 1,1 1,5 2,2 3,0 4,0 5,5 7,5 7,5 11 - 0,12 0,18 0,25 0,55 0,75 1,1 2,2 3,0 4,0 5,5 7,5 7,5 7,5 11 15 0,18 0,25 0,37 0,75 1,1 1,5 3 4,0 5,5 7,5 7,5 7,5 15 15 - Star-Delta Starters Individual components for Star-Delta Starters 690 V kW Ir (A) 0,06 0,09 0,12 0,18 0,25 0,55 0,75 1,5 - max. rated operational Contactors CWM up tp 132 kW 0,28 - 0,4 0,4 - 0,63 0,56 - 0,8 0,8 - 1,2 1,2 - 1,8 1,8 - 2,8 2,8 - 4,0 4,0 - 6,3 5,6 - 8,0 7,0 - 10 8,0 - 12,5 11 - 17 11 - 17 15 - 23 22 - 32 0,4 0,63 0,8 1,2 1,8 2,8 4,0 6,3 8,0 9,0 12 17 17 23 25 DLW9-400V-50/60Hz-0,4 DLW9-400V-50/60Hz-0,63 DLW9-400V-50/60Hz-0,8 DLW9-400V-50/60Hz-1,2 DLW9-400V-50/60Hz-1,8 DLW9-400V-50/60Hz-2,8 DLW9-400V-50/60Hz-4,0 DLW9-400V-50/60Hz-6,3 DLW9-400V-50/60Hz-8,0 DLW9-400V-50/60Hz-9,0 DLW12-400V-50/60Hz-12,5 DLW18-400V-50/60Hz-17 DLW25-400V-50/60Hz-17 DLW25-400V-50/60Hz-23 DLW25-400V-50/60Hz-25 CWM9.10 CWM9.10 CWM9.10 CWM9.10 CWM9.10 CWM9.10 CWM9.10 CWM9.10 CWM9.10 CWM9.10 CWM12.10 CWM18.10 CWM25.10 CWM25.10 CWM25.10 15 - 23 22 - 32 25 - 40 23 32 40 DLW32-400V-50/60Hz-23 DLW32-400V-50/60Hz-32 DLW40-400V-50/60Hz-40 CWM32.10 CWM32.10 CWM40.10 RW27D-0,4 RW27D-0,63 RW27D-0,8 RW27D-1,2 RW27D-1,8 RW27D-2,8 RW27D-4,0 RW27D-6,3 RW27D-8,0 RW27D-10 RW27D-12,5 RW27D-17 RW27D-17 RW27D-23 RW27D-32 230 V kW Individual components for Star-Delta Starters Main contactor K1 Type Delta contactor Star contactor K2 K3 Type Type 400 V kW 500 V kW 690 V kW 5,5 11 15 18,5 CWM18.10+BCXMF10 CWM18.11 CWM9.11 7,5 15 18,5 22 CWM18.10+BCXMF10 CWM18.11 11 18,5 22 30 CWM25.00+2BCXMF10 CWM25.11 Timer Spare auxiliary contacts K1 K2 K3 - - - - CWM12.11 - - - - CWM18.11 - - - - 15 22 30 30 CWM25.00+2BCXMF10 CWM25.11 CWM18.11 - - - - 15 30 37 45 CWM40.00+2BCXMF10 CWM40.11 CWM25.11 - - - - 18,5 37 45 45 CWM50.00+2BCXMF10 CWM50.11 CWM25.11 - - - - 22 45 55 75 CWM50.00+2BCXMF10 CWM50.11 CWM32.11 - - - - 30 55 65 90 CWM65.00+2BCXMF10 CWM65.11 CWM40.11 - - - - 37 75 75 110 CWM95.00+2BCXMF10 CWM95.11 CWM50.11 - - - - 45 90 110 132 CWM105.00+2BCXMF10 CWM105.11 CWM65.11 - - - - 55 110 132 160 CWM150E.22 CWM150E.22 CWM65.11 - 2NC 1NO/NC - 75 132 160 200 CWM180(E).22 CWM180(E).22 CWM80.11 - 2NC 1NO/NC - 90 160 200 315 CWM250(E).22 CWM250(E).22 CWM105.11 - 2NC 1NO/NC - 110 200 250 - CWM250(E).22 CWM250(E).22 CWM150E.22 - 2NC 1NO/NC 1NO/NC Equipment with Motor Protective Circuit Breaker MPW25 or overload relay RW Star-Delta Starter Enclosed Direct-On-Line Starters size 06 7,5 11 15 18,5 18,5 22 18,5 30 RW27D-23 RW27D-32 RW67.1D-40 Other actuating voltages selecting in compliance with page 4/5 14 A: 0,58 x In, Motor protection in star and delta position B: 1 x In, only partial motor protecton in star position C: 0,58 x In, motor not protected in star position 11 Contactors CWM up to 132 kW Reversing Starters Empty Enclosure DLW Empty Enclosure • IP55 • for housing one CW07, CWM9, 12,18, 25, 32 or 40 contactor and one RW overload relay Individual components for reversing starters max. rated operational power three-phase motors 50 - 60 Hz Contactors CWM up to 132 kW Individual components for reversing starters 230 V kW 400 V kW 500 V kW 690 V kW Contactor K1 Type Contactor K2 Type 2,2 4 5,5 5,5 CWM9.11 3 5,5 7,5 7,5 4 7,5 10 5,5 11 9 Spare auxiliary contacts Mechanical interlock Size Type Type suffix Weight K1 K2 CWM9.11 - - + CWM12.11 CWM12.11 - - + 10 CWM18.11 CWM18.11 - - + 15 15 CWM25.11 CWM25.11 - - + 15 18,5 18,5 CWM32.11 CWM32.11 - - + 02 EB 02 - 0,200 11 18,5 25 30 CWM40.11 CWM40.11 - - + 04 EB 04 - 0,275 15 22 30 33 CWM50.11 CWM50.11 - - + 18,5 30 40 45 CWM65.11 CWM65.11 - - + 06 EB 06 - 0,390 22 37 45 45 CWM80.11 CWM80.11 - - + 25 45 55 55 CWM95.11 CWM95.11 - - + 30 55 65 65 CWM105.11 CWM105.11 - - + 30 55 75 80 CWM112(E).22 CWM112(E).22 1NO/1NC 1NO/1NC + 45 75 90 80 CWM150E.22 CWM150E.22 1NO/1NC 1NO/1NC + 55 90 110 132 CWM180(E).22 CWM180(E).22 1NO/1NC 1NO/1NC + 75 132 160 200 CWM250(E).22 CWM250(E).22 1NO/1NC 1NO/1NC + kg Empty enclosure, with ON/OFF operation Empty enclosure, with STOP/RESET operation 02 EB 02-R -R 0,200 04 EB 04-R -R 0,275 06 EB 06-R -R 0,390 Empty enclosure, with HAND/OFF/AUTO operation Equipment with Motor Protective Circuit Breaker MPW25 or overload relay RW 10 Reversing starters 02 EB 02-S -S 0,210 04 EB 04-S -S 0,285 06 EB 06-S -S 0,400 15 Contactors CWM up to 132 kW Type Standards Rated insulation voltage Ui (V) to IEC/EN 60 947, DIN VDE 0660 to UL, CSA Rated impuse withstand voltage Uimp Rated operational frequency Degree of protection Main circuits Control circuits and auxiliary contacts Ambiet temperature Operating temperature Storage temperature Altitude Normal values 90 % Ie/80 % Ue 80 % Ie/75 % Ue Overvoltage category/ Pollution degree Climatic proofing Main circuits Number of poles Rated operation voltage Ue Conv. thermal current Ith at < 55oC ^ rated operational current Ie/AC-1 AC-3 Duty Rated operational power 230 V kW 400 V kW 415-440 V kW 500 V kW 690 V kW Short circuit rating max. fuse gL-gG (A) max. electrical operating frequency AC-1 Ops/h AC-3 Ops/h AC-4 Ops/h no load Ops/h CWM 9 CWM 12 CWM 18 CWM 25 Technical Data CWM 32 CWM 40 CWM 50 CWM 65 CWM 80 CWM 95 CWM 105 CWM CWM 112(E) 150E Contactors CWM up to 132 kW CWM CWM 180(E) 250(E) IEC/EN 60 947, DIN VDE 0660 IEC/EN 60 947, DIN VDE 0660, UL, CSA Surge suppressors • direct connectable to coil terminals A1 - A2 1000 V 600 V For use with 8 kV 25 - 400 Hz Protection against direct contact from the front when actuated by a perpendicular test finger (IEC 536) IP20 IP00 IP20 -25 to +55 oC -55 to +80 oC Voltage Type Circuit diagram 6 kV CWM9 - CWM40 CWM 50 - CWM105 III/3 acc. IEC 68-2 3 3 25 A 25 A 2,2 4 4,5 5,5 5,5 3 3 3 32 A 45 A 60 A 60 A 3 5,5 5,5 7,5 7,5 4 7,5 9 10 10 6,5 11 12,5 15 15 9 15 15 18,5 18,5 11 18,5 22 25 30 15 22 30 30 33 18,5 30 37 40 45 22 37 45 45 45 25 45 55 55 55 30 55 55 65 65 30 55 55 75 80 45 75 90 90 80 55 90 110 110 132 75 132 150 160 200 25 25 35 50 63 63 100 125 125 200 200 225 225 250 355 1200 1200 360 9000 1200 1200 360 9000 1200 1200 1200 1200 1200 1200 360 200 200 9000 9000 9000 1200 600 1200 1200 200 200 9000 9000 600 1200 200 9000 50 50 500 500 250 250 2000 2000 1,8 12 1,5 1,7 15 2 3 3 690 V 3 3 3 3 3 BAMRC4 50 - 127 V AC BAMRC5 130 - 250 V AC BAMRC6 24 - 48 V AC BAMRC7 50 - 127 V AC BAMRC8 130 - 250 V AC BAMRC9 for use with Type 3 0.014 Weight kg 90 A 110 A 110 A 140 A 140 A 180 A 180 A 225 A 350A 1,7 24 - 48 V AC Individual coils, AC operating 3 1200 1200 1200 1200 1200 1200 360 360 360 9000 9000 9000 3 Weight kg up to 3000 m 3000 to 4000 m 4000 to 5000 m Mechanical lifespan Ops x 106 Electrical lifespan Ops x 106 Control circuit Rated insulation voltage Ui (V) Nominal voltages Us 50 Hz (V) Nominal voltages Us 60 Hz (V) Nominal voltages Us DC (V) Pick-up and drop-out values Pick-up x Us (V) 0,8 - 1,1 Drop-out x Us (V) 0,35 - 0,55 Power consumption of the coil, mono-frequency coils Pick-up (VA) 45 (W) 37 Sealing (VA) 6 (W) 2 Power consumption of the coil, dual-frequency coils Pick-up (VA) 40,5 (W) 34 Sealing (VA) 5,4 (W) 1,8 50 50 500 500 250 250 2000 2000 -24V-50/60Hz 1000 V 24 - 690 V 24 - 690 V 12 - 440 V -48V-50/60Hz -110V-50/60Hz -230V-50/60Hz -400V-50/60Hz -440V-50/60Hz 0,8 - 1,1 0,4 - 0,6 0,8 - 1,1 0,3 - 0,5 88 67 9 2,8 191 103 15,5 4,4 500 215 38 9,2 220 9 850 315 62 16 1380 330 110 42 76 58 7,8 2,4 183 91 14,8 3,9 458 197 35 8 220 9 780 288 57 15 1265 304 150 38 -500V-50/60Hz Individual coils, DC operating for use with Type Weight kg CWM9 - CWM25 CWM32 - CWM40 CWM50 - CWM105 BCC-25-... BCC-40-... BCC-105-... 0,120 0,180 0,220 replace by other voltage Other actuating voltages 0,8 - 1,1 0,4 - 0,6 0,065 0,110 0,140 0,235 0,400 0,675 replace by other voltage Other actuating voltages 10 1 1,5 BCA-25-... BCA-40-... BCA-105-... BCA-112-... BCA-180-... BCA-250-... CWM9 - CWM25 CWM32 - CWM40 CWM50 - CWM105 CWM112 CWM180 CWM250 -24VDC Other actuating voltages 16 Accessories -48VDC -60VDC -110VDC -220VDC -250VDC -440VDC for use with Type Weight kg CWM112E - CWM150E CWM180E CWM250E BCE-150E-... BCE-215E-... BCE-300E-... 0,235 0,400 0,675 24 - 28 V 60 - 72 V 110 - 130 V 360 - 415 V -28 V -72 V -130 V -415 V replace by other voltage 9 Contactors CWM up to 132 kW Auxiliary contacts Contactors CWM up to 132 kW Type Auxiliary contact blocks for CWM9 to CWM250(E) • Terminal markings to EN 50 005 and EN 50 012 • Protection against direct contact to IEC 536 for use with Main terminal capacity (mm2) Solid, stranded and finely stranded without end sleeve max.number of contacts/ contactor Auxiliary contacts Terminal markings S Ö 1 0 0 1 Type Weight AWG-Wire kg BCXMF10 BCXMF01 0.015 CWM9-CWM105 4 / CWM9-CWM25 6 / CWM32-CWM40 1(1) 0 0 1(2) Finaly stranded with end sleeve BCXMFA10 Technical Data CWM9 to CWM18 CWM25 2x 1... 2,5 oder 2x 2,5...6 2x 1... 2,5 oder 2x 2,5... 10 CWM50 to CWM80 CWM95 and CWM105 0,75...16 0,75...16 1...16 1...16 18...6 1...35 1...35 1,5...35 1,5...35 17... 2 1,5...50 1,5...50 2,5...50 2,5...50 15...1 1...16 1... 16 1,5...16 1,5...16 16...6 2,5...35 2,5...35 6...35 6...35 13...2 4...35 4...35 6...35 6...35 11...2 0,75...16 0,75...16 1...16 1...16 18...6 1...35 1...35 1,5...35 1,5...35 17...2 1,5...50 1,5...50 2,5...50 2,5...50 15...1 1...16 1...16 1,5...16 1,5...16 16...6 2,5...35 2,5...35 6...35 6...35 13...2 4...35 4...35 6...35 6...35 11...2 2x 20...13 order 2x 17...13 order 2x 13...10 2x 13 ... 7 on top Solid Stranded with end sleeve Stranded without end sleeve Finaly stranded AWG-Wire BCXMFR01 CWM112(E) CWM180(E) CWM250(E) and CWM150E 2x 0,25...2,5 oder 2x 1...2,5 oder 2x 2,5...6 2x 2,5...10 One conductor on top Solid Stranded with end sleeve Stranded without end sleeve Finaly stranded AWG-Wire One conductor on bottom Solid Stranded with end sleeve Stranded without end sleeve Finaly stranded AWG-Wire Two conductors CWM32 and CWM40 on bottom 8 / CWM50-CWM105 2 Solid Stranded with end sleeve Stranded without end sleeve Finaly stranded AWG-Wire Solid and stranded with end sleeve Bar Tightening torque (N.m) BCXML20 0 BCXML11 8/ CWM112-CWM250 1 1 CWM9-CWM250(E) 0,050 BCXMRL20(3) 2 1 (1) early-make contact (2) late-break contact (3) BCXMRL11(3) for combination of more than 2 side-mounted auxiliary contacts Mechanical interlock for contactors CWM9 to CWM105 and CWM112(E) to CWM250(E) Description Type Weight kg mechanical interlock for CWM9 - CWM105 interlock different sizes mechanical interlock for CWM112(E) - CWM250(E) interlock different sizes 8 BLIM9-105 0,050 BLIM112-300E 0,150 1,6...3 2,5...4 4...6 5...6,5 Auxiliary contacts CWM9 Type 0 1 1...1,9 2 x (25...70) 2 x (50...120) 2 x (50...150) 2 x (15x3) 2 x (20x3) 2 x (30x5) 10 13 17 Rated insulation voltage Ui to IEC/EN 60 947 to UL/CSA Rated operational voltage Ue Conv. thermal current Ith Rated operational current Ie AC-15 220 - 240 V 380 - 400 V 415 V 500 V UL/CSA DC-13 24 V 48 V 110 V 220 V UL/CSA Making capacity Im AC-15/AC-11 Ue ≤ 400 V 50/60 Hz DC-13/DC-11 Ue ≤ 220 V DC Breaking capacity Ic AC-15/AC-11 Ue ≤ 400 V 50/60 Hz DC-13/DC-11 Ue ≤ 220 V DC Short circuit protection max. fuse gL/gG Control circuit reliability Electrical lifespan Mechanical lifespan CWM12 CWM18 BCXMF... BCXML... (V) (V) (V) (A) 1000 600 690 20 1000 600 690 10 (A) (A) (A) (A) 10 6 5 4 A600 6 4 2 0,7 P600 6 4 3,5 2,5 A600 6 4 2 0,7 Q600 (A) (A) 250 250 90 90 (A) (A) 250 2 60 0,95 (A) 10 (A) (A) (A) (A) Ops Ops 10 Ie min = 5 mA, Ue min = 17 V 106 15 x 106 17 Contactors CWM up to 132 kW Technical Data Miniature and contactor relays CW07 Standards Rated insulation voltage Ui (V) to IEC/EN 60 947, DIN VDE 0660 to UL, CSA Rated impulse withstand voltage Uimp Rated operational frequency Degree of protection Main circuits Control circuits and auxiliary contacts Ambient temperature Operating temperature Storage temperature Altitude normal values 90 % Ie/80 % Ue 80 % Ie/75 % Ue Overvoltage category/ Pollution degree Climatic proofing Main circuits Number of poles Rated operational voltage Ue Conv. thermal current Ith at < 55oC ^ rated operational current Ie/AC-1 AC-3 duty Rated operational power 230 V 400 V 415-440 V 500 V 690 V Short circuit rating max. fuse gL-gG max. electrical operating frequency AC-1 AC-3 AC-4 no load Mechanical lifespan Electrical lifespan Rated operational current Ie AC-15 220-230 V 380-400 V 415 V 500 V DC-13 24 V 48 V 110 V 220 V Control circuit reliability Terminal capacity Solid Stranded with cable lug Tightening torque 18 CAW04 CAWM04 IEC/EN 60 947, DIN VDE 0660, UL, CSA 400 V 400 V 600 V 1000 V 4 kV 6 kV 25 - 400 Hz Protection against direct contact from the front when actuated by a perpendicular test finger (IEC 536) IP20 IP20 Contactors CWM up to 132 kW Overload relays Overload relay RW • Phase-failure sensitivity to IEC/EN 60 947-4-1, DIN VDE 0660 T. 102 • Tripping class 10 • Temperature compensation • Auxiliary contacts 1NO/1NC • Hand/Auto/Reset for use with Setting range of overload release Circuit diagram Fuse gL Type Weight 4 kV A 0,28 - 0,4 0,4 - 0,63 0,56 - 0,8 0,8 - 1,2 1,2 - 1,8 1,8 - 2,8 2,8 - 4,0 4,0 - 6,3 5,6 - 8,0 7,0 - 10 2 2 2 4 6 6 10 16 20 25 RW17D-0,4 RW17D-0,63 RW17D-0,8 RW17D-1,2 RW17D-1,8 RW17D-2,8 RW17D-4,0 RW17D-6,3 RW17D-8,0 RW17D-10 0,28 - 0,4 0,4 - 0,63 0,56 - 0,8 0,8 - 1,2 1,2 - 1,8 1,8 - 2,8 2,8 - 4,0 4,0 - 6,3 5,6 - 8,0 7,0 - 10 8,0 - 12,5 10 - 15 11 - 17 15 - 23 22 - 32 2 2 2 4 6 6 10 16 20 25 25 35 35 50 63 RW27D-0,4 RW27D-0,63 RW27D-0,8 RW27D-1,2 RW27D-1,8 RW27D-2,8 RW27D-4 RW27D-6,3 RW27D-8 RW27D-10 RW27D-12,5 RW27D-15 RW27D-17 RW27D-23 RW27D-32 CWM32...CWM40 25 - 40 32 - 50 80 100 RW67.1D-40 RW67.1D-50 0,300 CWM50...CWM80 40 - 57 50 - 63 57 - 70 63 - 80 100 100 125 125 RW67.2D-57 RW67.2D-63 RW67.2D-70 RW67.2D-80 0,310 CWM95...CWM105 75 - 97 90 - 112 200 250 RW117.1D-97 RW117.1D-112 0,520 CWM112(E) 75 - 97 90 - 112 200 250 RW117.2D-97 RW117.2D-112 0,550 CWM150E...CWM250(E) 100 - 150 140 - 215 200 - 310 315 355 500 RW317D-150 RW317D-215 RW317D-310 0,900 CW07 -25 to +55 oC -55 to +80 oC to 3000 m 3000 to 4000 m 4000 to 5000 m III/3 acc. IEC 68-2 CWM9...CWM32 3 400 V 4 400 V 4 690 V 16 A 16 A 20 A kW kW kW kW kW 1,5 3 - - - (A) 16 6 10 50 300 250 2000 - - 10 0,8 10 1 10 1,5 - 6 4 2,5 1,5 0,7 0,35 Ie min = 30 mA, Ue min = 24 V 10 6 5 4 6 4 2 0,7 Ie min = 5 mA, Ue min = 17 V Ops/h Ops/h Ops/h Ops/h Ops x 106 Ops x 106 A A A A A A A A mm2 mm 2 2 x 1 ... 2,5 2 x 0,75 ... 1,5 2 x 1...2,5 2 x 0,25...2,5 Nm 0,8 1...1,9 kg Ir (A) 0,15 0,147 Mounting kit for use with Type Weight kg RW27D BF27D 0,050 RW67.1D RW67.2D BF67D 0.095 RW117.1D BF117D 0,110 7 Contactors CWM up to 132 kW Miniature contactors Contactors CWM up to 132 kW Technical Data Overload Relays RW...D RW17D Type Contactors CWM, AC/DC operation Rated operational current Ie (AC-3) A conv. thermal current Ith = Ie AC-1 A Aux. contacts per contactor max. rated operational power three-phase motors 50 - 60 Hz 230 V kW 400 V kW 415 V/ 440 V 500 V Type Weight 690 V kW kW kW NO NC 55 90 110 150 75 90 110 160 80 80 132 200 2 2 2 2 2 2 2 2 kg Actuating voltage 208 to 250 V AC/DC 112 150 180 250 180 225 225 350 30 45 55 75 55 75 90 132 24 - 28 V 60 - 72 V 110 - 130 V -28 V -72 V -130 V Other actuating voltages 360 - 415 V -415 V CWM112E.22-250V CWM150E.22-250V CWM180E.22-250V CWM250E.22-250V 2,4 2,4 3,9 6,0 replace by other voltage Miniature contactor CW07, AC operation Rated operational current Ie (AC-3) 230 V 400 V 415 V/ 440 V 500 V 690 V A conv. thermal current Ith = Ie AC-1 A kW kW kW kW kW NO NC 7 16 1,5 3 - - - 1 0 0 1 max. rated operational power three-phase motors 50 - 60 Hz Type Aux. contacts per contactor Weight kg CW07.10-230V-50/60Hz CW07.01-230V-50/60Hz 0,12 Reversing starter with mechanical interlock 3,5 16 0,75 1,5 - - - 2x1 0 0 2x1 CWI07.10-230V-50Hz CWI07.01-230V-50Hz 0,25 Contactor relays CAW, AC operation conv. thermal current Ith Aux. contacts per contactor Type Weight 230 V 400 V 415 V/ 440 V 500 V 690 V A kW kW kW kW kW NO NC 16 6 4 - - - 2 3 4 1 2 1 0 3 CAW04.22-230V-50/60Hz CAW04.31-230V-50/60Hz CAW04.40-230V-50/60Hz CAW04.13-230V-50/60Hz 0,12 2 3 4 0 2 1 0 4 CAWM04.22-230V-50/60Hz CAWM04.31-230V-50/60Hz CAWM04.40-230V-50/60Hz CAWM04.04-230V-50/60Hz 0,28 20 Other actuating voltages 6 Rated operational current Ie AC-15/AC-11 10 6 5 -24V-50/60 Hz General technical data Standards Current setting (A) Tripping class Temperature compensation Rated insulation voltage Ui to IEC/EN 60 947/DIN VDE 0660 (V) to UL/CSA (V) Rated impulse withstand voltage Uimp (kV) Rated operational frequency (Hz) Degree of protection Protection against direct contact from the front when actuated by a perpendicular test finger (IEC 536) Ambiet temperature o C Operating temperature o Storage temperature C Climating proof to IEC 60 068-2-3 to IEC 60 068-2-30 Current heat loss lower value of setting range (W) maximum setting (W) Terminal capacity solid mm2 flexible without cable lug mm2 flexible with cable lug mm2 stranded mm2 solid and stranded AWG bar mm Tightening torque Nm Auxiliary and control circuits Rated insulation voltage Ui to IEC/EN 60 947/DIN VDE 0660 (V) to UL/CSA (V) Rated operational current AC-15 120 V Ie (A) 240 V Ie (A) 415 V Ie (A) 500 V Ie (A) UL/CSA DC-13 24 VDC Ie (A) 60 VDC Ie (A) 110 VDC Ie (A) 220 VDC Ie (A) UL/CSA RW27D RW67D IEC/EN 60 947, DIN VDE 0660, UL, CSA 0,28 - 10 0,28 - 32 25 - 80 10 continuous RW117D RW317D IEC/EN 60 947, DIN VDE 0660 75 - 112 100 - 310 690 600 6 0 - 400 IP 20 finger and back-of-hand proof -25 to +60 -40 to +70 Damp heat, constant Damp heat, constant 0,9 1,4 0,9 1,7 2x 1,5 ... 6 2x 1,5 ... 6 2x 1,5 ... 6 2x 1,5 ... 10 14 ... 6 1,4 ... 2,3 1,5 4,7 2,3 4,7 1 1,9 1x 6 ...35 1x 6 ...35 1x 6 ...35 1x 6 ...35 18 ... 2 4 ... 6 1x 25 ... 35 1x 25 ... 35 1x 25 ... 35 1x 25 ... 35 8 ... 1/0 4 ... 6 20 x 4 14 ... 26 690 600 3 2 1,5 0,5 C600 1 0,5 0,25 0,1 R300 RW...D Tripping characteristics 4 2 -48V-50/60Hz -110V-50/60Hz -400V-50/60Hz kg These tripping characteristics show mean values of the tolerance range at 20 oC ambient temperature starting from cold. They show the tripping times in relation to the response current. At operational temperature, the tripping time of the overload relay drops to approximately 25 % of the shown. replace by other voltage x Setting current 19 Contactors CWM up to 132 kW Contactors CWM up to 132 kW DC Operation Terminal markings to EN 50012 Distinctive number and version of combination Basic devices NO NC Type 0 CWM9.10 CWM12.10 CWM18.10 Participating auxiliary contact blocks Without auxiliary contact 10E 01E 1 0 1 A 9 12 1 1 CWM9.10 CWM12.10 CWM18.10 +BXCMF10+BCXMF01 + 2 BXCMF01 21E 2 1 CWM9.10 CWM12.10 CWM18.10 12E 1 2 CWM9.10 CWM12.10 CWM18.10 31E 3 1 18 CWM9.10 CWM12.10 CWM18.10 + 2 BXCMF10 +BCXMF01 1 CWM9.10 CWM12.10 CWM18.10 + 3 BXCMF10 +BCXMF01 22E 2 2 CWM9.10 CWM12.10 CWM18.10 + 2 BXCMF01 +BCXMF10 CWM9.10 CWM12.10 CWM18.10 + 2 BXCMF01 +2 BCXMF10 13E 23E 1 2 2 CWM9.10 CWM12.10 CWM18.10 3 3 CWM9.10 CWM12.10 CWM18.10 + 3 BXCMF01 + 3 BXCMF01 +BCXMF10 40 50 65 80 95 Side mounting auxiliary contact blocks each with two contacts 11E 25 32 4 3 1 31E 3 22E 2 1 1 2 25 CWM25.00 to CWM105.00 +BCXML11 CWM25.00 to CWM105.00 +BCXML11 +BCXML20 CWM25.00 to CWM105.00 +2 BCXML11 105 32 45 60 60 90 110 110 140 140 Other actuating voltages 20 3 5,5 5,5 7,5 7,5 +BCXMF01 41E 32E conv. max. rated operational power thermal three-phase motors 50 - 60 Hz current 230 V 400 V 415 V/ 500 V 690 V Ith = Ie 440 V AC-1 kW kW kW kW kW A 25 2,2 4 4,5 5,5 5,5 CWM9.01 CWM12.01 CWM18.01 Front mounting auxiliary contact blocks BCXMF10 or BCXMF01 11E Rated operational current Ie (AC-3) 4 6,5 9 11 15 18,5 22 25 30 7,5 11 15 18,5 22 30 37 45 55 9 12,5 15 22 30 37 45 55 55 10 15 18,5 25 30 40 45 55 65 10 15 18,5 30 33 45 45 55 65 Aux. contacts per contactor Aux. contact blocks separately delivered Type Weight BCXMF10 BCXMF01 NO CWM9.10-24VDC CWM9.01-24VDC CWM9.11-24VDC CWM9.22-24VDC 0,510 kg NO 1 0 1 2 NC 0 1 1 2 integrated integrated 1 NC integrated 1 2 1 0 1 2 0 1 1 2 integrated integrated 1 integrated 1 2 CWM12.10-24VDC CWM12.01-24VDC CWM12.11-24VDC CWM12.22-24VDC 0,510 1 0 1 2 0 1 1 2 integrated integrated 1 integrated 1 2 CWM18.10-24VDC CWM18.01-24VDC CWM18.11-24VDC CWM18.22-24VDC 0,510 0 1 0 1 2 0 0 1 1 2 1 1 2 1 1 2 CWM25.00-24VDC CWM25.10-24VDC CWM25.01-24VDC CWM25.11-24VDC CWM25.22-24VDC 0 1 0 1 2 0 0 1 1 2 1 1 2 1 1 2 CWM32.00-24VDC CWM32.10-24VDC CWM32.01-24VDC CWM32.11-24VDC CWM32.22-24VDC 0 1 2 0 1 2 1 2 1 2 CWM40.00-24VDC CWM40.11-24VDC CWM40.22-24VDC 0 1 2 0 1 2 1 2 1 2 CWM50.00-24VDC CWM50.11-24VDC CWM50.22-24VDC 0 1 2 0 1 2 1 2 1 2 CWM65.00-24VDC CWM65.11-24VDC CWM65.22-24VDC 0 1 2 0 1 2 1 2 1 2 CWM80.00-24VDC CWM80.11-24VDC CWM80.22-24VDC 0 1 2 0 1 2 1 2 1 2 CWM95.00-24VDC CWM95.11-24VDC CWM95.22-24VDC 0 1 2 0 1 2 1 2 1 2 CWM105.00-24VDC CWM105.11-24VDC CWM105.22-24VDC 0,510 0,850 0,850 1,240 1,240 1,240 1,500 1,500 replace by other voltage -48VDC -60VDC -110VDC -220VDC 5 Contactors CWM up to 132 kW Contactors CWM up to 132 kW AC operation Terminal markings to EN 50012 Rated operational current Ie (AC-3) A 9 12 18 25 32 40 50 65 80 95 max. rated operational power conv. three-phase motors 50 - 60 Hz thermal current Ith = Ie 230 V 400 V 415 V/ 500 V 690 V 440 V AC-1 kW kW kW kW kW A 25 2,2 4 4,5 5,5 5,5 25 3 32 45 4 6,5 60 9 60 11 90 110 15 18,5 110 140 25 7,5 11 15 18,5 22 30 37 45 5,5 9 12,5 15 22 30 37 45 55 7,5 10 15 18,5 25 30 40 45 55 7,5 10 15 18,5 30 33 45 45 55 Aux. contact blocks separately delivered BCXMF10 BCXMF01 NC Type Basic devices NO NC Type Participating auxiliary contact blocks Without auxiliary contact blocks kg NC NO 1 0 1 2 0 1 1 2 integrated integrated 1 integrated 1 2 CWM9.10-230V-50/60Hz CWM9.01-230V-50/60Hz CWM9.11-230V-50/60Hz CWM9.22-230V-50/60Hz 1 0 1 2 0 1 1 2 integrated integrated 1 integrated 1 2 CWM12.10-230V-50/60Hz CWM12.01-230V-50/60Hz CWM12.11-230V-50/60Hz CWM12.22-230V-50/60Hz 1 0 1 2 0 1 1 2 integrated integrated 1 integrated 1 2 CWM18.10-230V-50/60Hz CWM18.01-230V-50/60Hz CWM18.11-230V-50/60Hz CWM18.22-230V-50/60Hz 0,295 0 1 0 1 2 0 0 1 1 2 1 1 2 1 1 2 CWM25.00-230V-50/60Hz CWM25.10-230V-50/60Hz CWM25.01-230V-50/60Hz CWM25.11-230V-50/60Hz CWM25.22-230V-50/60Hz 0,295 0 1 0 1 2 0 0 1 1 2 1 1 2 1 1 2 CWM32.00-230V-50/60Hz CWM32.10-230V-50/60Hz CWM32.01-230V-50/60Hz CWM32.11-230V-50/60Hz CWM32.22-230V-50/60Hz 0,52 0 1 2 0 1 2 1 2 1 2 CWM40.00-230V-50/60Hz CWM40.11-230V-50/60Hz CWM40.22-230V-50/60Hz 0,54 0 1 2 0 1 2 1 2 1 2 CWM50.00-230V-50/60Hz CWM50.11-230V-50/60Hz CWM50.22-230V-50/60Hz 1,105 0 1 2 0 1 2 1 2 1 2 CWM65.00-230V-50/60Hz CWM65.11-230V-50/60Hz CWM65.22-230V-50/60Hz 1,12 0 1 2 0 1 2 1 2 1 2 CWM80.00-230V-50/60Hz CWM80.11-230V-50/60Hz CWM80.22-230V-50/60Hz 1,13 0 1 2 0 1 2 1 2 1 2 CWM95.00-230V-50/60Hz CWM95.11-230V-50/60Hz CWM95.22-230V-50/60Hz 1,45 NO Front mounting auxiliary contact blocks BCXMF10 or BCXMF01 55 55 65 65 0 1 2 0 1 2 1 2 1 2 CWM105.00-230V-50/60Hz CWM105.11-230V-50/60Hz CWM105.22-230V-50/60Hz 1,47 112 180 250 180 225 350 30 55 75 55 90 132 55 110 150 75 110 160 80 132 200 2 2 2 2 2 2 - - CWM112.22-230V-50/60Hz CWM180.22-230V-50/60Hz CWM250.22-230V-50/60Hz 2,4 3,9 6,0 -400V-50/60Hz 10E 1 0 CWM25.00 to CWM105.00 +BCXMF10 01E 0 1 CWM25.00 to CWM105.00 +BCXMF01 11E 1 1 CWM25.00 to CWM105.00 +BXCMF10+BCXMF01 21E 2 1 CWM25.00 to CWM105.00 + 2 BXCMF10 +BCXMF01 12E 1 2 CWM25.00 to CWM105.00 + 2 BXCMF01 +BCXMF10 31E 3 1 CWM25.00 to CWM105.00 + 3 BXCMF10 +BCXMF01 41E 4 1 CWM25.00 to CWM105.00 + 4 BXCMF10 +BCXMF01 22E 2 2 CWM25.00 to CWM105.00 + 2 BXCMF01 +2 BCXMF10 32E 3 2 CWM25.00 to CWM105.00 + 2 BXCMF01 +3 BCXMF10 13E 1 3 CWM25.00 to CWM105.00 +BCXMF10 + 3 BXCMF01 23E 3 3 CWM25.00 to CWM105.00 + 3 BXCMF01 +2 BCXMF10 0,295 30 -110V-50/60Hz CWM25.00 to CWM105.00 0,295 140 -24V-50/60 Hz -48V-50/60Hz Distinctive number and version of combination Weight 105 Other actuating voltages 4 22 5,5 Aux. contacts per contactor replace by other voltage 21 Contactors CWM to 132 kW Overview Technical Data Electrical Lifespan AC-3 M40 CWM50 CWM65 CWM80 CWM95 CWM105 15 22 30 30 33 18.5 30 37 40 45 22 37 45 45 45 25 45 55 55 55 30 55 55 65 65 30 55 55 75 80 45 75 90 90 80 55 90 110 110 132 75 132 150 160 200 40 60 18.5 50 90 23 65 110 30 80 110 37 95 140 44 105 140 50 112 180 63 150 225 69 180 225 73 250 350 110 RW 67.1D RW 67.1D RW117.1D 40...57 - RW 67.2D 50...63 - RW 67.2D 57...70 - RW 67.2D 63...80 - RW 67.2D 75...97 90...115 RW117.2D RW317D 75...97 90...115 100...150 140...215 200...310 275...420 - RW317D RW317D RW317D RW317D BCXML 11 (1NO+1NC) BCXML 20 (2NO) BCXMRL 11 (1NO+1NC) BCXMRL 20 (2NO) BCXML 11 (1NO+1NC) BCXML 20 (2NO) BCXMRL 11 (1NO+1NC) BCXMRL 20 (2NO) BLIM 9-105 22 CWM250(E) CWM180(E) 11 18.5 22 25 30 RW67.2D AC-4 CWM112(E) CWM150E BLIM 112-300E BAMRC 7 24 - 48 VAC BAMRC 8 50 - 127 VAC BAMRC 9 130 - 250 VAC - 3 Overview Contactors CWM to 132 kW Dimensions 3 poles contactors CAWM4 CWM9 CWM12 CWM18 CWM25 TYPE 3 poles Rated operational power 230V 400V 415-440V 500V 690V Rated operational current Ie AC-3 (440 V) Convecional thermal current Ith = Ie, AC-1 Rated operational current Ie, AC-4 CW07 CWM9 CWM12 CWM18 1.5 3 - 2.2 4 4.5 5.5 5.5 3 5.5 5.5 7.5 7.5 4 7.5 9 10 10 6.5 11 12.5 15 15 9 15 15 18.5 18.5 A A A 7 16 - 9 25 5 12 25 7 18 32 8 25 45 12 32 60 16 Auxiliary contact blocks 0.28 . . . 0.4 0.43 . . . 0.63 0.56 . . . 0.8 0.8 . . . . 1.2 1.2 . . . . 1.8 1.8 . . . . 2.8 2.8 . . . 4 4 . . . . 6.3 5.6 . . . 8 7 . . . . . 10 8 . . . . 12.5 10 . . . . 15 11 . . . . 17 15 . . . . 23 22 . . . . 32 25...40 32...50 - CWM112(E) CWM150E CWM180(E) CWI07 - BAMRC 4 24 - 48 VAC BAMRC 5 50 - 127 VAC BAMRC 6 130 - 250 VAC CW07 CAW05 CWM250(E) Mounting position CW07 2 CWM95 CWM105 RW67.1D RW27D 0.28 . . . 0.4 0.4 . . . 0.63 0.56 . . . 0.8 0.8 . . . . 1.2 1.2 . . . . 1.8 CWM50 CWM65 CWM80 BCXMF 10 (1NO) BCXMF 01 (1NC) - 10 (1NO) BCXMFA BCXMFR 01 (1NC) - Mechanical interlock Surge suppressor 1.8 . . . . 2.8 2.8 . . . . 4 4 . . . . . 6.3 5.6 . . . . 8 7 . . . . . .10 CWM32 CWM40 CWM32 CW kW kW kW kW kW RW17D Overload relays CWM25 A = 85 A = 85 A = 85 A = 85 A = 87 CWM9 to CWM250(E) 23 Contactors CWM to 132 kW Dimensions Overload Relays RW Table of content ................................................................ Page Overview ................................................................................. 2/3 Contactors CWM ..................................................................... 4/5 Contactors CWM (AC/DC operation) ......................................... 6 Miniature contactors CW07 ........................................................ 6 Contactors relays CAW .............................................................. 6 Overload relays RW...D .............................................................. 7 Auxiliary contact blocks .............................................................. 8 Surge supressors Individual Coils ............................................. 9 Reversing Starter ...................................................................... 10 Star-Delta Starter .......................................................................11 Reversing and Star-Delta wiring kits ........................................ 12 Enclosed Direct-On-Line Starters ....................................... 13/14 Empty Enclosures for Direct-On-Line Starters ......................... 15 Technical Data Contactors CWM ................................................................. 16-18 Overload Relays RW ............................................................... 19 Terminal markings ............................................................... 20-21 Lifespan curves ........................................................................ 22 Dimensions .......................................................................... 23-24 Mounting position RW17 to RW117 Enclosed Direct-On-Line Starters DLW 24 Size 02 04 06 ØA 4,5 4,5 6,5 B 150 180 205 C 98 111 126 D 90 105 120 E 155 185 210 Size 02 04 06 top 4,5 4,5 6,5 bottom 150 180 205 back 98 111 126 Contactors and Overload Relays This catalogue provides you with WEG solutions for control and protection of electric motors using Contactors, Thermal Overload Relays and D.O.L. Starters. To control and protect electric motors up to 132 kW/400 V, there are CW07 Miniature Contactors, CWM Contactors up to 250 Amps. and RW_D Thermal Overload Relays and the compatibility accessories. Enclosed D.O.L. Starters (contactor and thermal overload relay assembled in the thermoplastic enclosure with IP55 degree of protection) are WEG solutions to switch and protect motors up to 18,5 kW/400 V. This way, WEG offers reliable solutions for low-voltage applications in electric panel assemblers (distribution, MCC´s, switchgears), OEM´s, distributors and end users. Minimum fuse size for the protection of three-phase motors. The maximum size is governed by the requirements of the associated switchgear or overload relay. 400 V 230 V Fuse Rated motor current Starting Y/∆ direct Motor rating 500 V Fuse Rated motor Starting Y/∆ current direct Rated motor current 690V Fuse Starting direct Y/∆ Rated motor current Fuse Starting direct Y/∆ kW cosϕ η (%) A A A A A A A A A A A A 0,06 0,7 58 0,37 2 - 0,21 2 - 0,17 2 - 0,12 2 - 0,09 0,7 60 0,54 2 - 0,31 2 - 0,25 2 - 0,18 2 - 0,12 0,7 60 0,72 4 2 0,41 2 - 0,33 2 - 0,24 2 - 0,18 0,7 62 1,04 4 2 0,6 2 - 0,48 2 - 0,35 2 - 0,25 0,7 62 1,4 4 2 0,8 4 2 0,7 2 - 0,5 2 - 0,37 0,72 66 2 6 4 1,1 4 2 0,9 2 2 0,7 2 - 0,55 0,75 69 2,7 10 4 1,5 4 2 1,2 4 2 0,9 4 2 0,75 0,79 74 3,2 10 4 1,9 6 4 1,5 4 2 1,1 4 2 1,1 0,81 74 4,6 10 6 2,6 6 4 2,1 6 4 1,5 4 2 1,5 0,81 74 6,3 16 10 3,6 6 4 2,9 6 4 2,1 6 4 2,2 0,81 78 8,7 20 10 5 10 6 4 10 4 2,9 10 4 3 0,82 80 11,5 25 16 6,6 16 10 5,3 16 6 3,8 10 4 4 0,82 83 14,8 32 16 8,5 20 10 6,8 16 10 4,9 16 6 5,5 0,82 86 19,6 32 25 11,3 25 16 9 20 16 6,5 16 10 7,5 0,82 87 26,4 50 32 15,2 32 16 12,1 25 16 8,8 20 10 11 0,84 87 38 80 40 21,7 40 25 17,4 32 20 12,6 25 16 15 0,84 88 51 100 63 29,3 63 32 23,4 50 25 17 32 20 18,5 0,84 88 63 125 80 36 63 40 28,9 50 32 20,9 32 25 22 0,84 92 71 125 80 41 80 50 33 63 32 23,8 50 25 30 0,85 92 96 200 100 55 100 63 44 80 50 32 63 32 37 0,86 92 117 200 125 68 125 80 54 100 63 39 80 50 45 0,86 93 141 250 160 81 160 100 65 125 80 47 80 63 55 0,86 93 173 250 200 99 200 125 79 160 80 58 100 63 75 0,86 94 233 315 250 134 200 160 107 200 125 78 160 100 90 0,86 94 279 400 315 161 250 200 129 200 160 93 160 100 110 0,86 94 342 500 400 196 315 200 157 250 160 114 200 125 132 0,87 95 401 630 500 231 400 250 184 250 200 134 250 160 160 0,87 95 486 630 630 279 400 315 224 315 250 162 250 200 200 0,87 95 607 800 630 349 500 400 279 400 315 202 315 250 250 0,87 95 - - - 437 630 500 349 500 400 253 400 315 315 0,87 96 - - - 544 800 630 436 630 500 316 500 400 400 0,88 96 - - - 683 1000 800 547 800 630 396 630 400 450 0,88 96 - - - 769 1000 800 615 800 630 446 630 630 500 0,88 97 - - - - - - - - - 491 630 630 560 0,88 97 - - - - - - - - - 550 800 630 630 0,88 97 - - - - - - - - - 618 800 630 Notes The rated motor currents apply to normal, internal-ventilated and enclosed fan-cooled three-phase motors at 1500 rpm. D.O.L. Starting: Maximum starting current 6 x rated motor current Maximum starting time 5 seconds. Y/D-starting: Maximum starting current 2 x rated motor current Maximum starting time 15 seconds. Set the overload relay in the phase lead to 0,58 x rated motor current. Rated fuse currents for Y/D-starting also apply to three-phase motors with slip-ring rotors. Use a larger fuse if the rated current or starting current is higher and/or if the starting time is longer. The table applies to “slow” or “gL” fuse (VDE 0636) By NH fuse with aM characteristics, select fuse size to match rated current. 25 OPERATING AND PROTECTING MOTORS Switch and Controlgear Alfred-Nobel-Str. 7-9 D-50226 Frechen Tel.: 02234 9 53 53-0 Fax: 02234 9 53 53-10 e-mail: switchgear@weg-germany.de 984.01/022003 WEG GERMANY GMBH CONTACTORS OVERLOAD RELAYS MOTORSTARTERS