Intermodal Port Terminal Shipboard Railroad Industrial Shore Power Wayside Safety-interlocked Cord-connected Power Solutions S ince its inception in the early 1990’s, ESL has established itself as the industry leader in the design and manufacturing of electrical devices for powering refrigerated ISO containers. With special attention to Safety, Quality, Innovation, Value and Customer Service, ESL sets itself apart from other players in the intermodal industry. With a wide product offering that includes Safetyinterlocked Reefer Outlet Assemblies, Reefer Sharing Units, Splice Kits, Plugs, Connectors and other related products, ESL is the reliable link in the intermodal “cold” chain. Quick link Take a virtual tour of our manufacturing facility: eslpwr.com/tour.htm Index 1 Intermodal Power 2 Reefer Outlets 5 Rear Actuated 7 Non-modular 25 9 Port Terminal Solutions 10 Pedestal Mount Assemblies 11 Rack Mount Assemblies 13 Bunker Mount Assemblies 14 Portable Assemblies 15 Unit Substations 16 ERTG Disconnect Cabinets 10 17 Reefer Sharing Units 19 Shipboard Solutions 20 Railroad Solutions 21 Plugs and Accessories 23 Reefer Plugs & Connectors 24 Cord Sets & Splice Kits 26 27 25 Step-up/Step-down Transformers 26 Industrial Power 27 Shore Power 28 Emergency Power 29 Set Stage Power 30 28 30 Wayside Power 31 Custom Control Panels Reefer Outlets With ESL, SAFETY COMES FIRST. ESL’s Safety-interlocked Reefer Outlets are designed to provide the operator with a “de-energized” circuit during the insertion and retraction of the male plug, preventing “making or breaking” under load. All ESL products are designed for simplified operation and heightened safety. Molded-case circuit breakers supplied in the modules are available with various trip ratings to allow for branch, overload and short-circuit protection as required. ESL’s Safety-interlocked Reefer Outlets: • Prevent “making or breaking” under load (safety-interlocked) • Function as a manual disconnect • Provides branch circuit protection • Modular design - easy to install and maintain • Fabricated with stainless steel components • Optional pilot light(s), auxiliary contact(s), bell alarm contact and shunt trip • Factory rebuild program available • UL/cUL Listed Quick link Modular Reefer Outlets Demonstration Video: eslpwr.com/reefer-module-demo.htm Safety-interlocked Power Module Product Selection Information Reefer Outlet Product Selection R32 - 480 - 30 - 22 - S Voltage 240 = 240VAC 480 = 480VAC Circuit Breaker Trip Rating 30 = 30AMP 50 = 50AMP 60 = 60AMP Faceplate Size S = 5” x 6” L = 7” x 8” G = 8” x 9.5” N = 10.5” x 12” M = 10” x 10.5” X = 15” x 21” Additional designs and configurations available. Contact ESL for details. UL/cUL Listed Modules © 2012 ESL Power Systems, Inc. All rights reserved. www.eslpwr.com - SP Optional Features Blank = No Options P = Pilot Light A = Auxiliary Contact B = Bell Alarm Contact R = Rear Actuated Circuit Breaker Interrupting Capacity 22 = 22,000 AIC 35 = 35,000 AIC 65 = 65,000 AIC Receptacle Rating / Configuration R30 = 30AMP R32 = 32AMP / IEC 60309-1 & -2 CEE 17 3h R60 = 60AMP / ISO R50 = 50AMP -D- 1 Interlock Mechanism Model C or D = Mechanically Interlocked E = Electrically Interlocked Receptacle Material Blank = Lexan® N = Polyamide/Rynite Insert SN = 316 Stainless Steel/Rynite Insert Receptacle Cover SP = Snap Cover SW = Screw Cover Safety-interlocked Reefer Outlets Standard Product Offerings 32AMP Plug “A” Outlet 380VAC/50Hz 440VAC/60Hz “B” “C” Catalog No. Item No. Trip Rating R32-480-30-22SC-SP 1700-18A 30A 22 KAIC @ 480VAC 5” 6” 7.5” Lexan® Mechanical R32-480-30-22SD-SP 1700-56A 30A 22 KAIC @ 480VAC 5” 6” 8” Lexan® Mechanical R32-480-30-22SND-SP 1700-56AN 30A 22 KAIC @ 480VAC 5” 6” 8” Polyamide/Rynite® Insert Mechanical R32-480-30-22SSND-SP AIC Rating Dim. A Dim. B Dim. C Receptacle Material Interlock 1700-60AN 30A 22 KAIC @ 480VAC 5” 6” 8” Stainless Steel/Rynite® Insert Mechanical R32-480-30-65SND-SP-SP 1700-59AN 30A 65 KAIC @ 480VAC 5” 6” 9” Polyamide/Rynite® Insert Mechanical R32-480-30-65SE-SP 1700-58A 30A 65 KAIC @ 480VAC 5” 6” 9” Lexan® Electrical R32-480-30-22SNE-SP 1700-57AN 30A 22 KAIC @ 480VAC 5” 6” 8” Polyamide/Rynite® Insert Electrical Plug 60AMP “A” Outlet “B” 480VAC/60Hz “C” Catalog No. Item No. Trip Rating AIC Rating Dim. A Dim. B Dim. C Receptacle Material Interlock R60-480-50-22SSD-SP 1700-55A 50A 22 KAIC @ 480VAC 5” 6” 8” Stainless Steel/Rynite® Insert Mechanical R60-480-30-22SSD-SP 1700-75A 30A 22 KAIC @ 480VAC 5” 6” 8” Stainless Steel/Rynite® Insert Mechanical R60-480-50-22SSE-SP 1700-77A 50A 22 KAIC @480VAC 5” 6” 8” Stainless Steel/Rynite® Insert Electrical Plug 30AMP “A” Outlet “B” 250VAC/60Hz “C” Catalog No. Item No. R30-240-50-65SC-SPL 1700-34A 50A Trip Rating Plug 50AMP AIC Rating Dim. A Dim. B Dim. C Receptacle Material Interlock 65 KAIC @ 240VAC 5” 6” Rynite® Mechanical 7” “A” Outlet “C” Catalog No. Item No. Trip Rating R50-240-50-65SC-SPL 1700-37A 50A Plug 60AMP AIC Rating Dim. A Dim. B Dim. C Receptacle Material Interlock 65 KAIC @ 240VAC 5” 6” Rynite® Mechanical 7” “A” Outlet “B” 250VAC/60Hz “C” Catalog No. Item No. Trip Rating R60-240-50-65SSD-SP 1700-68A 50A Reefer Outlets “B” 250VAC/60Hz AIC Rating Dim. A Dim. B Dim. C Receptacle Material Interlock 65 KAIC @ 240VAC 5” 6” Stainless Steel/Rynite® Insert Mechanical Replace “SP” with “SW” for Shipboard Applications. Additional designs and configurations available. Contact ESL for details. © 2012 ESL Power Systems, Inc. All rights reserved. www.eslpwr.com 2 8” Reefer Outlets Features I nterlock Mechanism • Prevents “making or breaking” under load • Maximum operator safety • Easy plug insertion • Ground pin actuated Heavy Duty Stainless Steel Construction • Withstands marine use and abuse • Superior corrosion resistance UL 489 Listed Molded Case Circuit Breaker • Maximum operator & equipment protection • Approved for branch circuits • Various interrupting capacities available 3 Receptacle Options (IEC 60309-1 & -2 CEE 17 3h) • Single-piece Lexan® • Two-piece Polyamide/Rynite® • Two-piece 316 Stainless Steel/Rynite® Two-piece Single-Piece Lexan® O-ring for watertight Sleeve springs installation Nickel-plated brass sleeves provide excellent conductivity O-ring for watertight maximize contact area between pin & sleeve installation Nickel-plated brass sleeves provide excellent conductivity Tubular design minimizes arc tracking Stainless steel set screws Lexan Stainless steel set screws ® Polyamide receptacle body © 2012 ESL Power Systems, Inc. All rights reserved. www.eslpwr.com 3 housing with excellent impact characteristics Features Heavy Duty Stainless Steel Actuator Rod Optional Features: • Manual disconnect • Superior corrosion resistance • Withstands marine use and abuse • Shunt trip • Bell alarm • Auxiliary contact • Electrically interlocked • Nylon screw cover • Plug sensing device • Pilot light(s) P ilot Lights (Optional) • Power On • Power Available • Trip Nylon Screw Cover (Optional) • Stainless steel tether • Interior gasket for a watertight seal Heavy Duty Stainless Steel “Snap” Cover • Strong & corrosion resistant • Self closing & aligning • Protects contacts from contamination Two-piece 316 Stainless Steel / Rynite® e Polyamide / Rynite® Sleeve springs Sleeve springs High-temperature maximize contact area between pin & sleeve Nickel-plated brass sleeves provide excellent conductivity High-temperature Rynite® insert Rynite insert ® Tubular design Tubular design minimizes arc tracking minimizes arc tracking Stainless steel set screws Powder-coated 316 stainless steel receptacle housing © 2012 ESL Power Systems, Inc. All rights reserved. www.eslpwr.com 4 Reefer Outlets maximize contact area between pin & sleeve Reefer Outlets Rear Actuated ESL’s Rear Actuated Safety-interlocked Power Modules (Reefer Outlets) share all of the key features with the standard ESL Safety-interlocked Power Modules. As an additional safety attribute, these modules are designed with the ON/OFF actuator rod and the receptacle on opposite sides of the enclosure assembly. This allows the operator to be away from the plug and receptacle connection at the time the unit is energized. ESL offers custom-designed stainless steel enclosures to house these modules in pole, rack or pedestal style assemblies. (Front View) 4-Gang Rear Actuated Assembly Cat. No. E4-R32-480-30-22SSNEAR-SP-221704RC Features • Actuator rod and receptacle are located on opposite sides of the enclosure assembly to protect operator in case of an unexpected explosion/flashover caused by a defective or wet plug • Electrically-interlocked to prevent “making or breaking” electrical contacts under load • Pilot lights indicate receptacle energized • Modular design simplifies maintenance and minimizes downtime • Interlocked circuit breaker with auxiliary contact available • Stainless steel, spring-actuated snapcover protects receptacle contacts from dust and water when not in use • 14 GA stainless steel Type 4X enclosures (powder-coated after fabrication) • Complete assembly & Rear Actuated Power Module are UL & cUL Listed 1-Gang Rear Actuated Assembly Cat. No. E1-R32-480-30-65SNEPR1SP-222305 2-Gang Rack Mount Rear Actuated Assembly Cat. No. E2-R32-480-30-22SNER-SP222114L (Side View) 4-Gang Rear Actuated Assembly Cat. No. E4-R32-480-30-22SSNEAR-SP-221704RC © 2012 ESL Power Systems, Inc. All rights reserved. www.eslpwr.com 5 Rear Actuated 2-Gang Rack Mount Rear Actuated Reefer Outlet Assembly Cat. No. E2-R32-480-30-22SNER-SP222114L Stainless Steel Actuator Rod • Reverse placement for safety • Superior corrosion resistance • Withstands marine use and abuse Angled Receptacle Gasket • Provides enhanced watertight protection Pilot Lights (Optional) • Power On • Power Available • Trip Heavy Duty Stainless Steel Multiple Receptacle Options • Single-piece Lexan® • Two-piece Polyamide/Rynite® • Two-piece 316 Stainless Steel/Rynite® Construction • Withstands marine use and abuse • Superior corrosion resistance UL 489 Listed Circuit Breaker • Maximum operator & equipment protection • Approved for branch circuits • Various interrupting capacities available Electrical Interlock • Maximum operator safety • Easy plug insertion • Ground pin actuated © 2012 ESL Power Systems, Inc. All rights reserved. www.eslpwr.com Heavy Duty Stainless Steel “Snap” Cover • Strong & corrosion resistant • Self closing & aligning • Protects contacts from contamination 6 Reefer Outlets 3-Gang Rack Mount Rear Actuated Assembly Cat. No. E4/3-R32-480-30-65-SNEPR-222139L4 Reefer Outlets Non-modular ESL’s non-modular reefer outlets (sockets) provide a safe and simple connection for refrigerated ISO containers. Non-modular reefer outlets are built to accommodate the most common power requirements, ranging from 32A to 60A and up to 440VAC. 1-Gang Interlocked Assembly with Molded Case Circuit Breaker Cat. No. K1-480-32-30-10K-490013 Features 2-Gang Interlocked Assembly with Molded Case Circuit Breakers Cat. No. K2-480-32-30-10K-490014 3-Gang Interlocked Assembly with Molded Case Circuit Breakers Cat. No. K3-480-32-30-10K-4900XX 1-Gang Switched Assembly without Circuit Breaker Cat. No. N1-R32-480-FRT-FP-490011 2-Gang Interlocked Assembly with Molded Case Circuit Breakers Cat. No. N2-480-32-30-10K-490014 • Receptacles: IEC 60309-1 & -2 CEE 17 3h • Safety-interlocked with a rotary switch or molded case circuit breakers • Powder-coated 304 stainless steel enclosures • Fitted with a threaded flap cover and hinged for IP56 rating • Non-UL Listed 1-Gang Switched Assembly without Circuit Breaker Cat. No. N1-R32-480-FRT-FP-490011 © 2012 ESL Power Systems, Inc. All rights reserved. www.eslpwr.com 7 Non-modular 1-Gang Switched Assembly without Breaker 1-Gang Switched Assembly without Breaker Cat. No. N1-R32-480-FRT-FP-490011 Cat. No. N1-R32-480-FP-490009 6.30 4.75 6.90 TOP VIEW SIDE VIEW 6.69 11.02 8.27 SIDE VIEW 9.35 FRONT VIEW Voltage Current Config. Body & Cover Switch Protection Standard 380VAC/50Hz 440VAC/60Hz 32AMP 3P 4W 304 Stainless Steel (Powder Coated) Rotary Switch IP56 IEC 60309-1 & -2 CEE 17 3h 1-Gang Interlocked with Molded Case Circuit Breaker 2-Gang Interlocked with Molded Case Circuit Breakers Cat. No. N2-480-32-30-10K-490014 Cat. No. N1-480-32-30-10K-490013 9.65 7.09 14.85 16.14 FRONT VIEW 7.09 16.14 SIDE VIEW FRONT VIEW Voltage Current Config. Body & Cover Switch 380VAC/50Hz 440VAC/60Hz 32AMP 3P 4W 304 Stainless Steel (Powder Coated) Molded Case IP56 Circuit Breaker SIDE VIEW Protection Standard IEC 60309-1 & -2 CEE 17 3h Cat. No. N1-480-60-30-10K-490010 9.65 Cat. No. N2-480-60-30-10K-490008 14.85 7.09 16.14 FRONT VIEW 7.09 16.14 FRONT VIEW SIDE VIEW Voltage Current Config. Body & Cover Switch 380VAC/50Hz 440VAC/60Hz 60AMP 3P 4W 304 Stainless Steel (Powder Coated) Molded Case IP56 Circuit Breaker Note: All dimensions are in inches. Non-UL Listed. Additional designs and configurations available. Contact ESL for details. © 2012 ESL Power Systems, Inc. All rights reserved. www.eslpwr.com 8 SIDE VIEW Protection Standard ISO1496/II Reefer Outlets 1-Gang Interlocked with Molded Case Circuit Breaker 2-Gang Interlocked with Molded Case Circuit Breakers Port Terminal Solutions Container port terminals are dynamic and often dangerous environments. ESL offers a full line of Reefer Outlet Assemblies (ROAs) designed specifically for port terminal applications with a focus on safety and quality. ESL’s ROAs are fabricated to withstand harsh marine environments while providing operator safety and equipment protection. Reefer Outlet Assemblies are equipped with Safety-Interlocked Reefer Outlets (Power Modules) to provide safe and reliable connections for refrigerated containers. These modules also allow for easy maintenance and minimal downtime. Quick link ROA Specifications for Engineers: eslpwr.com/intermodal-reefer.htm 2-Gang Pedestal Mount Reefer Outlet Assembly Cat. No. E2-R32-480-30-65SSD-SP-221726 Features 2-Gang Pole Mount Assembly Cat. No. E2-R32-480-30-22SDASP-220898 3-Gang Rack Mount Assembly Cat. No. E3-R32-480-30-22SNDSP-222255 • Customized assemblies designed to meet specific project requirements • Type 4X enclosures • Seam welded powder-coated stainless steel enclosures • Safety-interlocked reefer outlets are factory-wired to power distribution blocks for easy field installation • Modular design allows for simple maintenance and significantly reduces downtime • Complete assembly and individual reefer outlets are UL and cUL Listed 24-Gang Bollard Mount Assembly Cat. No. E24-R32-480-30-22SD-SP-220837B © 2012 ESL Power Systems, Inc. All rights reserved. www.eslpwr.com 9 Pedestal Mount Assemblies When Reefer Outlet Assemblies cannot be mounted to a rack or pole, ESL’s pedestal mount assemblies ensure that electrical connections are up off the ground and at a convenient height for quick plug-in capabilities. 2-Gang Pedestal Mount Assembly Cat. No. E2-R32-480-22SSND-SP-2222XX 8-Gang Bollard Mount Assembly with GFCI Receptacles Cat. No. E8-R32-480-65SSD-SP-221658 5-Gang Pedestal Mount ROA Cat. No. E5-R32-480-30-22SDSP-220969 © 2012 ESL Power Systems, Inc. All rights reserved. www.eslpwr.com 10 12-Gang Pedestal Mount Assembly Cat. No. E12-R32-480-30-22SD-SP220870A Port Terminal Solutions 16-Gang Free Standing Assembly Cat. No. E16-R32-480-30-22SND-SP-221756B Port Terminal Solutions Rack Mount Assemblies 3-Gang Rack Mount Assembly Cat. No. E3-R32-480-30-22SND-SP-221423N 5-Gang Rack Mount Assembly Cat. No. E5-R32-480-30-22SND-SP-222181B 2-Gang Rack or Wall Mount ROA Cat. No. E2-R32-480-30-22SDSP-221404 1-Gang Rack Mount ROA Cat. No. E1-R32-480-3022SD-SP-220322E 2-Gang Rack Mount Reefer Outlet Assembly Cat. No. E2-R32-480-30-22SNDPPME-SP-222256A 4-Gang Rack or Wall Mount Assembly Cat. No. E4/3-R32-480-30-65SND-221982L © 2012 ESL Power Systems, Inc. All rights reserved. www.eslpwr.com 11 2-Gang Rack Mount Assembly Cat. No. E3-R60-480-50-22SSD-SP-2207903L Rack Mount Assemblies Rack mount assemblies allow for quick and easy plug in of refrigerated containers to power outlets installed on rack structures. These outlet assemblies are secured to the racks using stainless steel tabs. ESL can accommodate various mounting and power requirements needed for reefer racks. 3-Gang Rack Mount Assembly Cat. No. E3-R32-480-30-22SNDPP-SP-222087C 3-Gang Rack Mount Assembly Cat. No. E3-R32-480-30-22SD-SP-221423B 4-Gang Rack Mount Assembly Cat. No. E4-R32-480-30-65SD-SP-2216871 1-Gang Rack Mount Assembly Cat. No. E1-R32-480-3022SD-SP-220322END 6-Gang Rack Mount Assembly Cat. No. E6-R32-480-30-65SND-SP-220868NH © 2012 ESL Power Systems, Inc. All rights reserved. www.eslpwr.com 12 Port Terminal Solutions 1-Gang Rack Mount Assemblies Cat. No. E1-R32-415-40-65SNDMP-SP-222228D Port Terminal Solutions BunkerMountAssemblies 4-Gang Bunker Mount Assembly Cat. No. E4-R32-480-30-22SD-SP-221702 For wheeled terminals, ESL’s bunker mount assemblies provide a connection point for chassis-mounted refrigerated ISO containers to plug into. Quick link Modular Reefer Outlets Demo Video: eslpwr.com/reefer-module-demo.htm 2-Gang Bunker Mount Assembly Cat. No. E4/2-R32-480-30-22SND-SP-2219872 4-Gang Bunker Mount Assembly Cat. No. E4-R32-480-30-22SDSP-220788 2-Gang Bunker Mount Assembly Cat. No. E4/2-R32-480-30-22SNE-SP-2208762 4-Gang Bunker Mount Assembly Cat. No. E4-R32-480-30-22SD-SP-220788 © 2012 ESL Power Systems, Inc. All rights reserved. www.eslpwr.com 13 6-Gang Bunker Mount Assembly Cat. No. E6-R32-480-30-65SSD-SP-220910B PortableAssemblies When terminals are over capacity or when moving refrigerated ISO containers to accommodate power requirements is inconvenient, ESL’s portable reefer outlet assemblies provide terminal operators with optimal flexibility. Portable assemblies can be customized to meet unique requirements by adding cam-style receptacles for line-side power, wheels or fork pockets for maneuverability, and lifting handles. 4-Gang Portable Assembly Cat. No. E4-R60-480-50-22SSD-SP221433 20-Gang Portable Distribution Tree Cat. No. E20-R32-480-30-22SND-SP-222095B 15-Gang Portable Assembly with Cam-style Inlets Cat. No. E15-R32-480-30-22SC-SP-221434 6-Gang Portable Assembly with Cam-style Inlets Cat. No. E6-R32-480-30-22SND-SP-221941 20-Gang Portable Distribution Tree Cat. No. E20-R32-480-30-22SND-SP-222095B © 2012 ESL Power Systems, Inc. All rights reserved. www.eslpwr.com 14 Port Terminal Solutions 10-Gang Portable Assembly with Cam-style Inlets Cat. No. E10-R32-480-30-22SND-SP-220916Y Port Terminal Solutions UnitSubstations In addition to stepping down electrical voltage, ESL’s unit substations provide users with the benefits of load side power distribution capabilities. Features • 304 stainless steel Type 3R enclosure • 480VAC primary to 120/240V single phase • 480VAC primary to 208Y/120V three phase • Breaker protection on primary side & secondary side • Optional Safety-interlocked Power Modules or GFCI receptacles • Ideal for port terminals, shipyards, marinas and other outdoor marine applications Unit Substation Cat. No. LPX R1-37-480-240/120-30 LPMUS-610036 Single Phase Catalog Number kVA Primary Volt. Secondary Volt. Primary Current Secondary Current Height Width Depth Max. Available Distribution LPXR1-25-480-240/120 25 480VAC 240/120VAC 52A 104A 31” 49” 27” (24) 1” Breaker Spaces LPXR1-37-480-240/120 37.5 480VAC 240/120VAC 78A 156A 31” 49” 27” (24) 1” Breaker Spaces LPXR1-50-480-240/120 50 480VAC 240/120VAC 104A 208A 31” 49” 27” (24) 1” Breaker Spaces LPXR1-75-480-240/120 75 480VAC 240/120VAC 156A 313A 38” 51” 27” (30) 1” Breaker Spaces Catalog Number kVA Primary Secondary Volt. Volt. Primary Current Secondary Current Height Width Depth Max. Available Distribution LPXR3-30-480-240/120 30 480VAC 208Y/120VAC 36A 83A 31” 49” 27” (24) 1” Breaker Spaces LPXR3-45-480-240/120 45 480VAC 208Y/120VAC 54A 125A 38” 51” 27” (30) 1” Breaker Spaces LPXR3-75-480-240/120 75 480VAC 208Y/120VAC 90A 208A 38” 51” 27” (30) 1” Breaker Spaces 480VAC 208Y/120VAC 135A 312A 40” 59” 30” (42) 1” Breaker Spaces Three Phase LPXR3-112-480-240/120 112.5 Additional designs and configurations available. Contact ESL for details. © 2012 ESL Power Systems, Inc. All rights reserved. www.eslpwr.com 15 ERTG Disconnect Cabinet ESL’s ERTG Safety-interlocked Fused Disconnect Cabinet provides safe power cord connections for Electrified Rubber Tire Gantries (ERTGs) at container terminals as well as for other mediumvoltage cord-connected applications. This unique, patent pending design allows multiple ERTG cabinets to be daisy-chained, reducing the number of costly medium-voltage circuit breakers required upstream in the switchgear. Features • Air insulated load break medium-voltage switch • Safety-interlocked 7.2kV marine grade receptacle • Internal grounding switch • Compact footprint • Redundant electrical safety-interlock • Mechanical fuse tripping • Electrically interlocked door Quick link ERTG Disconnect Cabinet Demo Video: eslpwr.com/ertg-demo.htm ERTG Disconnect Cabinet 4160V 100A 60Hz Cat. No. ERTG-4160-100510046A1 ERTG Disconnect Cabinet 3300V 125A 50Hz Cat. No. ERTG-3300-125510046B ERTG Safety-interlocked Fused Disconnect Cabinet (Port Terminal Connection Diagram) RUBBER TIRE GANTRY (RTG) CRANE CONTAINERS ND LE DANGER HIGH VOLTAGE ERTG DISCONNECT CABINET GROU VEL Front View DANGER HIGH VOLTAGE SWITCHGEAR MEDIUM VOLTAGE DANGER HIGH VOLTAGE UNDERGROUND © 2012 ESL Power Systems, Inc. All rights reserved. www.eslpwr.com 16 Back View Port Terminal Solutions • U.S. Pat. #8183481 Reefer Sharing Units Reefer Sharing Units ESL’s Portable and Modular Reefer Sharing Units (RSUs) are specifically designed to power two frozen or deep freeze loads from one permanent outlet, essentially doubling the number of reefer containers able to plug into available power without investing in additional transformers, switchgear, underground conduits or additional power generators. Modular RSU Modular (or multi-gang) RSUs are ganged together in a Type 4X stainless steel enclosure and custom designed to meet a variety of different power requirements and dimensions. Reefer Sharing Unit with Utility Handle Cat. No. RSUW-32-480-SP-T Portable RSU ESL’s Portable RSU houses two reefer outlets in one compact, lightweight assembly. Portable RSUs are designed with a hanger bracket for shipboard applications or with a utility handle commonly used in port terminal applications. 20-Gang Modular RSU Assembly Cat. No. E20-MRSU32-480-WEOP-SP-350002 Reefer Sharing Unit with Hanger Bracket Cat. No. RSUW-32-480-SW-S © 2012 ESL Power Systems, Inc. All rights reserved. www.eslpwr.com 17 Reefer Sharing Units After setting the RSU timer to the desired 2, 4, 6, 8, or 10-hour interval, the existing permanent outlet is then energized and the two frozen-load reefers are plugged into the RSU. The reefers are then alternately powered based upon the selected time interval; this will continue until stopped by an operator. If one of the reefers is unplugged at any time, the RSU will only provide power to the remaining reefer. 10-Gang Modular Reefer Sharing Unit Assembly Cat. No. E10-MRSU32-480-30WNEOP-SP-350016 Features • Electrical safety-interlock prevents “making or breaking” under load • “Smart Sharing” system senses when only one reefer is plugged in to a module • A timer to set desired cycle time • Two female receptacles for easy plug in • Indicator lights show which receptacle is energized • Type 4X stainless steel enclosures • Modular design allows for simple maintenance and significantly reduces downtime Quick link RSU Demonstration Video: eslpwr.com/reefer-sharing-unit-demo-video.htm 10-Gang Modular RSU Assembly Cat. No. E10-MRSU32-480-WNEOP-SP-350007AP © 2012 ESL Power Systems, Inc. All rights reserved. www.eslpwr.com 18 Reefer Sharing Units • Safety-interlocked Modular RSUs are factory-wired to power distribution blocks for easy field installation Shipboard Solutions Shipboard Reefer Outlets ESL’s shipboard reefer outlets (sockets) are made to withstand harsh marine environments. In addition to features of the standard ESL reefer outlet, the shipboard reefer outlet comes equipped with an IP67 screw cover to ensure a watertight seal. 2-Gang Shipboard Assembly Cat. No. E2-R32-480-30-22SNDSW-222109A 4-Gang Shipboard Assembly Cat. No. E4-R32-480-30-22SC-SW-221492 Features • Non-metallic IP67 screw cover with coated stainless steel tether • Mechanically interlocked to prevent “making or breaking” under load • Circuit breaker rated 22KAIC @ 480VAC (up to 65KAIC) • Stainless steel frame & interlock mechanism, impact resistant nonmetallic socket, nickel plated brass contacts, stainless steel hardware 8-Gang Shipboard Assembly Cat. No. E8/7-R32-480-30-22SD-SW-221403A • GL, CE, UL & cUL Listed assemblies 12-Gang Shipboard Assembly Cat. No. E12-R32-480-30-22SND-SW-222290D Safety-interlocked Shipboard Reefer Outlet Cat. No. R32-480-30-22SD-SW © 2012 ESL Power Systems, Inc. All rights reserved. www.eslpwr.com 19 Rail & Off Dock Intermodal Outlets ESL reefer outlets (sockets) are designed to handle the transportation hazards associated with railroad cargo transport. Taking into account the constant vibrations and extreme climatic conditions, ESL’s engineers have enhanced our safety-interlocked reefer outlets to offer ideal receptacle material and mechanism options for this application. ESL can custom design a solution to fit specific needs and ensure cargo stays powered. 2-Gang Pole Mount Assemblies Cat. No. E2-R32-480-30-22SD-SP-220721 2-Gang Rail Assembly Cat. No. E2-R32-480-30-22SD-SP-221404 Features • Heavy duty stainless steel Type 4X enclosures resist corrosion and abuse • Safety-interlock mechanism designed to reduce nuisance tripping • Stainless steel receptacle housing for durability in extreme cold (optional) • Modular design allows for ease of maintenance • Pilot lights (optional) 8-Gang Flush Mount Panel Assembly Cat. No. E8-R32-480-30-22SC-SP © 2012 ESL Power Systems, Inc. All rights reserved. www.eslpwr.com • Complete assembly and individual reefer outlets are UL and cUL Listed 20 Railroad Solutions 2-Gang Rail Assembly Cat. No. E2-R32-480-30-22SD-SP-221404 Plugs & Accessories Reefer Plugs & Connectors In addition to providing operators with a heightened level of safety and simplified installation, ESL’s complete line of refrigerated container plugs and connectors are designed to withstand tough marine environments and ensure a watertight seal. 32A 480VAC Male Plug Cat. No. E333MP1A Features • Heavy-duty design for harsh marine environments • Watertight seal • Universal grommet • High resistance to chemicals & impact • UL & cUL Listed ESL’s reefer plugs and connectors are available in a variety of configurations to accommodate the industry’s most common power requirements. Quick link Prevent Exploding Reefer Plugs & Connectors Video: eslpwr.com/plug-install.htm 60A 480VAC CF Connector Cat. No. CF60SS-480-SP CF Connector Cat. No. CF32-480-SP 32A 480VAC Male Plug Cat. No. E333MP1A © 2012 ESL Power Systems, Inc. All rights reserved. www.eslpwr.com 21 32A 480VAC Female Connector Cat. No. E333FC1A Reefer Plugs & Connectors 32A 480VAC Male Plug Polyamide cover automatically seals grommet as it is tightened Catalog No: E333MP1A Item No: 1800-03P1A IEC 60309-1 & -2 CEE 17 3h Gasket for an IP67 connection to a mating receptacle O-rings for additional protection against water intrusion Brass contacts for better electrical contact & lower operating temperature Self-locking grommet provides simple installation, water seal & strain relief Two stainless steel screws per terminal High temperature heavy-duty Phenolic insert Polyamide housing and locking ring provides resilience and strength 32A 480VAC Female Connector Catalog No: E333FCA Item No: 1900-01PA IEC 60309-1 & -2 CEE 17 3h Brass contacts for better electrical contact & lower operating temperature O-rings for additional protection against water intrusion Polyamide housing and locking ring provides resilience and strength Self-locking grommet provides simple installation, water seal & strain relief High temperature heavy-duty Phenolic insert © 2012 ESL Power Systems, Inc. All rights reserved. www.eslpwr.com 22 Two stainless steel screws per terminal Plugs & Accessories Polyamide cover automatically seals grommet as it is tightened Plugs & Accessories Reefer Plugs & Connectors Clocking Config. Male Plug Female Connector CF Connector 32A 480VAC Plug Connector IEC 60309-1 & -2 CEE 17 3h Cat. No. E333MP1A Item No. 1800-03P1A 32A 480VAC 3P4W Watertight & UL/cUL Listed Cat. No. E333FCA Item No. 1900-01PA 32A 480VAC 3P4W Watertight & UL/cUL Listed Cat. No. CF32-480-SP Item No. 1910-01 32A 480VAC 3P4W Stainless Steel Back Housing with Cord Grip Cat. No. E634MP4A Item No. 1800-05PA 60A 480VAC 3P4W Watertight & UL/cUL Listed Cat. No. E634FC4 Item No. 1900-03P 60A 480VAC 3P4W Watertight & UL/cUL Listed Cat. No. CF60SS-480-SP Item No. 1910-07 60A 480VAC 3P4W Stainless Steel Back Housing with Cord Grip Cat. No. E634MP2A Item No. 1800-04PA 60A 240VAC 3P4W Watertight & UL/cUL Listed Cat. No. E634FC2 Item No. 1900-02P 60A 240VAC 3P4W Watertight & UL/cUL Listed Cat. No. CF60SS-240-SP Item No. 1910-08 60A 240VAC 3P4W Stainless Steel Back Housing with Cord Grip Cat. No. E534MP Item No. 1800-06P 50A 240VAC 3P4W Watertight & UL/cUL Listed Cat. No. E534FC Item No. 1900-04P 50A 240VAC 3P4W Cord Connector Cat. No. CF50-240-SP Item No. 1910-02 50A 240VAC 3P4W Stainless Steel Back Housing with Cord Grip Cat. No. E334MP Item No. 1800-07P 30A 240VAC 3P4W Watertight & UL/cUL Listed Cat. No. E334FC Item No. 1900-05P 30A 240VAC 3P4W Cord Connector Cat. No. CF30-240-SP Item No. 1910-05 30A 240VAC 3P4W Stainless Steel Back Housing with Cord Grip 60A 480VAC Plug Connector 60A 240VAC Plug Connector ISO 1496-2 50A 240VAC Plug Connector 30A 240VAC Plug Connector © 2012 ESL Power Systems, Inc. All rights reserved. www.eslpwr.com 23 Cord Sets & Splice Kits Extension Cords Connects a reefer container plug to an electrical outlet Cat. No. Item No. Rating Configuration Cable EC-32-480-30 0905-03Y 32A 480VAC 3P4W 30 ft. 10/4 SEOOW EC-32-480-60 0905-02Y 32A 480VAC 3P4W 60 ft. 10/4 SEOOW EC-32-480-90 0905-04Y 32A 480VAC 3P4W 90 ft. 10/4 SEOOW EC-30-240-30 0905-09 30A 240VAC 3P4W 30 ft. 8/4 SEOOW Converter Cords Connects differing plug and receptacle configurations Cat. No. Item No. Plug Rating Connector Rating Configuration Cable CC32-480-60-1F 0914-00-1F 32A 480VAC 60A 480VAC 3P4W 1ft. 10/4 SEOOW CC32-480-60-3F 0914-00-3F 32A 480VAC 60A 480VAC 3P4W 3ft. 10/4 SEOOW CC60-480-32-1F 0914-01-1F 60A 480VAC 32A 480VAC 3P4W 1ft. 10/4 SEOOW CC60-480-32-3F 0914-01-3F 60A 480VAC 32A 480VAC 3P4W 3ft. 10/4 SEOOW CC32-480-60-5F 0914-00-5F 32A 480VAC 60A 480VAC 3P4W 5ft. 10/4 SEOOW CC60-240-30-1F 0914-04-1F 60A 240VAC 30A 240VAC 3P4W 1ft. 8/4 SEOOW Phase Rotation Testers Cat. No. Item No. Rating Configuration Description TP32-480 1476-08 32A 480VAC 3P4W Phase Rotation Tester TP60-480 1476-11 60A 480VAC 3P4W Phase Rotation Tester TP60-240 1476-05 60A 240VAC 3P4W Phase Rotation Tester Cable Splice Kits Kits allow for quick repair of damaged cables in the field 4 Conductor 12-8 AWG Cat. No. Item No. Connector Type Contact Carrier Description SK-RS-BSM 4501-01 Brass Sleeves Sanoprene® Rip Shrink “Cold” Splice Kit SK-RS-BCE 4501-02 Butt Connector Rubber Rip Shrink “Cold” Splice Kit SK-HS-BSM 4502-01 Brass Sleeves Sanoprene® Hot Shrink Splice Kit SK-HS-BCE 4502-02 Butt Connector Rubber Hot Shrink Splice Kit Additional designs and configurations available. Contact ESL for details. © 2012 ESL Power Systems, Inc. All rights reserved. www.eslpwr.com 24 Plugs & Accessories Tests receptacle to ensure correct phase rotation Plugs & Accessories Step-up & Step-down Transformers ESL’s Step-up and Step-down Transformers enable operators to increase or decrease the electrical voltage to match the load requirements without investing in additional infrastructure. Features • Safety-interlocked Power Module, equipped with UL Listed circuit breaker protects operator and equipment • Powder-coated stainless steel Type 4X enclosure resists corrosion & abuse 15KVA 240:480 Step-up Transformer Cat. No. XK30-240-32-480-SP-22039701A • Handles, wheels and latching points allow maximum flexibility for shipboard or port terminal 45KVA 480:240 Transformer Item. No. 5100-82 Safety-interlocked 15KVA Step-down Transformer Cat. No. XK32-480-60-240-SP-220699A01 Portable Transformer Item. No. 3900-04 15KVA 480:240 Dual Voltage Transformer Cat. No. XKD-480/240-30/50-22SD/65SC-SP221937A © 2012 ESL Power Systems, Inc. All rights reserved. www.eslpwr.com 25 50KVA 480:120 Portable Transformer Cart Cat. No. XK60/100/125-480/208/240SP-221818 Non-interlocked 15KVA Step-up Transformer Cat. No. XK-50-240-32-480-220606E s Industrial Power Industrial products are made to withstand harsh environments while maintaining the highest level of safety. ESL’s industrial power distribution units are safety-interlocked and custom manufactured to accommodate various voltages, amperages, sizes and capabilities. Industrial power solutions include: • Power Distribution Stations • Portable Welding Power Units • Portable AC-DC Converter Assemblies • Spider Boxes • Safety-interlocked Single & Multi-gang Assemblies Safety-interlocked Power Distribution Assembly Cat. No. E39-R100/30-480-100/30-22SSND22LDW4SP-222159A1 200A Single-Gang Assembly Cat. No. E1-R200-480-200-65MEWSP-221923 800A Power Distribution Station Cat. No. E12-PDS-800-480-220844 800A Electric Utility Station Item No. E8-EUS-800-480-221405 AC/DC Power Outlet Assembly Item No. 2219-20A 4-Gang Welding Outlet Box Cat. No. E4-R30-480-3022SSND-SP-222145 Industrial Power ESL manufactures power modules using receptacles from major manufacturers such as Cooper Crouse-Hinds®, Russellstoll®, Appleton®, Meltric®, Hubbell® and others. Cooper Crouse-Hinds®, Russellstoll®, Appleton®, Meltric®, and Hubbell® are registered trademarks of their respective companies. © 2012 ESL Power Systems, Inc. All rights reserved. www.eslpwr.com 26 Shore Power Shore Power As a certified small business and an industry leader in the custom design and manufacturing of electrical equipment since 1991, we work with customers to implement reliable safety-interlocked ship-to-shore power connection equipment. When it comes to shore power applications, we provide the military and commercial sectors with safe, customized power connection solutions designed and built to specifications, including: • Dockside Power Connection Stations (Shore Power Mounds) • Submarine Hook-up/Shore Power Hotels Shore Power Mound Cat. No. E10-500-480-520023 • Shore-tie Stations • Shore Power/Telecom/CATV Assemblies • Submarine Turtleback Boxes Shore power provides vessels with an electrical connection point to a land-based power source so that main and auxiliary engines can be switched off while at berth, thereby mitigating air pollution caused by diesel power. 2-Gang Shore Power Box Cat. No. E2/1-R500-500MIL-C-24368/2-222055 8-Gang Shore Power Hotel Station Item No. 5200-35A 500A 500VAC Mil-C Receptacle Cat. No. MIL-C-24368/2 Shore Power Cable Reel Cat. No. EC-500-500-300-092002 AMP™ is a registered trademark of Port of Los Angeles. © 2012 ESL Power Systems, Inc. All rights reserved. www.eslpwr.com 27 Multi-Gang Shore Power & Communication Assembly Item No. 5200-47-ST2 2-Gang AMP™ Connection Station Cat. No. E2-R380-7.2K-222126 500A 500VAC Mil-C Plug Cat. No. MIL-C-24368/1B Emergency Power StormSwitch™ (Manual Transfer Switch) 70A-800A and up to 600VAC StormSwitch™ is a UL 1008 Listed manual transfer switch that provides an economical commercial solution for businesses that want to be prepared for emergency power loss. Equipped with safety-interlocked circuit breakers and color-coded cam-style receptacles, ESL’s StormSwitch ensures a safe and simple hookup to a portable power generator during a power outage. 200A Manual Transfer Switch with Step-down Transformer Cat. No. SSD2-200C-70C-240-211-C-V302025CV 400A StormSwitch™ Cat. No. SSD4-400C-400C-208311-S-C-304000 200A StormSwitch™ Cat. No. SSD2-200C-200C-208-311-S-C-302000 Quick link Specifications & Informational Videos: eslpwr.com/emergency-power.htm TripleSwitch™ TempTap™ ESL’s 3-way manual transfer switch uses three interlocked circuit breakers to isolate standby generator circuits during COPS (Critical Operation Power Systems) load bank testing. The unique design also provides a quick, safe method to connect to a portable generator for redundant backup power. ESL’s UL 1008 Listed generator tap boxes provide end users with a safe and simple solution to connect a portable generator to a facility. Once installed by a licensed electrician, connection to a portable generator is easy with color-coded cam-style receptacles. (Generator Tap Box) 200A-1600A and up to 600VAC 400A TripleSwitch™ Cat. No. S3D4-400C-400C-400C-480-301-S-C314010V © 2012 ESL Power Systems, Inc. All rights reserved. www.eslpwr.com 1600A TempTap™ Cat. No. IB16-480-311-S-C-361606 28 Emergency Power (3-Way Manual Transfer Switch) 70A-800A and up to 600VAC Set Stage Power Set Stage Power ESL Power Systems, Inc. takes pride in developing safe power solutions for the unique requirements of set stage distribution applications. ESL’s ShowSwitch™ is a complete product line of Company Switches ranging from 100A - 400A and up to 480VAC. In addition to standard Company Switches, ESL provides the entertainment industry with custom set stage power solutions. 600A Set Stage Power Distribution Assembly Cat. No. E2-L-600-200/400/65-336001 1600A Power Concert Distribution Board with Disconnect Cat. No. CCDB2-1600C-208Y/120-65-311-LS-CW1-5100793A 800A Custom Show Power Assembly Cat. No. CS82-800C-400C-400C208Y/120-65-331-LB-CW1-318001 400A Custom Show Power Assembly with GFCI Receptacles Cat. No. CS42-200C-200C-334022A Features • Safety-interlocked door to ensure safe connection, operation, and maintenance • Color-coded, cam-style receptacles • Pilot lights indicate when individual cam-style connectors are fully mated • Type 1 or 3R powder-coated enclosure 100A Company Switch Assembly Cat. No. CS1-100C-208Y/120-65-311LS-S-XS-331023 • UL/cUL Listed Quick link Standard Company Switch Specifications: showswitch.com 400A Standard Company Switch Assembly Cat. No. CS4-400C-208Y/120-65-311-LSCW1-334101 © 2012 ESL Power Systems, Inc. All rights reserved. www.eslpwr.com 29 Wayside Power Cabinets ESL’s Wayside Power Cabinets provide temporary plug-in power to passenger trains when the locomotive engines have been shut down and/or disconnected. Eliminating idling of a locomotive’s diesel engine while the train is parked reduces the number of toxins released into the environment. ESL’s wayside power connecting equipment serves passenger railroad applications such as: • Rail/classification yards • Siding tracks • Depots • Maintenance Facilities ESL’s wayside power stations with HEP (Head End Power) connectors are built to APTA, Amtrak D77-24 specifications and AM-800 standards. Quality components and sound design ensure ESL’s Wayside Power Cabinets are safe, durable and reliable. Wayside Power Cabinet Cat. No. WSC-2-480-4-0-510074 Features • Overcurrent and short circuit protection (breaker or fuse) • Power monitor system with digital display • Control logic which includes keyed start, E-stop, phase loss, UV relay and loop permissive circuit • Indicator lights and push-button controls • Pendant light to indicate power to train line • Cabinet heater • Cord rack for cable storage HEP Inlet Box Cat. No. WSC-2-480-4X-W-510057 Wayside Power Cabinet Cat. No. WSC-2-480-4-0510074 © 2012 ESL Power Systems, Inc. All rights reserved. www.eslpwr.com 30 Wayside Power Cabinet Cat. No. WSC-2-480-4X0-510074C Wayside Power • Additional features as requested by specifications Custom Control Panels Custom Control Panels Building or upgrading production facilities requires control systems and electrical products that are durable, reliable, and delivered on time. ESL teams with other manufacturers, engineering firms and integrators to construct cost effective, reliable panels and equipment. Mimic Panel for Petrochemical Ultrasonic Control Panel for Wastewater Reactor Blending Skid for Pharmaceutical/Biotech Burner Control Panel for Refinery 300A PV Solar Combiner Box • Leading custom panel builder in Southern California • Manufacturer of electrical equipment since 1973 • Products built to UL 508A, 698, 231, 1682, 1008, 1741 • ESL team members maintain an average of 8 years of dedicated service • Serving a wide variety of industries • Panel shop is WBE/SBE Certified Gas Module Controller for Pharmaceutical/Biotech © 2012 ESL Power Systems, Inc. All rights reserved. www.eslpwr.com 31 Custom Control Panels ESL’s UL 508 panel shop provides custom control panels and electrical equipment for a variety of industries: • Petrochemical Quick link • Pharmaceutical/Biotech Take a virtual tour of our panel shop: eslsys.com/virtualtour • Water/Wastewater • Power Generation/Transmission/Distribution • Alternative Energy Red Light Enforcement System for Traffic Control Power Test Rack for Electrical Utility CEMS Control Building for Petrochemical © 2012 ESL Power Systems, Inc. All rights reserved. www.eslpwr.com 32 7-String PV Solar Combiner Box Custom Control Panels • OEM/Contract Manufacturing Powering the World One Connection at a Time ESL Power Systems, Inc. 2800 Palisades Drive Corona, CA 92880-9427 Phone: +1 951.739.7020 Toll Free: 800.922.4188 www.eslpwr.com info@eslpwr.com