TOKEN CHIP RESISTORS Surface Mount Chip Resistors Token Electronics Industry Co., Ltd. Taiwan: No. 137, Sec. 1, Chung Shin Rd., Wu Ku Hsiang, Taipei Hsien, Taiwan, R.O.C TEL: 886-2-2981 0109; FAX: 886-2-2988 7487 China: 12F, Zhongxing Industry Bld., Chuangye Rd., Nanshan District, Shenzhen, Guangdong TEL: 86-755-2605 5363, 2605 5364; FAX: 86-755-2605 5365 http://www.token.com.tw rfq token.com.tw Product Index Information General Information ----------------------------------------------------------------------------- 01 Terminology & Glossary ----------------------------------------------------------------------- 02 Application Notes -------------------------------------------------------------------------------- 06 Surface Mount Chip Resistors Chip Precision Resistors - AR Series ----------------------------------------------------- 08 Chip Thin Film Precision Anti-Corrosive Resistors - PR Series ----------------- 15 Chip Pulse Withstanding Resistors - PWR Series ------------------------------------ 20 Thick Film Chip Resistors - FCR Series -------------------------------------------------- 27 Chip Array Resistors - RCA Series --------------------------------------------------------- 27 Network Resistors - RCN Series ------------------------------------------------------------ 27 Chip High Voltage Resistors - HVR Series ---------------------------------------------- 33 Low Resistance Resistors Current Sense Metal Strip Chip Resistors - LRC Series ---------------------------- 42 Surface Mount Current Detecting Resistors - CS Series --------------------------- 47 Thin Film Current Sensing Chips - TCS Series ---------------------------------------- 55 Notice: Specification Changed or Version Updated will be posted at irregular intervals. All Updated and Final Specifications, Please Confirm with TOKEN ELECTRONICS REPRESENITIVES. : rfq token.com.tw : http://www.token.com.tw TOKEN Chip Resistors General Information Surface Mount Chip Resistors General Infornation Token Thin Film Chips Add Powerful New Options Token electronics provides the industry’s most comprehensive range of precision thin film technologies for discrete, network, and integrated passive components used in instrumentation; automotive electronics; communications systems; and portable electronics applications. Ultra-reliable precision Nichrome resistive elements are available on ceramic or silicon substrates in a wide variety of surface mount resistors. In response to market demands for increased precision and stability, Token has expanded range of nichrome thin-film chip resistors. Offering solutions to precision test and measurement and voltage regulation across industrial, military and medical monitoring equipment markets designed to offer superior humidity performance. Token Thick Film Chips Cut The Cost of Precision Resistors Token electronics has developed an extensive range of thick film / thin film resistive technologies for electronic circuits in power supplies; test and measurement; industrial electronics; telecommunications; audio circuits; automotive control systems; lighting controls; medical electronics; industrial equipment; and control systems applications. In addition to this, Proven thick film technologies from Token electronics provide a large range of standard resistive low ohmic current sense products for critical battery management, and line termination. The enhanced performance of the chips is made possible by the precise use of the best resistance inks and a closely controlled production process. Token Low Ohmic Chips come in Smaller Sizes and Minimise Power Consumption Today’s electronic devices are becoming smaller and smaller. As a result, designers are moving more towards surface mount components not only for new designs but also to design out large axial and other through-hole resistors. In most cases this is a straight forward task as several resistor manufacturers offer chip resistors with performances to match axial parts. However in some cases, due to power rating or pulse withstanding requirements, this has been impossible. The requirement, in particular, for pulse withstand capability is growing due to the need to protect sensitive modern electronic systems. To meet this demand Token electronics have designed a Pulse Withstanding Chip Resistor (PWR Series). Version 2010 http://www.token.com.tw/ rfq token.com.tw 01 of 59 TOKEN Chip Resistors Terminology Glossary Surface Mount Chip Resistors Terminology Glossary Selecting the optimum chip technology necessary to best match the performance requirements Surface mount resistors are main key of electronic components composed electronic circuit. Chips are developed with demands of diverse electronic circuits and used. To summarize the application technique about surface mount resistors use for electric machine and tools, especially, which need high density mount in these chips. To make the best fit selection of chip resistors, in general, confirm with the characteristic of that circuit, as following steps: 1. Single chip resistor or Composite chip resistor; 2. For single chip resistor, there is an option of thick-film chip or thin-film chip; 3. For composite chips, there is another option of chip resistor array (common terminal circuit) or chip resistor network (isolated circuit); 4. For applications required pulse withstanding, working voltage ratings (power wattage) is one of key factors. 5. For applications required stability and precision, look for Token’s Electrical Specifications for TCR and Resistance Tolerance parameters. Whether you’re designing circuit for telecommunications, computers, consumer electronics or office equipment, Token has the right chips for your application. The Difference between Thin Film and Thick Film The principal difference between thick film and thin film resistors is not the actual thickness of the film, but rather how the film is applied to the chip substrate surface (SMD resistors) or the cylinder (axial resistors). Thin film resistors are made by sputtering (a method of vacuum deposition) the resistive material onto an insulating substrate. The film is then etched in a similar manner to the old (subtractive) process for making printed circuit boards; that is, the surface is coated with a photo-sensitive material, then covered by a pattern film, irradiated with ultraviolet light, and then the exposed photo-sensitive coating is developed, and underlying thin film is etched away. 02 of 59 http://www.token.com.tw/ rfq token.com.tw Version 2010 TOKEN Chip Resistors Terminology Glossary Thick Film Resistor is manufactured by screen-printed a much thicker conductive paste of Ceramic and Metal, called Cermet, onto an alumina ceramic substrate. This composite of glass and conductive ceramic (cermet) material is then baked in an oven at about 850 °C to form the film. Thin film resistor has better TCR and tighter tolerance than thick film due to sputtering technology precision timing control while thick film resistor has better pulse withstanding ability than thin film because of the thickness of film. ESD Sensitivity of Chip Resistors The sensitivity level of resistors used in electronic equipment to an electrostatic discharge (ESD) varies from a few hundred volts to a few tens of kilovolts. Ways to make resistors more robust to ESD are suggested. The most popular electronic assembly method today is the surface mount technology, SMT. Manufacturers of components responded to this trend by developing standard sizes of surface mounted chips. Miniaturization leads to the use of smaller sized SMT chips and this causes an increase in the sensitivity of electronic equipment to ESD. ESD voltage levels which do not affect larger resistor chips may be dangerous for smaller sizes because of their smaller heat capacity. Therefore, resistance value by ESD characteristic tends to become large following on becoming small. Moreover, it is influenced by conductive mechanism of resistive material, resistance value trends to be influenced with the range from 100 Ω to 100k Ω, and the ESD characteristic is hard to be influenced by ESD in the domain where resistance value is lower than that range or a high domain. Temperature Coefficient of Resistance (TCR) The Temperature Coefficient of Resistance (TCR) is expressed as the change in resistance in ppm (0.0001%) with each degree of change in temperature Celsius (°C). For example, a resistor with a TCR of +100 ppm/°C will change +0.1% total over a 10-degree change and +1% total over a 100-degree change. The TCR value quoted on specification sheets is typically quoted as being referenced at +25°C and is the +25°C to +75°C slope of the TCR curve. TCR is typically not linear, but parabolic with temperature, as illustrated by the accompanying fig-1. Often the circuit designer treats the TCR as being linear unless very accurate measurements are needed. MIL STD 202 Method 304 is often referenced as a standard for measuring TCR. The following formula expresses the rate of change in resistance value per 1 °C in a prescribed temperature range: TCR (ppm/°C) = (R - Ro) / Ro × 1 / (T - To) × 106 R: Measured resistance (Ω) at T °C; Ro: Measured resistance (Ω) at To °C T: Measured test temperature (°C); To: Measured test temperature (°C) In the context of a resistor network, this TCR value is called the absolute TCR in that it defines the TRC of a specific resistor element. Version 2010 http://www.token.com.tw/ rfq token.com.tw 03 of 59 TOKEN Chip Resistors Terminology Glossary Cold TCR (CTCR) is - 100 ppm/ °C from -25 °C to +25 °C 10000 12000 8000 0 2000 4000 6000 (The slope of this portion of the parabolic curve is -100 ppm/°C) TCR (sometimes called the hot TCR or HTCR) is +25 ppm/ °C from +25 °C to +75 °C (The slope of this portion of the parabolic curve is +25 ppm/ °C) Temperature (°C) Maximum Working Voltage The maximum voltage applied continuously to a resistor or a resistor element. The maximum value of the applicable voltage is the rated voltage at the critical resistance value or lower. If the circuit designs permits, the choice of a high ohmic value resistor or divider network will improve the resistor’s performance because it will operate at lower power. 04 of 59 http://www.token.com.tw/ rfq token.com.tw Version 2010 TOKEN Chip Resistors Terminology Glossary Power Derating Curve 120 25 °C Rated Power % 100 80 60 5MM 40 5MN 20 0 -40 -20 0 20 40 60 80 100 120 140 160 Ambient Temp. °C Power Rating Power ratings are based on physical size, allowable change in resistance over life, thermal conductivity of materials, insulating and resistive materials, and ambient operating conditions. For best results, employ the largest physical size resistors at the less than their maximum rated temperature and power. Never use them continuously at their maximum rating unless you are prepared to accept the maximum allowed life cycle changes. If the circuit designs permits, the choice of a high ohmic value resistor or divider network will minimize the power level and improve the resistor’s performance as it is operating at a lower power level. Rated Power Rated power is the maximum value of power (watts), which can be continuously applied to a resistor at a rated ambient temperature. The basic mathematical relationship is Equation: Power (Watts) = (Current (Amps))2 × Resistance (Ohm). If the circuit designs permits, the choice of a high ohmic value resistor or divider network will minimize the power level and improve the resistor’s performance because it is operating at a lower power and temperature level. Rated Voltage The maximum voltage applied continuously to a resistor at the rated ambient temperature. Rated voltage is calculated from the following formula, but it must not exceed the maximum working voltage. Equation: Rated Voltage (V) = (Rated Power (W) × Nominal Resistance Value (Ω))1/2 High voltage resistors often are potted or operated in oil as the arc over voltage, in air, is approximately 10,000 volts per inch. Token’s resistors feature higher voltage ratings due to their high square count and associated design characteristics. Version 2010 http://www.token.com.tw/ rfq token.com.tw 05 of 59 TOKEN Chip Resistors Application Notes Chip Resistors Application Notes Surface Mount Device Application Notes Safety Precautions 1. Avoid excessive bending of printed circuit boards in order to protect the resistors from abnormal stress. 2. When soldering with a soldering iron, never touch the body of chip resistor with the tip of the soldering iron.When using a soldering iron with a high temperature tip, finish soldering as quickly as possible (within three seconds at 350 °C max.). 3. Take measures against mechanical stress during and after mounting of Chips, so as not to damage their electrodes and protective coatings.Be careful not to misplace the resistors on the land patterns. Otherwise, solder bridging may occur. 4. If a transient load like a pulse is expected to be applied, check and evaluate the operations of the resistors before use.Never exceed the rated power. Otherwise, the performance and reliability of the chip device may be damaged. 5. As the amount of applied solder becomes larger, the mechanical stress applied to the resistors increases,causing problems such as cracks and faulty characteristics. Avoid applying an excessive amounts of solder. 6. Do not apply shock to the resistors or pinch them with a hard tool (e.g. pliers and tweezers). Otherwise, the protective coatings and body of chip device may be chipped, affecting their performance. 7. Do not use halogen-based or other high-activity flux. Otherwise, the residue may harm the resistors’ performance and reliability. 06 of 59 http://www.token.com.tw/ rfq token.com.tw Version 2010 TOKEN Chip Resistors Application Notes Precautions for use 1. Carefully position these products so that their temperatures will not exceed the category temperature range due to the effects of neighboring heat-generating components. Do not mount or place heat-generating components or inflammables, such as vinyl-coated wires, near these products. 2. Note that non-cleaning solder, halogen-based highly active flux, or water-soluble flux may deteriorate the performance or reliability of the products. 3. Carefully select a flux cleaning agent for use after soldering. An unsuitable agent may deteriorate the performance or reliability. In particular, when using water or a water-soluble cleaning agent, be careful not to leave water residues. Otherwise, the insulation performance may be deteriorated. 4.These products are not intended for use in the following special conditions. Before using the products, carefully check the effects on their quality and performance, and determine whether or not they can be used. In salty air or air with a high concentration of corrosive gas, such as SO2, Cl2, H2S, NH3, or NO2. * Please take measures to avoid any of ESD environments. Smaller components are more sensitive to ESD. * Avoid any environment where strong electromagnetic waves exist. * In an environment where these products cause dew condensation * In liquid, such as water, oil, chemicals, or organic solvent * In direct sunlight, outdoors, or in dust Precautions for storage The performance of these products including the solderability is guaranteed, provided that they remain packed as they were when delivered and stored at a temperature of 5°C to 35°C and a relative humidity of 45% to 85%. Version 2010 http://www.token.com.tw/ rfq token.com.tw 07 of 59 TOKEN AR Precision Thin-Film Chip Resistors Thin-Film Precision Chip Resistors Chip Thin-Film Resistors (AR) Take Precision Pole Position & Add Powerful New Options. Preview In response to market demands for increased precision and stability, Token Passive Components has expanded its AR Series of nichrome thin-film chip resistors into three sectors, Standard, High-Precision, and High-Power resistor. Offering a wide value range with closer tolerances and low TCR figures, Token offers a surface mount resistor with a defined total contour that provides high stability under temperature fluctuations of 5ppm/°C and with a tolerance down to ± 0.01%. The AR Series offering solutions to precision test and measurement and voltage regulation across industrial, military and medical monitoring equipment markets proposing superior tight tolerance, low TCR, and high power rating performance. The range now also offers additional chip sizes. Key features of the enhanced AR Series include the availability of all standard sizes from AR01(0201), AR02(0402), AR03(0603), AR05(0805), AR06(1206), AR13(1210), AR10(2010), to AR12(2512). The AR benefits from an impervious internal passivation layer applied in addition to the normal protective coating. When constructing the AR Chip Series, a Ni/Cr thin-film material is selectively deposited on an alumina substrate, together with Ni and Sn metallic contacts at each end layer plating. The AR chips are heat treated to give the required temperature coefficient (TCR) and stability, and then a precisely controlled laser trim process adjusts the resistance value. The AR Series is available in taping packaging and is RoHS compliant and lead free. For non-standard technical requirements and special applications, please contact us with your specific needs. Features Applications - Miniature Size 0210 available - Thin Film Passivated NiCr Chips - Very Tight Tolerance Down to ±0.01% - Extremely Low TCR Down to ±5PPM/°C - Wide Resistance Value Range 1 Ω - 3Mega Ω - Converters - Medical Equipment - Automatic Equipment Controller - Testing / Measurement instrument - Printer Equipment, Consumer Product - Communication Device, Cell phone,GPS, PDA - Products with Pb-free Terminations Meet RoHS Requirments 08 of 59 http://www.token.com.tw/ rfq token.com.tw Version 2010 TOKEN AR Precision Thin-Film Chip Resistors Dimensions (Unit: mm) Marking W L D1 Sn Plating Ni Plating T Overcoat Thin Film NiCr Conductor Codes AR01 (0201) AR02 (0402) AR03 (0603) AR05 (0805) AR06 (1206) AR13 (1210) AR10 (2010) AR12 (2512) D1 Alumina Ceramic Substrate Passivated NiCr Resistive Element L (Unit: mm) 0.58±0.05 1.00±0.05 1.55±0.10 2.00±0.15 3.05±0.15 3.10±0.15 4.90±0.15 6.30±0.15 W (Unit: mm) 0.29±0.05 0.50±0.05 0.80±0.10 1.25±0.15 1.55±0.15 2.40±0.15 2.40±0.15 3.10±0.15 D2 T (Unit: mm) 0.23±0.05 0.30±0.05 0.45±0.10 0.55±0.10 0.55±0.10 0.55±0.10 0.55±0.10 0.55±0.10 D2 D1 (Unit: mm) 0.12±0.05 0.20±0.10 0.30±0.20 0.30±0.20 0.42±0.20 0.40±0.20 0.60±0.30 0.60±0.30 D2 (Unit: mm) 0.15±0.05 0.20±0.10 0.30±0.20 0.40±0.25 0.35±0.25 0.55±0.25 0.50±0.25 0.50±0.25 (AR) Standard Electrical Standard Electrical Specifications Type Max Power Rating Operating Max Operating Overloading at 70°C Temp. Range Voltage Voltage AR01 (0201) 1/32W -55 ~+155°C 15V 30V AR02 (0402) 1/16W -55 ~+155°C 25V 50V AR03 (0603) AR05 (0805) AR06 (1206) 1/16W 1/10W 1/8W -55 ~+155°C -55 ~+155°C -55 ~+155°C 50V 100V 150V 100V 200V 300V Resistance Tolerance Resistance Range TCR ±0.5% ±1.0% 50Ω~5KΩ 50Ω~33KΩ ±25PPM/°C ±50PPM/°C 10Ω~205KΩ ±25PPM/°C ±50PPM/°C ±0.10% ±0.25% ±0.50% ±0.05% ±0.10% ±0.25% ±0.50% ±0.05% ±0.10% ±0.25% ±0.50% ±0.05% ±0.10% ±0.25% ±0.50% 4.7Ω~150KΩ 4.7Ω~1MΩ 2Ω~1MΩ 4.7Ω~500KΩ 4.7Ω~2MΩ 1Ω~2MΩ 4.7Ω~1MΩ 4.7Ω~2.5MΩ 1Ω~2.5MΩ ±25PPM/°C ±50PPM/°C ±25PPM/°C ±50PPM/°C ±25PPM/°C ±50PPM/°C Continued on the following page. Version 2010 http://www.token.com.tw/ rfq token.com.tw 09 of 59 TOKEN AR Precision Thin-Film Chip Resistors Continued from the preceding page. Type Max Power Rating Operating Max Operating Overloading at 70°C Temp. Range Voltage Voltage AR13 (1210) 1/5W AR10 (2010) 1/4W AR12 (2512) 1/2W -55 ~+155°C -55 ~+155°C 150V 150V 300V 300V Resistance Tolerance ±0.05% ±0.10% ±0.25% ±0.50% ±0.05% ±0.10% ±0.25% ±0.50% Resistance Range 4.7Ω~1MΩ 4.7Ω~2.5MΩ 1Ω~2.5MΩ 4.7Ω~1MΩ 4.7Ω~3MΩ 1Ω~3MΩ TCR ±25PPM/°C ±50PPM/°C ±25PPM/°C ±50PPM/°C (AR) High-Precision Electrical Specifications Type AR02 (0402) AR03 (0603) Power Rating at 70°C 1/16W 1/16W Operating Temp. Range -55 ~ +155°C -55 ~ +155°C Max Max Resistance Operating Overloading Tolerance Voltage Voltage 25V 50V 50V 100V ±0.01% ±0.05% ±0.10% ±0.01% ±0.05% ±0.10% ±0.10% AR05 (0805) AR06 (1206) 1/10W -55 ~ +155°C 100V 200V ±0.01% ±0.05% ±0.10% ±0.05% ±0.10% 1/8W -55 ~ +155°C 150V 300V ±0.01% ±0.05% ±0.10% ±0.10% AR13 (1210) 1/5W -55 ~ +155°C 150V 300V ±0.01% ±0.05% ±0.10% ±0.10% AR10 (2010) 1/4W -55 ~ +155°C 150V 300V ±0.01% ±0.05% ±0.10% ±0.10% AR12 (2512) 1/2W -55 ~ +155°C 150V 300V ±0.01% ±0.05% ±0.10% ±0.10% 10 of 59 http://www.token.com.tw/ Resistance Range 49.9Ω~3KΩ 49.9Ω~12KΩ 25Ω~15KΩ 25Ω~100KΩ 4.7Ω~332KΩ 25Ω~30KΩ 25Ω~200KΩ TCR ±5PPM/°C ±10PPM/°C ±15PPM/°C ±5PPM/°C ±10PPM/°C ±15PPM/°C ±10PPM/°C ±5PPM/°C ±10PPM/°C ±15PPM/°C 4.7Ω~500KΩ ±10PPM/°C 25Ω~50KΩ ±5PPM/°C ±10PPM/°C ±15PPM/°C ±10PPM/°C ±5PPM/°C ±10PPM/°C ±15PPM/°C ±10PPM/°C ±5PPM/°C ±10PPM/°C ±15PPM/°C ±10PPM/°C ±5PPM/°C ±10PPM/°C ±15PPM/°C ±10PPM/°C 25Ω~500KΩ 4.7Ω~1MΩ 25Ω~50KΩ 25Ω~500KΩ 4.7Ω~1MΩ 25Ω~100KΩ 25Ω~500KΩ 4.7Ω~1MΩ 25Ω~100KΩ 25Ω~500KΩ 4.7Ω~1MΩ rfq token.com.tw Version 2010 TOKEN AR Precision Thin-Film Chip Resistors (AR) High-Power Rating Electrical Specifications Type Power Rating at 70°C Operating Temp. Range Max Operating Voltage Max Overloading Voltage AR03 (0603) 1/10W -55 ~ +155°C 50V 100V AR05 (0805) 1/8W -55 ~ +155°C 150V 300V AR06 (1206) 1/4W -55 ~ +155°C 200V 400V AR13 (1210) 1/3W -55 ~ +155°C 200V 400V Resistance Tolerance ±0.10% ±0.25% ±0.50% ±0.10% ±0.25% ±0.50% ±0.10% ±0.25% ±0.50% ±0.10% ±0.25% ±0.50% Resistance Range TCR 10Ω~332KΩ ±25PPM/°C ±50PPM/°C 4.7Ω~1MΩ ±25PPM/°C ±50PPM/°C 4.7Ω~1MΩ ±25PPM/°C ±50PPM/°C 4.7Ω~1MΩ ±25PPM/°C ±50PPM/°C Note: Token has the ability to manufacture above options based on customer’s requirement. Recommend Land Pattern (Unit: mm) C B Codes AR12 AR10 AR13 AR06 AR05 AR03 AR02 AR01 Version 2010 A A 4.90 3.60 2.00 2.00 1.00 0.80 0.50 0.25 http://www.token.com.tw/ B 1.60 1.40 1.15 1.15 1.00 1.00 0.50 0.30 rfq token.com.tw C 3.10±0.2 2.50±0.2 2.50±0.2 1.70±0.2 1.35±0.2 0.90±0.2 0.60±0.2 0.40±0.2 11 of 59 TOKEN AR Precision Thin-Film Chip Resistors Packaging W ΦB ΦA ΦC T Codes ΦA ΦB ΦC W T PaperTape (PCS) AR01 AR02 AR03 AR05 AR06 AR13 AR10 AR12 178.0±1.0 178.0±1.0 178.0±1.0 178.0±1.0 178.0±1.0 178.0±1.0 178.0±1.0 178.0±1.0 60.0±1.0 60.0±1.0 60.0±1.0 60.0±1.0 60.0±1.0 60.0±1.0 60.0±1.0 60.0±1.0 13.5±0.7 13.5±0.7 13.5±0.7 13.5±0.7 13.5±0.7 13.5±0.7 13.5±0.7 13.5±0.7 9.5±1.0 9.5±1.0 9.5±1.0 9.5±1.0 9.5±1.0 9.5±1.0 13.5±1.0 13.5±1.0 11.5±1.0 11.5±1.0 11.5±1.0 11.5±1.0 11.5±1.0 11.5±1.0 15.5±1.0 15.5±1.0 10,000 10,000 5,000 5,000 5,000 5,000 - Emboss PlasticTape (PCS) 4,000 4,000 Tape Specifications Bottom Tape Top Tape Φ D0 E F B T Paper Tape A Resistor P1 P2 P0 W direction of unreeling Codes A B W E F P0 P1 P2 ΦD0 T AR01 0.40±0.05 0.70±0.05 8.00±0.10 1.75±0.05 3.5±0.05 4.00±0.10 2.00±0.05 2.00±0.05 1.55±0.05 0.265±0.05 AR02 0.70±0.05 1.16±0.05 8.00±0.10 1.75±0.05 3.5±0.05 4.00±0.10 2.00±0.05 2.00±0.05 1.55±0.05 0.40±0.03 AR03 1.10±0.05 1.90±0.05 8.00±0.10 1.75±0.05 3.5±0.05 4.00±0.10 4.00±0.10 2.00±0.05 1.55±0.05 0.60±0.03 AR05 1.60±0.05 2.37±0.05 8.00±0.10 1.75±0.05 3.5±0.05 4.00±0.10 4.00±0.10 2.00±0.05 1.55±0.05 0.75±0.05 AR06 2.00±0.05 3.55±0.05 8.00±0.10 1.75±0.05 3.5±0.05 4.00±0.10 4.00±0.10 2.00±0.05 1.55±0.05 0.75±0.05 AR13 2.75±0.05 3.40±0.05 8.0±0.10 1.75±0.05 3.5±0.05 4.00±0.10 4.00±0.10 2.00±0.05 1.60±0.10 0.75±0.05 12 of 59 http://www.token.com.tw/ rfq token.com.tw Version 2010 TOKEN AR Precision Thin-Film Chip Resistors Emboss Plastic Tape Specifications Top Tape Φ D0 E F W B T A Resistor Emboss Tape P1 P2 P0 Φ D1=1.5min direction of unreeling Codes A B W E F P0 P1 P2 ΦD0 T AR10 2.85±0.10 5.45±0.10 12.0±0.10 1.75±0.10 5.5±0.05 4.00±0.05 4.00±0.10 2.00±0.05 1.50+0.10 1.00±0.20 AR12 3.40±0.10 6.65±0.10 12.0±0.10 1.75±0.10 5.5±0.05 4.00±0.05 4.00±0.10 2.00±0.05 1.50+0.10 1.00±0.20 Emboss Plastic Tape Specifications Power Ration (%) 100 80 60 40 30 20 0 0 20 40 60 70 80 100 120 140 160 180 Ambient Temperature (°C) Item Specification Tol.≤0.05% Tol.>0.05% Test Method Temperature Coefficient of Resistance AS Spec MIL-STD-202F Method 304 +25/-55/+25/+125/+25°C Short Time Overload ΔR±0.05% ΔR±0.5% ΔR±0.5% for high power rating JIS-C-5202-5.5 RCWV*2.5 or Max Overloading Voltage , 5 seconds. Dielectric Withstand Voltage By type Insulation Resistance >1000M Ω Thermal Shock ΔR±0.05% Load Life humidity (Steady State ) ΔR±0.25% ΔR±0.05% ΔR±0.2% >7KΩ ΔR±0.5% ΔR±0.5% for high power rating ΔR±0.05% ΔR±0.3% ΔR±0.5% for high power rating MIL-STD-202F Method 301 Apply Max Overload Voltage for l minute MIL-STD-202F Method 302 Apply 100VDC for 1minute MIL-STD-202F Method 107G -55°C~150°C, 100cycles MIL-STD-202F Method 108A RCWV, 70°C, 1.5 hours ON, 0.5 hours OFF, 1000~1048 hours MIL-STD-202F Method 103B 40°C, 90~95%RH, RCWV 1.5 hours ON, 0.5 hours OFF, total 1000~1048 hours Continued on the following page. Version 2010 http://www.token.com.tw/ rfq token.com.tw 13 of 59 TOKEN AR Precision Thin-Film Chip Resistors Continued from the preceding page. Specification Item Tol.≤0.05% Resistance to dry heat Test Method Tol.>0.05% ΔR±0.05% ΔR±0.2% JIS-C-5202-7.2 ; 96 hours @ +155°C without load ΔR±0.05% ΔR±0.2% ΔR±0.5% for high power rating JIS-C-5202-7.1 1hour, -65°C, followed by 45minutes of RCWV Bending Strength ΔR±0.05% JIS-C-5202-6.1.4; Bending Amplitude 3mm for 10seconds Solderability 95% min coverage Low Temperature Operation ΔR±0.2% MIL-STD-202F Method 208H; 260°C±5°C, 2±0.5(sec) Resistance to Soldering Heat ΔR±0.05% ΔR±0.2% MIL-STD-202F Method 210E; 260±5°C, 10±1 second Note: Remark: Storage Temperature: 25±3°C; Humidity < 80%RH How to Order AR 05 B TR Part Number: AR Dimensions(L×W) Code C3 X 4700 Higher Power Rating Dimensions(L×W) 01 0.58×0.29mm EIA0201 Code T 02 1.00×0.50mm EIA0402 U 1/2W 03 1.60×0.80mm EIA0603 05 2.00×1.25mm EIA0805 06 13 3.00×1.50mm 3.10×2.40mm EIA1206 EIA1210 10 12 4.90×2.40mm 6.30×3.10mm EIA2010 EIA2512 O V P W X Y Z 1/3W 1/4W 1/5W 1/8W 1/10W 1/16W 1/32W Resistance Tolerance Code T Resistance Tolerance ±0.01% A ±0.05% B ±0.10% C D F ±0.25% ±0.50% ±1.00% Package Code P TR Packaging Bulk Taping Reel 14 of 59 TCR ±5ppm /°C ±10ppm /°C ±15ppm /°C ±25ppm /°C ±50ppm /°C http://www.token.com.tw/ Resistance 1W Resistance Code 0010 Resistance 1Ω 4R70 1000 4992 1003 4.7Ω 100Ω 49900Ω 100000Ω Marking Code N TCR Code S B N C D Power Rating Standard Marking for E96/ E24 No Marking Back to 1st Page - Precision Chip Resistors AR rfq token.com.tw Version 2010 TOKEN PR Anti-Corrosive Chip Resistor Anti-Corrosive Precision Chip Resistors (PR) Anti-Corrosive Series of Moisture-Proof Chip Resistors for High Humidity Precision Applications Preview Token Electronics has introduced a new line of anti-corrosive precision chip resistors that eliminates moisture concerns associated with typical Nickel Chromium precision resistors. The PR Series is an ideal low-cost alternative for expensive and hard-to-find tantalum nitride chip resistors. A proprietary passivation layer is introduced between the nichrome resistive element with a superior alumina substrate and the epoxy overcoat to ensure stable performance and long life in the harshest and wettest environments. In MIL-STD-202F method moisture testing, the PR Series demonstrated excellent stability over time and no significant shift in resistance after the 1000 hour life test. Applications require operation in humid or high moisture environments or have experienced corrosion problems with standard Nichrome thin film resistors. For those applications, long term extended humidity testing is essential before a part can be considered for usage on a design. Designated the PR Series, it is available in industry standard 0402, 0603, 0805, 1206, 2010, to 2512 sizes and has a resistance range from 10 Ω to 1M Ω, with tolerances tight to ± 0.10% and TCRs as low as 25ppm/°C. The PR Series has an operating temperature range of -55°C to +155°C. The PR chip also offers outstanding electrical stability and environmental stability performance that would be expected from a precision resistor. The standard packaging is tape and reel in 4Kpc, 5Kpc, and 10Kpc quantities depending on part size. Most sizes and resistance values are also offered in stock, making them an outstanding choice to support quick turn shortages. Pricing varies with size, tolerance, and TCR and ranges in reel quantities. The chip PR series is lead-free and RoHS compliant. Detailed specifications, both mechanical and electrical, please contact our sales representative for more information. Features Applications - Tight Tolerance down to ± 0.1% - Wide R-Value Range 10 Ω ~ 1Meg Ω - Extremely Low TCR down to ±25 PPM/°C - Special Passivated NiCr Film for Anti-Acid and Anti-Damp - Long Term Life Stability with Advance Thin Film Technology - Demonstrated the Anti-CorrosionClaims Characterized by Ta2N - Telecommunication Device - Automotive,Medical Equipment - Outdoor Electronic Applications - High-end Multimedia Electronics - Automatic Equipment Controller Devices - High-end Computer, Industrial Equipment Version 2010 http://www.token.com.tw/ rfq token.com.tw 15 of 59 TOKEN PR Anti-Corrosive Chip Resistor (PR) Surface Mount Series Dimensions (Unit: mm) Marking W Protective Layer L D1 Sn Plating Ni Plating D1 Alumina Substrate Thick Film Ni/Cr Conductor Overcoat T Resistive Element D2 Codes PR02 (0402) PR03 (0603) PR05 (0805) PR06 (1206) PR10 (2010) PR12 (2512) L 1.00±0.05 1.55±0.10 2.00±0.15 3.05±0.15 4.90±0.15 6.30±0.15 W 0.50±0.05 0.80±0.10 1.25±0.15 1.55±0.15 2.40±0.15 3.10±0.15 T 0.30±0.05 0.45±0.10 0.55±0.10 0.55±0.10 0.55±0.10 0.55±0.10 D2 D1 0.20±0.10 0.30±0.20 0.30±0.20 0.42±0.20 0.60±0.30 0.60±0.30 D2 0.20±0.10 0.30±0.20 0.40±0.25 0.35±0.25 0.50±0.25 0.50±0.25 Standard Electrical Specifications Type Power Ratingat 70°C Operating Temp. Range Max Operating Voltage Max Overloading Voltage PR02 (0402) 1/16W -55 ~ +155°C 25V 50V PR03 (0603) 1/16W -55 ~ +155°C 50V 100V PR05 (0805) 1/10W -55 ~ +155°C 100V 200V PR06 (1206) 1/8W -55 ~ +155°C 150V 300V PR10 (2010) 1/4W -55 ~ +155°C 150V 300V PR12 (2512) 1/2W -55 ~ +155°C 150V 300V 16 of 59 http://www.token.com.tw/ Resistance Tolerance ±0.10% ±0.25% ±0.50% ±0.10% ±0.25% ±0.50% ±0.10% ±0.25% ±0.50% ±0.10% ±0.25% ±0.50% ±0.10% ±0.25% ±0.50% ±0.10% ±0.25% ±0.50% Resistance Range TCR 25Ω~25KΩ ±25PPM / °C ±50PPM / °C 25Ω~332KΩ ±25PPM / °C ±50PPM / °C 10Ω~800KΩ ±25PPM / °C ±50PPM / °C 10Ω~1MΩ ±25PPM / °C ±50PPM / °C 10Ω~1MΩ ±25PPM / °C ±50PPM / °C 10Ω~1MΩ ±25PPM / °C ±50PPM / °C rfq token.com.tw Version 2010 TOKEN PR Anti-Corrosive Chip Resistor Recommend Land Pattern (Unit: mm) C B Codes PR12 (2512) PR10 (2010) PR06 (1206) PR05 (0805) PR03 (0603) PR02 (0402) A A 4.90 3.60 2.00 1.00 0.80 0.50 B 1.60 1.40 1.15 1.00 1.00 0.50 C 3.10±0.2 2.50±0.2 1.70±0.2 1.35±0.2 0.90±0.2 0.60±0.2 Surface Mount Chip (PR) Packaging Quantity & Reel Specifications (Unit: mm) W ΦB ΦA ΦC T Codes ΦA ΦB ΦC W T Paper Tape (PCS) PR02 (0402) PR03 (0603) PR05 (0805) PR06 (1206) PR10 (2010) PR12 (2512) 178.0±1.0 178.0±1.0 178.0±1.0 178.0±1.0 178.0±1.0 178.0±1.0 60.0±1.0 60.0±1.0 60.0±1.0 60.0±1.0 60.0±1.0 60.0±1.0 13.5±0.7 13.5±0.7 13.5±0.7 13.5±0.7 13.5±0.7 13.5±0.7 9.5±1.0 9.5±1.0 9.5±1.0 9.5±1.0 13.5±1.0 13.5±1.0 11.5±1.0 11.5±1.0 11.5±1.0 11.5±1.0 15.5±1.0 15.5±1.0 10,000 5,000 5,000 5,000 - Version 2010 http://www.token.com.tw/ rfq token.com.tw Emboss Plastic Tape (PCS) 4,000 4,000 17 of 59 TOKEN PR Anti-Corrosive Chip Resistor Paper Tape Specifications (Unit: mm) Bottom Tape Top Tape Φ D0 E F B T A Resistor Paper Tape P0 P2 P1 W direction of unreeling Codes A B W E F P0 P1 P2 ΦD0 T PR02 0.70±0.05 1.16±0.05 8.00±0.10 1.75±0.05 3.5±0.05 4.00±0.10 2.00±0.05 2.00±0.05 1.55±0.05 0.40±0.03 PR03 1.10±0.05 1.90±0.05 8.00±0.10 1.75±0.05 3.5±0.05 4.00±0.10 4.00±0.10 2.00±0.05 1.55±0.05 0.60±0.03 PR05 1.60±0.05 2.37±0.05 8.00±0.10 1.75±0.05 3.5±0.05 4.00±0.10 4.00±0.10 2.00±0.05 1.55±0.05 0.75±0.05 PR06 2.00±0.05 3.55±0.05 8.00±0.10 1.75±0.05 3.5±0.05 4.00±0.10 4.00±0.10 2.00±0.05 1.55±0.05 0.75±0.05 Emboss Plastic Tape Specifications (Unit: mm) Top Tape Φ D0 E F B t A Resistor Emboss Tape Codes PWR10 PWR12 A±0.10 2.85 3.40 B±0.10 5.45 6.65 P1 P2 P0 W Φ D1=1.5min direction of unreeling W±0.10 E±0.10 F±0.05 P0±0.05 P1±0.10 P2±0.05 ΦD0+0.10 T±0.20 12.0 1.75 5.5 4.00 4.00 2.00 1.50 1.00 12.0 1.75 5.5 4.00 4.00 2.00 1.50 1.00 Power Derating Curve Power Ration (%) 100 80 60 40 30 20 0 0 20 40 60 70 80 100 120 140 160 180 Ambient Temperature (°C) 18 of 59 http://www.token.com.tw/ rfq token.com.tw Version 2010 TOKEN PR Anti-Corrosive Chip Resistor Packaging Specification Size 0603/0805/1206/2010/2512 Test Item Short Time Overload ≤ ±0.02% ≤ ±0.1% Thermal Shock ≤ ±0.02% ≤ ±0.1% Load Life ≤ ±0.05% ≤ ±0.25% Humidity (Steady State) ≤ ±0.05% ≤ ±0.5% ≤ ±0.05% ≤ ±0.5% ≤ ±0.02% ≤ ±0.1% Resistance to Dry Heat Resistance to Soldering Heat Solderability Test Method Size 0402 RCWV*2.5 or Max Overloading Voltage, 2 seconds MIL-STD-202F Method 107G -55°C~125°C, 100 cycles MIL-STD-202F Method 108A RCWV, 70°C, 1.5 hours ON, 0.5 hours OFF, total 1000~1048 hours MIL-STD-202F Method 103B 40°C, 90~95%RH, RCWV 1.5 hours ON, 0.5 hours OFF, total 1000~1048 hours JIS-C-5202-7.2 1000 hours @ +155°C without load MIL-STD-202F Method 210E 260±5°C, 10±1seconds MIL-STD-202F Method 208H 245°C±5°C, 3±0.5(sec) 95%min coverage Note: Storage Temperature: 25±3°C; Humidity: <80%RH How to Order PR 02 D TR C3 1002 Part Number Dimensions(L×W) (mm) Code 02 03 05 06 10 12 TCR (ppm/°C) Dimensions(L×W) 1.00×0.50mm 1.60×0.80mm 2.00×1.25mm 3.00×1.50mm 4.90×2.40mm 6.30×3.10mm EIA 0402 0603 0805 1206 2010 2512 Resistance Tolerance (%) Code B C D Resistance Tolerance ±0.10% ±0.25% ±0.50% Package Code TR P Code C3 C2 Resistance (Ω) Code 1000 2201 1002 4992 1003 Resistance 100Ω 2200Ω 10000Ω 49900Ω 100000Ω Marking Code N Package Taping Reel Bulk Marking ±25ppm/°C ±50ppm/°C Marking Standard Marking for E96/E24 No Marking Back to 1st Page - Anti-Corrosive Precision(PR) Version 2010 http://www.token.com.tw/ rfq token.com.tw 19 of 59 TOKEN PWR Pulse Withstanding Chip Resistors Pulse Withstanding Chip Resistors Token (PWR) Pulse Withstanding Chip Resistors Provide 50 Percent Increase in Power Dissipation Preview As electronic design engineers have increased the power density of their equipment, the demand for smaller surface mount single-chip circuit protection resistors has also increased. Token developed the PWR Series resistors to provide an economical alternative to bulky molded wirewound components or multi-chip solutions while saving both PC board space and manufacturing costs. To meet the increased demand for the PWR Series resistors, Token has developed a series of pulse withstanding chip resistors with improved power ratings in reduced surface mounted sizes. Designated the PWR Series, the chip resistors deliver up to 50 percent higher power ratings than conventional surface mount resistors - up to 1.5W in a standard 2512 size chip. Token is able to boost this power rating up to 50 percent through a combination of proprietary power film materials and advanced manufacturing processes. The PWR Series Resistors are available in four standard sizes (0805, 1206, 2010 and 2512) with power ratings from 0.125W to 1.5W, and maximum operating voltage ratings for 100V to 500V. Resistance range is from 10 Ω to 20 MΩ, with tolerance tight to 0.5 percent. The PWR meets restriction of hazardous substances RoHS directive and RoHS compliance. Along with the increased power ratings, the PWR Series resistors also feature high surge and high voltage ratings, making them extremely stable in demanding surge and pulse environments. The PWR Series chip resistors are specified for use in power supplies, circuit protection devices, portable battery chargers, motor controls and line-powered equipment. Token will also produce devices outside these specifications to meet specific customer requirements, please contact our sales for more information. Features Applications - High Power Rating . - Tolerance from ±0.5%~5%. - Improved Working Voltage Ratings. - Excellent Pulse Withstanding Performance. - Standard Package sizes of 0805, 1206, 2010, and 2512. - Power Supplies, Diagnostic Equipment. - Industrial Controls, LCD Video Monitors. - Portable Battery Chargers, Medical Devices. - Motor Controls and Line-Powered Equipment. - Metering (Testing/Measurement), Circuit Protection Devices . 20 of 59 http://www.token.com.tw/ rfq token.com.tw Version 2010 TOKEN PWR Pulse Withstanding Chip Resistors Dimensions (Unit: mm) Marking W Protective Layer L D1 Sn Plating Ni Plating D1 Alumina Substrate Thick Film Ni/Cr Conductor Overcoat T Resistive Element D2 Codes PWR05 (0805) PWR06 (1206) PWR10 (2010) PWR12 (2512) L 2.00±0.15 3.05±0.15 5.00±0.20 6.30±0.15 W 1.25±0.15 1.55±0.15 2.45±0.15 3.10±0.15 T 0.55±0.10 0.55±0.10 0.60±0.15 0.55±0.10 D2 D1 0.30±0.20 0.50±0.30 0.60±0.30 0.60±0.30 D2 0.40±0.25 0.40±0.25 0.50±0.25 0.50±0.25 Resistance Range TCR 300Ω~20MΩ ±100PPM / °C 10Ω~299Ω ±200PPM / °C 20.1Ω~10MΩ ±100PPM / °C 10Ω~20Ω ±200PPM / °C Standard Electrical Specifications Type Power Ratingat 70°C Operating Temp. Range Max Operating Voltage PWR05 (0805) 0.125W -55 ~ +155°C 150V PWR06 (1206) 0.33W -55 ~ +155°C 200V PWR10 (2010) 0.75W -55 ~ +155°C 400V PWR12 (2512) 1.5W -55 ~ +155°C 500V Resistance Tolerance ±0.5% ±1.0% ±2.0% ±3.0% ±5.0% ±0.5% ±1.0% ±2.0% ±3.0% ±5.0% Recommend Land Pattern (Unit: mm) C B Codes PWR05 (0805) PWR06 (1206) PWR10 (2010) PWR12 (2512) Version 2010 A A 1.00 2.00 3.60 4.90 http://www.token.com.tw/ B 1.00 1.15 1.40 1.60 rfq token.com.tw C 1.35±0.2 1.70±0.2 2.50±0.2 3.10±0.2 21 of 59 TOKEN PWR Pulse Withstanding Chip Resistors Packaging Quantity & Reel Specifications (Unit: mm) W ΦB ΦA ΦC T Codes ΦA ΦB ΦC W T PWR05 (0805) PWR06 (1206) PWR10 (2010) PWR12 (2512) 178.0±1.0 178.0±1.0 178.0±1.0 178.0±1.0 60.0±1.0 60.0±1.0 60.0±1.0 60.0±1.0 13.5±0.7 13.5±0.7 13.5±0.7 13.5±0.7 9.5±1.0 9.5±1.0 13.5±1.0 13.5±1.0 11.5±1.0 11.5±1.0 15.5±1.0 15.5±1.0 Paper Tape Emboss Plastic (PCS) Tape (PCS) 5,000 5,000 4,000 4,000 Emboss Plastic Tape Specifications (Unit: mm) Top Tape Φ D0 E F B t Resistor Emboss Tape Codes PWR10 (2010) PWR12 (2512) 22 of 59 A±0.10 B±0.10 W±0.10 A E±0.10 P1 P2 P0 W Φ D1=1.5min direction of unreeling F±0.05 P0±0.05 P1±0.10 P2±0.05 ΦD0+0.10 T±0.20 2.85 5.45 12.0 1.75 5.5 4.00 4.00 2.00 1.50 1.00 3.40 6.65 12.0 1.75 5.5 4.00 4.00 2.00 1.50 1.00 http://www.token.com.tw/ rfq token.com.tw Version 2010 TOKEN PWR Pulse Withstanding Chip Resistors Application & Soldering Notes Today’s electronic devices are becoming smaller and smaller. The requirement, in particular, for pulse withstand capability is growing due to the need to protect sensitive modern electronic systems. To meet this demand Token Electronics have designed a Pulse Withstanding Chip Resistor (PWR Series). The enhanced performance of the chips is made possible by the precise use of the best resistance inks and a closely controlled production process. Application Notes: Applications vary from line protection for telecommunications to surge withstanding resistors for use in circuit breakers. Details of a typical telecomm and power supply application are given below. Telephone lines can be subjected to a large range of voltage disturbances, many of which can damage switching equipment. This has led to the need for circuit protection against both high voltage transients, usually of short duration caused by lighting strikes and overloads of longer duration, due to direct connection to mains power lines. These two faults are separated into primary and secondary protection. - Primary protection handles the high voltage transients, and is usually located within the exchange. - Secondary protection is usually built into the equipment to be protected, and deals with both current and voltage limiting. Voltage limiting prevents damage to the equipment and shock hazards, and current limiting prevents damage to wiring. To determine the suitability of a PWC series chip resistors for your application refer to the pulse withstanding data as given lighting surge performance using both 1.2/50μs and 10/700μs pulse shapes. Soldering Notes: Electrical connection to a ceramic substrate or to a printed circuit board can be made by reflow or wave soldering of wrap-around terminations. Wrap-around terminations provide good leach properties and ensure reliable contact. Due to the robust construction, the PWR can be immersed in the solder bath for 30 seconds at 260°C. This enables the resistor to be mounted on one side of a printed circuit board and wire-leaded components applied on the other side. PWR resistors themselves can operate at a maximum temperature of 155°C. For soldered resistors, the joint temperature should not exceed 110°C. This condition is met when the stated power levels at 70°C and recommended pad and trace areas are used. Version 2010 http://www.token.com.tw/ rfq token.com.tw 23 of 59 TOKEN PWR Pulse Withstanding Chip Resistors Environmental Characteristics Power Ration (%) 100 80 60 40 30 20 0 0 20 40 60 70 80 100 120 140 160 180 Ambient Temperature (°C) Test Item Short Time Overload Specification ±0.5% Thermal Shock ±0.5% Temperature Coefficient of Resistance Load Life As Spec. Humidity (Steady State) ±0.5% Resistance to Dry Heat ±0.5% Low Temperature Operation ±0.5% Bending Strength As Spec. Resistance to Soldering Heat ±0.5% Solderability 95% min coverage Dielectric Withstand Voltage As Spec. Insulation Resistance >1000MΩ ±1% Test Method JIS-C-5202-5.5 RCWV*2.5 or Max Overloading Voltage, 5 seconds MIL-STD-202F Method 107G -55°C~150°C, 100 cycles MIL-STD-202F Method 304 +25/-55/+25/+125/+25°C MIL-STD-202F Method 108A RCWV, 70°C, 1.5 hours ON, 0.5 hours OFF, total 1000~1048 hours MIL-STD-202F Method 103B 40°C, 90~95%RH, RCWV 1.5 hours ON, 0.5 hours OFF, total 1000~1048 hours JIS-C-5202-7.2 96 hours @ +155°C without load JIS-C-5202-7.1 1hour,-65°C followed by 45 minutes of RCWV JIS-C-5202-6.1.4 Bending Amplitude 3mm for 10 seconds MIL-STD-202F Method 210E 260±5°C, 10±1seconds MIL-STD-202F Method 208H 245°C±5°C, 3±0.5(sec) MIL-STD-202F Method 301 Apply Max Overload Voltage for l minute MIL-STD-202F Method 302 Apply 100VDC for 1minute Note: Storage Temperature: 25±3°C; Humidity: <80%RH 24 of 59 http://www.token.com.tw/ rfq token.com.tw Version 2010 TOKEN PWR Pulse Withstanding Chip Resistors Lightning Surge 10/700 us Lightning Surge 10000 Peak voltage (volts) 2512 2010 1000 1206 0805 100 10 1 10 100 100000 1000000 10000000 Test Condition:IEC 60115-1 1.2/50 us Lightning Surge 10000 Peak voltage (volts) 1000 10000 Resistance (ohms) 2512 2010 1206 0805 1000 100 10 1 10 100 1000 10000 Resistance (ohms) 100000 1000000 10000000 Test Condition:IEC 60115-1 Note: Lightning Surge Resistors are tested in accordance with IEC 60 115-1 using both 1.2/50us and 10/700 pulse.shapes. The limit of acceptance is a shift in resistance of less than 1% from the initial value. Version 2010 http://www.token.com.tw/ rfq token.com.tw 25 of 59 TOKEN PWR Pulse Withstanding Chip Resistors How to Order PWR 05 D TR C1 W 10R0 10R0 Product Type Dimensions(L×W) Code 05 06 10 12 Power Rating Dimensions(L×W) 2.00×1.25mm 3.05×1.55mm 5.00×2.45mm 6.30×3.10mm EIA 0805 1206 2010 2512 Resistance Tolerance Code D F G H J Resistance Tolerance ±0.50% ±1% ±2% ±3% ±5% Packaging Code TR P Packaging Taping Reel Bulk Power Rating A O Q T U V W 1.5W 1/3W 3/4W 1W 1/2W 1/4W 1/8W Resistance Code 1000 2201 1002 1003 Resistance 100Ω 2200Ω 10000Ω 100000Ω Marking TCR Code C1 C Code TCR ±100ppm ±200ppm Code N Marking Standard Marking for E96/E24 No Marking Back to 1st Page - Chip Resistors PWR 26 of 59 http://www.token.com.tw/ rfq token.com.tw Version 2010 TOKEN FCR, RCA, RCN Chip Resistors Surface Mount Chip Resistors Token has introduced precision surface-mount resistor networks, chip array, and flip-chips. Preview Token has introduced precision surface-mount resistor networks, chip array, and flip-chips. Those no-lead packages are optimized to meet new automotive industry requirements for temperature and humidity, while offering high repeatability and stable performance for industrial, telecommunication, and consumer electronics. Suitable for processing on automatic SMD assembly systems, those new devices are RoHS-compliant and compatible with lead (Pb)-free and tin/lead (Sn/Pb) reflow and vapor-phase soldering processes. Flip Chip Resistor FCR Series: ● The resistor flip chip configurations (FCR Series) are available in industry standard EIA0603, EIA0805,and EIA1206. ● Power Rating 1/10W, 1/8W, and 1/4W are available in max. voltage 100V, 300V, and 300V respectively. ● Resistance tolerance is tight to F(± 1%), J(± 5%) with resistance range 1Ω to 10MΩ. Resistor Chip Array RCA Series: ● Its small 1.6mm by 3.2mm package enables the design of high-density circuits. ● The resistor chip array (RCA Series) offers a low cost when compared to using four high-precision resistors. ● The devices feature precision ratio tolerances to F(± 1%), G(± 2%), and J(± 5%) are available with resistance range 10Ω to 1MΩ. Resistor Networks RCN Series: ● The (RCN) resistor networks offer a resistance range from 10Ω to 1MΩ at operating temperature range -55°C~+125°C. ● All devices offer power ratings of 1/16W at +70°C per resistor, custom configurations of the devices are available. Full line products meet RoHS compliant. Detailed specifications, both mechanical and electrical, please contact our sales representative for more information. Version 2010 http://www.token.com.tw/ rfq token.com.tw 27 of 59 TOKEN FCR, RCA, RCN Chip Resistors FCR Series Dimensions (Unit: mm) L 124 W L1 H L2 Dimensions Type L W H L1 L2 FCR 03 1.60 ± 0.10 0.80 ± 0.10 0.45 ± 0.10 0.30 ± 0.20 0.30 ± 0.20 FCR 05 2.00 ± 0.15 1.25 ± 0.15 0.50 ± 0.10 0.40 ± 0.20 0.35 ± 0.15 FCR 06 3.10 ± 0.15 1.55 ± 0.15 0.55 ± 0.10 0.50 ± 0.25 0.50 ± 0.25 FCR Series Dimensions (Unit: mm) L2 L1 124 R1 R2 R3 R4 W H Q P R1=R2=R3=R4 L Type RCA03-4D (0603) L 3.2±0.2 W 1.6±0.15 H 0.5±0.1 L1 0.30±0.15 L2 0.35Max P 0.8±0.1 Q 0.5±0.1 FCR Series Dimensions (Unit: mm) L1 S473 S Circuit L2 R Circuit W H Q P L Type RCN06-10R RCN06-10S 28 of 59 L W H L1 L2 P Q 6.4 ± 0.2 3.1 ± 0.2 0.55 ± 0.1 0.5 ± 0.3 0.5 ± 0.2 1.27 ± 0.1 0.8 ± 0.2 http://www.token.com.tw/ rfq token.com.tw Version 2010 TOKEN FCR, RCA, RCN Chip Resistors FCR Series Electrical Specifications Type Power Ratingat 70°C Max. Max. Overload RCWV Voltage FCR 03 1/10W 50V 100V FCR 05 1/8W 150V 300V FCR 06 1/4W 200V 300V Resistance Tolerance(%) ± 1% (F) ± 5% (J) ± 1% (F) ± 5% (J) ± 1% (F) ± 5% (J) Resistance Range (Ω) Min. Max. 10Ω 1MΩ 1Ω 10MΩ 10Ω 1MΩ 1Ω 10MΩ 10Ω 1MΩ 1Ω 10MΩ Standard ResistanceValues E-96 E-24 E-96 E-24 E-96 E-24 RCA Series Electrical Specifications Type Rated Power at70°C RCA03-4D (0603) 0.063 Resistance Range G(±2%) F(±1%) J(±5%) E-96 E-24 Max. Max. T.C.R. Working Overload (ppm/°C) Voltage Voltage 50V 100V ± 200 Jumper Jumper Rated Resistance Current Value Operating Temperature Range 1A 50mΩ MAX Number of Terminals Number of Elements Operating Temperature Range 10 8 -55°C~+125°C 100Ω~470KΩ 10Ω~1MΩ -55°C~+125°C RCN Series Electrical Specifications Type Rated Power at70°C RCN06-10R 1/16W RCN06-10S Version 2010 Resistance Max. Max. T.C.R. Range Working Overload (ppm/°C) Voltage Voltage J (±5%) E-12 50V 100V ±200 http://www.token.com.tw/ 10Ω~1MΩ rfq token.com.tw 29 of 59 TOKEN FCR, RCA, RCN Chip Resistors Environmental Characteristics Item DC Resistance Specification J: ±5%, F: ±1% Temperature Coefficient of Resistance(TCR) J: ±200ppm/°C F: ±100ppm/°C Short Time Overload J:ΔR≤ ± (2%+0.1Ω) F:ΔR≤ ± (1%+0.05Ω) Resistance to Solder Heat Solderability Temperature Cycle Terminal Strength J:ΔR≤ ± (1%+0.1Ω) F:ΔR≤ ± (0.5%+0.05Ω) No mechanical damage Over 95% of termination must becovered with solder J:ΔR≤ ± (1%+0.1Ω) F:ΔR≤ ± (0.5%+0.05Ω) No mechanical damage ΔR≤ ± (0.5%+0.05Ω) No mechanical damage Load Life J:ΔR≤ ± (3%+0.1Ω) F:ΔR≤ ± (1%+0.05Ω) Load Life Humidity J:ΔR≤ ± (3%+0.1Ω) F:ΔR≤ ± (1%+0.05Ω) Intermittent Overload ΔR≤ ± (5%+0.1Ω) No mechanical damage Test Method JIS C 5202 5.1 JIS C 5202 5.2 / IEC 115-1 4.8.4.2; T1 T2 Test emperature: 25°C→-55°C 25°C →-55°C JIS C 5202 5.5 / IEC 115-1 4.13; 2.5xRated voltage (Max. Overload Voltage) for 5 sec. measure resistance after 30 minutes JIS C 5202 6.4 / IEC 115-1 4.18; With 260 ± 5 °C for 10 ± 1 sec. JIS C 5202 7.4 / IEC 115-1 4.17; After immersing flux, dip in the 235 ± 5°C molten solderbath for 2 ± 0.5 sec. JIS C 5202 7.4 / IEC 115-1 4.19; Repeat 5 cycles as follow; -55°C(30minutes)+25°C(10~15minutes) +125°C(30minutes)+25°C(10~15minutes) JIS C 5202 6.1; 500g for 10 seconds JIS C 5202 7.10 / IEC 115-1 4.25.1; Permanent resistance change after 1000+48/-0 hours (1.5 hours ON,0.5hour OFF) at RCWV or Max. Keep the element at 70 ± 3°Cambient JIS C 5202 7.9 / IEC 115-1 4.24.2; Maintain the temperature of the element at 40 ± 2 °Cand 90~95% RH with the ratedvoltage applied. Cycle ON for 1.5hours and Off for 0.5 hour for 1000+48/-0 hours.After one hour, measure the resistance value. JIS C 5202 5.8; 2.5xRated Voltage(Max.OverloadVoltage), 1secON,25sec OFF, test 10,000 cycles Marking 124 3 digit marking for E24(J) 100~10Ω 122~1.2KΩ 473~47KΩ 105~1MΩ 30 of 59 1542 4 digit marking for E96(F) 22R1~22.1Ω 1020~102Ω 1542~15.4KΩ http://www.token.com.tw/ 02C 3 digit marking for E96(F) 02C 102102=10.2KΩ 15E 15E 140104=1.4MΩ rfq token.com.tw Version 2010 TOKEN FCR, RCA, RCN Chip Resistors Tape Specifications (Unit: mm) P0 P2 D E W F B G P1 A Codes A B W F E P1 P2 P0 FCR03 1.10±0.20 1.90±0.20 8.0±0.3 3.50±0.05 1.75±0.10 4.0±0.1 2.00±0.05 4.0±0.1 FCR05 1.65±0.20 2.45±0.20 8.0±0.3 3.50±0.05 1.75±0.10 4.0±0.1 2.00±0.05 4.0±0.1 FCR06 2.00±0.10 -0.15 3.57±0.10 -0.15 8.0±0.3 3.50±0.05 1.75±0.10 4.0±0.1 2.00±0.05 4.0±0.1 D 1.5±0.1 -0 1.5±0.1 -0 1.5±0.1 -0 G 2.75 2.75 2.75 Tape Specifications (Unit: mm) T B N D C Symbol Dimension A 178 ± 2.0 B 20 ± 0.5 G A C 13.0 ± 0.5 D 20 min. G 100 ± 1.5 N 80.0 ± 0.5 T 14.9 max. How to Order RCN 06 10 R 103 J TRS Type: SMD Network Size: 06 (6.40×3.10mm) Number of Terminals: 10 Circuit Structure: R Circuit,S Circuit Nominal Resistance Code 3-Digit Version 2010 Resistance Tolerance E12 Series EX 10Ω=100 100Ω=101 http://www.token.com.tw/ Resistance Tolerance (%) Code J Resistance Tolerance ±5% Package Code TR P rfq token.com.tw Package Taping Reel Bulk 31 of 59 TOKEN FCR, RCA, RCN Chip Resistors How to Order FCR 03 100 J TR Part Number: FCR Size Resistance Tolerance Code 03 05 06 Size (mm) 1.60×0.80 2.00×1.25 3.10×1.55 Code F J Package Nominal Resistance Code SMD Elements Jumper Resistance Tolerance ±1% ±5% Code TR P Nominal Resistance E24 Series 3-Digit EX 10Ω=100 47Ω=470 E96 Series 4-Digit EX 10.2Ω=10R2 10KΩ=1002 000 Package Taping Reel Bulk How to Order RCA 03 4 D 101 J TR Part Number: RCA Size: 03 (3.20×1.60mm) Number of circuits: 4 (4 circuits) Electrode Structure: D (protruding electrode) Code F G J Nominal Resistance Code SMD Elements Jumper Resistance Tolerance Nominal Resistance E24 Series 3-Digit EX 10Ω=100 47Ω=470 E96 Series 4-Digit EX 10.2Ω=10R2 10KΩ=1002 000 Resistance Tolerance ±1% ±2% ±5% Package Code TR P Package Taping Reel Bulk Back to 1st Page - Surface Mount Resistors FCR, RCA, RCN 32 of 59 http://www.token.com.tw/ rfq token.com.tw Version 2010 TOKEN HVR High Voltage Chip Resistors Chip High Voltage Thick Film Resistors Token (HVR) Thick-Film Chip Resistors operate at high voltages Introduction Preview New (HVR) High-voltage chip resistors deliver ratings up to 4 KV. Token electronics has introduced a thick-film chip resistor series with wide resistance range from 10Ω to 100MΩ. The (HVR) series of surface mount resistors feature high-voltage operation in standard 0402, 0603, 0805, 1206, 2010 and 2512 package sizes, making them well ideal for automatic handling methods. The (HVR) resistors offer high voltage, extended surge ratings. This pulse-withstanding chip resistors combine extended surge values with high-voltage ratings for high -power applications. The (HVR) series are designed for use in high-voltage power supplies, circuit protection devices, medical equipment (defibrillators), military equipment (night vision cameras, x-ray equipment), automotive industry, and High Pulse Equipments. Token’s (HVR) series features high grade alumina substrate wrap-around terminations with an electroplated nickel barrier (Ni) with Edge Electrode (NiCr), and either tin/lead or RoHS-compliant matte tin finish. In addition, the overall robust construction allows the chip resistor to operate in harsh, high-voltage environments. The (HVR) series feature tolerances of ±1%, and ±5%. Continuous voltage ratings are rated up to 3 KV, with maximum overload voltage to 4 KV. Power ratings for the HVR02(0402), HVR03(0603), HVR05(0805), HVR06(1206), HVR0A(2010) and HVR12(2512) resistors are 1/16W, 1/10W, 1/8W, 1/4W, 1/2W and 1W, respectively, with an operating temperature range of -55°C to +155°C. Custom specifications are available. The (HVR) series are available in taping packaging and RoHS compliant. For non-standard technical requirements and special applications, please contact us with your specific needs. Version 2010 http://www.token.com.tw/ rfq token.com.tw 33 of 59 TOKEN HVR High Voltage Chip Resistors Features - Reduced size of final equipment - Miniature size HVR02(0402) available - Excellent performance at high voltage - Higher component and equipment reliability - Pb-free terminations meet RoHS requirments - Thick film chips with highly reliable multiplayer electrode construction Applications - Inverter, Converters Automatic Equipment Controller High-Voltage Power Pupplies, Circuit --Protection Devices Medical Equipment (Defibrillators, High Pulse Equipment) Printer Equipment, Consumer Product, Outdoor Equipments Military Equipment (Night Vision Cameras, X-ray Equipment) Construction (HVR) Thick Film High Voltage Chip (HVR) Construction Alumina Substrate External Electrode (Sn) 34 of 59 Bottom Electrode (Ag) Resistor Layer (RuO2/Ag) Top Electrode (Ag-Pd) Edge Electrode (NiCr) Primary Overcoat (Glass) http://www.token.com.tw/ Barrier Layer (Ni) Secondary Overcoa (Epoxy) rfq token.com.tw Version 2010 TOKEN HVR High Voltage Chip Resistors Construction (HVR) High voltage surface Mount Chip (HVR) Dimensions Codes HVR02 (0402) HVR03 (0603) HVR05 (0805) HVR06 (1206) HVR0A (2010) HVR12 (2512) L (Unit: mm) 1.00±0.05 1.60±0.10 2.00±0.10 3.10±0.10 5.00±0.20 6.35±0.20 W (Unit: mm) 0.50±0.05 0.80±0.10 1.25±0.10 1.55±0.10 2.50±0.15 3.20±0.15 T (Unit: mm) 0.35±0.05 0.45±0.10 0.55±0.10 0.55±0.10 0.55±0.10 0.55±0.10 D1 (Unit: mm) 0.20±0.10 0.30±0.20 0.35±0.20 0.50±0.25 0.60±0.25 0.60±0.25 D2 (Unit: mm) 0.20±0.10 0.30±0.20 0.40±0.20 0.50±0.20 0.50±0.20 0.50±0.20 Recommend Land Pattern (Unit: mm) (HVR) C B A Recommend Land Pattern (HVR) Codes HVR02 (0402) HVR03 (0603) HVR05 (0805) HVR06 (1206) HVR0A (2010) HVR12 (2512) Version 2010 A 0.50 0.90 1.20 2.00 3.80 3.80 http://www.token.com.tw/ B 0.45 0.60 0.70 0.90 0.90 1.60 rfq token.com.tw C 0.60±0.2 0.90±0.2 1.30±0.2 1.60±0.2 2.80±0.2 3.50±0.2 35 of 59 TOKEN HVR High Voltage Chip Resistors Standard Electrical Specifications (HVR) Type Power Rating at 70°C Operating Temp. Range HVR02 (0402) 1/16W -55 ~ +155°C HVR03 (0603) 1/10W -55 ~ +155°C HVR05 (0805) 1/8W -55 ~ +155°C HVR06 (1206) 1/4W -55 ~ +155°C HVR0A 1/2W (2010) -55 ~ +155°C HVR12 (2512) -55 ~ +155°C 1W Max Op- Max Resistance erating Overload- Tolerance Voltage ing Voltage 100V 200V ±1.0%, ±5.0% ±1.0% ±5.0% ±5.0% 200V 400V ±1.0%, ±5.0% ±1.0% ±5.0% ±5.0% 400V 800V ±1.0%, ±5.0% ±1.0% ±5.0% ±5.0% 500V 1000V ±1.0%, ±5.0% ±1.0% ±5.0% ±5.0% 2000V 3000V ±1.0%, ±5.0% ±1.0% ±5.0% ±5.0% 3000V 4000V ±1.0%, ±5.0% ±1.0% ±5.0% ±5.0% Resistance Range TCR 10Ω~1MΩ 1.02MΩ~10MΩ 1.1MΩ~20MΩ 22MΩ~100MΩ 10Ω~1MΩ 1.02MΩ~10MΩ 1.1MΩ~20MΩ 22MΩ~100MΩ 10Ω~1MΩ 1.02MΩ~10MΩ 1.1MΩ~20MΩ 22MΩ~100MΩ 10Ω~1MΩ 1.02MΩ~10MΩ 1.1MΩ~20MΩ 22MΩ~100MΩ 10Ω~1MΩ 1.02MΩ~10MΩ 1.1MΩ~20MΩ 22MΩ~100MΩ 10Ω~1MΩ 1.02MΩ~10MΩ 1.1MΩ~20MΩ 22MΩ~100MΩ ±100PPM/°C ±200PPM/°C ±200PPM/°C ±400PPM/°C ±100PPM/°C ±200PPM/°C ±200PPM/°C ±400PPM/°C ±100PPM/°C ±200PPM/°C ±200PPM/°C ±400PPM/°C ±100PPM/°C ±200PPM/°C ±200PPM/°C ±400PPM/°C ±100PPM/°C ±200PPM/°C ±200PPM/°C ±400PPM/°C ±100PPM/°C ±200PPM/°C ±200PPM/°C ±400PPM/°C Note: Operating Voltage=(P×R)1/2 or Max. operating voltage listed above, whichever is lower. Overload Voltage=2.5×(P×R)1/2 or Max. overloading voltage listed above, whichever is lower. 36 of 59 http://www.token.com.tw/ rfq token.com.tw Version 2010 TOKEN HVR High Voltage Chip Resistors Standard Electrical Specifications (HVR) Power Ration (%) 100 80 60 40 30 20 0 0 20 40 60 70 80 100 120 140 160 180 Ambient Temperature (°C) Power Derating Curve (HVR) Item Specification Test Method Dry Heat Tol. 1% ±(1%+0.05Ω) Tol. 5% ±(1.5%+0.10Ω) At +155°C for 1000 hrs. Endurance ±(2%+0.10Ω) ±(3%+0.10Ω) 70±2°C, Max. working voltage for 1000 hrs with 1.5 hrs “ON” and 0.5 hrs “OFF”. Bending Strength ±(1%+0.05Ω) ±(1%+0.05Ω) Short Time Overload ±(1%+0.05Ω) ±(2%+0.05Ω) Bending once for 5 seconds, 2010, 2512 sizes: 2mm, other sizes:3mm. RCWV*2.5 or Max Overloading Voltage , 5 seconds. Damp Heat with Load ±(2%+0.10Ω) ±(3%+0.10Ω) Resistance to Soldering Heat ±(0.5%+0.05Ω) ±(1%+0.05Ω) 40±2°C, 90~95% R.H. Max. working voltage for 1000 hrs with 1.5 hrs “ON” and 0.5 hrs “OFF”. 260±5°C for 10 seconds. Rapld Change of Temperature ±(0.5%+0.05Ω) ±(1%+0.05Ω) -55°C to +155°C, 5 cycles. Temperature Coefficient of Resistance Insulation Resistance AS Spec ≥100 GΩ -55°C ~ +125°C, 25°C is the reference temperature. Max. overload voltage for 1 minute. Solderability 95% Min. coverage 245±5°C for 3 seconds. Voltage Proof No breakdown or flashover 1.42 times RCWV(RMS) for 1 minute. Leaching Individual leaching area ≤5% total leaching area ≤10% 260±5°C for 30 seconds. Remark: Reference Standards: IEC60115-1, 60068-2-58; JIS-C 5201-1. Storage Temperature: 25±3°C; Humidity < 80%RH. Version 2010 http://www.token.com.tw/ rfq token.com.tw 37 of 59 TOKEN HVR High Voltage Chip Resistors Packaging Quantity & Reel Specifications (Unit: mm) (HVR) Reel Packaging (HVR) Type Tape Width Packaging Quantity HVR02 8mm HVR03 HVR05 HVR06 HVR0A 12mm HVR12 38 of 59 Paper Embossed 10Kpcs 20Kpcs 40Kpcs 5Kpcs 10Kpcs 20Kpcs 4Kpcs 8Kpcs Reel Diameter 7 inch ΦA ΦB ΦC W T 178.5±1.5 60+1/-0 13.0±0.2 9.0±0.5 12.5±0.2 10 inch 254±1.0 100±0.5 13.0±0.2 9.0±0.5 13.5±0.5 13 inch 330±1.0 100±0.5 13.0±0.2 9.0±0.5 13.5±0.5 7 inch 10 inch 178.5±1.5 250±1.0 60+1/-0 62±0.5 13.0±0.5 13.0±0.5 13.0±0.5 15.5±0.5 12.5±0.5 16.5±0.5 http://www.token.com.tw/ rfq token.com.tw Version 2010 TOKEN HVR High Voltage Chip Resistors Paper Tape Specifications (Unit: mm) (HVR) Thick Film Chip Resistors (HVR) Paper Tape Specifications Codes HVR02 HVR03 HVR05 HVR06 A 0.65±0.10 1.10±0.10 1.60±0.10 1.90±0.10 B 1.15±0.10 1.90±0.10 2.40±0.20 3.50±0.20 W 8.0±0.20 8.0±0.20 8.0±0.20 8.0±0.20 E 1.75±0.10 1.75±0.10 1.75±0.10 1.75±0.10 F 3.50±0.05 3.50±0.05 3.50±0.05 3.50±0.05 Codes HVR02 HVR03 P0 4.00±0.10 4.00±0.10 P1 2.00±0.05 4.00±0.05 P2 2.00±0.05 2.00±0.05 ΦD0 1.55+0.1/-0 1.55+0.1/-0 T 0.45±0.10 0.70±0.10 HVR05 HVR06 4.00±0.10 4.00±0.10 4.00±0.05 4.00±0.05 2.00±0.05 2.00±0.05 1.55+0.1/-0 1.55+0.1/-0 0.85±0.10 0.85±0.10 Version 2010 http://www.token.com.tw/ rfq token.com.tw 39 of 59 TOKEN HVR High Voltage Chip Resistors Emboss Plastic Tape Specifications (Unit: mm) (HVR) Top Tape Φ D0 E F B T Resistor Emboss Tape A P1 P2 P0 W Φ D11.5+0.25,-0 Direction of unreeling Surface Mount (HVR) Emboss Plastic Tape Specifications Codes A B W E F HVR0A HVR12 2.8±0.20 3.5±0.20 5.5±0.20 6.7±0.20 12.0±0.30 12.0±0.30 1.75±0.10 1.75±0.10 5.5±0.05 5.5±0.05 Codes P0 P1 P2 ΦD0 T 2.00±0.05 2.00±0.05 1.50+0.1/-0 1.50+0.1/-0 1.2 1.2 HVR0A HVR12 40 of 59 4.00±0.10 4.00±0.10 4.00±0.10 4.00±0.10 http://www.token.com.tw/ rfq token.com.tw Version 2010 TOKEN HVR High Voltage Chip Resistors Order Codes (HVR) HVR 03 J TR E V 1003 Part Number Dimensions(L×W) (mm) Code 02 03 05 06 0A 12 Power Rating (W) Dimensions (L×W) 1.00×0.50 mm 1.60×0.80 mm 2.00×1.25 mm 3.00×1.50 mm 4.90×2.40 mm 6.30×3.10 mm EIA EIA0402 EIA0603 EIA0805 EIA1206 EIA2010 EIA2512 ResistanceTolerance (%) Code T U V W X Y 1W 1/2W 1/4W 1/8W 1/10W 1/16W Code 4R70 1000 4700 4992 1003 ±1% ±5% Package (TR/P) Code TR P Power Rating Resistance (Ω) Resistance Tolerance F J Code Package Taping Reel Bulk Resistance 4.7Ω 100Ω 470Ω 49900Ω 100000Ω TCR (ppm/°C) Code E F H TCR ±100ppm/°C ±200ppm/°C ±400ppm/°C Back to 1st Page - High Voltage Chip Resistors HVR Version 2010 http://www.token.com.tw/ rfq token.com.tw 41 of 59 TOKEN LRC Current Strip Chip Resistors Metal Strip Current Sense Chip Resistors Ultra Low Ohm Resistor Save Space, Time, and Money (LRC) Preview Providing design engineers with an economical low ohmic value, current sense metal strip chip resistor with high quality performance, Token Electronics LRC Series is suitable for applications in the automotive sector for applications that require high power handling (Up to 3W) and low resistance 0.5mΩ. From a certified supplier offering the automotive quality, Token’s LRC Series gives all round superior performance for current sensing in lamp detection, mirrors, window lift, steering and seat controls. As a first instance, the LRC Series displays enhanced power handling capabilities, against other technologies. Thermal conductivity is important for chip resistors - little heat is dissipated directly into the air, and instead, is conducted out through the solder pads. The heat generated from the specially constructed LRC resistor is more readily dispersed, therefore preventing localised heating, which contributes to TCR and thermal EMF errors, premature aging and possible scorching of the PC board. They are rated for ambient operation from -55°C to +170°C. The LRC Series is RoHS compliant and lead free. Contact us with your specific needs. Features Applications - Low TCR ±50, ±100PPM/°C - High Wattage Rating Up to 3W - Customized Resistance Available - Resistance Values from 0.5m ohms to 20m ohms - Without Laser Trimmed with Very Low Inductance 42 of 59 http://www.token.com.tw/ - For NB power management. - For MB power management. - For Monitor power management. - SWPS: DC-DC converter, Charger, Adaptor. rfq token.com.tw Version 2010 TOKEN LRC Current Strip Chip Resistors Low Ohmic (LRC) Construction R001 Sn Solder Plated Metal Barrier Layer (Ni) R001 Overcoat Alloy Plate Overcoat Alloy Plate Solder Plating Figure 1 Figure 2 SMD 2512, 2010, 1206 (LRC) Dimensions D L T Type LRC12*T*0M50G LRC12*T*0M75G LRC12*T*R001G LRC12*T*1M50G LRC12*T***G LRC12*T*R004G LRC12*T***G LRC12*T*R007G LRC12*T***G LRC12*T*0M50 LRC12*T*0M75 LRC12*T*R001 LRC12*T*1M50 LRC12*T*R002 LRC12*T*2M50 LRC12*T*R003 LRC12*T*R004 LRC12*T*R005 LRC12*T*R006 LRC12*T*6M50 LRC12*T*R007 LRC10*T*** LRC06*T*** Resistance (mΩ) 0.50 0.75 1.0 1.5 2.0~3.0 4.00 5.0~6.0 7.00 8.0~15 0.50 0.75 1.00 1.50 2.00 2.50 3.00 4.00 5.00 6.00 6.50 7.00 1.0~10 1.0~10 L(mm) 6.35±0.25 6.35±0.25 6.35±0.25 6.35±0.25 6.35±0.25 6.35±0.25 6.35±0.25 6.35±0.25 6.35±0.25 6.35±0.25 6.35±0.25 6.35±0.25 6.35±0.25 6.35±0.25 6.35±0.25 6.35±0.25 6.35±0.25 6.35±0.25 6.35±0.25 6.35±0.25 6.35±0.25 5.08±0.25 3.20±0.25 W W(mm) 3.00±0.20 3.00±0.20 3.00±0.20 3.00±0.20 3.00±0.20 3.00±0.20 3.00±0.20 3.00±0.20 3.00±0.20 3.18±0.25 3.18±0.25 3.18±0.25 3.18±0.25 3.18±0.25 3.18±0.25 3.18±0.25 3.18±0.25 3.18±0.25 3.18±0.25 3.18±0.25 3.18±0.25 2.54±0.15 1.60±0.10 T(mm) 0.60±0.20 0.60±0.20 0.60±0.20 0.60±0.20 0.60±0.20 0.60±0.20 0.60±0.20 0.60±0.20 0.60±0.20 1.40±0.20 1.00±0.20 0.80±0.20 0.65±0.20 0.50±0.20 1.00±0.20 0.70±0.20 0.60±0.20 0.50±0.20 0.50±0.20 0.45±0.20 0.45±0.20 0.60±0.20 0.60±0.20 D(mm) 2.68±0.25 2.48±0.25 1.93±0.25 1.43±0.25 1.18±0.25 2.18±0.25 1.93±0.25 1.43±0.25 1.18±0.25 1.43±0.38 1.43±0.38 1.43±0.38 1.43±0.38 1.43±0.38 1.43±0.38 1.43±0.38 1.43±0.38 1.43±0.38 1.43±0.38 1.43±0.38 1.43±0.38 1.67±0.63 0.98±0.38 Notice : TOKEN is capable of manufacturing the optional spec based on customer’s requirement. Version 2010 http://www.token.com.tw/ rfq token.com.tw 43 of 59 TOKEN LRC Current Strip Chip Resistors SMD 2512, 1206 (LRC) Standard Electrical Specifications Type LRC12*TK** LRC12*TE** LRC12*TW** LRC12*TD**G LRC12*TD** LRC06*TD** Power Rating at 80°C 1W 1W 1W 1W 1W 1W Operating Temp. Range -55°C ~ +170°C Resistance Tolerance (±%) 1, 3, 5 Remark : Operating Current I = √ ( P / R ) , Operating Voltage V = √ ( P * R ) Resistance (mΩ) 2.5~3.5 4.0~5.5 6.0~7.0 11.0~15.0 0.5~2.0 1.0~10.0 TCR (±PPM/°C) 150 100 75 50 50 50 Resistance (mΩ) 0.5~2.0 3.5 6.5~10.0 4.0~6.0 1.0~3.0 0.5~0.75 1.0~10.0 TCR (±PPM/ °C) 50 50 50 50 50 100 50 SMD 2512, 2010 (LRC) High Power Rating Electrical Specifications Type LRC12*TDS* LRC12*TDS*G LRC12*TDS*G LRC12*TDB*G LRC12*TDR*G LRC12*TER*G LRC10*TDA* Power Rating at 80°C 2.0W 2.0W 2.0W 2.5W 3.0W 3.0W 1.5W Operating Temp. Range -55°C ~ +170°C Resistance Tolerance (±%) 1, 3, 5 Remark : Operating Current I = √ ( P / R ) , Operating Voltage V = √ ( P * R ) Surface Mount Chips (LRC) Packing Quantity Type LRC12 (2512) LRC10 (2010) LRC06 (1206) Emboss Plastic Tape 2,000 2,000 2,000 (LRC) Derating Curve Power Ration (%) 100 80 60 40 20 0 0 20 40 60 70 80 100 120 140 160 180 Ambient Temperature (°C) 44 of 59 http://www.token.com.tw/ rfq token.com.tw Version 2010 TOKEN LRC Current Strip Chip Resistors Surface Mount (LRC) Emboss Plastic Tape Specifications Top Tape Φ D0 E F B T A Resistor Emboss Tape Size Resistance (mΩ) A B W P1 E F P2 P0 P0 W direction of unreeling P1 P2 Φ D1 ΦD0 ΦD0 T 0.50~7 3.40±0.1 6.73±0.1 12.0±0.1 1.75±0.1 5.5±0.05 4.0±0.1 4.00±0.1 2.0±0.05 1.50±0.10 1.4min 0.81±0.1 0.50~15 3.40±0.1 6.75±0.1 12.0±0.1 1.75±0.1 5.5±0.05 4.0±0.1 4.00±0.1 2.0±0.05 1.55±0.05 1.4min 0.80±0.1 LRC10 1~10 2.85±0.1 5.55±0.1 12.0±0.2 1.75±0.1 5.5±0.05 4.0±0.1 4.00±0.1 2.0±0.05 1.55±0.05 1.4min 0.85±0.1 LRC06 1~10 1.90±0.1 3.60±0.1 1.55±0.05 1.0min 0.87±0.1 LRC12 8.0±0.2 1.75±0.1 3.5±0.05 4.0±0.1 4.00±0.1 2.0±0.05 Notice: 1. The cumulative tolerance of 10 sprocket hole pitch is ±0.2mm. 2. Carrier camber shall be not more than 1mm per 100mm through a length of 250mm. 3. A & B measured 0.3mm from the bottom of the packet. 4. t measured at a point on the inside bottom of the packet to the top surface of the carrier. 5. Pocket position relative to sprocket hole is measured as the true position of the pocket and not the pocket hole. Low Ohmic (LRC) Environmental Characteristics Item Specification Black coating Green coating Temperature Coefficient of Resistance As Spec. Thermal Shock ±0.5%+0.5mΩ ±1% Short Time Overload ±0.5%+0.5mΩ ±1% Resistance to Dry Heat ±1%+0.5mΩ ±1% Load Life ±1%+0.5mΩ ±1% ±0.5%+0.5mΩ ±1% Resistance to Soldering Heat Solderability 95%min coverage Test Method MIL-STD-202 Method 304 +25/-30/+25/+130/+25°C MIL-STD-202 Method 107G -55°C~150°C, 100 cycles JIS-C-5202-5.5 RCWV*2.5 or Max Overloading Voltage, 5 seconds JIS-C-5202-7.2 96 hours @ +125°C without load MIL-STD-202 M108 RCWV, 70°C, 1.5 hours on, 0.5 hours off 1000~1048 hours MIL-STD-202F Method 210E 260±5°C, 10±1second MIL-STD-202F Method 210E 260±5°C, 2±0.5second Remark: Green coating can’t be work with wave soldering bath. Humidity < 80%RH; Storage Temperature: 25±3°C Version 2010 http://www.token.com.tw/ rfq token.com.tw 45 of 59 TOKEN LRC Current Strip Chip Resistors How to Order LRC 12 H TR D R011 G Part Number Dimensions (L×W) 12 10 06 Code EIA2512 EIA2010 EIA1206 Power Rating Dimensions (L×W) 6.3×3.1mm Code 5.1×2.5mm 3.2×1.6mm A S R B Resistance Tolerance Code J H F Resistance Tolerance ±5% ±3% ±1% Package Code TR Packaging Taping Reel TCR Code D W E K Power Rating Standard (1W) (1.5W) (2W) (3W) (2.5W) Resistance Code 0M50 0M75 1M50 R002 R010 Resistance 0.00050Ω 0.00075Ω 0.00150Ω 0.00200Ω 0.01000Ω Protective Coating TCR ±50PPM /°C ±75PPM/°C ±100PPM /°C ±150PPM /°C Code G **2010/1206 Packaging Black Coating Green Coating No coating / marking Back to 1st Page - Current Sense Metal Strip Chip Resistors (LRC) 46 of 59 http://www.token.com.tw/ rfq token.com.tw Version 2010 TOKEN CS Current Detecting Chip Resistors Surface Mount Current Detecting Chip Resistors CS Surface Mount Current Detecting Resistors Save Space and Weight Preview Token Electronics has launched the CS series, a family of ultra small low-value current-sense surface-mount chip resistors. These smaller sizes save space on the circuit board, allowing the production of smaller and lighter products. The new series complements Token’s existing LRC Series, offering metal resistive film on ceramic construction but providing increased choice for product designers in the form of more smaller sizes options of 0201, 0402, 0603, 0805, 1206, 2010, 2512, 1225, 3720, and 7520. Designed for current detecting in power electronic systems, the fully RoHS compliant CS series is suitable for a range of applications including the monitoring of power usage and battery life; and provision of output protection for power supplies; as well as for a range of consumer and automotive products such as satellite navigation, handheld PDAs and digital set-top boxes. The series offers ohmic values as low as 1mΩ to minimise power consumption and has an ambient temperature range of -55°C to +155°C. Exhibiting a resistance range up to 1Ω and excellent heat dissipation qualities, the series offers designers enhanced power handling capabilities and protection from the threat of localised heating, resulting in the production of a more energy efficient product. As demand continues to grow for reduced size, handheld and portable devices operating at low voltages, designers will look to manufacturers to produce smaller and smaller current sense resistors. Token expects that demand for its latest range of small size resistors will be high. Contact us with your specific needs. Features - Low TCR ±50, ±100PPM/°C - Resistance Values from 1mΩ to 1 Ω. - 3W Power Rating in 1W size, 1225 Package. - Long size Terminations with Higher Power Rating. - High Purity Alumina Substrate for High Power Dissipation. - Products with Pb-free Terminations Meet RoHS Requirments. Applications - Voltage Regulation Module (VRM). - Portable Devices (PDA, Cell phone). - Disk Driver, Switching Power Supply. - Over Current Protection in Audio Application. - DC-DC Converter, Battery Pack, Charger, Adaptor. - Automotive Engine Control, Power Management Applications. Version 2010 http://www.token.com.tw/ rfq token.com.tw 47 of 59 TOKEN CS Current Detecting Chip Resistors Dimensions (Unit: mm) 0201/0402/0603/0805/1206/2010/2512 W Marking L Protective Layer D1 D1 T D2 Sn Plating 1225/3720/7520 Ni Plating Alumina Ceramic Substrate R010 Overcoat Thin Film Nicr Conductor Type D2 Metal Resistive Element L W L (Unit: mm) W (Unit: mm) T (Unit: mm) D1 (Unit: mm) D2 (Unit: mm) CS01 (0201) 0.58±0.05 0.29±0.05 0.23±0.05 0.12±0.05 0.15±0.05 CS02 (0402) 1.00±0.05 0.50±0.05 0.32±0.10 0.25±0.10 0.20±0.10 CS03 (0603) 1.60±0.10 0.80±0.10 0.45±0.10 0.30±0.20 0.30±0.20 CS05 (0805) 2.00±0.15 1.25±0.15 0.55±0.10 0.30±0.20 0.40±0.25 CS06 (1206) 3.05±0.15 1.55±0.15 0.55±0.10 0.50±0.30 0.40±0.25 CS13 (1210) 3.00±0.15 2.50±0.15 0.55±0.10 0.50±0.30 0.50±0.25 CS10 (2010) 5.00±0.20 2.45±0.15 0.60±0.15 0.60±0.30 0.50±0.25 CS12 (2512) 6.35±0.20 3.15±0.15 0.60±0.10 0.60±0.30 0.55±0.25 CS12 (2512)(2W)(10~99mΩ) 6.35±0.20 3.15±0.15 0.74±0.10 0.60±0.30 0.55±0.25 CS12 (2512)(2W)(100~1000mΩ) 6.35±0.20 3.15±0.15 0.74±0.10 0.60±0.30 2.70±0.10 CS25 (1225) 3.10±0.15 6.30±0.15 0.90±0.15 0.60±0.30 0.55±0.25 CS37 (3720) 2.00±0.20 3.75±0.20 0.60±0.10 0.40±0.20 0.40±0.20 CS75 (7520) 2.00±0.20 7.50±0.30 0.60±0.10 0.40±0.20 0.40±0.20 48 of 59 http://www.token.com.tw/ rfq token.com.tw Version 2010 TOKEN CS Current Detecting Chip Resistors Standard Electrical Specifications Type Power Rating at 70°C CS01 (0201) 1/20W CS02 (0402) 1/16W CS03 (0603) 1/10W CS05 (0805) 1/8W CS06 (1206) CS13 (1210) CS10 (2010) CS12 (2512) 1/4W 1/2W 3/4W 1W CS25 (1225) 3W CS37 (3720) 1W CS75 (7520) Operating Temp. Range Resistance Tolerance ±1% ±2% ±5% -55 ~ +155°C Resistance Range 100mΩ~149mΩ 150mΩ~500mΩ 501mΩ~1000mΩ 50mΩ~100mΩ 101mΩ~500mΩ 501mΩ~1Ω 20mΩ~50mΩ 51mΩ~100mΩ 101mΩ~500mΩ 501mΩ~1Ω 20mΩ~50mΩ 51mΩ~100mΩ 101mΩ~500mΩ 501mΩ~1Ω TCR (PPM/°C) ±1000PPM/°C ±600PPM/°C ±300PPM/°C ±400PPM/°C ±300PPM/°C ±200PPM/°C ±600PPM/°C ±400PPM/°C ±300PPM/°C ±200PPM/°C ±600PPM/°C ±400PPM/°C ±300PPM/°C ±200PPM/°C 10mΩ~20mΩ 21mΩ~50mΩ 51mΩ~500mΩ 501mΩ~1Ω ±600PPM/°C ±400PPM/°C ±300PPM/°C ±200PPM/°C 3mΩ~5mΩ 6mΩ~20mΩ 21mΩ~30mΩ 31mΩ~200mΩ ±2%,±5% 2W ±1%,±2%,±5% 10mΩ~19mΩ 20mΩ~500mΩ 1mΩ~4mΩ 5mΩ~10mΩ 11mΩ~350mΩ ±300PPM/°C ±200PPM/°C ±150PPM/°C ±100PPM/°C ±200PPM/°C ±300PPM/°C ±150PPM/°C ±300PPM/°C ±200PPM/°C ±150PPM/°C Note:Token has the ability to manufacture following options based on customer’s requirement. Low TCR Electrical Specifications Type CS06*TRE** CS13*TRE** CS10*TRE** CS12*TRE** CS37*TRE** CS75*TRE** Version 2010 Power Rating at 70°C 1/4W 1/2W 3/4W 1W 1W 2W Operating Temp. Range Resistance Tolerance -55 ~ +155°C http://www.token.com.tw/ ±1% ±2% ±5% Resistance Range 100mΩ~1000mΩ 100mΩ~1000mΩ 100mΩ~1000mΩ 20mΩ~1000mΩ 100mΩ~500mΩ 50mΩ~350mΩ rfq token.com.tw TCR ±100PPM/°C ±100PPM/°C ±100PPM/°C ±100PPM/°C ±100PPM/°C ±100PPM/°C 49 of 59 TOKEN CS Current Detecting Chip Resistors High Power Rating Electrical Specifications Type Power Rating at 70°C CS03*TR*W** 1/8W CS05*TR*V** 1/4W 1/2W CS06*TR*U** CS13*TR*Q** CS10*TR*T** CS12*TR*A** CS12*TR*S** 1/2W 3/4W Operating Temp. Range Resistance Tolerance -55 ~ +155°C 1W ±1% ±2% ±5% 1.5W 2W Resistance Range TCR 51mΩ~100mΩ 101mΩ~500mΩ 501mΩ~1000mΩ ±400PPM/°C ±300PPM/°C ±200PPM/°C 10mΩ~20mΩ 21mΩ~50mΩ 51mΩ~500mΩ 501mΩ~1000mΩ ±600PPM/°C ±400PPM/°C ±300PPM/°C ±200PPM/°C Power Derating Curve Derating Curve Power Ration (%) 100 80 60 40 20 0 0 20 40 60 70 80 100 120 140 160 180 Ambient Temperature (°C) 50 of 59 http://www.token.com.tw/ rfq token.com.tw Version 2010 TOKEN CS Current Detecting Chip Resistors Environmental Characteristics Item Temperature Coefficient of Resistance Specification As Spec Test Method MIL-STD-202F Method 304 +25/-55/+25/+125/+25°C ±(0.5% + 0.05Ω) JIS-C-5202-5.5 ΔR±1% for high power rating RCWV*2.5 or Max Overloading Voltage 5seconds MIL-STD-202F Method 301 Dielectric Withstand Voltage by Type Apply Max Overload Voltage for l minute MIL-STD-202F Method 302 Insulation Resistance >1000MΩ Apply 100VDC for 1minute MIL-STD-202F Method 107G Thermal Shock ±(0.5% + 0.05Ω) -55°C~150°C, 100cycles MIL-STD-202F Method 108A Load Life ±(1% + 0.05Ω) RCWV, 70°C, 1.5 hours on , 0.5 hours off , 1000~1048 hours MIL-STD-202F Method 103B humidity (Steady State) ±(0.5% + 0.05Ω) 40°C, 90~95%RH, RCWV 1.5 hours ON, 0.5 hours OFF, total 1000 ~ 1048 hours JIS-C-5202-7.2 Resistance to dry heat ±(0.5% + 0.05Ω) 96hours @ +155°C without load Short Time Overload Low Temperature Operation ±(0.5% + 0.05Ω) Bending Strength As Spec Solderability 95%min coverage Resistance to Soldering Heat ±(0.5% + 0.05Ω) JIS-C-5202-7.1 1hour, -65°C followed by 45minutes of RCWV JIS-C-5202-6.1.4 Bending Amplitude 3mm for 10seconds MIL-STD-202F Method 208H 260°C±5°C, 2±0.5 (sec) MIL-STD-202F Method 210E 260±5°C, 10±1 second Note: Storage Temperature: 25±3°C; Humidity: <80%RH (CS) Marking for 0603 Version 2010 Marking Value 1R0 1.000Ω R10 R01 101 035 0.100Ω 0.010Ω 0.101Ω 0.035Ω http://www.token.com.tw/ rfq token.com.tw 51 of 59 TOKEN CS Current Detecting Chip Resistors Except For CS12: High Power Rating Series Recommend Land Pattern C A B Codes CS01 CS02 CS03 CS05 CS06 CS13 CS10 CS12 CS25 CS37 CS75 A 0.25 0.50 0.80 1.00 2.00 2.00 3.60 4.90 2.00 1.00 1.00 B 0.30 0.50 1.00 1.00 1.15 1.15 1.40 1.60 2.00 1.80 1.80 C 0.40±0.2 0.60±0.2 0.90±0.2 1.35±0.2 1.70±0.2 2.50±0.2 2.50±0.2 3.10±0.2 6.40±0.2 3.90±0.2 7.60±0.2 For CS12 High Power Rating Series Recommend Land Pattern Codes CS12 CS12 52 of 59 Resistance Range 10~99mΩ 100~1000mΩ A 4.90 1.00 http://www.token.com.tw/ B 1.60 3.55 rfq token.com.tw C 3.10±0.2 3.10±0.2 Version 2010 TOKEN CS Current Detecting Chip Resistors Packing Quantity & Reel Specifications W øA øB øC T Type ΦA ΦB ΦC W T CS01 CS02 CS03 CS05 CS06 CS13 CS10 CS12 CS12(2W) CS25 CS37 CS75 178.0±1.0 178.0±1.0 178.0±1.0 178.0±1.0 178.0±1.0 178.0±1.0 178.0±1.0 178.0±1.0 178.0±1.0 178.0±1.0 178.0±1.0 178.0±1.0 60.0±1.0 60.0±1.0 60.0±1.0 60.0±1.0 60.0±1.0 60.0±1.0 60.0±1.0 60.0±1.0 60.0±1.0 60.0±1.0 60.0±1.0 60.0±1.0 13.5±0.7 13.5±0.7 13.5±0.7 13.5±0.7 13.5±0.7 13.5±0.7 13.5±0.7 13.5±0.7 13.5±0.7 13.5±0.7 13.5±0.7 13.5±0.7 9.5±1.0 9.5±1.0 9.5±1.0 9.5±1.0 9.5±1.0 9.5±1.0 13.5±1.0 13.5±1.0 13.5±1.0 13.5±1.0 13.5±1.0 17.5±1.0 11.5±1.0 11.5±1.0 11.5±1.0 11.5±1.0 11.5±1.0 11.5±1.0 15.5±1.0 15.5±1.0 15.5±1.0 15.5±1.0 15.5±1.0 19.5±1.0 Paper Tape(EA) 10,000 10,000 5,000 5,000 5,000 5,000 - Emboss Plastic Tape(EA) 4,000 4,000 2,000 2,000 2,000 2,000 Paper Tape Specifications Bottom Tape Top Tape Φ D0 E F B T Paper Tape A Resistor Type A B W E CS01 0.40±0.05 0.70±0.05 8.00±0.10 CS02 0.70±0.05 1.16±0.05 8.00±0.10 CS03 1.10±0.05 1.90±0.05 CS05 1.60±0.05 2.37±0.05 CS06 2.00±0.05 CS13 2.75±0.05 Version 2010 P1 P2 W direction of unreeling P0 F P0 P1 P2 ΦD0 T 1.75±0.05 3.5±0.05 4.00±0.10 2.00±0.05 2.00±0.05 1.55±0.05 0.42±0.02 1.75±0.05 3.50±0.05 4.00±0.10 2.00±0.05 2.00±0.05 1.55±0.05 0.40±0.03 8.00±0.10 1.75±0.05 3.50±0.05 4.00±0.10 4.00±0.10 2.00±0.05 1.55±0.05 0.60±0.03 8.00±0.10 1.75±0.05 3.50±0.05 4.00±0.10 4.00±0.10 2.00±0.05 1.55±0.05 0.75±0.05 3.55±0.05 8.00±0.10 1.75±0.05 3.50±0.05 4.00±0.10 4.00±0.10 2.00±0.05 1.55±0.05 0.75±0.05 3.40±0.05 8.00±0.10 1.75±0.05 3.5±0.05 4.00±0.10 4.00±0.05 2.00±0.05 1.55±0.05 0.75±0.05 http://www.token.com.tw/ rfq token.com.tw 53 of 59 TOKEN CS Current Detecting Chip Resistors How to Order CS 12 J TR G A R100 N Part Number Power Rating Dimensions (L×W) Code 01 02 03 05 06 13 10 12 25 37 75 Dimensions (L×W) 0.58×0.29 0201 1.00×0.50mm 0402 1.60×0.80mm 0603 2.00×1.25mm 0805 3.10×1.55mm 1206 3.00×2.50 1210 5.00×2.50mm 2010 6.30×3.10mm 2512 3.10×6.30mm 1225 3.75×2.00mm 3720 7.50×2.00mm 7520 Resistance Tolerance Code J G F Resistance Tolerance ±5% ±2% ±1% Packaging Code TR P Code S A T Q U V W Power Rating 2W 1.5W 1W 3/4W 1/2W 1/4W 1/8W Resistance Code R010 R100 1R00 Resistance 0.01Ω 0.100Ω 1.000Ω Marking Code Resistance N Standard No Marking Packaging Taping Reel Bulk TCR Code E K F G H J R TCR ±100ppm/°C ±150ppm/°C ±200ppm/°C ±300ppm/°C ±400ppm/°C ±600ppm/°C ±1000ppm/°C Back to 1st Page - Surface Mount Current Detecting Resistors (CS) 54 of 59 http://www.token.com.tw/ rfq token.com.tw Version 2010 TOKEN TCS Current Sense Chip Resistors Thin Film Current Sense Chip Resistors TCS Surface Mount Resistors Make Sense of Current Preview The trend towards smaller handheld and portable electronics equipment has also increased the need for ultra small current sensing resistors. Devices from the Token Electronics’ TCS series use a thin film construction that enables them to achieve precision resistance tolerances, low noise and long-term stability. The Token TCS Series precision resistors are nichrome thin film chip resistors with a temperature coefficient of resistance of just ±50PPM/°C and tolerances of ±0.5%. They offer excellent stability at high frequencies and are suitable for operating high voltages with more options in the smaller form sizes of 0402, 0603, 0402, 0805, 1206, 2010, and 2512. The full range of values is from 50mΩ to 1Ω. This low ohmic devices are particularly suited to car engine management units to act as current sensing shunt resistors. The TCS series is fully RoHS compliant and is supplied in tape and reel packaging ready for use with automated assembly processes. Contact us with your specific needs. Features - Thin Film Process. Resistance Values from 50mΩ to 1Ω. Very Tight Tolerance from ±1% to ±0.5%. RoHS Requirments with Pb-free Terminations. Extremely Low TCR from ±200 PPM/°C to ±50PPM/°C. High Purity Alumina Substrate for High Power Dissipation. Applications - Voltage Regulation Module (VRM), Portable Devices (PDA, Cell phone), Disk Driver, Switching Power Supply, Over Current Protection in Audio Application, DC-DC Converter, Battery Pack, Charger, Adaptor, Automotive Engine Control, Power Management Applications Version 2010 http://www.token.com.tw/ rfq token.com.tw 55 of 59 TOKEN TCS Current Sense Chip Resistors Dimensions (Unit: mm) Marking W L Ni Plating Alumina Ceramic Substrate T Overcoat Thin Film Ni/cr Conductor Type TCS02 TCS03 TCS05 TCS06 TCS10 TCS12 D1 D1 Sn Plating D2 Resistive Element L 1.00±0.05 1.60±0.10 2.00±0.15 3.05±0.15 5.00±0.20 6.35±0.20 W 0.50±0.05 0.80±0.10 1.25±0.15 1.55±0.15 2.45±0.15 3.15±0.15 T 0.32±0.10 0.45±0.10 0.55±0.10 0.55±0.10 0.60±0.15 0.60±0.10 D1 0.25±0.10 0.30±0.20 0.30±0.20 0.50±0.30 0.60±0.30 0.60±0.30 D2 D2 0.20±0.10 0.30±0.20 0.40±0.25 0.40±0.25 0.50±0.25 0.55±0.25 Standard Electrical Specifications Type Power Rating at 70°C Resistance Tolerance Resistance Range TCR (PPM/°C) ±0.5% ±1.0% 500mΩ~999mΩ ±100 ±50 ±0.5% ±1.0% 200mΩ~300mΩ 301mΩ~999mΩ ±100 ±50 ±1.0% 50mΩ~100mΩ 3/4W ±0.5% ±1.0% 1W ±0.5% ±1.0% 101mΩ~300mΩ 301mΩ~999mΩ 50mΩ~100mΩ 101mΩ~300mΩ 301mΩ~999mΩ ±200 ±100 ±50 TCS02 (0402) 1/16W TCS03 (0603) 1/10W TCS05 (0805) 1/8W TCS06 (1206) 1/4W TCS10 (2010) TCS12 (2512) Operating Temp. Range -55 ~ +155°C ±200 ±100 ±50 Note: Token has the ability to manufacture following options based on customer’s requirement. High Power Rating Electrical Specifications Type TCS12 (2512) 56 of 59 Power Rating at 70°C 3W Operating Temp. Range -55 ~ +155°C Resistance Tolerance ±1.0% http://www.token.com.tw/ Resistance Range 100mΩ~1Ω rfq token.com.tw TCR (PPM/°C) ±100 Version 2010 TOKEN TCS Current Sense Chip Resistors Power Derating Curve Power Ration (%) 100 80 60 40 30 20 0 20 40 60 70 80 100 120 140 155 Ambient Temperature (°C) Environmental Characteristics Item Temperature Coefficient of Resistance Short Time Overload Specification As Spec ±0.5% Dielectric Withstand Voltage by Type Insulation Resistance >1000MΩ Thermal Shock ±0.5% Load Life ±1% Humidity (Steady State) ±0.5% Resistance to dry heat ±0.5% Low Temperature Operation ±0.5% Bending Strength As Spec Solderability 95%min coverage Resistance to Soldering Heat ±0.5% Test Method MIL-STD-202F Method 304 +25/-55/+25/+125/+25°C JIS-C-5202-5.5 RCWV*2.5 or Max Overloading Voltage 5seconds MIL-STD-202F Method 301 Apply Max Overload Voltage for l minute MIL-STD-202F Method 302 Apply 100VDC for 1minute MIL-STD-202F Method 107G -55°C~150°C, 100cycles MIL-STD-202F Method 108A RCWV, 70°C, 1.5 hours on , 0.5 hours off , Total 1000~1048 hours MIL-STD-202F Method 103B 40°C, 90~95%RH, RCWV 1.5 hours ON, 0.5 hours OFF, total 1000 ~ 1048 hours JIS-C-5202-7.2 96hours @ +155°C without load JIS-C-5202-7.1 1hour, -65°C followed by 45minutes of RCWV JIS-C-5202-6.1.4 Bending Amplitude 3mm for 10seconds MIL-STD-202F Method 208H 245°C±5°C, 2±0.5 (sec) MIL-STD-202F Method 210E 260±5°C, 10±1 second Note: Storage Temperature: 25±3°C; Humidity: <80%RH Version 2010 http://www.token.com.tw/ rfq token.com.tw 57 of 59 TOKEN TCS Current Sense Chip Resistors Marking for 0603 Marking Value 1R0 1.000Ω R10 R01 101 035 0.100Ω 0.010Ω 0.101Ω 0.035Ω Packaging Quantity & Reel Specifications W øA øB øC T Type ΦA ΦB ΦC W T TCS02 TCS03 TCS05 TCS06 TCS10 TCS12 178±1 178±1 178±1 178±1 178±1 178±1 60.0+0.5 60.0+0.5 60.0+0.5 60.0+0.5 60.2±0.5 60.2±0.5 13.0±0.20 13.0±0.20 13.0±0.20 13.0±0.20 13.0±0.50 13.0±0.50 9.00±0.50 9.00±0.50 9.00±0.50 9.00±0.50 13.2±1.50 13.2±1.50 12.0±0.15 12.0±0.15 12.0±0.15 12.0±0.15 16.0±0.20 16.0±0.20 Paper Tape 10,000 5,000 5,000 5,000 - Emboss Plastic Tape 4,000 4,000 Emboss Plastic Tape Specifications Top Tape Φ D0 E F B t Resistor Emboss Tape A P1 P2 P0 W Φ D1=1.4min direction of unreeling Type A B W E F P0 P1 P2 ΦD0 T TCS10 2.85±0.10 5.45±0.10 12.0±0.10 1.75±0.10 5.5±0.05 4.00±0.05 4.00±0.10 2.00±0.05 1.50+0.10 1.00±0.20 TCS12 3.40±0.10 6.65±0.10 12.0±0.10 1.75±0.10 5.5±0.05 4.00±0.05 4.00±0.10 2.00±0.05 1.50+0.10 1.00±0.20 58 of 59 http://www.token.com.tw/ rfq token.com.tw Version 2010 TOKEN TCS Current Sense Chip Resistors Paper Tape Specifications Bottom Tape Top Tape Φ D0 E F B T Paper Tape A Resistor P2 P1 P0 W direction of unreeling Type A B W E F P0 P1 P2 ΦD0 T TCS02 0.70±0.05 1.16±0.05 8.00±0.10 1.75±0.05 3.50±0.05 4.00±0.10 2.00±0.10 2.00±0.05 1.55±0.05 0.40±0.03 TCS03 1.10±0.05 1.90±0.05 8.00±0.10 1.75±0.05 3.50±0.05 4.00±0.10 4.00±0.10 2.00±0.05 1.55±0.05 0.60±0.03 TCS05 1.60±0.05 2.37±0.05 8.00±0.10 1.75±0.05 3.50±0.05 4.00±0.10 4.00±0.10 2.00±0.05 1.55±0.05 0.75±0.05 TCS06 2.00±0.05 3.55±0.05 8.00±0.10 1.75±0.05 3.50±0.05 4.00±0.10 4.00±0.10 2.00±0.05 1.55±0.05 0.75±0.05 How to Order TCS 02 D TR E 06 13 10 12 25 37 75 Code D E F Dimensions (L×W) 0.58×0.29mm 0201 1.00×0.50mm 0402 1.60×0.80mm 0603 2.00×1.25mm 0805 3.10×1.55mm 3.00×2.50mm 5.00×2.50mm 6.30×3.10mm 3.10×6.30mm 3.75×2.00mm 7.50×2.00mm 1206 1210 2010 2512 1225 3720 7520 TCR ±50PPM/°C ±100PPM/°C ±200PPM/°C Code S A Power Rating 2W 1.5W T Q U V W 1W 3/4W 1/2W 1/4W 1/8W Resistance Resistance Tolerance ±5% ±2% ±1% Code R010 R100 1R00 Packaging Code TR P Power Rating Resistance Tolerance Code J g F N TCR Part Number Dimensions (L×W) Code 01 02 03 05 1R00 Resistance 0.010Ω 0.100Ω 1.000Ω Marking Packaging Taping Reel Bulk Code N Standard Marking Standard No Marking Back to 1st Page - Chip Current Sense Resistors (TCS) Version 2010 http://www.token.com.tw/ rfq token.com.tw 59 of 59