EN-TH05-11/2004 Martti Tuomainen 1 (9) Shunt Active Filters (SAF) Operation principle of a Shunt Active Filter. Non-linear loads like Variable Speed Drives, Uninterrupted Power Supplies and all kind of rectifiers draw a non-sinusoidal current from the network. Therefore they can be considered to be harmonic current sources. Shunt Active Filter works as a current source which, when properly designed and controlled, produces harmonic currents having opposite phase than those harmonic currents produced by the non-linear load. When such a Shunt Active Filter is connected parallel with a non-linear load its harmonic currents are compensated and the network is loaded with almost fundamental current only. 3-phase 400V 50Hz or 60Hz i1 -Σih i1+Σih Variable speed drive or some other harmonic source Active filter Figure 1. Non-linear load with shunt active filter Nokian Capacitors Ltd. P.O. Box 4 Tampere Finland Tel: +358-3-388311 Fax: +358-3-3883360 EN-TH05-11/2004 Martti Tuomainen 2 (9) Shunt Active Filter and harmonic producing load Considering harmonic current producing load like a typical voltage source Variable Speed Drive with a 4% line side reactor in Figure 2 its AC-side current looks like in Figure 3. L1 L2 L3 AC-motor 4% M 6-pulse diode rectifier Inverter Figure 2. Voltage Source Variable Speed Drive 1 50.00 5th harmonic 32.0% 7th harmonic 9.5% 1 00.00 50.00 11th harmonic 6.4% 0.00 0.1 6000 -50 . 00 -1 0 0 . 0 0 0. 1 6500 0.1 7000 0. 1 7500 0.1 8000 0.1 8500 0. 1 9000 0.1 9500 0.20000 13th harmonic 3.3% 17th harmonic 2.4% 19th harmonic 1.8% -1 5 0 . 0 0 Figure 3. AC side current of a Voltage Source Variable Speed Drive and its harmonic content In Figure 4 there is the current produced by an active filter to compensate harmonic currents shown in Figure 3. Please note that in this case active filter is not producing fundamental reactive power and therefore there is no fundamental current but harmonic currents only. Nokian Capacitors Ltd. P.O. Box 4 Tampere Finland Tel: +358-3-388311 Fax: +358-3-3883360 EN-TH05-11/2004 Martti Tuomainen 3 (9) 50.00 40.00 - 5th harmonic 32.0% - 7th harmonic 9.5% 30.00 20.00 -11th harmonic 6.4% -13th harmonic 3.3% -17th harmonic 2.4% -19th harmonic 1.8% 1 0.00 0.00 0.1 600 0.1 650 0.1 700 0.1 750 0.1 800 0.1 850 0.1 900 0.1 950 0.2000 -1 0 . 0 0 -2 0 . 0 0 -3 0 . 0 0 -4 0 . 0 0 -5 0 . 0 0 Figure 4. Current of an active filter and its harmonic content Connecting this active filter parallel with the load harmonics are compensated and the network is loaded by almost fundamental current only like shown in Figure 5. 1 50.00 1 00.00 3-phase 400V 50Hz or 60Hz 50.00 0.00 0. 1 600 i1 0.1 650 0. 1 700 0. 1 750 0.1 800 0.1 850 0.1 900 0.1 950 0.1 800 0. 1 850 0.1 900 0.1 950 0. 2000 -5 0 . 0 0 -1 0 0 . 0 0 -1 5 0 . 0 0 1 50. 00 50.00 40.00 1 00. 00 30.00 i1+Σih 50. 00 20.00 1 0.00 0. 00 0. 1 6000 0.00 0. 1 6500 0. 1 7000 0. 1 7500 0. 1 8000 0. 1 8500 0. 1 9000 0. 1 9500 0. 20000 0 . 1 6 00 0. 1 650 0.1 700 0.1 750 -1 0 . 0 0 -5 0 . 0 0 -2 0 . 0 0 -Σih -1 0 0 . 0 0 -1 5 0 . 0 0 -3 0 . 0 0 -4 0 . 0 0 -5 0 . 0 0 - 5th harmonic 32.0% - 7th harmonic 9.5% -11th harmonic 6.4% -13th harmonic 3.3% Variable speed drive or some other harmonic source Active filter -17th harmonic 2.4% -19th harmonic 1.8% Figure 5. The effect of the connection of an active filter parallel to the harmonic producing load. It should be noted that the output current of an active filter has a continuous spectrum of all harmonics due to the accuracy of the control system. Therefore in the network current there are still some harmonic currents. Nokian Capacitors Ltd. P.O. Box 4 Tampere Finland Tel: +358-3-388311 Fax: +358-3-3883360 0. 2000 EN-TH05-11/2004 Martti Tuomainen 4 (9) Connection of Shunt Active Filters In case of 3-phase 3-wire system current of the load is measured from two phases and the current of the third phase is derived from two others. Measured currents are used to control the output of the active filter. In Figure 6 there is the connection of an active filter in 3-phase 3-wire supply system. L1 L2 L3 N PE 950 850 750 650 550 450 1.500 350 250 1.000 150 50 0.500 -50 0 .4 8 0 0 -150 0.000 0 50 100 150 200 250 300 0 .4 8 5 0 0 .4 9 00 0 .4 9 5 0 0 .50 0 0 CT L1 -250 350 -350 -0.500 -450 -550 -1.000 -650 -750 -1.500 -850 -950 1.500 1.000 950 0.500 850 750 0.000 0 50 100 150 200 250 300 650 350 550 -0.500 450 350 -1.000 250 150 -1.500 50 -50 0 .4 8 0 0 -150 0 .4 8 5 0 0.4 9 0 0 0 .4 9 5 0 0 .5 0 0 0 CT L2 -250 1. 500 -350 -450 1. 000 -550 0. 500 -650 -750 0. 000 -850 0 50 100 150 200 250 300 350 -950 -0. 500 -1. 000 -1. 500 Network currents 1.500 PE L1 L2 L3 1.000 1 2 3 4 1 2 3 4 0.500 0.000 0 50 100 150 200 250 300 350 -0.500 -1.000 -1.500 Source of harmonics Active filter 1.500 1.000 0.500 0.000 0 50 100 150 200 250 300 350 -0.500 -1.000 -1.500 Figure 6. Connection of the active filter to 3-phase 3-wire supply system. In Figure 7 there is the connection of the active filter to 3-phase 4-wire supply system. In this case current is measured from each phase to allow also unsymmetrical operation of the active filter. This version of the active filter can compensate zero sequence harmonics too. L1 L2 L3 N PE 95 0 85 0 75 0 65 0 55 0 45 0 1. 500 35 0 25 0 1. 000 15 0 50 0. 500 - 50 0 .4 8 0 0 - 1 50 0. 000 0 50 100 150 200 250 300 0.4 8 5 0 0 .4 90 0 0 .4 9 50 0.5 0 0 0 CT L1 - 2 50 350 - 3 50 -0. 500 - 4 50 - 5 50 -1. 000 - 6 50 - 7 50 -1. 500 - 8 50 - 9 50 1.500 1.000 950 0.500 850 750 650 0.000 0 50 100 150 200 250 300 350 550 -0.500 450 350 -1.000 250 150 -1.500 50 -50 0.4 8 0 0 -150 0 .4 85 0 0 .4 9 00 0 .4 9 5 0 0 .50 0 0 CT L2 -250 1.500 -350 -450 1.000 -550 -650 0.500 -750 -850 0.000 0 50 100 150 200 250 300 -950 350 -0.500 -1.000 950 -1.500 850 750 650 550 1. 500 450 350 1. 000 250 150 0. 500 50 -50 0 .4 80 0 -150 0. 000 0 50 100 150 200 250 300 350 -0. 500 0 .4 8 50 -250 -350 -1. 000 -450 -550 -1. 500 -650 -750 -850 Network currents -950 0 .4 9 0 0 0 .4 9 5 0 0 .5 00 0 CT L3 1.500 PE L1 L2 L3 N 1 2 3 4 1 2 3 4 1 2 3 4 Active filter 1.000 0.500 0.000 0 50 100 150 200 250 300 350 -0.500 -1.000 -1.500 Source of harmonics 1.500 1.000 0.500 0.000 0 50 100 150 200 250 300 350 -0.500 -1.000 -1.500 Figure 7. Connection of the active filter to 3-phase 4-wire supply system. Nokian Capacitors Ltd. P.O. Box 4 Tampere Finland Tel: +358-3-388311 Fax: +358-3-3883360 EN-TH05-11/2004 Martti Tuomainen 5 (9) Figure 8 shows the block diagram of the active filters with its main components. L1 L2 L3 EMC filter EMC IGBT bridge Output reactor 1.50 0 Men machine interface Inverter control IGBT-Drivers Current Transducers 1.00 0 0.50 0 0.00 0 0 50 10 0 15 0 20 0 25 0 30 0 35 0 -0.50 0 -1.00 0 -1.50 0 Source of harmonics 1 .500 1 .000 Inverter + 0 .500 0 .000 0 50 10 0 150 200 250 300 3 50 -0 .500 -1 .000 -1 .500 Figure 8. Connection of the active filter to 3-phase 4-wire supply system. Experiences with shunt active filter To demonstrate the operation of shunt active filter measurement was made at a DC-drive without and with shunt active filter Figure 9. As can be seen the curve form of the supply current is almost fundamental current only when active filter is on. It should also be noted that the fast changes of the supply current can be followed easily. Figure 9. Network current of a DC-drive without active filter (a) and with shunt active filter (b). Nokian Capacitors Ltd. P.O. Box 4 Tampere Finland Tel: +358-3-388311 Fax: +358-3-3883360 EN-TH05-11/2004 Martti Tuomainen 6 (9) Another example shows the high dynamics of the shunt active filter when compensating fast changing harmonic producing loads. In Figure 10 there is the current of a lift drive while accelerating without shunt active filter with the typical 6-pulse rectifier current curve form. In Figure 11 there is the same current when active filter is on. Comparison of the Figures 10 and 11 reveals that harmonics are effectively compensated and the system being loaded with fundamental current only. Figure 10. Supply current of a lift drive while accelerating without active filter. Figure 11. Supply current of a lift drive while accelerating with active filter. Nokian Capacitors Ltd. P.O. Box 4 Tampere Finland Tel: +358-3-388311 Fax: +358-3-3883360 EN-TH05-11/2004 Martti Tuomainen 7 (9) Comparison of shunt active and passive filters. When there is a need to compensate significant fundamental reactive power of relatively stabile harmonic producing loads the passive filters have turned out to be economically justified. With passive filters both reactive power compensation and harmonic filtering can be made at the same time. When there is a need to compensate fast changing harmonic currents and fundamental reactive power active filters are the right solution. Very short response time of the active filters allows the better utilization of the supply system in respect of the voltage fluctuations. The range of available shunt active filters Current IRMS: 25 A 30 A 35 A 40 A 50 A 60 A 70 A 85 A 100 A 140 A 200 A 260 A 3-phase 3-wire systems 3-phase 4-wire systems 400V, 50/60Hz 3L/17 kVA (40 A) 3L/20 kVA (45 A) 3L/25 kVA (50 A) 3L/28 kVA (60 A) 3L/35 kVA (75 A) 3L/42 kVA (100 A) 3L/50 kVA (110 A) 3L/60 kVA (130 A) 3L/70 kVA (150 A) 3L/100 kVA (200 A) 3L/140 kVA (300 A) 3L/180 kVA (400 A) 3x230V, 50/60Hz 4L/17 kVA (40 A) 4L/20 kVA (45 A) 4L/25 kVA (50 A) 4L/28 kVA (60 A) 4L/35 kVA (75 A) 4L/42 kVA (100 A) 4L/50 kVA (110 A) 4L/60 kVA (130 A) 4L/70 kVA (150 A) 4L/100 kVA (200 A) 4L/140 kVA (300 A) 4L/180 kVA (400 A) Legend: 3L: for 3-phase 3-wire systems 4L: for 3-phase 4-wire systems with zero sequence harmonics and asymmetrical loads In brackets: the peak value of the current to be compensated Please note that in case one active filter is not big enough it is possible to connect several active filters parallel to reach required rated current. The four wire active filters are available in three different variations: Neutral current can be 1-time, 2-times or 3-times line current. Nokian Capacitors Ltd. P.O. Box 4 Tampere Finland Tel: +358-3-388311 Fax: +358-3-3883360 EN-TH05-11/2004 Martti Tuomainen 8 (9) Application of shunt active filters It should be noted that active filters can be designed to compensate both harmonic currents and fundamental reactive power. Additionally to the system voltage UL the following parameters of the current to be compensated have to be determined to be able to design the capacity of the shunt active filter: 1. The root-mean-square of the current to be compensated IRMS 2. The amplitude IS 3. The rate of rise of the current di dt 4. The harmonic coefficient ki 5. For the 4-wire shunt active filter: The geometric sum of all harmonics divisible by 3. Rated output of the shunt active filter for 3-wire and 4-wire application for the compensation of the harmonic currents: DMAX = 3 × UL × IRMS × k i Rated output capacity of the shunt active filter for single phase application for the compensation of the harmonic currents: DMAX = U × IRMS × k i Rated output of the shunt active filter for 3-wire and 4-wire application for the compensation of the harmonic currents and reactive power: 2 2 2 QMAX = DMAX + Q1MAX = ( 3 × UL × IRMS × k i )2 + Q1MAX Rated output of the shunt active filter for single phase application for the compensation of the harmonic currents and reactive power: 2 2 2 QMAX = DMAX + Q1MAX = (U × IRMS × k i )2 + Q1MAX Please note that the standard crest factor of the current of the shunt active filter is 2 . Nokian Capacitors Ltd. P.O. Box 4 Tampere Finland Tel: +358-3-388311 Fax: +358-3-3883360 EN-TH05-11/2004 Martti Tuomainen 9 (9) Definitions: Active power P: P = U × I1 × cosϕ1 , where I1 is fundamental current and ϕ1 is the angle between voltage and fundamental current Apparent power S1: Fundamental apparent power S1 = U × I1 Reactive power Q1: Fundamental reactive power Q1 = U × I1 × sinϕ1 Displacement factor cosϕ1 : cosϕ1 = P S1 Total apparent power S: S = U × I = U × I12 + I22 + I32 + ..... Total reactive power Q: Q = S2 - P2 Q = (U × I1 × sinϕ1 )2 + U2 × (I22 + I32 + .... ) The reactive power consists of fundamental reactive power Q1 and distortion reactive power D. 2 2 2 3 oo ΣI 2 4 Distortion reactive power D: D = U I + I + I .... = U Content of the fundamental frequency gi: gi = Harmonic coefficient ki: h>1 2 h I1 I I22 + I32 + I24 .... ki = I I2 - I12 ki = I k i = 1 - g2i k i2 + g2 = 1 i Power factor λ : λ= P = gi × cosϕ 1 S Current harmonic total distortion THDi: ∞ THDi = ΣI 2 n>1 n I Nokian Capacitors Ltd. P.O. Box 4 Tampere Finland Tel: +358-3-388311 Fax: +358-3-3883360