Masayuki MORISHITA, Norio TAKAHASHI, Daisuke MIYAGI, Masanori NAKANO Okayama University Examination of Magnetic Properties of Several Magnetic Materials at High Temperature Abstract. In order to accurately design magnetic devices which are used at high temperature, it is necessary to understand the behaviour of several magnetic materials at high temperature. In this paper, the magnetic properties of several magnetic materials until Curie temperature are measured. It is shown that the change of iron loss of rolled steel (SPCC and SS400) with the temperature is more remarkable than that of electrical steel sheet. Streszczenie. W pracy przedstawiono właściwości magnetyczne niektórych materiałów w wysokiej temperaturze. Zmiana strat blachy walcowanej SPCC I SS400 jest znacznie większa niż ma to miejsce w przypadku blach elektrotechnicznych. (Badania właściwości magnetycznych niektórych materiałów magnetycznych w wysokiej temperaturze) Keywords: high temperature, comparison of magnetic properties, iron loss, specific permeability Słowa kluczowe: właściwości magnetyczne, straty, wysoka temperature. Introduction If the magnetic fields in magnetic devices, which are used at high temperature, are analyzed using the magnetic properties at a room temperature (RM), the obtained results are fairly different from an actual behaviour [1, 2]. In order to accurately design magnetic devices which are used at high temperature, it is necessary to understand the behaviour of several magnetic materials at high temperature. Although the change of magnetization of magnetic material measured using a VSM is well reported [3], the data of magnetic properties, such as B-H curves and iron loss curves which are indispensable to the precise magnetic field analysis at high temperature are not familiar. We have already reported the measurement method of magnetic properties at high temperature until about 800C using a ring specimen and discussed the behaviour of the magnetic properties of electrical steel sheets [4]. However, it seems that there is no report about the comparison of magnetic properties of several magnetic materials. In this paper, the magnetic properties of several magnetic materials up to 700C are measured using ring specimens. The measured results are compared and some features of each magnetic material at high temperature are discussed. Method of Measurement Fig.1 shows the special frame for measuring magnetic properties of ring specimens (outer diameter: 100mm, inner diameter: 70mm, thickness: 0.1-1.0mm) at high temperature. The frame is made of ceramics which can be used until more than 1000C. The ring specimens are set inside it. The cold rolled steel sheet (SPCC, thickness: 1mm), rolled steel for general structure (SS400, thickness: 0.6mm), 6.5%Si steel (thickness: 0.1mm) and non-oriented electrical steel sheets (35A250, thickness: 0.35mm) are used as specimens. Each sheet of SPCC, SS400, 6.5 % Si steel and 35A250 is set in the ceramic frame. The B coil is wound on the frame. The B coil is a polyester copper wire (PEW) and its diameter is 1.0mm. The exciting coil is wound 80 turns over the B coil and its diameter is 1.5mm. The insulation between coils is kept using a special insulating tape which can be used until about 1000C. Fig.2 shows the ring sample for the high temperature measurement. Fig.3 shows the measurement system. In order to measure the magnetic field strength in the specimen, the magnetizing current method was used. The flux density waveform of measured with the B coil is controlled to be sinusoid. The exciting frequency is 50Hz. 106 Heating Method A furnace is used for heating. The air inside the furnace is substituted by the nitrogen gas to avoid the oxidation of a specimen. The exciting coil and B coil are connected to outside through the hearth terminals of the lid of furnace. A K type thermocouple was used for the measurement of the temperature. Air Gap Compensation Two kinds of setting methods of B coil, one is wound directly on the specimens, and the other is wound on the frame, are examined [4]. It was found that the sectional area of the B coil cannot be determined exactly, if the B coil is wound directly on the specimens. This is, because the insulating tapes are set between each specimens, and also between specimens and B coil. Then, it was decided to wound the B coil on the frame. The air gap between the B coil and specimen is large, because the B coil is wound on the ceramic frame. As the B coil detects the flux which passes through the air gap together with the flux inside the specimen, the compensation of the flux which passes through air gap is made by subtracting the flux in the air gap. The relationships between the flux density Bmea measured by the B coil, the flux density Bspe in the specimen, the area of the specimen Sspe, the area of air gap Sair, the measured magnetic field strength Hmea, the flux spe in the specimen, are given by (1) (2) spe Bmea S spe 0 H mea S air Bspe spe S spe where 0 is the permeability of vacuum. Bspe is obtained by (2). The magnetic field strength H is calculated from the ampere-turns and the mean magnetic path length. The specific permeability and iron loss are calculated using the obtained Bspe and H. Measured Results and Discussion Magnetic properties of the ring specimens of the cold rolled steel sheet (SPCC), rolled steel for general structure (SS400), 6.5% Si steel and the non-oriented electrical steel sheet (35A250) are measured up to 700C. Figs.4 and 5 show the comparison of B-H curves and specific permeability s. There are some differences in the change of specific permeability s with increase of temperature. The permeability at low flux density is increased with temperature and that at high flux density is PRZEGLĄD ELEKTROTECHNICZNY (Electrical Review), ISSN 0033-2097, R. 87 No 9b/2011 5 19 B [T] decreased with temperature. The permeability at high temperature (700C) of SPCC and SS400 becomes maximum at about 0.6T. On the contrary, those of electrical steels (6.5%Si steel, 35A250) become maximum at about 0.3T. 56 56 124 64 1.8 1.6 1.4 1.2 1 0.8 0.6 0.4 0.2 0 RT 100℃ 200℃ 300℃ 400℃ 500℃ 600℃ 700℃ 0 1000 2000 H [A/m] 3000 4000 106 (a)SPCC 124 2 RT (a) Ceramic frame exciting coil 100℃ 1.5 B coil B [T] ceramic porcelain 200℃ 300℃ 1 400℃ 500℃ 0.5 600℃ 700℃ 0 0 specimen heatproof insulation tape 2000 4000 H [A/m] 6000 8000 (b)SS400 (b) Cross section B [T] Fig.1. Special frame for measuring magnetic properties of ring specimens. 1.8 1.6 1.4 1.2 1 0.8 0.6 0.4 0.2 0 RT 100℃ 200℃ 300℃ 400℃ 500℃ 600℃ 700℃ 0 5000 H [A/m] 10000 (c)6.5% Si steel 2 Fig.2. Ring sample for measurement at high temperature. B [T] attenuator computer IEEE-488 bus (GP-IB) A/D converter (ELK-7121) (DL-750) Fig.3. Measurement system. signal amplifier (NF P-62A) signal amplifier (NF P-62A) 200℃ 300℃ 1 400℃ 500℃ 0.5 (P4-2.8G+VEE) (BIOMATION 2202A) clock pulse generator sampling pulse 100℃ 1.5 matching (NF-4520N) transformer power amplifier shunt resistor trigger pulse sampling pulse (ELK-7000-D-SP) (NF-3627) D/A filter converter RT 600℃ 700℃ 0 0 2000 4000 H [A/m] 6000 magnetizing winding B coil (d)35A250 specimen Fig.4. Comparison of B-H curves. PRZEGLĄD ELEKTROTECHNICZNY (Electrical Review), ISSN 0033-2097, R. 87 No 9b/2011 107 25 14000 12000 200℃ 8000 6000 300℃ 400℃ RT 4000 RT 0 0.5 1 B m [T] 600℃ 700℃ 0 0.5 1 1.5 100℃ 200℃ 300℃ 400℃ 500℃ 600℃ 700℃ 2 B m [T] (a)SPCC 25 5000 700℃ 3000 μs 200℃ 300℃ 2000 RT 600℃ 0 0.5 1 1.5 2 600℃ 0 700℃ 0 RT 60000 100℃ 50000 200℃ 40000 300℃ 400℃ RT 20000 500℃ RT 600℃ 0 0 0.5 700℃ 1 B m [T] 1 1.5 1.6 1.4 1.2 1 0.8 0.6 0.4 0.2 0 2 1.5 RT RT 100℃ 200℃ 300℃ 400℃ 500℃ 600℃ 700℃ 700℃ 0 700℃ 0.5 2 1 1.5 2 B m [T] (c)6.5% Si steel (c)6.5% Si steel 2.5 40000 700℃ 200℃ RT 20000 300℃ 400℃ 500℃ 10000 RT 0 0.5 600℃ 700℃ 1.5 100℃ 200℃ 300℃ 1.5 400℃ 500℃ 600℃ 1 0.5 700℃ 700℃ 0 0 700℃ 1 B m [T] (d)35A250 W [W/kg] 100℃ RT RT 2 RT 30000 0 0.5 700℃ (b)SS400 700℃ 10000 700℃ B m [T] (b)SS400 30000 10 5 B m [T] 70000 15 500℃ W [W/kg] 0 100℃ 200℃ 300℃ 400℃ 500℃ 600℃ 400℃ 1000 RT 20 W [W/kg] 100℃ RT RT RT 4000 μs 10 2 (a)SPCC μs 15 0 700℃ 1.5 RT 5 500℃ 600℃ 700℃ 0 W [W/kg] μs 20 100℃ 10000 2000 RT RT 700℃ 0.5 1 1.5 2 B m [T] 2 (d)35A250 Fig.6. Comparison of iron loss W. Fig.5. Comparison of permeability s. 108 PRZEGLĄD ELEKTROTECHNICZNY (Electrical Review), ISSN 0033-2097, R. 87 No 9b/2011 9.0E+06 RT Wh [W/kg] 8 RT 8.0E+06 100℃ 7.0E+06 Conductivity.[S/m] 10 200℃ 300℃ 6 4 2 700℃ 400℃ 500℃ 600℃ 700℃ 0.5 1 1.5 5.0E+06 4.0E+06 3.0E+06 2.0E+06 0.0E+00 2 0 B m [T] 200 400 600 Temp.[℃] 1.4 100000 RT RT 1 0.8 0.6 0.4 0.2 700℃ 100℃ 200℃ 300℃ 400℃ 500℃ 600℃ 700℃ 0.25T(SPCC) 0.6T(SPCC) 0.8T(SPCC) 0.25T(35A250) 10000 0.6T(35A250) 0.8T(35A250) μs 1.2 0.25T(6.5% Si steel) 0.6T(6.5% Si steel) 1000 0.8T(6.5% Si steel) 0.25T(SS400) 0 0 0.5 1 1.5 0.6T(SS400) 2 100 6 4 2 700℃ 100℃ 200℃ 300℃ 400℃ 500℃ 600℃ 700℃ 800 1.5T(6.5% Si steel) 1.5T(SS400) 0 1.5 1.5T(SPCC) 1.5T(35A250) μs We [W/kg] 600 10000 RT RT 8 1000 100 2 0 200 400 600 800 Temp.[℃] B m [T] (b) Permeability s (Bm=1.5T) (i)SPCC 1.0T(SPCC) 100 0.2 1.4T(SPCC) RT RT 1.65T(SPCC) 100℃ 200℃ 300℃ 0.1 0.05 700℃ 400℃ 500℃ 600℃ 700℃ 1.0T(35A250) 10 1.4T(35A250) W [W/kg] 0.15 We [W/kg] 400 (a) Permeability s (Bm 0.8T) 10 1 200 Temp.[℃] (ii)6.5% Si steel, (a) hysteresis loss 0.5 0.8T(SS400) 0 B m [T] 0 800 Fig.8. Change of conductivity with temperature. (i)SPCC Wh [W/kg] 6.0E+06 1.0E+06 0 0 SPCC 6.5% Si steel 1.65T(35A250) 1.0T(6.5% Si steel) 1 1.4T(6.5% Si steel) 1.65T(6.5% Si steel) 1.0T(SS400) 0.1 0 0 0.5 1 1.5 2 B m [T] (ii)6.5% Si steel, (b) eddy current loss Fig.7. Comparison of hysteresis loss Wh and eddy current loss We. 1.4T(SS400) 0 200 400 600 800 1.65T(SS400) Temp.[℃] (c)Iron loss W Fig.9. Effect of temperature on specific permeability and iron loss. Fig.6 shows the comparison of iron loss W. The iron loss W of all specimens are decreased with temperature. Especially, the decrease of iron loss W with increase of temperature is remarkable in the case of SPCC. PRZEGLĄD ELEKTROTECHNICZNY (Electrical Review), ISSN 0033-2097, R. 87 No 9b/2011 109 The iron losses W of SPCC and 6.5%Si steel are separated into the hysteresis loss Wh and the eddy current loss We by the two-frequency method using iron losses at 30Hz and 50Hz. Fig.7 shows the comparison of the hysteresis loss and the eddy current loss. The hysteresis loss Wh and the eddy current loss We of both specimens are decreased with temperature. As the spontaneous magnetization is decreased with the increase of temperature from the weirs theory [5], the area of hysteresis loop is decreased, then it can be considered that the hysteresis loss Wh is reduced with the temperature. The percentages of eddy current loss to the whole iron loss of SPCC is larger than that of 6.5% Si steel. This is due to the difference in the thicknesses of the specimen. Moreover, the decrease of hysteresis loss Wh and eddy current loss We of SPCC with increasing temperature is remarkable in comparison with that of 6.5%Si steel. The remarkable change of We of SPCC can be explained by the large change of conductivity (about twice compared with 6.5%Si steel) with the temperature as shown in Fig.8, and the larger eddy current loss compared with 6.5% delete Si steel. The conductivities are measured using rectangular specimens (width: 30mm, length: 100mm) by measuring the voltage difference at two points when dc current is supplied. 1.0T(SPCC) 10 1.4T(SPCC) 1.6T(SPCC) 1.0T(6.5% Si steel) Wh [W/kg] 1.4T(6.5% Si steel) 1.6T(6.5% Si steel) 1 Fig.9 shows the effect of temperature on the specific permeability s and iron loss W. The permeability s at 0.25T is increased with temperature. The tendency similar to the Hopkinson effect[5] is observed. The permeability of SPCC is increased with temperature when the flux density is 0.8T. On the contrary, those of electrical steels (6.5%Si steel and 35A250) don’t change so much with the temperature when the flux density is 0.8T.The permeabilities of all the specimens are decreased with temperature at Bm=1.5T as shown in Fig. 9(b). The iron loss is always decreased with temperature as shown in Fig. 9(c). Fig.10 shows that the hysteresis loss and the eddy current loss are decreased with the temperature and the percentage of eddy current loss to the whole iron loss of SPCC is larger than that of 6.5% delete Si steel. Conclusions Magnetic properties of the ring specimens of the cold rolled steel sheet (SPCC), rolled steel for general structure (SS400), 6.5%Si steel and the non-oriented electrical steel sheet (35A250) have been measured and compared. The obtained results can be summarized as follows: (1)The permeability at high temperature (700C) of SPCC became the maximum at about 0.6T. On the contrary, those of electrical steels (6.5%Si steel, 35A250) became the maximum at about 0.3T. (2)The iron losses W of all the specimens were decreased with increasing temperature. Especially, decrease of iron loss W with temperature was remarkable in the case of SPCC. REFERENCES 0.1 0 200 400 600 800 Temp.[℃] (a) Hysteresis loss Wh 1.0T(SPCC) 10 1.4T(SPCC) 1.6T(SPCC) We [W/kg] 1.0T(6.5% Si steel) 1.4T(6.5% Si steel) 1 1.6T(6.5% Si steel) 0.1 0.01 0 200 400 600 800 Temp.[℃] (b)Eddy current loss We Fig.10. Effect of temperature on hysteresis loss and eddy current loss. 110 [1] Kagimoto H., Miyagi D., Takahashi N., Uchida N., Kawanaka K., Effect of Temperature Dependence of Magnetic Properties on Heating Characteristics of Induction Heater, IEEE Trans. Magn., 46 (2010), No.8, 3018-3021 [2] Kurose H., Miyagi D., Takahashi N., Uchida N., and Kawanaka K., 3-D Eddy Current Analysis of Induction Heating Apparatus Considering Heat Emission, Heat Conduction, and Temperature Dependence of Magnetic Characteristics, IEEE Trans. Magn., 45 (2009), No. 3, 1847-1850 [3] Bozorth R . M . , F e r r o m a g n e t i s m , V a n N o s t r a n d D . (1951) [4] Takahashi N., Morishita M., Miyagi D., Nakano M., Examination of Magnetic Properties of Magnetic Materials at High Temperature using a Ring Specimen, IEEE Trans. Magn., 46 (2010), No. 2, 548-551 [5] Chikazumi S., and Graham C.D., Physics of Ferromagnetism, Oxford University Press (1997) Authors: Mr.Morishita Masayuki, Dr.Daisuke Miyagi, Mr.Masanori Nakano, Prof.Norio Takahashi, Dept. Electrical and Electronic Eng. Okayama Univ., 700-8530, Japan, E-mail: morishita@3dlab.elec.okayama-u.ac.jp, norio@.elec.okayamau.ac.jp; PRZEGLĄD ELEKTROTECHNICZNY (Electrical Review), ISSN 0033-2097, R. 87 No 9b/2011