Flexible Cable Safety Precautions Make sure to read all the 'Safety Precautions' thoroughly before using the products indicated in this guide book. If you have any other questions about the products, please contact us prior to use. As the safety precautions indicated here provide very important points regarding safety, be sure to follow them. Symbols used in the texts are as follows. WARNINGS : Ignoring warnings and handling the products incorrectly may lead to serious injury or death. CAUTIONS : Ignoring cautions and handling the products incorrectly may lead to injury or property damage. WARNINGS 1. Risk of electric shock or fire. - Do not perform connecting and wiring operation with the power switched ON. - Do not disassemble or alter the products. - Make sure to ground the shielding layer. Note: Single grounding results in induced voltage at the ungrounded end. Grounding both ends may cause a temperature increase to the shielding layer. 2. Risk of burn injury, burnout, or fire. - Do not apply voltage or current exceeding the rated level. - Do not use the cable exceeding the rated temperature in consideration of the operating environment. CAUTIONS 1. Prohibited matters at wire/cable processing. - When installing a terminal joint of the high-voltage cable, make sure to remove the outer semiconductive layer thoroughly without any residue, otherwise it may cause an insulation failure. - Do not install the wire or cable with torsion remained, otherwise it may damage the products. - Do not use the wire or cable for any purpose other than that which is provided for each product, otherwise it may damage the products. - Be sure that no water, etc. enters the conductor when terminating the wire or cable, otherwise it may damage the products. 2. Handling Precautions - Make sure that tension or bending radius does not exceed the permissible level, otherwise it may break or damage the conductor and result in shortening the product life. - When the wire or cable is subjected to tension or vibration, be sure to clamp terminals securely to prevent the cores from being wrongly positioned. Otherwise, it may damage the products. - Load the drums in a vertical state (on its flange side). Loading them sideways tangles the wire or cable and makes it difficult in unloading them. - When unloading drums, make sure to use a forklift or crane. Also be aware that coils should be treated carefully. If dropped from the delivery vehicle, the drums or products may be damaged. - When lifting a drum with a crane, be sure to use a long wire so that the wiring angle is 60 degrees or less. If being lifted with a short wire and the wiring angle becomes 60 degrees or more, the lateral pressure exerts on the drum flange and crushes the flange, resulting in product damage. 2 ■ Cable Selection Guide ……………………………………………………………………………4 ■ Types and Features of Cables …………………………………………………………6 Introduction of Products Festoon System Flexible Cable 600V 2PNCT, 600V CUR-2PNCT ……………………………………………………………………………………8 600V 3PNCT, 600V CUR-3PNCT …………………………………………………………………………………10 600V 2PNCT-SB, 600V CUR-2PNCT-SB (Overall Shielded Type) ……………………………………………12 600V 3PNCT-SB, 600V CUR-3PNCT-SB (Overall Shielded Type) ……………………………………………14 600V 2PNCT-PSB, 600V CUR-2PNCT-PSB (Pair Shielded Type) ……………………………………………15 600V SK-2PNCT (Flat Cable) ………………………………………………………………………………………16 Carrier Drum System Flexible Cable 600V CAR-2PNCT, 600V CAR-3PNCT ……………………………………………………………………………17 600V CAR-2PNCT-SX (Overall Shielded Type) …………………………………………………………………18 Torsion System Flexible Cable 600V TOR-2PNCT ……………………………………………………………………………………………………19 Reel System Flexible Cable 600V RE-2PNCT, 600V RE-3PNCT (Reel System) ……………………………………………………………20 600V RE (V)-2PNCT-RF (Vertical Reel System) ………………………………………………………………21 600V H-2PNCT, 600V H-3PNCT (Flat Type Cable) ………………………………………………………………22 3300V H-3PNCT, 6600V H-3PNCT (Flat Type High-Voltage Cable) ……………………………………………23 Optical Composite Reel System Flexible Cable 3300V FG-H-3PNCT, 6600V FG-H-3PNCT(Flat Type Cable) ……………………………………………………24 6600V FG-RE-3PNCT ………………………………………………………………………………………………25 Gravity Collector Basket System Spreader Cable 600V SPD-FHNCT (for quayside cranes) …………………………………………………………………………26 600V SPD(Y)-2PNCT (for yard cranes) ……………………………………………………………………………27 Instrumentation Flexible Cable K-PNCT ………………………………………………………………………………………………………………28 K-PNCT-SB (Overall Shielded Type) ………………………………………………………………………………28 PVC Flexible Cable 600V VCT………………………………………………………………………………………………………………29 Vibration Resistance Flexible Cable 600V T-2PNCT ………………………………………………………………………………………………………30 Fluonlex® Flexible Cable (Heat Resistant to 200 degrees C) 600V FFCT ……………………………………………………………………………………………………………31 600V FFCTB (Glass Tape + Stainless Braided Type) ……………………………………………………………31 600V FFCT-SB (Overall Shielded Type) …………………………………………………………………………32 600V FFCTB-SB (Overall Shielded Type + Glass Tape + Stainless Braided Type) …………………………32 Optical Fiber Flexible Cable FRC-4G5032-V, FRC-6G5032-V, FRC-4G6242-V, FRC-6G6242-V etc. ………………………………………33 Coaxial Chloroprene Rubber Sheathed Flexible Cable ENCT …………………………………………………………………………………………………………………34 Technical Data Ampacities ………………………………………………………………………………………………………36 Core Identification ………………………………………………………………………………………39 Material Data ……………………………………………………………………………………………………40 Precautions of Use ………………………………………………………………………………………41 Stock List …………………………………………………………………………………………………………44 Confirmation Sheet for Specifications ……………………………………………45 * Fluonlex is a registered trademark of Hitachi Metals, Ltd. in Japan and U.S.A. 3 ■Cable Selection Guide ●System Application and Recommended Cables System Application Festoon Cable Chain Lift Carrier Drum Reel (Traveling) Power supply end (fixed) Hanger and clamp Messenger wire or rail Power receiving end (moving) Cable clamp Mobile Crane Carrier drum Wire rope Bar R Cable clamp R Power receiving end (moving) Cable Cable Cable reel Power receiving end (moving) R Type of Cable Wire or chain Cable Cable clamp CUR - 2PNCT Cable D Power supply end (fixed) Cable clamp Center of traveling D Cable R R Cable clamp Power supply end (fixed) D Power supply end (fixed) Note1) SK - 2PNCT CAR - 2PNCT TOR - 2PNCT RE - 2PNCT RE(V)-2PNCT-RF H - 2PNCT FG-H-3PNCT FG-RE-3PNCT SPD-FHNCT SPD(Y)-2PNCT K - PNCT T - 2PNCT FFCT FRC Main application May be used (Please contact the manufacturer) Note1) In the case of 10 cores or more please use CAR-2PNCT Please never use ●Classification from Structure of Flexible Cables Class 4 Feature Application Class 2 This is the most This cable has the most basic structure consisting of flexible conductors, general-purpose lowvoltage cable and can insulation, and sheath. There is no reinforcement under the sheath. be used for outdoors. Class 3 As this cable has reinforcement in the middle of the sheath and the thickness of both insulation and sheath are thicker than that of class 2, it results high resistance to impact or wear. Reinforcement applied in the middle of the sheath generally consists of sailcloth, however embedded yarn braid is used instead of sailcloth in case of more flexibility. Class 4 This cable is used to Cradle core (bedding) is arranged between cores and therefore the severe applications, thickness of sheath is thicker than that of class 3. It results higher such as for coal cutter, resistance to impact or wear than that of class 3. etc. used in coal mining. This cable is suitable for conditions where there is high possibility of damage. Cross-section Conductor Insulation Sheath Conductor Insulation Sheath Reinforcement Conductor Insulation Cradle core Sheath Reinforcement Gravity Collector Basket (Spreader) Torsion (Revolving) Power supply end (fixed) Pendant Moving Pulley Power supply end (fixed) Cable Electric tool Power supply end (fixed) R R D Fixed pulley Cable Cable Cable Power receiving end (moving) Vibration-Resistance Cable Power receiving end (moving) Power receiving end (moving) Vertical Reel D Moving pulley Chain for suspending the operation box Operation box Load ●Cables for Special Requirements Special Requirements Main Application Examples of Suitable Types Flame resistance Nuclear power plant, Thermal power plant 600V MM-2PNCT and others Flame retardancy in accordance with IEEE383-1974 VTFT (vertical tray flame test) Cold resistance Refrigerated storage 600V LT-2PNCT, 600V SKR-2PNCT and others EP rubber insulated special chloroprene sheathed cable having cold resistance (embrittlement) of - 40 degrees C. Heat resistance Around furnace 600V FFCT, 600V FFCT-SB and others Heat resistant temperature of 200 degrees C 600V 2PNCTB, 600V FFCTB and others Glass tape and stainless braid to be applied onto the sheath. K-PNCT, K-PNCT-SB and others Cables shall be installed by semi-fixing method on the equipments with low voltage (60V or less) circuit. To be used in case of flexibility of cable is required. Heat Barrier, Steel plant Slag spattering prevention Low voltage circuit For measuring (60V or less) instruments Flexibility * Please contact us if you have any special requirements. Feature 5 ■Types and Features of Cables ●Main Cable Types and Structural Features (Examples of 2PNCT) Cable types(Main application) Feature Structures Conductor Separator EP rubber insulation Filler Binder Chloroprene sheath CUR-2PNCT (Festoon System) Conductor Separator EP rubber insulation Filler Tape Chloroprene sheath SK-2PNCT (Festoon System) Conductor Separator EP rubber insulation Rubber filler Chloroprene sheath CAR-2PNCT (Carrier Drum System) Conductor Separator EP rubber insulation Filler RE-2PNCT (Reel System) Binder Chloroprene sheath Conductor EP rubber insulation Tape H-2PNCT (Reel System) Chloroprene sheath Conductor Separator EP rubber insulation Filler TOR-2PNCT (Torsion System) Binder Chloroprene sheath ●Product Description <Example> 600V ① ①Rated Voltage 600V 3300V 6600V − 6 CUR ② ②Main Application CUR SK CAR RE RE(V) H TOR T SPD F FG K (Festoon system) (Festoon system, flat cables) (Carrier drum system) (Reel system) (Vertical reel system) (Reel system, flat cable) (Torsion system) (Vibration resistant) (Spreader) (Composite cable) (Optical composite cable) (Instrumentation cable with low voltage circuit (60V or less)) 2 PNCT ③ ④ ③Class - High flexibility and bending resistance. (however, not suitable for applications where cables are subjected to lateral pressure, such as carrier drum system) - High flexibility and bending resistance. (however, not suitable for reeling system) - More efficient cable installation because of its smaller bending radius than those of round cable. - High resistance to lateral pressure. - Reduced cable corkscrewing by making rubber sheath solidal structure. - Robust type of chloroprene is used as sheath. - High resistance to lateral pressure, tension, and bending. - Small-size conductors have steel wires in addition to copper wires to increase the kink resistance and tension resistance. - Robust type of chloroprene is used as sheath. - High resistance to lateral pressure and wear. - Robust type of chloroprene is used as sheath. - High torsion resistance. - Improved slipping performance between cores by individually taping on each core. SB 30 × 3.5mm2 ⑤ No. of cores (or pairs) x size ④Cable Type 2 (class 2) PNCT (Insulation: EP rubber) (Sheath: Chloroprene) 3 (class 3) 4 (class 4) VCT (Insulation: PVC) (Sheath: PVC) − FFCT (Insulation: Fluonlex) (Sheath: Fluonlex) ⑤Option (shield, etc.) SB PSB CSB SX B RF (Overall shield) (Pair shield) (Individual core shield) (Special shield) (Glass tape and stainless braid) (Reinforced sheath) Introduction of Products Festoon System Flexible Cable ……………………………8 Carrier Drum System Flexible Cable Torsion System Flexible Cable Reel System Flexible Cable ……………………17 ……………………………19 …………………………………20 Optical Composite Reel System Flexible Cable …24 Gravity Collector Basket System Spreader Cable …………………………………………………………………………26 Instrumentation Flexible Cable PVC Flexible Cable ……………………………28 …………………………………………………29 Vibration Resistance Flexible Cable ……………………30 Fluonlex Flexible Cable (Heat Resistant to 200 degrees C) ………………………………………………………………31 Optical Fiber Flexible Cable ……………………………………33 Coaxial Chloroprene Rubber Sheathed Flexible Cable …………………………………………………………………………34 7 Festoon System Flexible Cable Class 2 EP Rubber Insulated Chloroprene Rubber Sheathed Flexible Cable Hanger and clamp 600V 2PNCT (600V CUR-2PNCT) R * 600V 2PNCT and 600V CUR-2PNCT have quite the same structure. : JIS C 3327, Japan’s Electrical Appliance and Material Safety Act, Technical Standards for Electrical Equipment : AC 600V Rated Voltage Rated Temperature : 80 degrees C : 3000V /1 minute Test Voltage : High flexibility Feature : Festoon System and Lift System Application 600V 2PNCT (600V CUR-2PNCT) 3-core 600V 2PNCT, 600V CUR-2PNCT 1 2 3 8 Size (mm2) Construction (No./mm) Outer Diameter (mm) Insulation Thickness (mm) Sheath Thickness (mm) Conductor Separator EP rubber insulation Conductor Core identification : Color coding / tracer method (ref. Page 39 of the Technical Data) : SP97-31-9001Rev.1 Standard Specification No. Conductor Cable Cross-section * Please use CAR-2PNCT for cable chain system (10 cores or more) and carrier drum system. No. of Cores Bar R Wire or chain Standards Messenger wire or rail Approx. Overall Diameter (mm) Approx. Mass (kg/km) Separator EP rubber insulation Chloroprene sheath Filler Binder Chloroprene sheath 12-core Max. Conductor Resistance (20 degrees C) (Ω/km) Min. Insulation Resistance (20 degrees C) (MΩ・km) Min. Permissible Bending Radius (mm) 8 50/0.45 3.7 1.0 1.7 9.2 150 2.45 400 60 14 88/0.45 4.9 1.0 1.8 11.0 220 1.39 300 70 22 7/20/0.45 7.0 1.2 1.9 13.5 340 0.892 300 90 30 7/27/0.45 8.1 1.2 2.0 14.5 425 0.661 300 90 38 7/34/0.45 9.1 1.2 2.1 15.5 515 0.525 200 100 50 19/16/0.45 10.4 1.5 2.2 18.0 660 0.411 200 110 60 19/20/0.45 11.6 1.5 2.3 19.0 790 0.329 200 120 80 19/27/0.45 13.5 2.0 2.5 22 1,080 0.243 300 140 100 19/34/0.45 15.2 2.0 2.6 24 1,310 0.193 200 150 125 19/42/0.45 16.8 2.0 2.6 26 1,550 0.156 200 160 150 27/34/0.45 18.7 2.0 2.7 27 1,760 0.136 200 170 200 37/34/0.45 21.2 2.5 3.0 32 2,410 0.0993 200 200 250 37/42/0.45 23.6 2.5 3.2 35 2,920 0.0803 200 210 0.75 30/0.18 1.1 0.8 1.7 8.9 105 26.6 500 60 1.25 50/0.18 1.5 0.8 1.7 9.7 125 16.0 500 60 2 37/0.26 1.8 0.8 1.8 10.5 155 10.2 500 70 3.5 45/0.32 2.5 0.8 1.9 12.5 220 5.54 400 80 5.5 70/0.32 3.1 1.0 2.0 14.5 315 3.56 400 90 8 50/0.45 3.7 1.0 2.1 16.0 395 2.52 400 100 14 88/0.45 4.9 1.0 2.2 18.5 590 1.43 300 120 22 7/20/0.45 7.0 1.2 2.6 24 950 0.919 300 150 30 7/27/0.45 8.1 1.2 2.7 26 1,190 0.681 300 160 38 7/34/0.45 9.1 1.2 2.9 29 1,440 0.541 200 180 50 19/16/0.45 10.4 1.5 3.1 33 1,810 0.423 200 200 60 19/20/0.45 11.6 1.5 3.3 36 2,160 0.339 200 220 80 19/27/0.45 13.5 2.0 3.7 42 2,980 0.250 300 260 100 19/34/0.45 15.2 2.0 3.9 45 3,600 0.199 200 270 0.75 30/0.18 1.1 0.8 1.7 9.3 115 26.6 500 60 1.25 50/0.18 1.5 0.8 1.8 10.5 145 16.0 500 70 2 37/0.26 1.8 0.8 1.8 11.0 180 10.2 500 70 3.5 45/0.32 2.5 0.8 1.9 13.0 260 5.54 400 80 5.5 70/0.32 3.1 1.0 2.0 15.5 380 3.56 400 100 8 50/0.45 3.7 1.0 2.1 17.0 480 2.52 400 110 14 88/0.45 4.9 1.0 2.3 20 735 1.43 300 120 22 7/20/0.45 7.0 1.2 2.7 26 1,180 0.919 300 160 30 7/27/0.45 8.1 1.2 2.8 28 1,480 0.681 300 170 38 7/34/0.45 9.1 1.2 3.0 31 1,810 0.541 200 190 50 19/16/0.45 10.4 1.5 3.3 36 2,310 0.423 200 220 60 19/20/0.45 11.6 1.5 3.4 38 2,750 0.339 200 230 80 19/27/0.45 13.5 2.0 3.8 45 3,790 0.250 300 270 100 19/34/0.45 15.2 2.0 4.1 49 4,620 0.199 200 300 125 19/42/0.45 16.8 2.0 4.2 52 5,500 0.161 200 320 150 27/34/0.45 18.7 2.0 4.4 55 6,230 0.140 200 330 No. of Cores 4 5 6 7 8 10 12 16 20 24 30 Conductor Size (mm2) Construction (No./mm) Outer Diameter (mm) 0.75 1.25 2 3.5 5.5 8 14 22 30 38 50 60 80 100 125 150 0.75 1.25 2 3.5 5.5 8 14 22 30 38 0.75 1.25 2 3.5 5.5 8 14 22 0.75 1.25 2 3.5 0.75 1.25 2 3.5 0.75 1.25 2 3.5 0.75 1.25 2 3.5 0.75 1.25 2 3.5 0.75 1.25 2 3.5 0.75 1.25 2 3.5 0.75 1.25 2 3.5 30/0.18 50/0.18 37/0.26 45/0.32 70/0.32 50/0.45 88/0.45 7/20/0.45 7/27/0.45 7/34/0.45 19/16/0.45 19/20/0.45 19/27/0.45 19/34/0.45 19/42/0.45 27/34/0.45 30/0.18 50/0.18 37/0.26 45/0.32 70/0.32 50/0.45 88/0.45 7/20/0.45 7/27/0.45 7/34/0.45 30/0.18 50/0.18 37/0.26 45/0.32 70/0.32 50/0.45 88/0.45 7/20/0.45 30/0.18 50/0.18 37/0.26 45/0.32 30/0.18 50/0.18 37/0.26 45/0.32 30/0.18 50/0.18 37/0.26 45/0.32 30/0.18 50/0.18 37/0.26 45/0.32 30/0.18 50/0.18 37/0.26 45/0.32 30/0.18 50/0.18 37/0.26 45/0.32 30/0.18 50/0.18 37/0.26 45/0.32 30/0.18 50/0.18 37/0.26 45/0.32 1.1 1.5 1.8 2.5 3.1 3.7 4.9 7.0 8.1 9.1 10.4 11.6 13.5 15.2 16.8 18.7 1.1 1.5 1.8 2.5 3.1 3.7 4.9 7.0 8.1 9.1 1.1 1.5 1.8 2.5 3.1 3.7 4.9 7.0 1.1 1.5 1.8 2.5 1.1 1.5 1.8 2.5 1.1 1.5 1.8 2.5 1.1 1.5 1.8 2.5 1.1 1.5 1.8 2.5 1.1 1.5 1.8 2.5 1.1 1.5 1.8 2.5 1.1 1.5 1.8 2.5 Insulation Thickness (mm) Sheath Thickness (mm) Approx. Overall Diameter (mm) Approx. Mass (kg/km) 0.8 0.8 0.8 0.8 1.0 1.0 1.0 1.2 1.2 1.2 1.5 1.5 2.0 2.0 2.0 2.0 0.8 0.8 0.8 0.8 1.0 1.0 1.0 1.2 1.2 1.2 0.8 0.8 0.8 0.8 1.0 1.0 1.0 1.2 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 1.8 1.8 1.9 2.0 2.1 2.2 2.4 2.8 3.0 3.2 3.5 3.7 4.1 4.4 4.5 4.7 1.8 1.9 1.9 2.1 2.2 2.3 2.6 3.0 3.2 3.4 1.8 1.9 2.0 2.1 2.3 2.4 2.7 3.1 1.9 2.0 2.1 2.2 2.0 2.0 2.1 2.3 2.1 2.2 2.3 2.5 2.1 2.2 2.3 2.5 2.2 2.3 2.4 2.7 2.3 2.5 2.6 2.8 2.4 2.6 2.7 3.0 2.5 2.7 2.8 3.1 10.5 11.5 12.5 14.0 17.0 18.5 22 28 31 34 39 42 50 54 58 61 11.0 12.5 13.0 15.5 18.5 21 25 31 35 38 12.0 13.5 14.5 17.0 20 22 27 34 13.0 14.5 15.5 18.0 14.0 15.5 17.0 19.5 16.5 18.0 19.5 23 17.0 18.5 20 24 18.5 21 22 26 21 23 25 29 22 25 27 32 24 27 29 34 140 175 220 320 465 590 910 1,490 1,880 2,290 2,940 3,530 4,860 5,920 7,080 8,020 160 210 255 385 560 720 1,130 1,810 2,290 2,800 185 245 305 455 675 865 1,350 2,160 215 285 360 530 250 325 410 615 305 395 500 745 335 440 560 845 415 550 705 1,080 505 680 870 1,340 600 810 1,050 1,610 715 965 1,250 1,930 Max. Conductor Resistance (20 degrees C) (Ω/km) 26.6 16.0 10.2 5.54 3.56 2.52 1.43 0.919 0.681 0.541 0.423 0.339 0.250 0.199 0.161 0.140 26.6 16.0 10.2 5.54 3.56 2.52 1.43 0.919 0.681 0.541 26.6 16.0 10.2 5.54 3.56 2.52 1.43 0.919 26.6 16.0 10.2 5.54 26.6 16.0 10.2 5.54 26.6 16.0 10.2 5.54 26.6 16.0 10.2 5.54 26.6 16.0 10.2 5.54 26.6 16.0 10.2 5.54 26.6 16.0 10.2 5.54 26.6 16.0 10.2 5.54 Min. Insulation Resistance (20 degrees C) (MΩ・km) Min. Permissible Bending Radius (mm) 500 500 500 400 400 400 300 300 300 200 200 200 300 200 200 200 500 500 500 400 400 400 300 300 300 200 500 500 500 400 400 400 300 300 500 500 500 400 500 500 500 400 500 500 500 400 500 500 500 400 500 500 500 400 500 500 500 400 500 500 500 400 500 500 500 400 70 70 80 90 110 120 140 170 190 210 240 260 300 330 350 370 70 80 80 100 120 130 150 190 210 230 80 90 90 110 120 140 170 210 80 90 100 110 90 100 110 120 100 110 120 140 110 120 120 150 120 130 140 160 130 140 150 180 140 150 170 200 150 170 180 210 9 Festoon System Flexible Cable Class 3 EP Rubber Insulated Chloroprene Rubber Sheathed Flexible Cable 600V 3PNCT/600V CUR-3PNCT Hanger and clamp Messenger wire or rail Bar R R Wire or chain Cable Standards : JIS C 3327, Japan’s Electrical Appliance and Material Safety Act, Technical Standards for Electrical Equipment : AC 600V Rated Voltage Rated Temperature : 80 degrees C : 3000V / 1 minute Test Voltage : High flexibility and impact resistance Feature : Festoon System and Lift System Application * Please use CAR-3PNCT for cable chain system (10 cores or more) and carrier drum system. Core identification : Color coding / tracer method (ref. Page 39 of the Technical Data) : SP97-31-9006Rev.1 Standard Specification No. Cross-section Cross-section 600V 3PNCT 600V CUR-3PNCT Conductor Conductor Separator Separator EP rubber insulation EP rubber insulation Chloroprene sheath Reinforcement (embedded yarn braid)* Reinforcement (sailcloth)* Chloroprene sheath 3-core 3-core Conductor Separator EP rubber insulation Filler Binder Reinforcement (embedded yarn braid)* Chloroprene sheath Conductor Separator EP rubber insulation Filler Binder Reinforcement (sailcloth)* Chloroprene sheath 12-core 12-core * Embedded yarn braid of reinforcement has higher flexibility than that of sailcloth. 10 600V 3PNCT, 600V CUR-3PNCT No. of Cores 1 Conductor Size (mm2) Construction (No./mm) Outer Diameter (mm) Insulation Thickness (mm) Thickness of Reinforcement (mm) Sheath Thickness (mm) Approx. Overall Diameter (mm) Approx. Mass (kg/km) Min. Max. Conductor Min. Permissible Insulation Resistance Resistance Bending Radius (20 degrees C) (20 degrees C) (mm) (MΩ・km) (Ω/km) 80 400 2.45 8 50/0.45 3.7 1.2 0.5 2.6 12.5 215 14 88/0.45 4.9 1.2 0.5 2.7 14.0 295 1.39 400 90 22 7/20/0.45 7.0 1.6 0.5 2.9 17.0 445 0.892 300 110 30 7/27/0.45 8.1 1.6 0.5 3.0 18.0 540 0.661 300 110 38 7/34/0.45 9.1 1.6 0.5 3.0 19.0 630 0.525 300 120 50 19/16/0.45 10.4 2.1 0.5 3.2 22 815 0.411 300 140 60 19/20/0.45 11.6 2.1 0.5 3.3 23 955 0.329 300 140 80 19/27/0.45 13.5 2.1 0.5 3.4 25 1,210 0.243 300 150 100 19/34/0.45 15.2 2.1 0.5 3.5 27 1,440 0.193 200 170 125 19/42/0.45 16.8 2.7 1.0 3.6 31 1,810 0.156 200 190 150 27/34/0.45 18.7 2.7 1.0 3.7 33 2,020 0.136 200 200 2 37/0.26 1.8 1.2 0.5 2.8 15.0 260 3.5 45/0.32 2.5 1.2 0.5 2.9 17.0 340 5.5 70/0.32 3.1 1.2 0.5 2.9 18.0 8 50/0.45 3.7 1.2 0.5 3.0 19.5 14 88/0.45 4.9 1.2 1.0 3.2 22 7/20/0.45 7.0 1.6 1.0 30 7/27/0.45 8.1 1.6 38 7/34/0.45 9.1 50 19/16/0.45 60 500 90 5.54 500 110 410 3.56 500 110 500 2.52 400 120 24 735 1.43 400 150 3.6 30 1,180 0.919 300 180 1.0 3.7 32 1,420 0.681 300 200 1.6 1.0 3.9 34 1,690 0.541 300 210 10.4 2.1 1.0 4.2 40 2,230 0.423 300 240 19/20/0.45 11.6 2.1 1.0 4.3 42 2,590 0.339 300 260 80 19/27/0.45 13.5 2.1 1.0 4.6 46 3,280 0.250 300 280 100 19/34/0.45 15.2 2.1 1.0 4.8 50 3,920 0.199 200 300 2 37/0.26 1.8 1.2 0.5 2.8 16.0 295 500 100 3.5 45/0.32 2.5 1.2 0.5 2.9 17.5 390 5.54 500 110 5.5 70/0.32 3.1 1.2 0.5 3.0 19.0 490 3.56 500 120 8 50/0.45 3.7 1.2 0.5 3.1 21 605 2.52 400 130 14 88/0.45 4.9 1.2 1.0 3.3 25 900 1.43 400 150 22 7/20/0.45 7.0 1.6 1.0 3.7 31 1,440 0.919 300 190 30 7/27/0.45 8.1 1.6 1.0 3.9 34 1,770 0.681 300 210 38 7/34/0.45 9.1 1.6 1.0 4.0 36 2,090 0.541 300 220 50 19/16/0.45 10.4 2.1 1.0 4.3 42 2,760 0.423 300 260 60 19/20/0.45 11.6 2.1 1.0 4.5 45 3,250 0.339 300 270 80 19/27/0.45 13.5 2.1 1.0 4.8 49 4,130 0.250 300 300 100 19/34/0.45 15.2 2.1 1.0 5.0 53 4,960 0.199 200 320 2 37/0.26 1.8 1.2 0.5 2.9 17.0 350 500 110 3.5 45/0.32 2.5 1.2 0.5 3.0 19.0 465 5.54 500 120 5.5 70/0.32 3.1 1.2 0.5 3.1 21 590 3.56 500 130 8 50/0.45 3.7 1.2 0.5 3.2 23 730 2.52 400 140 14 88/0.45 4.9 1.2 1.0 3.4 27 1,100 1.43 400 170 22 7/20/0.45 7.0 1.6 1.0 3.9 34 1,790 0.919 300 210 30 7/27/0.45 8.1 1.6 1.0 4.1 37 2,210 0.681 300 230 38 7/34/0.45 9.1 1.6 1.0 4.2 40 2,630 0.541 300 240 50 19/16/0.45 10.4 2.1 1.0 4.6 46 3,480 0.423 300 280 60 19/20/0.45 11.6 2.1 1.0 4.8 49 4,110 0.339 300 300 2 37/0.26 1.8 1.2 0.5 3.0 18.5 420 500 120 3.5 45/0.32 2.5 1.2 0.5 3.1 21 565 5.54 500 130 5.5 70/0.32 3.1 1.2 0.5 3.2 23 720 3.56 500 140 10 2 37/0.26 1.8 1.2 1.0 3.4 27 790 500 170 3.5 45/0.32 2.5 1.2 1.0 3.6 30 1,080 500 180 12 2 37/0.26 1.8 1.2 1.0 3.4 28 870 500 170 3.5 45/0.32 2.5 1.2 1.0 3.7 32 1,230 500 200 16 2 37/0.26 1.8 1.2 1.0 3.6 30 1,080 500 180 3.5 45/0.32 2.5 1.2 1.0 3.8 34 1,520 500 210 20 2 37/0.26 1.8 1.2 1.0 3.8 34 1,330 500 210 3.5 45/0.32 2.5 1.2 1.0 4.0 38 1,850 500 230 24 2 37/0.26 1.8 1.2 1.0 3.9 36 1,560 500 220 3.5 45/0.32 2.5 1.2 1.0 4.2 41 2,200 500 250 30 2 37/0.26 1.8 1.2 1.0 4.1 39 1,850 500 240 3.5 45/0.32 2.5 1.2 1.0 4.4 44 2,620 500 270 2 3 4 5 10.2 10.2 10.2 10.2 10.2 5.54 10.2 5.54 10.2 5.54 10.2 5.54 10.2 5.54 10.2 5.54 * There is no difference in the specified values of the above table between 3PNCT and CUR-3PNCT. 11 Festoon System Flexible Cable Hanger and clamp Class 2 EP Rubber Insulated Chloroprene Rubber Sheathed Flexible Cable (Overall Shielded Type) 600V 2PNCT-SB (600V CUR-2PNCT-SB) Bar R R Cable Wire or chain * 600V 2PNCT-SB and 600V CUR-2PNCT-SB have quite the same structure. Standards Messenger wire or rail : JIS C 3327, Japan’s Electrical Appliance and Material Safety Act, Technical Standards for Electrical Equipment Rated Voltage : AC 600V Test Voltage : 3000V / 1 minute Application : Festoon System and Lift System Rated Temperature : 80 degrees C Feature : High flexibility * Please use CAR-2PNCT-SX for cable chain system (10 cores or more) and carrier drum system. Core identification : 1. Concentric lay cable Color coding / tracer method (ref. Page 39 of the Technical Data) 2. Twisted pair cable Core identification (black x white) Cross-section Pair identification (numbering of the tape onto each pair) 600V 2PNCT-SB (600V CUR-2PNCT-SB) Concentric lay cable 1 For twisted pair cable 2 3 Conductor Separator EP rubber insulation Filler Binder Shield braid Tape Chloroprene sheath Black 4 White 5 20-core Standard Specification No. Twisted pair cable : SP97-31-9002Rev.3 (concentric lay cable) SP02-31-9001Rev.1 (twisted pair cable) Conductor Separator EP rubber insulation Tape Filler Binder Shield braid Tape Chloroprene sheath 6-pair Structural Features - Effective against static induction, can be expected for concentric lay cable. - Effective against static and electromagnetic induction, can be expected for twisted pair cable. 600V 2PNCT-SB, 600V CUR-2PNCT-SB (Concentric Lay Cable) No. of Cores 2 3 4 5 12 Conductor Insulation Thickness (mm) Thickness of Shield Braid (mm) Sheath Thickness (mm) Approx. Overall Diameter (mm) Approx. Mass (kg/km) Min. Max. Conductor Min. Permissible Insulation Resistance Resistance Bending Radius (20 degrees C) (20 degrees C) (mm) (MΩ・km) (Ω/km) 26.6 500 70 16.0 500 80 10.2 500 80 0.75 30/0.18 Outer Diameter (mm) 1.1 0.8 0.3 1.8 11.0 130 1.25 50/0.18 1.5 0.8 0.3 1.8 12.0 155 2 37/0.26 1.8 0.8 0.3 1.9 13.0 185 3.5 45/0.32 2.5 0.8 0.3 2.0 14.5 245 400 90 0.75 30/0.18 1.1 0.8 0.3 1.8 11.5 150 26.6 500 70 1.25 50/0.18 1.5 0.8 0.3 1.9 12.5 185 16.0 500 80 2 37/0.26 1.8 0.8 0.3 1.9 13.5 215 10.2 500 90 3.5 45/0.32 2.5 0.8 0.3 2.0 15.0 295 400 90 0.75 30/0.18 1.1 0.8 0.3 1.9 12.5 175 26.6 500 80 1.25 50/0.18 1.5 0.8 0.3 1.9 13.5 215 16.0 500 90 2 37/0.26 1.8 0.8 0.3 2.0 14.5 260 10.2 500 90 3.5 45/0.32 2.5 0.8 0.3 2.1 16.5 360 400 100 0.75 30/0.18 1.1 0.8 0.3 1.9 13.5 200 26.6 500 90 1.25 50/0.18 1.5 0.8 0.3 2.0 14.5 255 16.0 500 90 2 37/0.26 1.8 0.8 0.3 2.0 15.5 300 10.2 500 100 3.5 45/0.32 2.5 0.8 0.3 2.2 17.5 435 400 110 Size (mm2) Construction (No./mm) 5.54 5.54 5.54 5.54 600V 2PNCT-SB, 600V CUR-2PNCT-SB (Concentric Lay Cable) No. of Cores 6 10 12 16 20 24 30 Conductor Max. Conductor Min. Min. Permissible Resistance Insulation Resistance Bending Radius (20 degrees C) (20 degrees C) (mm) (Ω/km) (MΩ・km) Construction (No./mm) Outer Diameter (mm) Insulation Thickness (mm) Thickness of Shield Braid (mm) Sheath Thickness (mm) Approx. Overall Diameter (mm) Approx. Mass (kg/km) 0.75 30/0.18 1.1 0.8 0.3 2.0 14.5 235 26.6 500 90 1.25 50/0.18 1.5 0.8 0.3 2.1 15.5 295 16.0 500 100 2 37/0.26 1.8 0.8 0.3 2.1 16.5 355 10.2 500 100 3.5 45/0.32 2.5 0.8 0.3 2.3 19.0 510 400 120 0.75 30/0.18 1.1 0.8 0.3 2.2 17.5 355 26.6 500 110 1.25 50/0.18 1.5 0.8 0.3 2.3 19.0 450 16.0 500 120 2 37/0.26 1.8 0.8 0.3 2.3 21 550 10.2 500 130 3.5 45/0.32 2.5 0.8 0.45 2.5 24 835 400 150 0.75 30/0.18 1.1 0.8 0.3 2.2 18.0 385 26.6 500 110 1.25 50/0.18 1.5 0.8 0.3 2.3 19.5 495 16.0 500 120 2 37/0.26 1.8 0.8 0.3 2.4 21 620 10.2 500 130 3.5 45/0.32 2.5 0.8 0.45 2.6 25 945 400 150 0.75 30/0.18 1.1 0.8 0.3 2.3 19.5 475 26.6 500 120 1.25 50/0.18 1.5 0.8 0.45 2.4 22 640 16.0 500 140 2 37/0.26 1.8 0.8 0.45 2.5 24 800 10.2 500 150 3.5 45/0.32 2.5 0.8 0.45 2.7 27 1,190 400 170 0.75 30/0.18 1.1 0.8 0.45 2.4 22 595 26.6 500 140 1.25 50/0.18 1.5 0.8 0.45 2.5 24 770 16.0 500 150 2 37/0.26 1.8 0.8 0.45 2.7 26 975 10.2 500 160 3.5 45/0.32 2.5 0.8 0.45 2.9 30 1,450 400 180 0.75 30/0.18 1.1 0.8 0.45 2.5 24 695 26.6 500 150 1.25 50/0.18 1.5 0.8 0.45 2.7 27 920 16.0 500 170 2 37/0.26 1.8 0.8 0.45 2.8 28 1,150 10.2 500 170 3.5 45/0.32 2.5 0.8 0.45 3.1 33 1,740 400 200 0.75 30/0.18 1.1 0.8 0.45 2.6 25 815 26.6 500 150 1.25 50/0.18 1.5 0.8 0.45 2.8 28 1,080 16.0 500 170 2 37/0.26 1.8 0.8 0.45 2.9 30 1,360 10.2 500 180 3.5 45/0.32 2.5 0.8 0.45 3.2 35 2,070 400 210 Size (mm2) 5.54 5.54 5.54 5.54 5.54 5.54 5.54 600V 2PNCT-SB, 600V CUR-2PNCT-SB (Twisted Pair Cable) No. of Pairs (Cores) Conductor Size (mm2) Construction (No./mm) Outer Diameter (mm) Insulation Thickness (mm) Thickness of Shield Braid (mm) Sheath Thickness (mm) Approx. Overall Diameter (mm) Approx. Mass (kg/km) Min. Max. Conductor Min. Permissible Insulation Resistance Resistance Bending Radius (20 degrees C) (20 degrees C) (mm) (MΩ・km) (Ω/km) 2P (4) 1.25 50/0.18 1.5 0.8 0.3 2.3 19.5 370 16.0 500 120 2 37/0.26 1.8 0.8 0.3 2.4 21 440 10.2 500 130 3.5 45/0.32 2.5 0.8 0.45 2.6 25 625 400 150 3P (6) 1.25 50/0.18 1.5 0.8 0.3 2.4 21 435 16.0 500 130 2 37/0.26 1.8 0.8 0.45 2.5 23 550 10.2 500 140 3.5 45/0.32 2.5 0.8 0.45 2.7 26 760 400 160 4P (8) 1.25 50/0.18 1.5 0.8 0.45 2.5 23 545 16.0 500 140 2 37/0.26 1.8 0.8 0.45 2.6 25 660 10.2 500 150 3.5 45/0.32 2.5 0.8 0.45 2.8 29 920 400 180 5P (10) 1.25 50/0.18 1.5 0.8 0.45 2.6 25 650 16.0 500 150 2 37/0.26 1.8 0.8 0.45 2.7 27 790 10.2 500 170 3.5 45/0.32 2.5 0.8 0.45 3.0 32 1,120 400 200 6P (12) 1.25 50/0.18 1.5 0.8 0.45 2.7 27 760 16.0 500 170 2 37/0.26 1.8 0.8 0.45 2.9 30 940 10.2 500 180 3.5 45/0.32 2.5 0.8 0.45 3.1 34 1,320 400 210 7P (14) 1.25 50/0.18 1.5 0.8 0.45 2.9 30 890 16.0 500 180 2 37/0.26 1.8 0.8 0.45 3.0 32 1,080 10.2 500 200 3.5 45/0.32 2.5 0.8 0.45 3.3 37 1,540 400 230 8P (16) 1.25 50/0.18 1.5 0.8 0.45 3.0 32 1,010 16.0 500 200 2 37/0.26 1.8 0.8 0.45 3.2 35 1,250 10.2 500 210 3.5 45/0.32 2.5 0.8 0.65 3.5 41 1,800 400 250 5.54 5.54 5.54 5.54 5.54 5.54 5.54 13 Festoon System Flexible Cable Class 3 EP Rubber Insulated Chloroprene Rubber Sheathed Flexible Cable (Overall Shielded Type) Hanger and clamp 600V 3PNCT-SB/600V CUR-3PNCT-SB Messenger wire or rail Bar R R Cable Wire or chain Standards : JIS C 3327, Japan’s Electrical Appliance and Material Safety Act, Rated Voltage : AC 600V Test Voltage : 3000V / 1 minute Application : Festoon System and Lift System Technical Standards for Electrical Equipment Rated Temperature : 80 degrees C Feature : High flexibility and impact resistance * Please use CAR-3PNCT-SX (special shielded type) for cable chain system (10 cores or more) and carrier drum system. Core identification : Color coding / tracer method (ref. Page 39 of the Technical Data) Standard Specification No. : SP11-31-9009 Cross-section Cross-section 600V 3PNCT-SB 600V CUR-3PNCT-SB Conductor Conductor Separator Separator EP rubber insulation EP rubber insulation Filler Filler Binder Binder Shield braid Shield braid Binder Reinforcement (sailcloth)* Chloroprene sheath Binder Reinforcement (embedded yarn braid)* Chloroprene sheath * Embedded yarn braid of reinforcement has higher flexibility than that of sailcloth. 600V 3PNCT-SB, 600V CUR-3PNCT-SB No. of Cores Conductor Insulation Thickness of Thickness of Outer Thickness Reinforcement Shield Braid (mm) Diameter (mm) (mm) (mm) Sheath Thickness (mm) Approx. Overall Diameter (mm) Max. Conductor Min. Min. Permissible Resistance Insulation Resistance (20 degrees C) (20 degrees C) Bending Radius (mm) (Ω/km) (MΩ・km) Construction (No./mm) 2 2 37/0.26 1.8 1.2 0.3 0.5 2.9 17.5 315 10.2 500 110 3 2 37/0.26 1.8 1.2 0.3 0.5 2.9 18.0 360 10.2 500 110 4 2 37/0.26 1.8 1.2 0.3 0.5 3.0 19.5 420 10.2 500 120 5 2 37/0.26 1.8 1.2 0.3 0.5 3.1 21 490 10.2 500 130 6 2 37/0.26 1.8 1.2 0.3 0.5 3.2 22 565 10.2 500 140 10 2 37/0.26 1.8 1.2 0.45 1.0 3.5 28 900 10.2 500 170 20 2 37/0.26 1.8 1.2 0.45 1.0 3.8 35 1,440 10.2 500 210 30 2 37/0.26 1.8 1.2 0.45 1.0 4.1 40 1,970 10.2 500 240 * There is no difference in the specified values of above table between 600V 3PNCT-SB and 600V CUR-3PNCT-SB. 14 Approx. Mass (kg/km) Size (mm2) Festoon System Flexible Cable Hanger and clamp Class 2 EP Rubber Insulated Chloroprene Rubber Sheathed Flexible Cable (Pair Shielded Type) 600V 2PNCT-PSB (600V CUR-2PNCT-PSB) Messenger wire or rail Bar R R Cable Wire or chain * 600V 2PNCT-PSB and 600V CUR-2PNCT-PSB have quite the same structure. Standards : JIS C 3327, Japan’s Electrical Appliance and Material Safety Act, Rated Voltage : AC 600V Test Voltage : 3000V / 1 minute Technical Standards for Electrical Equipment Rated Temperature : 80 degrees C Feature : High flexibility Effective against static and electromagnetic induction can be expected Application because of pair shielded structure. Cross-section : Festoon System and Lift System Core identification : Core identification (black x white) 600V 2PNCT-PSB (600V CUR-2PNCT-PSB) Pair identification (numbering of the tape onto each pair) 1 Conductor Separator EP rubber insulation Tape Shield braid For twisted pair cable 2 3 Black 4 6-pair Tape Filler Binder White 5 Chloroprene sheath Standard Specification No. : SP98-31-1055Rev.1 * Please contact us when insulation between pair shields is necessary. 600V 2PNCT-PSB, 600V CUR-2PNCT-PSB No. of Pairs (Cores) Conductor Insulation Thickness of Thickness Shield Braid (mm) (mm) Sheath Thickness (mm) Approx. Overall Diameter (mm) Approx. Mass (kg/km) Max. Conductor Min. Min. Permissible Resistance Insulation Resistance Bending Radius (20 degrees C) (20 degrees C) (mm) (Ω/km) (MΩ・km) 16.0 500 120 10.2 500 140 5.54 400 150 2P (4) 1.25 50/0.18 Outer Diameter (mm) 1.5 0.8 0.3 2.3 20 380 2 37/0.26 1.8 0.8 0.3 2.4 22 450 3.5 45/0.32 2.5 0.8 0.3 2.6 25 615 3P (6) 1.25 50/0.18 1.5 0.8 0.3 2.4 22 465 16.0 500 140 2 37/0.26 1.8 0.8 0.3 2.5 23 555 10.2 500 140 3.5 45/0.32 2.5 0.8 0.3 2.7 27 765 400 170 4P (8) 1.25 50/0.18 1.5 0.8 0.3 2.5 24 575 16.0 500 150 2 37/0.26 1.8 0.8 0.3 2.6 26 685 10.2 500 160 3.5 45/0.32 2.5 0.8 0.3 2.8 29 950 400 180 5P (10) 1.25 50/0.18 1.5 0.8 0.3 2.7 26 705 16.0 500 160 2 37/0.26 1.8 0.8 0.3 2.8 28 840 10.2 500 170 3.5 45/0.32 2.5 0.8 0.3 3.0 32 1,170 400 200 6P (12) 1.25 50/0.18 1.5 0.8 0.3 2.8 29 835 16.0 500 180 2 37/0.26 1.8 0.8 0.3 2.9 31 1,000 10.2 500 190 3.5 45/0.32 2.5 0.8 0.3 3.2 36 1,420 400 220 7P (14) 1.25 50/0.18 1.5 0.8 0.3 3.0 31 985 16.0 500 190 2 37/0.26 1.8 0.8 0.3 3.1 34 1,180 10.2 500 210 3.5 1.25 45/0.32 2.5 0.8 0.3 3.4 39 1,660 400 240 50/0.18 1.5 0.8 0.3 3.1 34 1,140 16.0 500 210 2 37/0.26 1.8 0.8 0.3 3.3 36 1,370 10.2 500 220 3.5 45/0.32 2.5 0.8 0.3 3.6 42 1,920 400 260 9P (18) 1.25 50/0.18 1.5 0.8 0.3 3.3 37 1,310 16.0 500 230 2 37/0.26 1.8 0.8 0.3 3.4 39 1,560 10.2 500 240 3.5 45/0.32 2.5 0.8 0.3 3.8 45 2,200 400 270 10P (20) 1.25 50/0.18 1.5 0.8 0.3 3.3 37 1,400 16.0 500 230 2 37/0.26 1.8 0.8 0.3 3.5 40 1,670 10.2 500 240 3.5 45/0.32 2.5 0.8 0.3 3.8 46 2,380 400 280 12P (24) 1.25 50/0.18 1.5 0.8 0.3 3.4 38 1,570 16.0 500 230 2 37/0.26 1.8 0.8 0.3 3.5 41 1,870 10.2 500 250 3.5 45/0.32 2.5 0.8 0.3 3.9 48 2,680 400 290 8P (16) Size (mm2) Construction (No./mm) 5.54 5.54 5.54 5.54 5.54 5.54 5.54 5.54 5.54 15 Festoon System Flexible Cable Class 2 EP Rubber Insulated Chloroprene Rubber Sheathed Flexible Cable (Flat Type) Hanger and clamp 600V SK-2PNCT Messenger wire or rail Bar R R Wire or chain Standards Cable : JIS C 3327, Japan’s Electrical Appliance and Material Safety Act, Technical Standards for Electrical Equipment Rated Voltage : AC 600V Test Voltage : 3000V / 1 minute Rated Temperature : 80 degrees C Feature : High flexibility Storage space can be saved since the permissible bending radius is smaller than that of round cables if they have same number of cores. Low possibility of side movement and twisting during crane operation because of the flat configuration. Application : Festoon System and Lift System Standard Specification No. : SP03-31-1065Rev.1 Core identification : 1. Unit : by the color of tapes on the unit 2. Core : color coding / tracer method (ref. Page 39 of the Technical Data) Cross-section 600V SK-2PNCT Core arrangement Chloroprene sheath Power core Control core Conductor Separator EP rubber insulation Filler Tape Conductor Separator EP rubber insulation Tape (24-core) (32-core) (40-core) (48-core) (56-core) (64-core) (72-core) (80-core) 600V SK-2PNCT No. of Cores 3 Conductor Min. Permissible Bending Radius (mm) 0.892 300 100 1,750 0.525 200 110 22 X52 2,700 0.329 200 140 3.9 28 X66 4,460 0.193 200 170 Construction (No./mm) Outer Diameter (mm) Insulation Thickness (mm) Sheath Thickness (mm) Approx. Overall Diameter (mm) Approx. Mass (kg/km) 22 7/20/0.45 7.0 1.2 2.6 15.5X35 1,160 38 7/34/0.45 9.1 1.2 2.9 18.0X42 60 19/20/0.45 11.6 1.5 3.3 100 19/34/0.45 15.2 2.0 Max. Conductor Resistance (20 degrees C) (Ω/km) 24 1.25 50/0.18 1.5 0.8 2.9 18.0X42 1,230 16.0 500 110 32 1.25 50/0.18 1.5 0.8 3.3 19.0X55 1,540 16.0 500 120 40 1.25 50/0.18 1.5 0.8 3.7 19.5X68 1,980 16.0 500 120 48 1.25 50/0.18 1.5 0.8 2.9 18.0X84 2,260 16.0 500 110 56 1.25 50/0.18 1.5 0.8 2.9 18.0X102 2,730 16.0 500 110 64 1.25 50/0.18 1.5 0.8 3.3 19.0X109 3,080 16.0 500 120 72 1.25 50/0.18 1.5 0.8 2.9 18.0X126 3,390 16.0 500 110 80 1.25 50/0.18 1.5 0.8 3.7 19.5X135 3,950 16.0 500 120 * Please contact us in case of using counter weight to the cable. 16 Min. Insulation Resistance (20 degrees C) (MΩ・km) Size (mm2) Carrier Drum System Flexible Cable Power receiving Cable clamp end (moving) EP Rubber Insulated Chloroprene Rubber Sheathed Flexible Cable 600V CAR-2PNCT/600V CAR-3PNCT Cable D Cable clamp Standards : JIS C 3327, Japan’s Electrical Appliance and Material Rated Voltage : AC 600V Test Voltage : 3000V / 1 minute Application : Traversing carrier roller system of overhead cranes and Safety Act, Technical Standards for Electrical Equipment Cross-section Feature : Lateral pressure resistance cable chain systems. 600V CAR-3PNCT Conductor Separator EP rubber insulation Rubber filler Chloroprene sheath Reinforcement Data) : SP99-31-1048 SP08-31-9001 D R Cable clamp Power supply end (fixed) Conductor Separator EP rubber insulation Rubber filler Chloroprene sheath Core identification : Color coding / tracer method (ref. Page 39 of the Technical Standard Specification No. R Cross-section 600V CAR-2PNCT Rated Temperature : 80 degrees C Carrier drum Wire rope Structural Features - Restrained movement of cores and reduced cable corkscrewing by making rubber sheath solidal structure. - Robust type of chloroprene is used as sheath for 2PNCT cables. 600V CAR-2PNCT No. of Cores 3 4 6 10 12 16 20 24 30 Conductor Insulation Thickness (mm) Sheath Thickness (mm) Approx. Overall Diameter (mm) Approx. Mass (kg/km) Max. Conductor Resistance (20 degrees C) (Ω/km) 2.52 Min. Insulation Resistance (20 degrees C) (MΩ・km) 400 Min. Permissible Bending Radius (mm) 1.43 300 120 8 50/0.45 Outer Diameter (mm) 3.7 1.0 2.1 17.0 475 14 88/0.45 4.9 1.0 2.3 20 730 22 7/20/0.45 7.0 1.2 2.7 26 1,180 0.919 300 160 30 7/27/0.45 8.1 1.2 2.8 28 1,470 0.681 300 170 38 7/34/0.45 9.1 1.2 3.0 31 1,790 0.541 200 190 60 19/20/0.45 11.6 1.5 3.4 38 2,790 0.339 200 230 38 7/34/0.45 9.1 1.2 3.2 34 2,280 0.541 200 210 3.5 45/0.32 2.5 0.8 2.1 17.0 465 5.54 400 110 8 50/0.45 3.7 1.0 2.4 22 890 2.52 400 140 14 88/0.45 4.9 1.0 2.7 27 1,390 1.43 300 170 22 7/20/0.45 7.0 1.2 3.1 34 2,220 0.919 300 210 3.5 45/0.32 2.5 0.8 2.5 23 790 5.54 400 140 3.5 45/0.32 2.5 0.8 2.5 24 815 5.54 400 150 3.5 45/0.32 2.5 0.8 2.7 26 1,080 5.54 400 160 3.5 45/0.32 2.5 0.8 2.8 29 1,330 5.54 400 180 3.5 45/0.32 2.5 0.8 3.0 32 1,630 5.54 400 200 3.5 45/0.32 2.5 0.8 3.2 36 2,080 5.54 400 220 Size (mm2) Construction (No./mm) 600V CAR-3PNCT 110 8 50/0.45 3.7 1.2 0.5 3.1 21 620 Max. Conductor Resistance (20 degrees C) (Ω/km) 2.52 14 88/0.45 4.9 1.2 1.0 3.3 25 920 1.43 22 7/20/0.45 7.0 1.6 1.0 3.7 31 1,470 0.919 300 190 30 7/27/0.45 8.1 1.6 1.0 3.9 34 1,810 0.681 300 210 38 7/34/0.45 9.1 1.6 1.0 4.0 36 2,150 0.541 300 220 60 19/20/0.45 11.6 2.1 1.0 4.5 45 3,330 0.339 300 270 38 7/34/0.45 9.1 1.6 1.0 4.2 40 2,680 0.541 300 240 6 3.5 45/0.32 2.5 1.2 0.5 3.2 23 690 5.54 500 140 10 12 16 20 24 30 8 50/0.45 3.7 1.2 0.5 3.4 27 1,100 2.52 400 170 3.5 45/0.32 2.5 1.2 1.0 3.6 30 1,210 5.54 500 180 3.5 45/0.32 2.5 1.2 1.0 3.6 31 1,220 5.54 500 190 3.5 45/0.32 2.5 1.2 1.0 3.8 34 1,560 5.54 500 210 3.5 45/0.32 2.5 1.2 1.0 4.0 37 1,940 5.54 500 230 3.5 45/0.32 2.5 1.2 1.0 4.2 41 2,340 5.54 500 250 3.5 45/0.32 2.5 1.2 1.0 4.5 46 3,000 5.54 500 280 No. of Cores 3 4 Conductor Size (mm2) Construction (No./mm) Outer Diameter (mm) Insulation Thickness (mm) Thickness of Reinforcement (mm) Sheath Thickness (mm) Approx. Overall Diameter (mm) Approx. Mass (kg/km) Min. Min. Permissible Insulation Resistance Bending Radius (20 degrees C) (mm) (MΩ・km) 130 400 150 400 17 Carrier Drum System Flexible Cable Class 2 EP Rubber Insulated Chloroprene Rubber Sheathed Flexible Cable (Overall Shielded Type) 600V CAR-2PNCT-SX Carrier drum Wire rope Cable D Cable clamp Standards Cable clamp Power receiving end (moving) R D R Cable clamp Power supply end (fixed) : JIS C 3327, Japan’s Electrical Appliance and Material Safety Act, Technical Standards for Electrical Equipment Rated Voltage : AC 600V Test Voltage : 3000V / 1 minute Application : Traversing carrier roller system of overhead cranes and cable chain system. Rated Temperature : 80 degrees C Feature : Lateral pressure resistance Core identification : Please refer to the figures below. By counting the position from tracer core (red core-main tracer, green core-subtracer) in each layer. Black core is the drain wire (to be grounded at one end). Standard Specification No. White Black : SP07-31-9001 Red White Green White Black White White White White Green White White White White White White Green Red White White Red White White White Cross-section Red White Green Red White Green White White White White Black 600V CAR-2PNCT-SX White White White White Drain wire Conductive rubber 10-core 12-core 16-core Conductor Separator White White White White White Black Red White White White Green White White White White White Green White Black Red White Red White White White White White Red Green White Green White White White White White White White 20-core White White White White White White Black Red White White White White White White White White White White EP rubber insulation Green White White White Chloroprene sheath White White White White White White White White White White White White White Structural Features 30-core 24-core Rubber filler Conductive rubber shielded layer Binder Red White Green White - Restrained movement of cores and reduced cable corkscrewing because of rubber sheath solidal structure. - Conductive rubber is used as shielding layer, and the drain wire (black core) is laid up at the outermost layer. - Better lateral pressure resistance compared with that of braided shield type. 600V CAR-2PNCT-SX No. of Cores 18 Conductor Insulation Thickness (mm) Sheath Thickness (mm) Approx. Overall Diameter (mm) Approx. Mass (kg/km) Max. Conductor Resistance (20 degrees C) (Ω/km) Min. Min. Permissible Insulation Resistance Bending Radius (20 degrees C) (mm) (MΩ・km) Size (mm2) Construction (No./mm) Outer Diameter (mm) 10 3.5 45/0.32 2.5 0.8 2.7 27 1,060 5.54 400 170 12 3.5 45/0.32 2.5 0.8 2.7 27 1,270 5.54 400 170 16 3.5 45/0.32 2.5 0.8 2.9 30 1,460 5.54 400 180 20 3.5 45/0.32 2.5 0.8 3.0 31 1,570 5.54 400 200 24 3.5 45/0.32 2.5 0.8 3.2 36 2,260 5.54 400 220 30 3.5 45/0.32 2.5 0.8 3.4 39 2,650 5.54 400 240 Torsion System Flexible Cable Power supply end (fixed) Class 2 EP Rubber Insulated Chloroprene Rubber Sheathed Flexible Cable 600V TOR-2PNCT Standards Power receiving end (moving) Cable : JIS C 3327, Japan’s Electrical Appliance and Material Safety Act, Technical Standards for Electrical Equipment Rated Voltage : AC 600V Test Voltage : 3000V / 1 minute Application : Suitable to the revolving parts of rotary cranes. Rated Temperature : 80 degrees C Feature : High torsion resistance For small torsion angle, 600V CUR-2PNCT can also be used. Core identification : Color coding / tracer method (ref. Page. 39 of the Technical Data) Standard Specification No. : SP11-31-9010 Cross-section 600V TOR-2PNCT Conductor Separator EP rubber insulation Tape Filler Binder Chloroprene sheath Structural Features - Improved slipping performance between cores by individually taping on each core. 600V TOR-2PNCT No. of Cores Conductor Insulation Thickness (mm) Sheath Thickness (mm) Approx. Overall Diameter (mm) Approx. Mass (kg/km) Max. Conductor Resistance (20 degrees C) (Ω/km) 2.52 Min. Min. Permissible Insulation Resistance Bending Radius (20 degrees C) (mm) (MΩ・km) 110 400 120 300 8 50/0.45 Outer Diameter (mm) 3.7 1.0 2.1 17.0 14 88/0.45 4.9 1.0 2.3 20 725 22 7/20/0.45 7.0 1.2 2.7 26 1,170 0.919 300 160 30 7/27/0.45 8.1 1.2 2.8 28 1,460 0.681 300 170 38 7/34/0.45 9.1 1.2 3.0 31 1,780 0.541 200 190 60 19/20/0.45 11.6 1.5 3.4 38 2,780 0.339 200 230 38 7/34/0.45 9.1 1.2 3.2 34 2,280 0.541 200 210 6 3.5 45/0.32 2.5 0.8 2.1 17.0 460 5.54 400 110 10 12 16 20 24 30 8 50/0.45 3.7 1.0 2.4 22 875 2.52 400 140 3.5 45/0.32 2.5 0.8 2.5 24 770 5.54 400 150 3.5 45/0.32 2.5 0.8 2.6 24 875 5.54 400 150 3.5 45/0.32 2.5 0.8 2.7 27 1,110 5.54 400 170 3.5 45/0.32 2.5 0.8 2.9 30 1,380 5.54 400 180 3.5 45/0.32 2.5 0.8 3.1 33 1,660 5.54 400 200 3.5 45/0.32 2.5 0.8 3.2 35 1,990 5.54 400 210 3 4 Size (mm2) Construction (No./mm) 475 1.43 19 Reel System Flexible Cable EP Rubber Insulated Chloroprene Rubber Sheathed Flexible Cable Mobile Crane 600V RE-2PNCT/600V RE-3PNCT Cable reel Center of traveling Cable D Standards : JIS C 3327, Japan’s Electrical Appliance and Material Safety Rated Voltage : AC 600V Test Voltage : 3000V / 1 minute Application : Suitable for the reel systems (manually wound) for crane Act, Technical Standards for Electrical Equipment Cross-section Cross-section 600V RE-2PNCT 600V RE-3PNCT Rated Temperature : 80 degrees C Feature : High resistance to lateral pressure and bending Tension Conductor Conductor Separator EP rubber insulation Tape travel, etc. Core identification : Color coding / tracer method (ref. Page 39 of the Technical Data) Permissible Power supply end (fixed) : Conductor (3/0.32 steel wire included): 161 x [No. of cores] (N) or less. Conductor (no steel wire included): 39 x [total cross-section of Separator EP rubber insulation Tape Reinforcement Chloroprene sheath conductor (mm2)] (N) or less. (However, setting this to 1/3 of Chloroprene sheath the normal tension is recommended for safety when repeatedly winding.) Permissible Lateral : Class 2: 2.9kN/m or less., Class 3: 4.9kN/m or less. Pressure Standard Specification No. Structural Features - As for conductors of 8 mm2 or less, steel wires are stranded together to increase the tension : SP97-31-9003 resistance. - Robust type of chloroprene is used as sheath for 2PNCT cables. 600V RE-2PNCT TA: Tinned annealed copper 8 3/0.32TST+50/0.45TA 1.0 2.2 18 515 14 88/0.45TA 4.9 1.0 2.3 21 650 1.43 300 210 22 7/20/0.45TA 7.0 1.2 2.7 26 1,030 0.919 300 260 30 7/27/0.45TA 8.1 1.2 2.8 29 1,300 0.681 300 290 38 7/34/0.45TA 9.1 1.2 3.0 31 1,580 0.541 200 310 60 19/20/0.45TA 11.6 1.5 3.4 39 2,440 0.339 200 390 38 7/34/0.45TA 9.1 1.2 3.1 34 2,070 0.541 200 340 6 3.5 3/0.32TST+45/0.32TA 2.6 0.8 2.2 18 505 5.54 400 180 10 12 16 20 24 30 8 3/0.32TST+50/0.45TA 3.8 1.0 2.5 24 950 2.52 400 240 3.5 3/0.32TST+45/0.32TA 2.6 0.8 2.6 24 820 5.54 400 240 3.5 3/0.32TST+45/0.32TA 2.6 0.8 2.6 25 925 5.54 400 250 3.5 3/0.32TST+45/0.32TA 2.6 0.8 2.8 28 1,200 5.54 400 280 3.5 3/0.32TST+45/0.32TA 2.6 0.8 3.0 31 1,480 5.54 400 310 3.5 3/0.32TST+45/0.32TA 2.6 0.8 3.1 34 1,760 5.54 400 340 3.5 3/0.32TST+45/0.32TA 2.6 0.8 3.3 37 2,130 5.54 400 370 No. of Cores 3 4 Size (mm2) Construction (No./mm) Outer Diameter (mm) 3.8 Insulation Thickness (mm) Sheath Thickness (mm) Approx. Overall Diameter (mm) Approx. Mass (kg/km) 600V RE-3PNCT No. of Cores Conductor Size (mm2) Construction (No./mm) Min. Insulation Resistance (20 degrees C) (MΩ・km) 400 TA: Tinned annealed copper Outer Diameter (mm) 3.8 Insulation Thickness (mm) Thickness of Reinforcement (mm) Sheath Thickness (mm) Approx. Overall Diameter (mm) Min. Permissible Bending Radius (mm) 180 TST: Tinned steel Max. Conductor Min. Min. Permissible Approx. Mass Resistance Insulation Resistance Bending Radius (20 degrees C) (20 degrees C) (kg/km) (mm) (Ω/km) (MΩ・km) 220 665 2.52 400 260 940 1.43 400 8 3/0.32TST+50/0.45TA 1.2 0.5 3.1 22 14 88/0.45TA 4.9 1.2 1.0 3.3 26 22 7/20/0.45TA 7.0 1.6 1.0 3.7 32 1,490 0.919 300 330 30 7/27/0.45TA 8.1 1.6 1.0 3.9 35 1,830 0.681 300 350 38 7/34/0.45TA 9.1 1.6 1.0 4.0 37 2,170 0.541 300 380 60 19/20/0.45TA 11.6 2.1 1.0 4.5 45 3,360 0.339 300 460 38 7/34/0.45TA 9.1 1.6 1.0 4.2 40 2,720 0.541 300 410 6 3.5 3/0.32TST+45/0.32TA 2.6 1.2 0.5 3.2 24 730 5.54 500 240 10 12 16 20 24 30 8 3/0.32TST+50/0.45TA 3.8 1.2 0.5 3.5 28 1,180 2.52 400 280 3.5 3/0.32TST+45/0.32TA 2.6 1.2 1.0 3.7 32 1,190 5.54 500 320 3.5 3/0.32TST+45/0.32TA 2.6 1.2 1.0 3.7 33 1,320 5.54 500 330 3.5 3/0.32TST+45/0.32TA 2.6 1.2 1.0 3.9 36 1,650 5.54 500 360 3.5 3/0.32TST+45/0.32TA 2.6 1.2 1.0 4.1 40 2,000 5.54 500 400 3.5 3/0.32TST+45/0.32TA 2.6 1.2 1.0 4.4 44 2,400 5.54 500 440 3.5 3/0.32TST+45/0.32TA 2.6 1.2 1.0 4.5 46 2,830 5.54 500 460 3 4 20 TST: Tinned steel Max. Conductor Resistance (20 degrees C) (Ω/km) 2.52 Conductor Vertical Reel System Flexible Cable EP Rubber Insulated Chloroprene Rubber Sheathed Flexible Cable 600V RE (V) -2PNCT-RF Standards : Japan’s Electrical Appliance and Material Safety Act, Rated Voltage : AC 600V Test Voltage : 3000V / 1 minute Application : Vertical reel system used in landfills, etc. Permissible : Conductor (3/0.32 steel wire included): 161 x [No. of cores] Technical Standards for Electrical Equipment Rated Temperature : 80 degrees C Feature : High flexibility and lateral pressure resistance Core identification : Color coding / tracer method (ref. Page 39 of the Technical Tension Data) (N) or less. Cross-section Conductor (no steel wire included): 39 x [total cross-section 600V RE (V) -2PNCT-RF of conductor (mm2)] (N) or less. (However, setting this to 1/3 of the normal tension is recommended for safety when repeatedly winding.) Permissible : 4.9kN/m or less. Standard Specification No. : SP03-31-1020Rev.1 Lateral Pressure Conductor Separator EP rubber insulation Rubber filler Reinforcement Chloroprene sheath Structural Features - Robust type of chloroprene is used as the sheath to which the reinforcement is further applied to increase the lateral pressure resistance. - Steel wires are twisted together in the conductors to increase the tension resistance. Precautions for Use - If the cables are twisted at reeling, please apply grease onto the cable surface before operation. 600V RE(V)-2PNCT-RF No. of Cores 7 10 13 Conductor TA: Tinned annealed copper TST: Tinned steel Max. Conductor Min. Min. Permissible Resistance Insulation Resistance Bending Radius (20 degrees C) (20 degrees C) (mm) (Ω/km) (MΩ・km) Size (mm2) Construction (No./mm) Outer Diameter (mm) Insulation Thickness (mm) Thickness of Reinforcement (mm) Sheath Thickness (mm) Approx. Overall Diameter (mm) 3.5 3/0.32TST+45/0.32TA 2.6 0.8 0.5 3.1 22 670 5.54 400 220 5.5 3/0.32TST+70/0.32TA 3.2 1.0 0.5 3.4 26 990 3.56 400 260 3.5 3/0.32TST+45/0.32TA 2.6 0.8 1.0 3.4 27 1,010 5.54 400 270 5.5 3/0.32TST+70/0.32TA 3.2 1.0 1.0 3.7 32 1,480 3.56 400 320 3.5 3/0.32TST+45/0.32TA 2.6 0.8 1.0 3.7 32 1,370 5.54 400 320 5.5 3/0.32TST+70/0.32TA 3.2 1.0 1.0 4.0 38 2,020 3.56 400 380 * The sheath thickness of 600V RE(V)-2PNCT-RF corresponds to that of the Class 3 cables. Approx. Mass (kg/km) 21 Reel System Flexible Cable EP Rubber Insulated Chloroprene Rubber Sheathed Flexible Cable (Flat Type) Mobile Crane 600V H-2PNCT/600V H-3PNCT Cable reel Center of traveling Cable D Power supply end (fixed) Standards : JIS C 3327, Japan’s Electrical Appliance and Material Safety Act, Technical Standards for Electrical Equipment Cross-section Cross-section : AC 600V Rated Voltage Rated Temperature : 80 degrees C 600V H-2PNCT 600V H-3PNCT : 3000V / 1 minute Test Voltage H-2PNCT (for power) : High resistance to lateral pressure and bending Feature Conductor : Reel system (Traveling) Application Conductor EP rubber Core identification : For power or control core unit insulation EP rubber H-3PNCT insulation Tape 3-core (black, white, and red) Chloroprene Tape 4-core (black, white, red, and green) sheath Inner Control cores chloroprene H-2PNCT (for control) sheath Color coding / tracer method (ref. Page 39 of the Technical Data) Conductor Reinforcement EP rubber : Conductor (3/0.32 steel wire included): 161 x [No. of cores] (N) or less. Permissible insulation Outer chloroprene Conductor (no steel wire included): 39 x [total cross-section of Tension Rubber filler sheath Tape conductor (mm2)] (N) or less. Chloroprene (However, setting this to 1/3 of the normal tension is recommended sheath for safety when repeatedly winding.) Permissible Lateral : Class 2: 2.9kN/m or less., Class 3: 4.9kN/m or less. Structural Features Pressure - As for conductors of 8 mm2 or less, steel wires are stranded together to increase the tension : SP97-31-9004Rev.1 Standard resistance. Specification No. - Robust type of chloroprene is used as sheath. 600V H-2PNCT No. of Cores 3 9 12 15 18 21 24 30 TA: Tinned annealed copper 22 7/20/0.45TA 7.0 1.2 2.6 15.0X34 1,140 30 7/27/0.45TA 8.1 1.2 2.7 16.0X38 1,420 0.661 300 200 38 7/34/0.45TA 9.1 1.2 2.8 17.5X41 1,710 0.525 200 210 50 19/16/0.45TA 10.4 1.5 3.1 20 X47 2,220 0.411 200 240 60 19/20/0.45TA 11.6 1.5 3.2 21 X51 2,640 0.329 200 260 80 19/27/0.45TA 13.5 2.0 3.6 25 X60 3,630 0.243 300 300 100 19/34/0.45TA 15.2 2.0 3.8 27 X65 4,400 0.193 200 330 125 19/42/0.45TA 16.9 2.0 4.0 29 X70 5,260 0.156 200 350 150 27/34/0.45TA 18.7 2.0 4.2 31 X74 5,960 0.136 200 380 200 37/34/0.45TA 21.2 2.5 4.7 36 X87 8,190 0.0993 200 440 250 37/42/0.45TA 23.6 2.5 5.1 39 X96 9,950 0.0803 200 470 3.5 3/0.32TST+45/0.32TA 2.6 0.8 2.7 16.5X38 1,060 5.54 400 200 3.5 3/0.32TST+45/0.32TA 2.6 0.8 2.9 17.5X41 1,300 5.54 400 210 3.5 3/0.32TST+45/0.32TA 2.6 0.8 3.0 19.0X45 1,570 5.54 400 230 3.5 3/0.32TST+45/0.32TA 2.6 0.8 3.2 21 X49 1,880 5.54 400 260 3.5 3/0.32TST+45/0.32TA 2.6 0.8 3.4 23 X53 2,190 5.54 400 270 3.5 3/0.32TST+45/0.32TA 2.6 0.8 3.5 24 X57 2,510 5.54 400 290 3.5 3/0.32TST+45/0.32TA 2.6 0.8 3.9 28 X66 3,310 5.54 400 340 Approx. Mass (kg/km) Min. Max. Conductor Min. Permissible Insulation Resistance Resistance Bending Radius (20 degrees C) (20 degrees C) (mm) (MΩ・km) (Ω/km) 240 0.892 300 Size (mm2) Construction (No./mm) Outer Diameter (mm) Insulation Thickness (mm) Sheath Thickness (mm) Approx. Overall Diameter (mm) Approx. Mass (kg/km) 600V H-3PNCT No. of Cores 3 22 TST: Tinned steel Max. Conductor Resistance (20 degrees C) (Ω/km) 0.892 Conductor Conductor Min. Insulation Resistance (20 degrees C) (MΩ・km) 300 Min. Permissible Bending Radius (mm) 180 Insulation Thickness (mm) Thickness of Reinforecement (mm) Sheath Thickness (mm) 1.6 1.0 3.6 20X49 1,640 1.6 1.0 3.7 21X52 1,960 0.661 300 260 9.1 1.6 1.0 3.8 22X55 2,290 0.525 300 270 19/16/0.45 10.4 2.1 1.0 4.2 26X63 2,970 0.411 300 320 60 19/20/0.45 11.6 2.1 1.0 4.3 27X66 3,440 0.329 300 330 80 19/27/0.45 13.5 2.1 1.0 4.5 29X72 4,290 0.243 300 350 100 19/34/0.45 15.2 2.1 1.0 4.7 31X77 5,100 0.193 200 380 125 19/42/0.45 16.9 2.7 1.0 5.1 35X86 6,360 0.156 200 420 150 27/34/0.45 18.7 2.7 1.0 5.3 36X90 7,110 0.136 200 440 200 37/34/0.45 21.2 3.3 1.0 5.8 41X104 9,590 0.0993 200 500 250 37/42/0.45 23.6 3.3 1.0 6.2 45X113 11,500 0.0803 200 540 Size (mm2) Construction (No./mm) 22 7/20/0.45 Outer Diameter (mm) 7.0 30 7/27/0.45 8.1 38 7/34/0.45 50 * Above value of sheath thickness includes both inner and outer sheath layers. Approx. Overall Diameter (mm) Reel System Flexible Cable High-voltage EP Rubber Insulated Chloroprene Rubber Sheathed Flexible Cable (Flat Type) Mobile Crane 3300V H-3PNCT / 6600V H-3PNCT Cable reel Center of traveling Cable D Standards Rated Voltage Power supply end (fixed) : Japan’s Technical Standards for Electrical Equipment : AC 3300V, AC 6600V Rated Temperature : 80 degrees C Test Voltage : 3300V rated: 9000V / 10 minutes Feature : High resistance to lateral pressure and bending Application 6600V rated: 17000V / 10 minutes Cross-section : Reel system (Traveling) 3300V H-3PNCT / 6600V H-3PNCT Core identification : 3-core (blue, white, and red) Permissible Tension 4-core (white, red, blue, and green) : Conductor (3/0.32 steel wire included): 161 x [No. of cores] Conductor (N) or less. Inner semiconductive layer of conductor (mm2)] (N) or less. EP rubber insulation Conductor (no steel wire included): 39 x [total cross-section (However, setting this to 1/3 of the normal tension is Outer semiconductive layer Shield braid recommended for safety when repeatedly winding.) Permissible Lateral : 4.9kN/m or less. Pressure Standard Specification No. Reinforcement Chloroprene sheath : SP97-31-9005Rev.2 Structural Features - Robust type of chloroprene is used as sheath. 3300V H-3PNCT No. of Cores 3 4 Conductor Insulation Thickness (mm) Thickness of Shield Braid (mm) Thickness of Reinforcement (mm) Sheath Thickness (mm) Approx. Overall Diameter (mm) Approx. Mass (kg/km) Size (mm2) Construction (No./mm) 22 7/20/0.45 7.0 3.0 0.3 1.0 4.8 26X58 2,340 0.892 500 420 38 7/34/0.45 9.1 3.0 0.45 1.0 5.1 29X65 3,190 0.525 500 470 60 19/20/0.45 11.6 3.5 0.45 1.0 5.6 33X76 4,500 0.329 400 530 100 19/34/0.45 15.2 3.5 0.45 1.0 6.0 37X87 6,320 0.193 400 600 22 7/20/0.45 7.0 3.0 0.3 1.0 5.3 27X75 3,150 0.892 500 440 38 7/34/0.45 9.1 3.0 0.45 1.0 5.7 30X85 4,300 0.525 500 480 60 19/20/0.45 11.6 3.5 0.45 1.0 6.3 35X99 6,080 0.329 400 560 100 19/34/0.45 15.2 3.5 0.45 1.0 6.9 39X114 8,600 0.193 400 630 Approx. Overall Diameter (mm) Approx. Mass (kg/km) 6600V H-3PNCT No. of Cores 3 4 Max. Conductor Min. Min. Permissible Resistance Insulation Resistance Bending Radius (20 degrees C) (20 degrees C) (mm) (MΩ・km) (Ω/km) Outer Diameter (mm) Conductor Max. Conductor Min. Min. Permissible Resistance Insulation Resistance Bending Radius (20 degrees C) (20 degrees C) (mm) (MΩ・km) (Ω/km) Size (mm2) Construction (No./mm) Outer Diameter (mm) Insulation Thickness (mm) Thickness of Shield Braid (mm) Thickness of Reinforcement (mm) Sheath Thickness (mm) 22 7/20/0.45 7.0 5.0 0.45 1.0 5.4 31X72 3,350 0.892 500 500 38 7/34/0.45 9.1 5.0 0.45 1.0 5.7 34X78 4,200 0.525 500 550 60 19/20/0.45 11.6 5.0 0.45 1.0 6.0 37X86 5,330 0.329 500 600 100 19/34/0.45 15.2 5.0 0.45 1.0 6.4 41X97 7,260 0.193 500 660 22 7/20/0.45 7.0 5.0 0.45 1.0 6.1 33X93 4,540 0.892 500 530 38 7/34/0.45 9.1 5.0 0.45 1.0 6.4 35X102 5,680 0.525 500 560 60 19/20/0.45 11.6 5.0 0.45 1.0 6.8 39X112 7,240 0.329 500 630 100 19/34/0.45 15.2 5.0 0.45 1.0 7.4 43X127 9,910 0.193 500 690 23 Optical Composite Reel System Flexible Cable Optical Composite High-voltage EP Rubber Insulated Chloroprene Rubber Sheathed Flexible Cable (Flat Type) Mobile Crane 3300V FG-H-3PNCT/6600V FG-H-3PNCT Cable reel Center of traveling Cable D Standards Power supply end (fixed) : Japan’s Technical Standards for Electrical Equipment Rated Voltage : AC 3300V, AC 6600V Test Voltage : 3300V rated: 9000V / 10 minutes Feature : High resistance to lateral pressure and bending Standard core : Metal cores: white, green, red (optical), and blue Rated Temperature : 80 degrees C Application identification Optical Characteristic 6600V rated: 17000V / 10 minutes : Reel system (Traveling) Cross-section Optical cores: blue, yellow, green, red, purple, and white : (on completed cable) Optical Fiber 3300V FG-H-3PNCT/6600V FG-H-3PNCT Grounding conductor Conductor Inner semiconductive layer Transmission Transmission Loss at 0.85μm Bandwidth at 0.85μm (dB/km) (MHz-km) Gl 50 / 125 4.0 or less 200 or over Gl 62.5 / 125 4.0 or less 160 or over EP rubber insulation Outer semiconductive layer Shield braid Reinforcement Chloroprene sheath Tension member (center) Optical fiber cord Inner sheath Reinforcement Conductor Permissible Tension : Conductor (3/0.32 steel wire included): 161 x [No. of cores] (N) or less. Conductor (no steel wire included): 39 x [total cross-section of conductor EP rubber insulation (mm2)] (N) or less. (However, setting this to 1/3 of the normal tension is recommended for Optical fiber cord safety when repeatedly winding.) Optical fiber Silicon buffer layer PFA covering High tensile fiber ETFE covering (outer diameter: approx. 2.8mm) Permissible Lateral : 4.9kN/m or less. Pressure 3300V FG-H-3PNCT No. of Cores 3x38 + 1x22 + 6 optical fiber cores 3x50 + 1x30 + 6 optical fiber cores 3x60 + 1x30 + 6 optical fiber cores Conductor Size (mm2) Construction (No./mm) 38 22 50 30 60 30 7/34/0.45 7/20/0.45 19/16/0.45 7/27/0.45 19/20/0.45 7/27/0.45 Outer Diameter (mm) 9.1 7.0 10.4 8.1 11.6 8.1 Insulation Thickness (mm) 3.0 1.6 3.5 1.6 3.5 1.6 Thickness of Reinforcement (mm) Sheath Thickness (mm) 1.0 5.8 1.0 6.1 1.0 6.3 Thickness of Reinforcement (mm) Sheath Thickness (mm) 1.0 6.3 1.0 6.5 1.0 6.7 6600V FG-H-3PNCT No. of Cores 3x38 + 1x22 + 6 optical fiber cores 3x50 + 1x30 + 6 optical fiber cores 3x60 + 1x30 + 6 optical fiber cores Conductor Size (mm2) Construction (No./mm) 38 22 50 30 60 30 7/34/0.45 7/20/0.45 19/16/0.45 7/27/0.45 19/20/0.45 7/27/0.45 Outer Diameter (mm) 9.1 7.0 10.4 8.1 11.6 8.1 Insulation Thickness (mm) 5.0 1.6 5.0 1.6 5.0 1.6 Max. Conductor Min. Insulation Min. Permissible Approx. Overall Approx. Mass Resistance Resistance (20 degrees C) (20 degrees C) Bending Radius (kg/km) Diameter (mm) (mm) (Ω/km) (MΩ・km) 0.525 500 480 4,530 30x90 0.892 300 0.411 500 530 5,510 33x99 0.611 300 0.329 500 560 6,140 35x102 0.611 300 Max. Conductor Min. Insulation Min. Permissible Approx. Overall Approx. Mass Resistance Resistance (20 degrees C) (20 degrees C) Bending Radius Diameter (mm) (kg/km) (mm) (Ω/km) (MΩ・km) 0.525 500 5,660 35x103 560 0.892 300 0.411 500 6,430 37x109 600 0.611 300 0.329 500 7,100 38x112 610 0.611 300 * The structures indicated above are typical examples. Please contact us for any other conductor sizes or combinations possible with optical fiber. 24 Optical Composite Reel System Flexible Cable Optical Composite High-voltage EP Rubber Insulated Chloroprene Rubber Sheathed Flexible Cable (Round Type) Mobile Crane 6600V FG-RE-3PNCT Cable reel Center of traveling Cable D Standards Power supply end (fixed) : Japan’s Technical Standards for Electrical Equipment Rated Voltage : AC 6600V Test Voltage : 17000V / 10 minutes Rated Temperature : 80 degrees C Feature Application : High resistance to lateral pressure and bending : Reel system (Traveling) Standard core : Metal cores: blue, white, and red (grounding conductor: green) Optical : (on completed cable) identification Characteristic Optical cores: blue, yellow, green, red, purple, and white Optical Fiber Permissible Tension Cross-section 6600V FG-RE-3PNCT Transmission Transmission Loss at 0.85μm Bandwidth at 0.85μm (dB/km) (MHz-km) Gl 50 / 125 4.0 or less 200 or over Gl 62.5 / 125 4.0 or less 160 or over Conductor (grounding conductor) Tension member Optical fiber cord Separator EP rubber insulation Inner sheath Tape Conductor Inner semiconductive layer EP rubber insulation Outer semiconductive layer Shield braid Tape Reinforcement Chloroprene sheath : Conductor (3/0.32 steel wire included): 161 x [No. of cores] (N) or less. Conductor (no steel wire included): 39 x [total cross-section of conductor (mm2)] (N) or less. (However, setting this to 1/3 of the normal tension is recommended for safety when repeatedly winding.) Optical fiber cord Permissible Lateral : 4.9kN/m or less. Pressure Optical fiber Silicon buffer layer PFA covering High tensile fiber ETFE covering (outer diameter: approx. 2.0mm) 6600V FG-RE-3PNCT No. of Cores 3x38 + 1x22 + 6 optical fiber cores 3x50 + 1x30 + 6 optical fiber cores 3x60 + 1x30 + 6 optical fiber cores Conductor Size (mm2) Construction (No./mm) 38 7/34/0.45 Outer Diameter (mm) 9.1 Insulation Thickness (mm) Thickness of Reinforcement (mm) Sheath Thickness (mm) Max. Conductor Min. Insulation Min. Permissible Approx. Overall Approx. Mass Resistance Resistance (20 degrees C) (20 degrees C) Bending Radius (kg/km) Diameter (mm) (mm) (Ω/km) (MΩ・km) 5.0 0.525 1.0 5.7 59 500 4,390 890 22 7/20/0.45 7.0 1.6 0.892 300 50 19/16/0.45 10.4 5.0 0.411 500 1.0 5.9 62 5,070 930 30 7/27/0.45 8.1 1.6 0.611 300 60 19/20/0.45 11.6 5.0 0.329 500 1.0 30 7/27/0.45 8.1 6.0 64 5,640 1.6 960 0.611 300 * The structures indicated above are typical examples. Please contact us for any other conductor sizes or combinations possible with optical fiber. 25 Gravity Collector Basket System Spreader Cable Power supply end (fixed) Spreader Cable (for quayside cranes) 600V SPD-FHNCT Cable Power receiving end (moving) Standards : Hitachi Metals Original Design Rated Voltage : AC 600V Rated Temperature : 80 degrees C Test Voltage : 3000V / 1 minute Application : Suitable for gravity collector basket system of the container crane at harbors (for Quayside cranes). Feature : Stable collecting performance into the basket, and high lateral pressure resistance. Core identification : Please refer to the figure below. Cross-section 600V SPD-FHNCT Black Red Black Black Black Black White Red Black White Conductor ETFE insulation Red Filler Green Tape White Tension member Chloroprene sheath Standard Specification No. : SP02-31-9002 Installation Instructions - Use basket of 1.4m or more in diameter and the one not having a cone. - Cable must be laid into the basket in clockwise view from the top of the crane. - Apply grease on the cable surface before installation. 600V SPD-FHNCT No. of Cores 26 Size (mm2) Conductor Outer Construction Diameter (No./mm) (mm) Insulation Thickness (mm) Sheath Thickness (mm) Approx. Overall Diameter (mm) Approx. Mass (kg/km) Max. Conductor Min. Insulation Resistance Resistance (20 degrees C) (20 degrees C) (Ω/km) (MΩ・km) 30 3.5 45/0.32 2.5 0.4 6.0 42 2,710 5.54 400 36 3.5 45/0.32 2.5 0.4 7.0 46 3,090 5.54 400 42 3.5 45/0.32 2.5 0.4 7.0 50 3,820 5.54 400 Gravity Collector Basket System Spreader Cable Power supply end (fixed) Spreader Cable (for yard cranes) 600V SPD (Y)-2PNCT Standards Cable Power receiving end (moving) : Japan’s Technical Standards for Electrical Equipment Rated Voltage : AC 600V Rated Temperature : 80 degrees C Test Voltage : 3000V / 1 minute Application : Suitable for the gravity collector basket system of yard crane (RTG, etc.) at harbors. Feature : Stable collecting performance into the basket, high bending resistance, and superior mechanical characteristics for torsion. Core identification : Please refer to the figures below. 30 29 28 27 26 14 16 5 6 1 13 4 12 25 15 2 24 9 10 33 18 17 6 16 32 20 21 22 23 34 19 8 36 35 18 7 3 11 17 5 15 31 14 30 29 30-core 19 7 1 4 13 28 20 8 2 3 12 27 Cross-section 21 9 10 11 26 22 600V SPD (Y) -2PNCT 23 24 Conductor Separator EP rubber insulation Tape Filler 25 36-core 41 40 39 38 37 19 18 36 35 9 22 21 20 23 42 1 8 24 10 25 26 11 2 12 3 7 6 17 5 16 34 33 Binder Chloroprene sheath 4 15 32 13 14 27 28 Precautions for Use 29 - It is recommended to use a basket with large diameter as much as possible. 30 - Cable must be laid into the basket in clockwise view from the top of the crane. 31 - Hoisting stroke: 30m or less. Hoisting speed: 100m / minute or less. 42-core Standard Specification No. : SP11-31-9008 600V SPD (Y)-2PNCT No. of Cores Conductor Size (mm2) TA: Tinned annealed copper TST: Tinned steel Max. Conductor Min. Insulation Resistance Resistance Approx. Mass (20 degrees C) (20 degrees C) (kg/km) (Ω/km) (MΩ・km) Insulation Thickness (mm) Sheath Thickness (mm) Approx. Overall Diameter (mm) 2.6 0.8 3.3 37 2,130 5.54 400 2.6 0.8 3.5 40 2,520 5.54 400 2.6 0.8 3.7 43 2,930 5.54 400 Outer Construction Diameter (No./mm) (mm) 3/0.32TST 30 3.5 36 3.5 42 3.5 + 45/0.32TA 3/0.32TST + 45/0.32TA 3/0.32TST + 45/0.32TA 27 Instrumentation Flexible Cable EP Rubber Insulated Chloroprene Rubber Sheathed Flexible Cable K-PNCT/K-PNCT-SB (Overall Shielded Type) Standards Rated Voltage : Hitachi Metals Original Design : Low voltage circuit (60V or less) or low-current circuit. Rated Temperature : 80 degrees C Feature Application : High flexibility, weather resistance, and sealing performance. : For civil engineering measurements Core identification : Color coding / tracer method (ref. Page 39 of the Technical Data) Standard Specification No. : SP11-31-9011 SP11-31-9012 Cross-section Cross-section K-PNCT K-PNCT-SB Conductor Separator EP rubber insulation Filler Tape Shield braid Tape Chloroprene sheath Conductor Separator EP rubber insulation Chloroprene sheath K-PNCT No. of Cores Construction (No./mm) Outer Diameter (mm) Insulation Thickness (mm) Sheath Thickness (mm) Approx. Overall Diameter (mm) Approx. Mass (kg/km) Max. Conductor Resistance (20 degrees C) (Ω/km) Min. Insulation Resistance (20 degrees C) (MΩ・km) 0.3 12/0.18 0.7 0.5 1.2 6.8 65 66.3 500 0.5 20/0.18 1.0 0.5 1.3 7.7 85 39.8 500 Size (mm2) Conductor 4 K-PNCT-SB No. of Cores Size (mm2) Construction (No./mm) Outer Diameter (mm) Insulation Thickness (mm) Thickness of Shield Braid (mm) Sheath Thickness (mm) Approx. Overall Diameter (mm) Approx. Mass (kg/km) Max. Conductor Resistance (20 degrees C) (Ω/km) Min. Insulation Resistance (20 degrees C) (MΩ・km) 0.3 12/0.18 0.7 0.5 0.3 1.1 7.6 75 66.3 500 0.5 20/0.18 1.0 0.5 0.3 1.2 8.5 95 39.8 500 Conductor 4 28 PVC Flexible Cable PVC Flexible Cable 600V VCT Standards : JIS C 3312, Japan’s Electrical Appliance and Material Safety Act, Technical Standards for Electrical Equipment Rated Voltage : AC 600V Test Voltage : 3000V / 1 minute Application : Lead wires for various mobile electrical equipments. Rated Temperature : 60 degrees C Feature : Light and easy-handling Core identification : 2-core (black and white) 3-core (black, white, and red) Standard Specification No. Cross-section 4-core (black, white, red, and green) : SP11-31-9001Rev.1 600V VCT Conductor PVC insulation PVC sheath 600V VCT No. of Cores 2 3 4 Conductor Size (mm2) Construction (No./mm) 0.75 1.25 2 3.5 5.5 8 14 0.75 1.25 2 3.5 5.5 8 14 0.75 1.25 2 3.5 5.5 8 14 30/0.18 50/0.18 37/0.26 45/0.32 70/0.32 50/0.45 88/0.45 30/0.18 50/0.18 37/0.26 45/0.32 70/0.32 50/0.45 88/0.45 30/0.18 50/0.18 37/0.26 45/0.32 70/0.32 50/0.45 88/0.45 Outer Diameter (mm) 1.1 1.5 1.8 2.5 3.1 3.7 4.9 1.1 1.5 1.8 2.5 3.1 3.7 4.9 1.1 1.5 1.8 2.5 3.1 3.7 4.9 Insulation Thickness (mm) Sheath Thickness (mm) Approx. Overall Diameter (mm) Approx. Mass (kg/km) 0.8 0.8 0.8 0.8 1.0 1.2 1.4 0.8 0.8 0.8 0.8 1.0 1.2 1.4 0.8 0.8 0.8 0.8 1.0 1.2 1.4 1.7 1.7 1.8 1.8 2.0 2.1 2.3 1.7 1.7 1.8 1.9 2.0 2.2 2.4 1.7 1.8 1.8 2.0 2.1 2.3 2.5 8.8 9.6 10.5 12.0 14.5 16.5 20 9.3 10.5 11.0 13.0 15.0 18.0 22 9.9 11.5 12.0 14.0 16.5 19.5 24 95 120 145 205 300 405 630 110 135 170 250 365 505 790 130 170 210 315 455 630 995 Max. Conductor Resistance (20 degrees C) (Ω/km) 25.1 15.1 9.79 5.24 3.37 2.39 1.36 25.1 15.1 9.79 5.24 3.37 2.39 1.36 25.1 15.1 9.79 5.24 3.37 2.39 1.36 Min. Insulation Resistance (20 degrees C) (MΩ・km) 50 50 50 40 40 40 40 50 50 50 40 40 40 40 50 50 50 40 40 40 40 * 600V O-VCT for oil resistance and 600V VCT-SB (shielded) are also available. 29 Vibration Resistance Flexible Cable Electric tool EP Rubber Insulated Chloroprene Rubber Sheathed Flexible Cable 600V T-2PNCT Standards : JIS C 3327, Japan’s Electrical Appliance and Material Safety Act, Technical Standards for Electrical Equipment Rated Voltage : AC 600V Test Voltage : 3000V / 1 minute Application : Suitable for lead wires of electrical equipments such as electric tool. Rated Temperature : 80 degrees C Feature : High vibration resistance Core identification : 2-core (black and white) 3-core (black, white, and red) 4-core (black, white, red, and green) Standard Specification No. : SP11-31-9013 (600V T-2PNCT) Cross-section 600V T-2PNCT Conductor Separator EP rubber insulation Chloroprene sheath 600V T-2PNCT No. of Cores 2 3 4 30 Conductor Size (mm2) 0.75 1.25 2 3.5 0.75 1.25 2 3.5 0.75 1.25 2 3.5 Construction (No./mm) 30/0.18 50/0.18 37/0.26 45/0.32 30/0.18 50/0.18 37/0.26 45/0.32 30/0.18 50/0.18 37/0.26 45/0.32 Outer Diameter (mm) 1.1 1.5 1.8 2.5 1.1 1.5 1.8 2.5 1.1 1.5 1.8 2.5 Insulation Thickness (mm) Sheath Thickness (mm) Approx. Overall Diameter (mm) 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 1.7 1.7 1.8 1.9 1.7 1.8 1.8 1.9 1.8 1.8 1.9 2.0 8.9 9.7 10.5 12.5 9.3 10.5 11.0 13.0 10.5 11.5 12.5 14.0 Approx. Mass (kg/km) 105 125 155 225 120 150 185 270 140 180 225 335 Max. Conductor Resistance (20 degrees C) (Ω/km) 29.4 17.7 11.3 6.13 29.4 17.7 11.3 6.13 29.4 17.7 11.3 6.13 Min. Insulation Resistance (20 degrees C) (MΩ・km) 500 500 500 400 500 500 500 400 500 500 500 400 Fluonlex Flexible Cable (Heat Resistant to 200 degrees C) Fluonlex Flexible Cable (Heat Resistant to 200 degrees C) 600V FFCT/600V FFCTB (Glass Tape + Stainless Braided Type) Standards : Hitachi Metals Original Design Rated Voltage : AC 600V Rated Temperature : 200 degrees C Test Voltage : 3000V / 1 minute Application : For appliance inside wiring requiring high heat resistivity and flexibility. (This cable must be used as inside wiring because the cable is outside the category of Feature : High heat resistivity (200 degrees C), flexibility, chemical resistance, cold resistance, and flame resistance (grade VW-1). Japan’s Electrical Appliance and Material Safety Act, Technical Standards for Electrical Equipment.) Core identification : Color coding / tracer method (ref. Page 39 of the Technical Data) Ampacities : Please refer to the structure tables below (single cable installation in air, ambient temperature: 40 degrees C). Standard Specification No. : SP98-31-1008 (600V FFCT) SP98-31-1010Rev.1 (600V FFCTB) Cross-section 600V FFCT Cross-section 600V FFCTB Conductor Separator Fluonlex insulation Tape Fluonlex sheath Conductor Separator Fluonlex insulation Tape Fluonlex sheath Glass tape Stainless braid Structural Features - Fluonlex is a fluoroplastic that has excellent flexibility, mechanical strength, and handling. 600V FFCT No. of Cores 1 2 3 4 6 10 20 30 Conductor Size (mm2) Construction (No./mm) 100 200 325 2 3.5 2 3.5 2 3.5 2 2 2 2 19/37/0.45 37/34/0.45 37/55/0.45 37/0.26 45/0.32 37/0.26 45/0.32 37/0.26 45/0.32 37/0.26 37/0.26 37/0.26 37/0.26 Outer Diameter (mm) 15.2 21.2 27.0 1.8 2.5 1.8 2.5 1.8 2.5 1.8 1.8 1.8 1.8 Insulation Thickness (mm) Sheath Thickness (mm) Approx. Overall Diameter (mm) Approx. Mass (kg/km) 1.0 1.2 1.3 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 2.4 2.8 3.2 1.7 1.8 1.7 1.8 1.8 1.9 1.9 2.1 2.4 2.6 22 29 36 9.5 11.5 10.0 12.0 11.0 13.0 13.0 16.5 22 25 1,230 2,270 3,660 140 205 165 245 200 300 290 480 825 1,190 Max. Conductor Resistance (20 degrees C) (Ω/km) 0.193 0.0993 0.0614 10.2 5.54 10.2 5.54 10.2 5.54 10.2 10.2 10.2 10.2 600V FFCTB No. of Cores 1 2 3 4 6 10 20 30 Conductor Size (mm2) Construction (No./mm) 100 200 325 2 3.5 2 3.5 2 3.5 2 2 2 2 19/37/0.45 37/34/0.45 37/55/0.45 37/0.26 45/0.32 37/0.26 45/0.32 37/0.26 45/0.32 37/0.26 37/0.26 37/0.26 37/0.26 Outer Diameter (mm) 15.2 21.2 27.0 1.8 2.5 1.8 2.5 1.8 2.5 1.8 1.8 1.8 1.8 Insulation Thickness (mm) Sheath Thickness (mm) Thickness of Glass Tape (mm) 1.0 1.2 1.3 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 2.4 2.8 3.2 1.7 1.8 1.7 1.8 1.8 1.9 1.9 2.1 2.4 2.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 Stainless Braid Approx. Overall Approx. Mass (mm) Diameter (mm) (kg/km) 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 27 34 40 14.5 16.0 15.0 16.5 16.0 18.0 18.0 22 27 31 1,560 2,710 4,180 310 395 340 445 390 515 505 760 1,190 1,610 Min. Insulation Resistance (20 degrees C) (MΩ・km) 600 500 500 1,500 1,500 1,500 1,500 1,500 1,500 1,500 1,500 1,500 1,500 Ampacities (A) 560 855 1,150 37 54 32 46 29 42 25 20 16 13 Max. Conductor Min. Resistance Insulation Resistance Ampacities (20 degrees C) (20 degrees C) (A) (Ω/km) (MΩ・km) 0.193 600 500 0.0993 740 500 0.0614 1,500 980 10.2 1,500 36 5.54 1,500 52 10.2 1,500 31 5.54 1,500 46 10.2 1,500 28 5.54 1,500 43 10.2 1,500 25 10.2 20 1,500 10.2 1,500 15 10.2 13 1,500 31 Fluonlex Flexible Cable (Heat Resistant to 200 degrees C) Fluonlex Flexible Cable (Heat Shielded to 200 degrees C) 600V FFCT-SB (Overall Shielded Type)/600V FFCTB-SB (Overall Shield + Glass Tape + Stainless Braided Type) Standards Rated Voltage : Hitachi Metals Original : AC 600V Rated Temperature : 200 degrees C Test Voltage : 3000V / 1 minute Application : For appliance inside wiring requiring high heat resistivity and flexibility. (This cable must be used as inside wiring because the cable is outside the category of Feature : High heat resistivity (200 degrees C), flexibility, chemical resistance, cold resistance, and flame resistance (grade VW-1). Japan’s Electrical Appliance and Material Safety Act, Technical Standards for Electrical Equipment.) Core identification : Color coding / tracer method (ref. Page 39 of the Technical Data) Ampacities Standard Specification No. : Please refer to the structure tables below (single cable installation in air, ambient temperature: 40 degrees C). : SP98-31-1009 (FFCT-SB) SP11-31-0039 (FFCTB-SB) Cross-section Cross-section 600V FFCT-SB 600V FFCTB-SB Conductor Separator Fluonlex insulation Tape Filler Tape Shield braid Tape Fluonlex sheath Glass tape Stainless braid Conductor Separator Fluonlex insulation Tape Filler Tape Shield braid Tape Fluonlex sheath Structural Features - Fluonlex is a fluoroplastic that has excellent flexibility, mechanical strength, and handling. 600V FFCT-SB Conductor Thickness of Braid Layer (mm) Sheath Thickness (mm) 0.4 0.3 1.8 11.0 175 0.4 0.3 1.9 12.5 245 1.8 0.4 0.3 1.8 11.5 205 45/0.32 2.5 0.4 0.3 1.9 13.0 290 4 2 37/0.26 1.8 0.4 0.3 1.8 12.0 240 6 10 20 30 3.5 45/0.32 2.5 0.4 0.3 2.0 14.0 355 2 37/0.26 1.8 0.4 0.3 2.0 14.0 340 2 37/0.26 1.8 0.4 0.3 2.2 17.5 2 37/0.26 1.8 0.4 0.3 2.5 2 37/0.26 1.8 0.4 0.3 2.7 Size (mm2) Construction (No./mm) 2 2 37/0.26 Outer Diameter (mm) 1.8 3.5 45/0.32 2.5 3 2 37/0.26 3.5 600V FFCTB-SB No. of Cores 2 3 4 6 10 20 30 32 Approx. Approx. Mass Overall Diameter (kg/km) (mm) Insulation Thickness (mm) No. of Cores Conductor Max. Conductor Min. Resistance Insulation Resistance (20 degrees C) (20 degrees C) (MΩ・km) (Ω/km) 1,500 10.2 Ampacities (A) 37 1,500 54 1,500 32 1,500 46 1,500 29 1,500 42 10.2 1,500 25 540 10.2 1,500 20 23 935 10.2 1,500 16 27 1,310 10.2 1,500 13 5.54 10.2 5.54 10.2 5.54 Max. Conductor Min. Thickness of Approx. Stainless Braid Approx. Mass Resistance Insulation Resistance Ampacities Glass Tape Overall Diameter (20 degrees C) (20 degrees C) (mm) (kg/km) (A) (mm) (mm) (Ω/km) (MΩ・km) 0.8 1.6 360 1,500 36 15.5 10.2 0.8 1.6 390 1,500 31 16.0 10.2 0.8 1.6 440 1,500 28 17.0 10.2 Size (mm2) Construction (No./mm) Outer Diameter (mm) Insulation Thickness (mm) Thickness of Braid Layer (mm) Sheath Thickness (mm) 2 37/0.26 1.8 0.4 0.3 1.8 2 37/0.26 1.8 0.4 0.3 1.8 2 37/0.26 1.8 0.4 0.3 1.8 2 37/0.26 1.8 0.4 0.3 2.0 1.6 0.8 19.0 570 10.2 1,500 25 2 37/0.26 1.8 0.4 0.3 2.2 1.6 0.8 23 815 10.2 1,500 20 2 37/0.26 1.8 0.4 0.3 2.5 1.6 0.8 28 1,280 10.2 1,500 15 2 37/0.26 1.8 0.4 0.3 2.7 1.6 0.8 31 1,700 10.2 1,500 13 Optical Fiber Flexible Cable Hanger and clamp Optical Fiber Flexible Cable FRC-4G5032-V,FRC-6G5032-V/FRC-4G6242-V,FRC-6G6242-V etc. Messenger wire or rail Bar R R Cable Wire or chain Standards : Hitachi Metals Original Design Feature : High flexibility Application : For the mobile parts of various machines. Cross-section JIS C 6830 (Optical fiber cord) FRC-4G5032-V Possible to be delivered with mounted optical connectors. - Festoon system wiring Single-core optical fiber cord - Revolving parts Filler Tension member - Cable chain system wiring Core identification : Numbering (ref. Page 39 of the Technical Data) Optical Standard Specification No. PVC sheath : (on completed cable) : SP31-90060C Optical Fiber Transmission Transmission Loss at 0.85μm Bandwidth at 0.85μm (dB/km) (MHz-km) Gl 50 / 125 3.0 or less 200 or over Gl 62.5 / 125 3.5 or less 160 or over Single-core optical fiber cord Optical fiber Silicon buffer layer Nylon covering High tensile fiber PVC covering (outer diameter: approx. 2.8mm) Structural Features - Tension-proof specification by arranging a tension member at the center. - The optical fiber cord consists of high tensile fiber on the core wire longitudinally and overall PVC covering. It ensures easy handling and connector mounting. FRC-4G5032-V, FRC-6G5032-V, FRC-4G6242-V, FRC-6G6242-V etc. Approx. Wire Diameter (mm) Approx. Diameter of PVC Covering (mm) Approx. Overall Diameter (mm) Approx. Mass (kg/km) 2 2.4 3.2 15 220 490 150 4 2.4 3.2 15 220 490 150 Product Name No. of Cores FRC-2G5032-V FRC-4G5032-V Optical Fiber Cord Type Core Diameter Clad Diameter (μm) (μm) 50 125 Approx. Cord Diameter (mm) Tension Member Permissible Min. Permissible Tension Bending Radius (N) (mm) 2.8 FRC-6G5032-V 6 2.4 3.2 15 220 490 150 FRC-8G5032-V 8 2.4 4.6 17 260 490 170 GI FRC-2G6242-V 2 2.4 3.2 15 220 490 150 FRC-4G6242-V 4 2.4 3.2 15 220 490 150 62.5 125 2.8 FRC-6G6242-V 6 2.4 3.2 15 220 490 150 FRC-8G6242-V 8 2.4 4.6 17 260 490 170 * Please contact us for any other information about number of cores or optical fibers. 33 Coaxial Chloroprene Rubber Sheathed Flexible Cable Coaxial Chloroprene Rubber Sheathed Flexible Cable ENCT Standards : Hitachi Metals Original Design Feature : Coaxial cable with flexible conductors. Test Voltage : AC 1000V / 1 minute Corresponding to general products with characteristic impedance of Zo=75Ω Application : Festoon System and Cable chain System Example of : ENCT 3X (5C-2E) Standard Specification No. : SP03-31-9001Rev.1 Core identification : Color coding / tracer method (ref. Page 39 of the Technical Data) Product Name Cross-section ENCT Inner conductor Polyethylene insulation Inner conductor Outer conductor Polyethylene insulation Inner sheath (polyethylene) Outer conductor Filler Binder Single-core Binder Chloroprene sheath Chloroprene sheath 3-core ENCT No. of Cores Nomenclature of Coaxial Cable 1 Inner Conductor Outer Diameter Thickness of Thickness of Outer of Insulation Outer Conductor Inner Sheath Diameter (mm) (mm) (mm) (mm) Construction (No./mm) Min. Permissible Min. Characteristic Max. Conductor Resistance Insulation Resistance Bending Radius Approx. Mass Impedance (20 degrees C) (20 degrees C) (20 degrees C) (kg/km) (Ω) (mm) (mm) (MΩ・km) 19/0.18 0.9 5.6 0.35 - 1.8 10.5 130 75 40.1 1,000 70 19/0.18 0.9 5.6 0.35 0.5 2.3 20 370 75 41.2 1,000 120 19/0.18 0.9 5.6 0.35 0.5 2.4 22 450 75 41.2 1,000 140 4 19/0.18 0.9 5.6 0.35 0.5 2.5 24 550 75 41.2 1,000 150 1 33/0.18 1.21 7.6 0.45 - 1.9 13.0 190 75 24.7 1,000 80 33/0.18 1.21 7.6 0.45 0.5 2.6 25 570 75 25.4 1,000 150 33/0.18 1.21 7.6 0.45 0.5 2.7 27 700 75 25.4 1,000 170 33/0.18 1.21 7.6 0.45 0.5 2.9 30 875 75 25.4 1,000 180 2 3 2 3 4 Equivalent to 5C-2E Equivalent to 7C-2E * Be aware that the outer diameter shall be a bit larger than that of normal coaxial cables. 34 Chloroprene Sheath Thickness Outer Diameter (mm) (mm) Technical Data Ampacities ………………………………………………………………36 Core Identification Material Data ……………………………………………………………40 Precautions of Use Stock List …………………………………………………39 …………………………………………………41 …………………………………………………………………44 Confirmation Sheet for Specifications …………………45 35 Ampacities ●Ampacities Standard ampacities of the cable can be calculated using the tables below. Please make a modification with the related correction factor when using the cable under different conditions, such as ambient temperature, multiple installation, reeling, or number of cable cores, etc. ① 600V 2PNCT, 3PNCT(Low-voltage Round Flexible Cable) Nominal Cross-Section (mm2) 0.75 1.25 2 3.5 5.5 8 14 22 30 38 50 60 80 100 125 150 200 250 Ampacities (A) Single-core 19 25 32 47 62 77 109 149 180 209 245 281 340 393 449 493 592 675 2-cores 15.5 21 27 39 51 63 89 121 145 166 194 221 268 311 - 3-cores 13.5 18 23 33 44 54 76 103 123 142 165 188 231 269 306 338 411 469 4-cores 12.5 16.5 21 30 40 49 69 93 111 128 149 171 211 244 - 5-cores 11.5 15.5 19 28 37 46 64 86 103 118 140 161 198 229 - * Cable structure is based on SP97-31-9001Rev.1 (JISC3327). * Indicated values are based on the ambient temperature of 30 degrees C, max. rated conductor temperature of 80 degrees C, and single cable installed in air. * Values for 6 or more cores can be obtained by multiplying the above indicated ampacity for the single-core cable by the correction factor of the actual multi-core cable. * For the reeling system, please calculate by multiplying the correction factor of the reeling system. ② 3300V, 6600V 3PNCT(High-voltage Round Flexible Cable) Nominal Cross-Section (mm2) 14 22 30 38 50 60 80 100 125 150 200 250 Ampacities (A) Single-core 114 150 179 205 239 273 327 375 427 464 567 649 3-cores 80 105 126 146 171 195 235 271 308 336 - * Cable structure is based on the Hitachi Metals standards. * Indicated values are based on the ambient temperature of 30 degrees C, max. rated conductor temperature of 80 degrees C, and single cable installed in air. * For the reeling system, please calculate by multiplying the correction factor of the reeling system. 36 ③ 600V H-2PNCT, 600V H-3PNCT, 3300V H-3PNCT, 6600V H-3PNCT (Flat Flexible Cable) Nominal Cross-Section (mm2) Ampacities (A) 3-cores, 4-cores 62 83 99 114 133 151 181 208 238 259 315 360 14 22 30 38 50 60 80 100 125 150 200 250 * Cable structure is based on the Hitachi Metals standards. * Indicated values are based on the ambient temperature of 30 degrees C and max. rated conductor temperature of 80 degrees C. * If values of the ambient temperature are different, please calculate by multiplying the correction factor of the actual ambient temperature. * Indicated ampacities are for the mono-spiral reeling system. ④ 600V VCT(PVC Round Flexible Cable) Nominal Cross-Section (mm2) 0.75 1.25 2 3.5 5.5 8 14 22 30 38 50 60 80 100 Ampacities (A) Single-core 14 19 25 37 49 62 88 115 140 165 195 225 270 319 2-cores 12 16 22 32 41 51 71 - 3-cores 10 14 19 28 36 44 62 - 4-cores 9 13 17 25 32 39 55 - * Cable structure is based on SP11-31-9001Rev.1 (JISC3312). * Indicated values are based on the ambient temperature of 30 degrees C, max. rated conductor temperature of 60 degrees C, and single cable installed in air. * Values for 5 or more cores can be obtained by multiplying the above indicated ampacity for the single-core cable by the correction factor of the actual multi-core cable. 37 Ampacities ●Correction Factors for Ampacities ① Correction Factors for Multi-core Cables No. of Cores Correction factors No. of Cores Correction factors No. of Cores Correction factors 4 5 6 7 8 9 10 11 12 0.65 0.59 0.55 0.51 0.49 0.46 0.44 0.43 0.42 13 14 15 16 17 18 19 20 21 0.41 0.40 0.39 0.38 0.37 0.36 0.36 0.35 0.34 22 23 24 25 26 27 28 29 30 0.33 0.33 0.32 0.32 0.31 0.30 0.30 0.29 0.29 ② Correction Factors( ) at Different Ambient Temperatures Ambient Temperature (゜C) Correction PNCT factors VCT 20 1.10 1.16 25 1.05 1.09 30 1.00 1.00 35 0.95 0.91 40 0.89 0.82 45 0.84 0.71 = 50 0.77 0.58 55 0.71 0.41 60 0.63 - 65 0.55 - 70 0.45 - Rated temperature - Actual ambient temperature Rated temperature - Given ambient temperature for given ampacity ③ Correction Factors for Reel System Cable Type Flat Type No. of Turns Mono-spiral Reeling Mono-spiral Reeling Correction Factor 0.70 0.85 1 0.85 2 0.65 Round Type 3 4 0.45 0.35 5 0.31 8 0.28 10 0.26 ④ Correction Factors for Multiple Installation in Air S=d S=2d S=3d 3 6 S S S S S S S S 0.85 0.95 1.00 0.80 0.95 1.00 0.70 0.90 0.95 4 8 9 12 S d 6 S 2 1.00 S S S 0.70 0.90 0.95 S 0.60 0.90 0.95 S: Distance between centers of the adjacent cables. d: Cable Diameter S S S 0.85 0.90 0.80 0.85 S S S Arrangement 1 S No. of Cables S (1) 1~12 Cables S S S 0.80 0.85 * Excerpt from the JCS 0168-1 'Ampacities of Power Cables for Rated Voltages up to 33KV' of Japanese Cable Maker’s Association Standard. (2) For other installation Level (n) 1 2 3 Row (m) 7~20 4 6 4 5 6 7 8 5 7 3 8~20 9~10 11~12 13~15 16~19 20 0.70 0.60 0.56 0.53 0.51 0.50 0.48 0.41 0.37 0.34 0.32 0.31 0.30 0.30 0.30 0.30 0.30 S=d 0.80 - 0.73 0.72 0.71 0.70 0.68 0.66 0.65 0.65 0.64 0.63 0.62 0.61 0.60 S=2d Distance between centers of the adjacent cables S: Distance between centers of the adjacent cables. d: Cable Diameter ●Ampacities * Excerpt from the JCS 0168-1 'Ampacities of Power Cables for Rated Voltages up to 33KV' of Japanese Cable Maker’s Association Standard. at Short-Circuit Approximate ampacity at short-circuit can be obtained by the following formula. Ampacities at Short-Circuit = K × Constant No. (copper conductor + EP rubber insulation: 139) (copper conductor + PVC insulation: 95) 38 S Cross-section of conductor (mm2) / T Duration of short-circuit current (sec.) Core Identification ●Color Coding / Tracer Method Black Black ●‘Black, white, red, and green’shall be used for core identification. ● If the number of cores in each layer is 5 or more, the core identification is by the color coding of ‘black, white, red, green, black………black’ and they are identified by counting the position of the cores. ● Please refer to the table below for the details of core number. No. of Cores 2 3 4 5 6 7 8 9 10 12 16 20 24 30 No. 1 2 1st layer Black White 1st layer Black 1st layer Black 1st layer Black 1st layer Black 1st layer Black 1st layer Black 1st layer Black 1st layer Black 2nd layer Black 1st layer Black 2nd layer Black 1st layer Black 2nd layer Black 1st layer Black 2nd layer Black 1st layer Black 2nd layer Black 1st layer Black 2nd layer Black 3rd layer Black Layer 3 4 White Red White Red Green White Red Green White Red Green White Red Green White Red Green White Red Green White Red White Red White White 5 6 7 8 9 Black Black White Black Red Black Black Red White Green Red Black Green Black Black 6-core 11 White Black Black Black 10 Black Black Black Green Black Black Black Black Black 24-core 12 13 14 15 16 Black Black Black Black Black Black Black Black Black Black Black Black Black Black Green Black Black Black Black Red Green Black Black Black Black Green Black Red White Red Green Black Black Black Green Black Red Black Black White White Green Black Red Black Black Black Black Black Green Black Red Black Black White Black Black White Black Black Red Green Black Black Black Black Black Black Black Green Black Black Black Black Black Black Black Red Black Black White White Red Green Black Black Green Black Red Black Black White Black Black Black Black Black Black Black Black Black Black Black White Black Black Black Black Flexible Cable for Carrier Drum System (600V CAR-2PNCT) Core arrangement of 10-core and 30-core cable is different from that of general cables above. No. of Cores 10 30 Layer No. 1st layer 1st layer 2nd layer 1 2 3 Black White Black White Black White 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Red Green Black Black Black Black Black Black Red Green Black Black Black Black Black Black Black Black Red Green Black Black Black Black Black Black Black Black Black Black Black Black Black Black * For the core identification of 600V CAR-2PNCT-SX, please refer to Page 18. ●Numbering Method This is suitable mainly for multi-core plastic cable, such as vinyl and polyethylene. ●Figures of Identification 10 9 8 3 1 2 7 10-core 19 4 5 6 18 17 10 2 3 6 16 29 9 1 7 5 15 15 30 8 20 4 14 20-core 13 11 12 28 27 13 12 26 25 5 14 16 6 1 4 2 3 11 24 10 23 9 17 7 8 18 19 20 21 22 30-core 39 Material Data ●Material Properties General properties of each material are shown as below. Ethylene propylene rubber PVC EPR ETFE 1.25~1.40 0.86 1.7 1.15~1.23 1.7 Voltage withstand (kV/mm) 20~35 37~48 20~35 15~25 20~30 Volume resistivity (Ω•cm) 1012~15 1016 >1016 107~12 1016 Dielectric constant 6~8 3 2.6 7~10 3.8 Dielectric loss tangent (%) 4~12 5 or less 0.2 15 or less − Tensile strength (MPa) 15~25 8.8~15 59~69 ~20 7.8~18 100~400 200~1,000 200~300 300~1,000 350 − ◇ − ◎ ◎ ○ X ◎ ◎ ◎ Heat resistance (max. rated temperature) 60℃ 80℃ 150℃ 75℃ 200℃ Cold resistance (brittle temperature) -15℃ -50℃ -100℃ -35℃ * 2 -55℃ Weather resistance ◎ ◎ ◎ ◎ ◎ Ozone resistance ◎ ◎ ◇ ◎ Oil resistance ◇ X ◇ ◎ Water resistance ◇ ◇ △ ◎ Item Code Mechanical property Electrical properties Specific Gravity Elongation (%) Wear resistance Flame retardancy The above table shows only typical values since individual property depends on compound. * 1. Special compound additionally provided with flame resistance is also available. * 2. For mobile use, it is recommended to use the cable at -20 degrees C or over. Special compound with improved cold resistance (brittle temperature) is also available. 40 Ethylene and Chloroprene tetrafluoro rubber ethylene Polyvinyl Chloride Type *1 ◎ Fluonlex CR − Quite Excellent ◎ Excellent ○ Very good ◇ Good △ Fair × Poor System Application Precautions 1. Festoon System Hanger and clamp Messenger wire or rail (1) Permissible bending radius (R) of the cable shall be as follows. However, if specified in the individual specification, prioritize the indicated value. (2) Bar R (3) (4) (5) (6) R Cable Wire or chain (7) 2. Cable Chain System Type Low-voltage Cable High-voltage Cable Remarks Round Cable R≧6d R≧8d d : Cable diameter Flat Cable R≧6d R≧8d d : Cable diameter Please attach a bar to each hanger in order to secure the min. bending radius of the cable when gathering the system. Cable hangers (the first hanger to be connected to the structure) shall be connected with a wire rope or chain as a tension member and do not apply tension to the cables. (The length of the wire rope or chain shall be less than 0.9 time of the cable length.) Cable hanger must be fixed so that it cannot be rotated. Do not unfold the system while cables remain twisted. For multiple installation, please clamp all conductors securely so that the cable becomes flat-shaped. Fixed cable ends shall be installed by winding them around a drum or hanger with permissible bending radii or more so that any concentrative stress by bending or tension, etc. is not applied to the fixed ends when the cable is moved. Hangers shall be in a rotatable state when cables are suspended spirally. In this case, cables shall be twisted when being pulled out. Therefore, the torsional direction of the cable must be in the direction where the twisting of cable cores becomes tight, and the torsional angle must be 70 degrees/m max. (recommended value: 35 degrees/m max). (1) Permissible bending radius (R) of the cable shall be as follows. However, if specified in the individual specification, prioritize the indicated value. Type Low-voltage Cable High-voltage Cable Remarks Round Cable R≧6d R≧8d d : Cable diameter (2) It is recommended to use the caterpillar system, which can support the cables so that their centers are located at the center of the tracks. In this case, the hole diameter for supports must be large enough to enable cables to move loosely within considerable clearance to prevent the cables from being subjected to unreasonable bending or force when the tracks are bent. Targeted clearance amount: 10% or more of max. diameter of the cable (Min. of 2 mm) (3) Only one cable must be routed into each support hole and no multiple cables shall be routed into one hole. (Good example) Cable clamp R (Bad example) Power receiving end (moving) Cable Cable clamp Power supply end (fixed) Multiple grouping Little clearance (4) When using a box-type guide, make sure that the cables shall not be overlapped inside the box. Please use dividers if necessary to prevent interference between cables. (Good example) (Bad example) (5) Make sure to fix the supply and receiving ends of the cable securely to prevent the internal cores from moving. It is recommended to fix them using a split clamp with a width of 100 mm or more (contact length to the cables). Targeted deformation ratio of the cable is approx. 15% for the low-voltage type cables and approx. 5% for the high-voltage type cables. Insufficient clamping may cause corkscrewing or kink to the cables, which may result in short-circuit. (6) The length of the straight-line portion from the fixed end to the radius curve end of the cable must be secured to the longest possible extent (targeted length: 20 times or more than the cable diameter). 41 Precautions of Use System Application 3. Lift System Power supply end (fixed) Power receiving end (moving) Cable 4. Carrier Drum System Precautions (1) Please remove the torsion of the cable before installation. (2) Make sure that the distance between adjacent suspensions shall be 12 times or more than the cable diameter (for low-voltage cables). (3) For hanging multiple cables, there shall not be any interference between adjacent cables. (4) When hanging multiple cables at the same position, it is recommended to change the height of each cable loop so that they are installed on different levels. (5) The length of straight-line portion from the fixed end to radius curve end of the cable must be secured to the longest possible extent (targeted length: 20 times or more than the cable diameter). (6) Using the cable attached with counter weight causes lateral pressure and corkscrewing, which may result in short-circuit. Please consult us for cable selection. (7) Please consult us when using the cable under severe conditions, such as stroke length, frequency, or speed, etc. (8) For a normal elevator, please use the specified lift control cables. (1) Permissible bending radius (R) of the cable shall be as follows. However, if specified in the individual specification, please prioritize the indicated value. Type Round Cable Power receiving Cable clamp end (moving) Carrier drum Wire rope Cable D R Cable clamp D R Cable clamp Power supply end (fixed) 5. Reel System (Traveling) Low-voltage Cable R≧6d High-voltage Cable R≧8d Remarks d : Cable diameter (2) When installed, the cable shall not be twisted. (3) Carrier drums shall be transferred with wire ropes. There shall be no tension applied to the cable with enough slack. (4) Make sure to fix the supply and receiving ends of the cable securely to prevent the internal cores from moving. It is recommended to fix them using a split clamp with a width of 100 mm or more (contact length to the cables). Targeted deformation ratio of the cables is approx. 15% for the low-voltage type cables and approx. 5% for the high-voltage type cables. Insufficient clamping causes corkscrewing or kink to the cables, which may result in short-circuit. (1) Permissible bending radius (R) of the cable shall be as follows. However, if specified in the individual specification, please prioritize the indicated value. Type Round Cable Flat Cable Low-voltage Cable High-voltage Cable R≧15d d : Cable diameter R≧12d R≧16d d : Cable diameter R≧10d Remarks (2) Constant and instant tension applied to the cable must be less than the permissible level. (3) Lateral pressure applied to the cable shall be as follows. However, if specified in the individual specification, please prioritize the indicated value. Mobile equipment Cable reel Center of traveling Cable D 42 Power supply end (fixed) Class Lateral pressure (tension/bending radius) 2PNCT (Without reinforcement in the sheath) 2.9kN/m(300kgf/m) or less 3PNCT, 4PNCT (With reinforcement in the sheath) 4.9kN/m(500kgf/m) or less (4) Do not wind up the cables when they are in a twisted state. (5) When winding a round cable in a cylindrical reel, it is recommended to apply a traverser mechanism for array winding operation. Random winding into the reel results in the twisting of cables. (6) For applying a cable guide roller for the reel, the min. permissible bending radius must be secured. (7) Be sure that the cable is extended only in a straight line from the storage reel. Winding and unwinding the cable in a not straight line may cause twisting to the cable. (8) During operation, make sure that reel system (reel, guide roll, side roll, and pit, etc.) shall remain in a relative position without deviation. Especially when using a flat cable, no lateral pressure shall be applied to the cable in the direction of its shorter sides. (9) For terminal clamping at the fixed ends of the cable, they shall be clamped after winding more than one turn of the cable around the anchor drum, or clamped by two points inserting a wire saddle between the clamps and snaking the cable. In this case, make sure that the initial grip force is 2 times or more than the max. tension applied to the cable. Insufficient clamping may cause corkscrewing or kink to the cable. Precautions of Use System Application 6. Torsion System (Revolving System) Power supply end (fixed) Power receiving end (moving) Cable 7. Gravity Collector Basket System Power supply end (fixed) Cable Power receiving end (moving) 8. Moving Pulley System Cable Cable Power receiving end (moving) Power supply end (fixed) D Fixed reel Cable Moving pulley D Precautions (1) Permissible bending radii shall be 6 times or more than the cable diameter (for low-voltage cables). (2) Cable length must be secured to the longest possible extent and installed so that the torsional angle per unit length becomes as small as possible. (Make sure that the torsional angle is 70 degrees/m max. Recommended value: ±35 degrees/m max.) (3) For hanging multiple cables, there should not be any interference between adjacent cables. Do not bundle and fix the cables with the banding tie etc. (4) To prevent any concentrative torsional stress to the fixed ends of the cable, make sure to secure a longer length for the straight-line portions of the cable or to create sufficient bending radii at the fixed ends when installing the cable. (5) As the cable length varies when twisted, sufficient slack shall be obtained. (6) Please consult us when using the cable under a severe torsional condition, or for single-core or shielded type cables. (1) Torsion may occur when pulling up the cable in a coiled state. After being pulled up, the cable shall be installed in the direction where the twisting of the cable becomes tight (that is, S-lay laid cables shall be collected in a clockwise direction). (2) Coiling diameter must be secured to the largest possible extent (20 times or more than the cable diameter). (3) Please contact us for the cable selection since it depends on the basket configuration, lifting height, or lifting speed, etc. (4) Basket must not contain any object, which may block the coiling operation such as a high corn, etc., otherwise it may result in a reversed coiling direction and cause some trouble to the cable. (5) Torsion of the cable tend to collect downward, the winding diameter of the lower section of the coil becomes smaller and the upper section becomes larger than those for the initially coiled, the differences caused by which must be considered at the cable installation. (1) Reel diameter (D) shall be 20d or more (d: cable diameter). (2) Make sure that reels can be rotated smoothly. (3) Weight and load of the moving reel shall be minimized so that the cable is not slacked, in order to reduce the tension applied to the cable. (4) For terminal clamping at the fixed ends of the cable, they shall be clamped by two points inserting a wire saddle between the clamps and snaking the cable. In this case, make sure that the initial grip force shall be two times more than the max. tension applied to the cable. (5) As the cable is applied with tension, bending, and lateral pressure at the same time, be aware that it is not suitable for applications with high frequency. Load 9. Pendant System R R (1) For the operation button, the specified chain shall be attached and the cable shall be free from tension. (2) On mounting points of the operation button, suitable protection shall be applied to prevent the cable from partial bending. Cable Chain for suspending the operation box Operation box 10. Vertical Reel System (1) Please follow the precautions indicated in 5. Reel System (Traveling). (2) When winding up the cable, it can be twisted due to its own weight or interference between adjacent cables. In this case, the cable surface shall be lubricated with grease to prevent it from being twisted. (3) When using the cable under severe conditions, such as lifting height, lifting speed, or tension, etc., normal cables (RE-2PNCT or RE-3PNCT) may be kinked and shorted. Please consult us when using the cable under such severe conditions. 11. Other Common Safety Instructions (1) For safety, be sure to follow the 'Safety Precautions' indicated on the back of the front cover. (2) Be aware that the insulation resistance of sheath (cable armor) being used on flexible cables has been reduced in order to prioritize its mechanical strength. (3) Insulation resistance between shields is not normally considered in case that cores or twisted pairs are electrostatically shielded. If any insulation resistance is needed between shields, please let us know in advance. (4) Electrostatic shields shall be single-ended. Grounding both ends may result in picking up dark-current noise. It is also recommended that you actually check the respective end (terminal) and have the more effective side grounded. (5) Cables may become harder at low temperature. Please contact us for any solution in case of using them constantly at low temperature, such as in refrigerated warehouse, etc. (6) Chloroprene rubber used as a sheath material may absorb water and swell when being used underwater for a long period. Make sure that terminals shall be completely free from water intrusion and also measures shall be taken to prevent an electric leakage, when it is required to use the cable underwater. (7) Cable cores may have been lubricated for smoother movement inside the cable. In order to prevent any surface leakage, please clean the insulation surface with alcohol before performing the terminal sealing. (8) When winding the cable into the figure, 8, be sure to form as big loops as possible. Please also make sure not to create small loops when unwinding the cable since there is a risk that it may be twisted and kinked. (9) During the cold season, drum coil winding habit may remain due to cable hardening. In such case, please warm the cable indoor in prior to use. (10)Do not apply creosote treatment (preservative) to wooden cleats since the chloroprene rubber and vinyl can be negatively affected. (11)As the colored EP rubber may be discolored by sunlight or ultraviolet ray, do not expose the insulation coated on cores of PNCT to sunlight. (12)Please handle the optical fiber cord and optical connector carefully (no twisting, stretching, nor excessive bending is permitted). (13)Some cables may contain powder lubricant inside. When handling, make sure to wear protective gloves and mask, etc. as necessary to prevent particles from scattering. After operation, please wash away any adhered particles thoroughly. (14)When performing a terminal sealing on the high-voltage (3300 V or over) flexible cables, some conductive material may remain on the EP rubber insulator after removing the tape from the outer semiconductive tape. In such case, please clean any residue completely using sandpaper. 43 Stock List ① 600V 2PNCT(Class2 EP Rubber Insulated Chloroprene Rubber Sheathed Flexible Cable) (1) Festoon System Product Name No. of Cores Size 0.75mm2 1.25mm2 2 mm2 3.5 mm2 5.5 mm2 8 mm2 14 mm2 22 mm2 30 mm2 38 mm2 50 mm2 60 mm2 100 mm2 150 mm2 600V 2PNCT, 600V CUR-2PNCT (Unshielded Type) 1 2 3 4 5 6 10 12 20 24 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●* ● ● ● ● ● ● ● ● ● ●* ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● 20 24 30 ● 7 8 ● ● ● ● ● ● 16 30 * As for 3 x 2~14mm2 cables, the color coding of black, white, and green is also available for identification (Product Name: 600V 2PNCT (G), Standard: SP31-90041). Product Name No. of Cores Size 1.25mm2 2 mm2 600V 2PNCT-SB, 600V CUR-2PNCT-SB (Overall Shielded Type) 1 2 3 4 ● ● ● ● 5 6 ● ● ● ● (2) Carrier Drum System Product Name No. of Cores Size 3.5 mm2 5.5 mm2 8 mm2 14 mm2 22 mm2 30 mm2 38 mm2 60 mm2 1 2 7 8 10 12 16 ● ● ● 600V CAR-2PNCT 3 4 5 6 7 8 ● 10 12 16 20 24 30 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ② 600V VCT(PVC Flexible Cable) 600V VCT Product Name No. of Cores 2 Size ● 2 mm2 ● 3.5 mm2 ③ 600V FFCT(Fluonlex Flexible Cable (Heat Resistant, 200 degrees C)) Size No. of Cores 1.25mm 2 mm2 3.5 mm2 2 Overall Shielded Type 600V FFCT-SB 600V FFCTB-SB** Unshielded Type 600V FFCT 600V FFCTB** Product Name 2 3 4 6 10 20 2 3 4 6 10 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ** The delivery date is necessary for around 2 weeks about cables to which the glass tape and stainless braid are given. 44 <Note> The stock lists may be changed without prior notice. Confirmation Sheet for Specifications In order to supply products which meet your need, please confirm the specifications below and inform us. No. Item 1 Cable designation 2 Configuration and Class 3 Voltage 4 No. of Cores x Size (please also indicate multi/pair types) 5 6 Details ・Round type ・Class 2 ・600V (1) With / Without ・Class 3 ・3300V ・With (2) Material Shield ・Flat type V) ・( ・Without ・Copper braid (3) Type ・6600V ・Semiconductive rubber ・( ・Individually shielded ・Overall shielded ・Pair shielded ) ) ・( Equipments that use cables System Application (1)Festoon System Hanger and clamp (2)Cable Chain System (3)Reel System (Traveling) Mobile Crane Messenger wire or rail Cable clamp Bar R R R Wire or chain Cable clamp Cable (4)Vertical Reel System Cable D Cable clamp R Center of traveling Power supply end (fixed) D (6)Lift System Power receiving end (moving) Power supply end (fixed) Carrier drum Power receiving end (moving) Cable D Power supply end (fixed) (7)Torsion System (Revolving) Power supply end (fixed) Cable clamp Wire rope 7 Cable reel Cable (5)Carrier Drum System Power receiving end (moving) Power receiving end (moving) Cable Cable R Cable clamp Power supply end (fixed) (8)Gravity Collector Basket System (9)Moving Pulley System Cable Power supply end (fixed) (10)Pendant System Cable R Power receiving end (moving) Power supply end (fixed) Cable R D Fixed pulley Cable Cable Power receiving end (moving) D Chain for suspending the operation box Moving pulley Operation box Load (*Others 8 9 10 ) Detailed Information (1)Bending radius (4)Traveling speed mm (2)Tension m/minute N(kg) (5)Frequency of repeated use Whether new installation or replacement (* For replacement, please also let us know of the specifications and name of manufacturer of the existing cables.) (3)Traveling stroke m times/day ・New installation ・Replacement 45 MEMO MEMO Cable Materials Company Hulic Asakusabashi Building, 22-16, Asakusabashi 1-chome, Taito-ku, Tokyo 111-0053, Japan Tel: +81-3-3863-2370 Hitachi Metals Europe GmbH Hitachi Metals (Thailand) Ltd. Head Office Bangkok Sales Office Immermannstrasse 14-16, 40210 Dusseldorf, Germany Tel: +49-211-16009-0 Unit 13A, 13th Floor, Ploenchit Tower, 898, Ploenchit Road, Lumpini, Pathumwan, Bangkok 10330, Thailand Tel: +66-2-252-9309 London Branch Office Whitebrook Park, Lower Cookham Road, Maidenhead, Berkshire, SL6 8YA, United Kingdom Tel: +44-1628-585534 South Germany Office, Munich Business Center Bavaria Radlkoferstrasse 281737 Munich Germany Tel: +49-(0)89-741185-114 Milano Branch Office Via Modigliani 45, 20090 Segrate, Milano, Italy Tel: +39-02-7530188/7532613/7533782 Hitachi Metals America, LLC Detroit Office Hitachi Metals (India) Private Limited Plot No 94 & 95, Sector 8, IMT Manesar, Gurgaon-122050, Haryana, India Tel: +91-124-4124812 Hitachi Metals Hong Kong Ltd. Suites 1809-13 18/F Tower 6 The Gateway, Harbour City Tsimshatsui Kowloon Hong Kong Tel: +852-2724-4183 Hitachi Metals Taiwan, Ltd. Taipei Branch Pinnacle Office Center, 41800 West Eleven Mile Road, Suite 100, Novi, MI 48375, U.S.A. Tel: +1-248-465-6400 11F, No.9, Xiangyang Road, Zhongzheng District, Taipei City 10046, Taiwan Tel: +886-2-2311-2777 San Jose Office Hitachi Cable (China) Trading Co., Ltd. 1920 Zanker Road, San Jose, CA 95112, U.S.A. Tel: +1-408-467-8900 Hitachi Cable America Inc. 2 Manhattanville Road, Suite 301, Purchase, NY 10577, U.S.A. Tel: +1-914-694-9200 Hitachi Metals Singapore Pte. Ltd. Head Office 11F, Chong Hing Finance Center, No. 288, NanJing Road (West), Shanghai, 200003, China Tel: +86-21-3366-3000 Guangzhou Office Room1001, Goldlion Digital Network Center, 138 Tiyu Road East, Tianhe, Guangzhou 510620, China Tel: +86-20-3878-0319 Hitachi Cable Trading (Dalian F.T.Z.) Co., Ltd. 12 Gul Avenue, Singapore 629656 Tel: +65-6861-7711 Jakarta Representative Office Menara BCA38 Floor JI. M.H. Thamrin No1, Jakarta 10310, Indonesia Tel: (62-21)2358-6060/61 th Hanoi Head Office & Sales Div. (Hitachi Metals (Shanghai) Ltd.) Room 1102, Tiancheng IFC, No.128 Jinma Road, Dalian Development Area, Dalian, China 116600 Tel: +86-411-8733-2112 Representative Office Sun Red River Building., 5F 23 Phan Chu Trinh Street Hoan Kiem District, Hanoi, Vietnam Tel: +84-4-3933-3123 Philippine Representative Office Unit 1006 Prime Land, Market ST., Madrigal Business Park, Ayala Alabang, Muntinlupa City, Metro Manila, Philippines Tel: +63-2-808-8083/89 h t t p : / / w w w. h i t a c h i - m e t a l s. c o . j p / e / CAT.N0.KVE106B All rights reserved The specifications of products in this catalog are subject to change without pr ior notice. Printed in Japan ’ 15-6 (D)