Marine engine anD prOpuLSiOn SySTeMS Diesel and gas engines generator sets and propulsion systems Rolls-Royce, with the Bergen engine range is a leading developer and manufacturer of medium speed diesel and gas propulsion engines and generator sets. Since 1946 we have developed and installed thousands of units, meeting the requirements of ship owners and land-based installations for robust, reliable and economical power. In the 1980s we developed our lean burn combustion system and applied it to engines using various types of gas as fuel. This has been further refined on our latest gas engines, providing leading thermal efficiencies with high power density and low emissions. As the marine industry is increasingly turning towards burning natural gas for propulsion, Bergen gas engines have built an unrivalled track record in powering ships, and reducing exhaust emissions of carbon dioxide, NOx, SOx and particulates. Diesel engines are available in the 1,800 – 8,000kW power range and gas engines from 1,400 – 7,000kW. 20 21 Bergen marine engines Marine engine product range Bergen diesel and gas engine are supplied either for mechanical transmission driving a propeller through a reduction gear, or as complete generating sets for electric propulsion or power generation. For marine gas engine installations we supply gas handling and storage systems together with a full range of equipment to provide a complete propulsion system solution. LLiquid qui f fuel el Engine type B32:40 BL and BV-series: B32:40V16P Produced in 6,8 and 9 cylinder in-line, and V12 and V16 versions. Power per cylinder is 500kW at 750rpm. All have a bore of 320mm with a 400mm stroke, for powers of 3,000 – 8,000kW. The ‘Clean Design’ engines meet IMO Tier II requirements, without additional off-engine systems. B32:40V12P B32:40L9P B32:40L8P B32:40L6P C25:33-series: B35:40 BL and BV-series – gas: Produced in 9 cylinder in-line, and V12 versions. All have a bore of 350mm with a 400mm stroke. The power range is 3,900 – 5,250kW at 750rpm. They comfortably meet IMO Tier III requirements. C25:33L9P Marine engine anD prOpuLSiOn SySTeMS Available in 6,8 and 9 cylinder in-line versions. Power per cylinder is 330kW. All have a bore of 250mm with a 330mm stroke. Operating speeds range from 720 – 1,000rpm for powers from 1,460 – 3,000kW. They meet IMO Tier II requirements, without additional off-engine systems. C25:33L8P C25:33L6P MW 0 2 4 6 8 4 6 8 Eng gas B35:40V12PG C26:33-series – gas: Available in 6, 8 and 9 cylinder in-line versions. All have a bore of 260mm with a 330mm stroke. The power range is 1,400 – 2,430kW at 900 – 1,000rpm. They comfortably meet IMO Tier III requirements. B35:40L9PG C26:33L9PG C26:33L8PG* C26:3 9P C26: 3L6PG C26:33L8P complete diesel or gas powered propulsion systems can be designed and supplied. 0 2 * In progress - release date to be announced at later stage 22 23 emissions Engine manufacturers are facing up to the challenge of increasingly strict requirements for exhaust emissions and Rolls-Royce is no exception. There is growing pressure to reduce CO2 and IMO Tier II regulations on NOx emissions will be superseded by much tougher Tier III limits in 2016. Both Bergen diesel engines and Bergen gas engines are designed for marine propulsion and auxiliary duties. The B32:40 and C25:33 ‘Clean Design’ diesel engines meet IMO Tier II requirements without additional off-engine clean up. The B35:40 and C26:33 gas engines have NOx emissions lower than the strict Tier III limits with lower CO2 equivalent emissions.* For many applications the gas engine is becoming a natural choice. CO2 equivalent emissions are reduced by 22 per cent compared with engines burning liquid fuel, NOx emissions are cut by 92 per cent, while emissions of SOx and particulates are negligible. The design of the Bergen C26:33 cuts methane slip to very low levels. SCR Systems can be included into Rolls-Royce scope of supply. nOx emission for Bergen engines Marine liquid fuel engines Ratings are according to ISO 3046-1, at maximum 45°C ambient air temperature and maximum 32°C sea water temperature. Specific fuel oil consumption is based on MDO with a net calorific value of 42.7 MJ/ kg and no engine driven pumps. For each engine driven pump, there is a need to add 0.5%. emissions The marine diesel engines comply with the requirements of the IMO Tier II without any external cleaning system. IMO Tier III is met by the use of a Selective Catalytic Reactor (SCR) system. The marine gas engines comply with IMO Tier III with no need for a SCR system. heavy fuel oil operation The engines are designed for operation on heavy fuel oil with viscosity up to 700 cSt at 50°C ISO 8217 RMK77. Ratings will be specified subject to type of application. Marine gas engines The marine gas engines give the following reductions in emissions compared with diesels IMO Tier II: 92% NOx, net 22% greenhouse gases and close to zero SOx and particulate matter. Marine gas engine ratings are according to ISO 3046-1, at maximum 45°C ambient air temperature and maximum 32°C sea water temperature. Specific fuel gas consumption excluding engine driven pumps is based on reference natural gas with Methane number above 70 and net calorific value of 36 MJ/nm3. If there are engine driven pumps, add 0.5% for each pump. Gas feed temperature is 20-40°C. Minimum gas feed pressure to Gas Regulating Unit to be 4.5 barg. Dimensions All dimensions are in mm. Dimensions and weights are given for guidance purposes only and are based on a typical specification. For detailed information please contact Rolls-Royce Marine AS. * Bergen c26:33 gas engines have obtained united States Environmental Protection Agency (EPA) tier 3 certification. 24 Note : due to continuous development, some data may change without notice. 25 Marine engine anD prOpuLSiOn SySTeMS Bergen gas engines have been in marine service for seven years. Vessels as diverse as roro ships, feed supply vessels, ferries, tugs and offshore supply vessels are now in-service or on order with Bergen gas engines. Gas tanks and the gas supply system to the engine are established technology, within the Rolls-Royce scope of supply. general conditions for marine engines propulsion engines Liquid fuel propulsion engines Liquid fuel Bergen C25:33L Bergen B32:40L D D C C a a B principal dimensions principal dimensions Cylinder diameter 250mm. Piston stroke 330mm. Cylinder diameter 320mm. Piston stroke 400mm. Engine type A B C D Weight Dry Engine Engine type A B C D C25:33L6P 3170 4036 3195 1775 19650kg B32:40L6P 4390 5383 3778 1882 33200kg C25:33L8P 3930 4796 3230 1873 23900kg B32:40L8P 5430 6423 3898 1955 40000kg C25:33L9P 4310 5176 3230 1873 26000kg B32:40L9P 5950 6923 3899 2003 45900kg Engine type C25:33L6P Number of cylinders Mean piston speed Max. continuous rating (MCR) Max. continuous rating altern. (MCR) Mean effective pressure (BMEP) Specific fuel consumption Specific lubricating oil consumption Cooling water temp. engine outlet C25:33L8P C25:33L9P 6 8 9 r/min 900/1000* 900/1000* 900/1000* m/s 10/11 10/11 10/11 kW 1920/2000 2560/2665 2880/3000 Engine type B32:40L6P B32:40L8P B32:40L9P Number of cylinders 6 8 9 r/min 750 750 750 m/s 10 10 10 Max. continuous rating (MCR) kW 3000 4000 4500 Max. continuous rating (MCR) BHP (metric) 4080 5440 6120 Engine speed Mean piston speed BHP (metric) 2610/2720 3480/3625 3915/4080 bar 26.4/24.7 26.4/24.7 26.4/24.7 Mean effective pressure (BMEP) bar 24.9 24.9 24.9 g/kWh 182/185 182/185 182/185 Specific fuel consumption g/kWh 184 184 184 g/kWh 0.8 0.8 0.8 c 90 90 90 g/kWh 0.7 0.7 0.7 Specific lubricating oil consumption c 90 90 90 Cooling water temp. engine outlet o * Mdo operations dimensions given apply for rigidly mounted engines with wet sump. dry sump can be supplied upon request. Front end P.t.o. can be delivered upon request. All data subject to change without prior notice 26 Weight Dry Engine Technical data Technical data Engine speed Marine engine anD prOpuLSiOn SySTeMS B o dimensions given apply for rigidly mounted engines with wet sump. dry sump can be supplied upon request. Front end P.t.o. can be delivered upon request. All data subject to change without prior notice 27 propulsion engines Liquid fuel propulsion engines - gas Bergen C26:33L Bergen B32:40V D D C C a B a principal dimensions principal dimensions Cylinder diameter 320mm. Piston stroke 400mm. Engine type B32:40V12P B32:40V16P A 4951 6201 B C 6040 4470 7698 4380 D Cylinder diameter 260mm. Piston stroke 330mm. Weight Dry Engine Engine type a B C D 53700kg C26:33L6PG 3170 4036 3195 1748 17500kg C26:33L8PG 3930 4796 3195 1748 20700kg C26:33L9PG 4310 5176 3230 1842 23900kg 2712 3192 62900kg Technical data Engine type Weight Dry engine Technical data B32:40V12P B32:40V16P 12 16 Number of cylinders r/min 750 750 Engine speed Mean piston speed m/s 10 10 Mean piston speed m/s 10/11 10/11 10/11 Max. continuous rating (MCR) kW 6000 8000 kW 1460/1620 1940/2160 2190/2430 Max. continuous rating (MCR) BHP (metric) 8160 10880 Max. continuous rating (MCR) BHP (metric) 1985/2205 2675/2935 2980/3305 bar 24.9 24.9 Max. continuous rating (MCR) Mean effective pressure (BMEP) bar 18.5 18.5 18.5 Specific fuel consumption g/kWh 184 184 kJ/kWh 7450/7500 7450/7500 7450/7500 Specific lubricating oil consumption g/kWh 0.8 0.8 c 90 90 g/kWh 0.4 0.4 0.4 c 90 90 90 Number of cylinders Engine speed Mean effective pressure (BMEP) Cooling water temp. engine outlet o dimensions given apply for rigidly mounted engines with wet sump. dry sump can be supplied upon request. Front end P.t.o. can be delivered upon request. All data subject to change without prior notice 28 Marine engine anD prOpuLSiOn SySTeMS B Engine type Specific energy consumption Specific lubricating oil consumption Cooling water temp. engine outlet C26:33L6PG C26:33L8PG* C26:33L9PG r/min o 6 8 9 900/1000 900/1000 900/1000 * In progress - release date to be announced at a later stage All data subject to change without prior notice 29 propulsion engines - gas propulsion engines - gas Bergen B35:40L Bergen B35:40V D D C C a a B B principal dimensions Cylinder diameter 350 mm. Piston stroke 400 mm. Cylinder diameter 350mm. Piston stroke 400mm. Engine type A B C D Weight Dry Engine Engine type A B C D Weight Dry Engine B35:40L9PG 5950 6943 3899 2003 45900kg B35:40V12PG 5080 6040 4420 2712 58000kg Technical data Technical data Engine type B35:40L9PG Number of cylinders Engine speed Mean piston speed 9 Engine type B35:40V12PG* Number of cylinders 12 r/min 750 Engine speed m/s 10 Mean piston speed m/s 10 Max. continuous rating (MCR) kW 5700 Max. continuous rating (MCR) BHP (metric) bar 7750 Mean effective pressure (BMEP) r/min 750 Max. continuous rating (MCR) kW 3940 Max. continuous rating (MCR) BHP (metric) 5360 bar 18.2 Specific energy consumption kJ/kWh 7475 Specific energy consumption kJ/kWh 7550 0.4 g/kWh 0.4 Specific lubricating oil consumption g/kWh Specific lubricating oil consumption c 90 c 90 Mean effective pressure (BMEP) Cooling water temp. engine outlet Marine engine anD prOpuLSiOn SySTeMS principal dimensions o Cooling water temp. engine outlet o 20 * Fuel gas inlet only available at the flywheel end All data subject to change without prior notice All data subject to change without prior notice 30 31 generating set - Liquid fuel generating set - Liquid fuel Bergen C25:33L Bergen B32:40L D D e e B a B a C C principal dimensions principal dimensions Cylinder diameter 250mm. Piston stroke 330mm. A B C D E Engine** Cylinder diameter 320mm. Piston stroke 400mm. Weights Dry Alternator total Engine type A B C D E Engine** Weights Dry Alternator total C25:33L6A 2799 4176 6975 1898 3195 21500kg 9985kg 31485kg B32:40L6A 3340 5498 8838 2150 3905 45300kg 13300kg 58600kg C25:33L8A 2999 4936 7935 1898 3195 27800kg 12200kg 40000kg B32:40L8A 3540 6540 10080 2250 3855 50600kg 15200kg 65800kg C25:33L9A 2999 5316 8315 1992 3230 31000kg 12200kg 43200kg B32:40L9A 3315 7060 10375 2310 3855 53300kg 17750kg 71050kg C25:33L6A C25:33L8A C25:33L9A 6 8 9 900/1000* 900/1000* 900/1000* Technical data Technical data Engine type Number of cylinders Engine speed r/min Engine type B32:40L6A B32:40L8A B32:40L9A Number of cylinders Engine speed r/min 6 8 9 720/750 720/750 720/750 9.6/10 9.6/10 9.6/10 Mean piston speed m/s 10/11 10/11 10/11 Mean piston speed m/s Max. continuous rating (MCR) kW 1920/2000 2560/2665 2880/3000 Max. continuous rating kW 2880/3000 3840/4000 4320/4500 Max. continuous rating altern, ( η = 0.96) kW 1843/1920 2457/2558 2764/2880 Max. continuous rating altern, ( η = 0.97) kW 2793/2910 3724/3880 4190/4365 Max. continuous rating altern, (Cos Ф = 0.8) kVA 2303/2400 3071/3197 3455/3600 Max. continuous rating altern, (Cos Ф = 0.8) kVA 3491/3637 4610/4850 5237/5456 Max. continuous rating altern, (Cos Ф = 0.9) kVA 2047/2133 2730/2961 3071/3200 3103/3233 4137/4311 4655/4850 bar 26.4/24.7 26.4/24.7 26.4/24.7 Max. continuous rating altern, (Cos Ф = 0.9) kVA Mean effective pressure (BMEP) Specific fuel consumption g/kWh 182/185 182/185 182/185 Mean effective pressure (BMEP) bar 24.9 24.9 24.9 Specific lubricating oil consumption g/kWh 0.7 0.7 0.7 Specific fuel consumption g/kWh 183/184 183/184 183/184 Specific lubricating oil consumption g/kWh 0.8 0.8 0.8 c 90 90 90 c 90 90 90 Cooling water temp. engine outlet o * Mdo operations Engine** = Engine and foundation dimensions given apply for resiliently mounted engines. choice of alternator may affect the given dimensions and weights. All data subject to change without prior notice 32 Marine engine anD prOpuLSiOn SySTeMS Engine type Cooling water temp. engine outlet o Engine** = Engine and foundation dimensions given apply for resiliently mounted engines. choice of alternator may affect the given dimensions and weights. All data subject to change without prior notice 33 generating set - Liquid fuel generating set - gas Bergen B32:40V Bergen C26:33L D D e e a B a B C C principal dimensions principal dimensions Cylinder diameter 260mm. Piston stroke 330mm. Cylinder diameter 320mm. Piston stroke 400mm. A B C D E Engine type Engine** Weights Dry Alternator B32:40V12A 4095 6366 10461 2712 4751 72616kg 29400kg 102016kg B32:40V16A 3875 23500kg 107000kg 7861 11736 3194 4584 83500kg Technical data Engine type Engine speed Max. continuous rating (MCR) B C D E Engine Weights Dry Alternator total C26:33L6AG 2799 4176 6975 1898 3195 21500kg 9985kg 31485kg C26:33L8AG* 2999 4936 7935 1898 3195 27800kg 12200kg 40000kg C26:33L9AG 2999 5316 8315 1992 3230 31000kg 12200kg 43200kg Technical data B32:40V12A B32:40V16A 12 16 r/min 720/750 720/750 m/s 9.6/10 9.6/10 Number of cylinders Mean piston speed A total kW 5760/6000 7680/8000 Engine type C26:33L6AG C26:33L8AG* C26:33L9AG Number of cylinders Engine speed 6 8 9 r/min 900/1000 900/1000 900/1000 Frequency hz 60/50 60/50 60/50 Mean piston speed m/s 10/11 10/11 10/11 Max. continuous rating (MCR) kW 1460/1620 1940/2160 2190/2430 Max. continuous rating altern, ( η = 0.97) kW 5587/5820 7449/7760 Max. continuous rating altern, (Cos Ф = 0.8) kVA 6983/7275 9311/9700 Max. continuous rating altern, ( η = 0.96) kW 1401/1555 1840/2050 2102/2332 Max. continuous rating altern, (Cos Ф = 0.9) kVA 6207/6466 8276/8622 Max. continuous rating altern, (Cos Ф = 0.8) kVA 1751/1943 2300/2563 2627/2915 Mean effective pressure (BMEP) bar 24.9 24.9 kVA 1556/1727 2044/2278 2335/2591 Specific fuel consumption g/kWh 183/184 183/184 Max. continuous rating altern, (Cos Ф = 0.9) bar 18.5 18.5 18.5 Specific lubricating oil consumption g/kWh 0.8 0.8 Specific energy consumption g/kWh 7450/7500 7450/7500 7450/7500 c 90 90 Specific lubricating oil consumption g/kWh 0.4 0.4 0.4 c 90 90 90 Cooling water temp. engine outlet o Engine** = Engine and foundation dimensions given apply for resiliently mounted engines. choice of alternator may affect the given dimensions and weights. All data subject to change without prior notice 34 Mean effective pressure (BMEP) Cooling water temp. engine outlet o * In progress - release date to be announced at a later stage All data subject to change without prior notice 35 Marine engine anD prOpuLSiOn SySTeMS Engine type generating set - gas generating set - gas Bergen B35:40L Bergen B35:40V d d E E B A A B c c principal dimensions principal dimensions Cylinder diameter 350mm. Piston stroke 400mm. Cylinder diameter 350mm. Piston stroke 400mm. A B C D E Engine Weights Dry Alternator total 17750kg 71050kg B35:40L9AG 3315 7060 10375 1050 3855 53300kg Technical data A B C D E Engine Weights Dry Alternator B35:40V12AG 3948 6366 10306 2712 4620 66500kg 21550kg total 88050kg Technical data Engine type B35:40L9AG Number of cylinders Engine speed Engine type 9 r/min 720/750 Engine type B35:40V12AG Number of cylinders Engine speed 12 r/min 720/750 Frequency hz 60/50 Frequency hz 60/50 Mean piston speed m/s 9.6/10 Mean piston speed m/s 9.6/10 Max. continuous rating (MCR) kW 3780/3940 Max. continuous rating (MCR) kW 5472/5700 kW 5307/5530 Max. continuous rating altern, ( η = 0.97) kW 3666/3821 Max. continuous rating altern, (Cos Ф = 0.8) Max. continuous rating altern, ( η = 0.97) kVA 4582/4776 Max. continuous rating altern, (Cos Ф = 0.9) kVA 4073/4245 Max. continuous rating altern, (Cos Ф = 0.8) kVA 6634/6912 Mean effective pressure (BMEP) bar 18.2 Max. continuous rating altern, (Cos Ф = 0.9) kVA 5898/6114 Specific energy consumption kJ/kWh 7550 Specific lubricating oil consumption g/kWh 0.4 c 90 Cooling water temp. engine outlet All data subject to change without prior notice Marine engine anD prOpuLSiOn SySTeMS Engine type o Mean effective pressure (BMEP) bar 20 Specific energy consumption kJ/kWh 7475 Specific lubricating oil consumption g/kWh 0.4 c 90 Cooling water temp. engine outlet o All data subject to change without prior notice 36 37 propulsion systems Bergen B32:40L - AZIPULL Air cooler withdrawal Min 2100 Typical parameters for AT applications with 17 knots speed (max. speed for AZIPULL - 24 knots) 1250 d BERGEN B32:40L S A 1080 B c 1470 ØK Marine engine anD prOpuLSiOn SySTeMS AZP Technical data Diesel Engine technical Data Azimuth thruster Main Dimensions technical Data A Engine type Engine Mass (kg) Engine Power (kW) Cyl. No. Engine Speed (RPM) Azimuth type and Size B C D S K Azimuth Min. Prop. Sump Engine E gine Interm. Input Min. Max. Mass* Speed Length Length Shaft* Shaft Stem Prop. Dia. (kg) (RPM) (mm) (mm) (mm) (mm) Length* (mm) (mm) B32:40L6P 33200 2880 6 720 AZP120 45000 172 4390 5383 1750 4590 3300 B32:40L8P 40000 3840 8 720 AZP150 85000 133 5430 6422 2295 5795 4200 B32:40L9P 45900 4320 9 720 AZP150 85000 159 5950 6942 2295 5795 3900 B32:40L6P 33200 3000 6 750 AZP120 45000 172 4390 5383 1750 4590 3300 B32:40L8P 40000 4000 8 750 AZP150 85000 139 5430 6422 2295 5795 4200 B32:40L9P 45900 4500 9 750 AZP150 85000 153 5950 6942 2295 5795 4000 Additional notes (*): • Mass of azimuth unit is based on minimum stem length (S) • Minimum stem length (S) can be increased in steps of 200mm for AZP100, 250mm for AZP120 and 300mm for AZP150 • Length (C) and type of intermediate shaft can vary from short straight shafts to long cardan shafts All data subject to change without prior notice 38 Note: the table shows typical data for rolls-royce twin screw propulsion systems for free running ships. The azimuth unit data are given without ice class based on standard gear ratios. The data is not binding and may change without notice. 39 propulsion systems Bergen B32:40L6P - Rolls-Royce Azimuth thruster Typical parameters for Harbour Tugs with speed up to 16 knots S BERGEN B32:40L6 Marine engine anD prOpuLSiOn SySTeMS A ØK B Technical data Diesel Engine technical Data Azimuth thruster technical Data Main Dimensions A Engine type Engine Engine Mass Power [kg] [kW] Cyl. No. Engine Azimuth type Speed And Size [RPM] Azimuth Mass* [kg] Bollard Pull*** [tons] ducted FP/cP B32:40L6P 33200 3000 6 750 uS305P40 Max. input power [kW] B K S Sump Engine Prop. Nominal Length Length Dia. Stem [mm] [mm] FP/CP Length* [mm] [mm] Harbour tugs other vessels 43000 108 3200 3000 4390 5383 3200 4200 dimensions K Propeller diameter S Stem length construction FP Fixed Pitch Propeller cP controllable Pitch Propeller Ducted with TK-nozzle Open without nozzle. 40 * dry weight in metric tons of weld-in installation FP/cP propeller ** the power figures in table are for ship assisting harbour tugs driven by diesel engine. the actual power figures are defined acc. to the application, prime mover, classification etc *** Estimated metric tons per two (2) units with installed engine power. All data subject to change without prior notice. 41 propulsion systems BERGEN B32:40L M, Piston withdrawal 1250 ØK 2548 Engine B32:40L Marine engine anD prOpuLSiOn SySTeMS A L H G F E d c B L, dismantling space for hub cylinder Air cooler withdrawal Min 2100 42 1477 1250 2870 3855 Air cooler withdrawal Min 2100 Min 2100 1080 1359 1470 1740 43 propulsion systems Engine B32:40L Typical parameters for single screw cargo vessels with speeds up to 17 knots Technical data Engine type Engine Power (kW) Cyl. No. Engine Speed (RPM) Gear Size K Prop. Hub Size A Dia. (cm) (mm) (mm) B (mm) D (mm) E (mm) G (mm) H (mm) L (mm) Gear Mass (kg) Prop Mass* (kg) Engine Mass (kg) 2880 6 720 750 4100 86A/41 4390 5383 2020 1650 681 737 253 10200 9000 33200 B32:40L6P 2880 6 720 1500 121 4300 94A/41 4390 5383 2353 1700 707 792 263 11500 10400 33200 B32:40L6P 3000 6 750 750 135 4100 86A/41 4390 5383 2020 1650 681 737 253 10200 9100 33200 B32:40L6P 3000 6 750 1500 126 4200 94A/41 4390 5383 2353 1700 707 792 263 11500 10200 33200 B32:40L8P 3840 8 720 750 154 4100 94A/41 5430 6422 2020 1700 707 792 263 10200 10600 40000 B32:40L8P 3840 8 720 1500 140 4300 94A/41 5430 6422 2353 1800 707 792 263 11500 11200 40000 B32:40L8P 3840 8 720 950 115 4700 102A/41 5430 6422 2775 1900 775 859 285 26250 13200 40000 B32:40L8P 3840 8 720 3000 121 4600 102A/41 5430 6422 2710 1900 775 859 285 16500 13000 40000 B32:40L8P 3840 8 720 3000-2t 87 5500 111A/41 5430 6422 2820 1950 826 936 314 19000 16800 40000 B32:40L8P 4000 8 750 750 179 3700 86A/41 5430 6422 2020 1650 681 737 253 10200 9100 40000 B32:40L8P 4000 8 750 1500 153 4100 94A/41 5430 6422 2353 1800 707 792 263 11500 11000 40000 B32:40L8P 4000 8 750 950 120 4700 102A/41 5430 6422 2775 1900 775 859 285 26250 13400 40000 B32:40L8P 4000 8 750 3000 126 4500 102A/41 5430 6422 2710 1900 775 859 285 16500 13000 40000 B32:40L8P 4000 8 750 3000-2t 90 5400 111A/41 5430 6422 2820 1950 826 936 314 19000 16600 40000 B32:40L9P 4320 9 720 1500 149 4200 94A/41 5950 6942 2353 1800 707 792 263 11500 11600 45900 B32:40L9P 4320 9 720 950 115 4800 102A/41 5950 6942 2775 1900 775 859 285 26250 14000 45900 B32:40L9P 4320 9 720 3000 121 4700 102A/41 5950 6942 2710 1900 775 859 285 16500 13800 45900 B32:40L9P 4320 9 720 3000-2t 98 5300 111A/41 5950 6942 2820 1950 826 936 314 19000 16800 45900 B32:40L9P 4500 9 750 1500 155 4200 94A/41 5950 6942 2353 1800 707 792 263 11500 11600 45900 B32:40L9P 4500 9 750 950 120 4800 102A/41 5950 6942 2775 1900 775 859 330 26250 14000 45900 B32:40L9P 4500 9 750 3000 126 4700 102A/41 5950 6942 2710 1900 775 859 285 16500 13800 45900 B32:40L9P 4500 9 750 3000-2t 102 5200 111A/41 5950 6942 2820 1950 826 936 314 19000 16600 45900 B32:40V12P 5765 12 720 950 115 5200 121A/41 4951 6286 2775 1950 885 1020 345 26250 19800 53700 B32:40V12P 5765 12 720 3000 129 4900 111A/41 4951 6286 2710 1950 826 936 314 16500 16800 53700 B32:40V12P 6000 12 750 950 120 5100 111A/41 4951 6286 2775 1950 831 936 314 26250 18200 53700 B32:40V12P 6000 12 750 3000 135 4800 111A/41 4951 6286 2710 1950 826 936 314 16500 16800 53700 B32:40V16P 7680 16 720 950 138 4900 111A/41 6200 7870 2775 2000 831 936 314 26250 19200 62900 B32:40V16P 7680 16 720 4500 133 5100 121A/41 6200 7870 2950 2000 885 1020 345 25000 21600 62900 B32:40V16P 8000 16 750 950 144 4800 111A/41 6200 7870 2775 2000 831 936 314 26250 19200 62900 B32:40V16P 8000 16 750 4500 140 4900 121A/41 6200 7870 2950 2000 885 1020 345 25000 21200 62900 B32:40V16P 8000 16 750 6000 130 5200 121A/41 6200 7870 2985 2050 910 1020 345 33000 22400 62900 G, is project specific. dimension shown is based on standard sealing length. F, Stern tube length is project specific dimension, 3000mm in this example. E, is project specific, but a minimum service space is required. All data subject to change without prior notice 44 Marine engine anD prOpuLSiOn SySTeMS B32:40L6P Min. Prop. Speed (RPM) 130 C, Length of elastic coupling is project specific . Prop mass* is based on 5m propeller shaft. M, Piston withdrawal, L type engine: 2520mm, V type engine 2350mm. Note: the table shows typical data for rolls-royce single engine propulsion systems for free running ships. The azimuth unit data is given without ice-class based on standard gear ratios. 45 propulsion systems Bergen C25:33L - AZIPULL air cooler withdrawal 1375 d 3230 BERGEN C25:33L B c S 1100 A 1200 1590 Marine engine anD prOpuLSiOn SySTeMS ØK AZP Technical data Diesel Engine technical Data Engine type Engine Engine Mass Power (kg) (kW) Azimuth thruster technical Data Cyl. No. Engine Speed (RPM) Azimuth type and Size Azimuth Mass* (kg) Main Dimensions Min. Prop. Speed (RPM) A B C D K S Sump Length (mm) Engine Length (mm) Interm. Shaft* (mm) Input Shaft (mm) Max. Prop. (mm) Min. Stem Length* (mm) 4520 C25:33L6P 17500 1920 6 900 AZP100 30500 188 3170 4036 1490 2800 C25:33L8P 20700 2560 8 900 AZP100 30500 237 3930 4796 1490 2600 4520 C25:33L8P 20700 2560 8 900 AZP120 45000 174 3930 4796 1750 3300 4590 C25:33L9P 23900 2880 9 900 AZP100 30500 248 4310 5176 1490 2600 4520 4590 C25:33L9P 23900 2880 9 900 AZP120 45000 174 4310 5176 1750 3300 C25:33L6P 17500 2000 6 1000 AZP100 30500 175 3170 4036 1490 2800 4520 C25:33L8P 20700 2665 8 1000 AZP100 30500 229 3930 4796 1490 2800 4520 C25:33L8P 20700 2665 8 1000 AZP120 45000 167 3930 4796 1750 3300 4590 C25:33L9P 23900 3000 9 1000 AZP120 45000 167 4310 5176 1750 3300 4590 Additional notes (*): • Mass of azimuth unit is based on minimum stem length (S) • Minimum stem length (S) can be increased in steps of 200mm for AZP100, 250mm for AZP120 and 300mm for AZP150 • Length (C) and type of intermediate shaft can vary from short straight shafts to long cardan shafts • All data subject to change without prior notice 46 Note: the table shows data for rolls-royce twin screw propulsion systems for free running ships. The azimuth unit data is given without ice class based on standard gear ratios. 47 propulsion systems 15o 15o 15 o o 15 15 o 15 Typical parameters for Harbour Tugs with speed up to 16 knots 405 o Bergen C25:33L - US Azimuth thruster 1607 BERGEN C25:33L8P S A Marine engine anD prOpuLSiOn SySTeMS ØK B Technical data Diesel Engine technical Data Engine type Engine Engine Mass Power (kg) (kW) Azimuth thruster technical Data Cyl. No. Engine Speed (RPM) Azimuth type and Size Azimuth Mass* (kg) Main Dimensions Bollard Pull*** (tons) A B K S Input Power Azimuth (kW) Sump Length (mm) Engine Length (mm) Prop. Dia. FP/CP (mm) Min Stem Length* (mm) ducted FP/cP C25:33L6P 18000 2000 6 1000 uS 25 29000 69 2000 3170 4036 2600 3800 C25:33L6P 18000 2000 6 1000 uS 25 29000 69 2000 3170 4036 2600 3800 C25:33L6P 18000 1920 6 900 uS 25 29000 67 1920 3170 4036 2600 3800 C25:33L6P 18000 2000 6 1000 uS 25 29000 69 2000 3170 4036 2600 3800 C25:33L8P 21000 2560 8 900 uS 35 37500 90 2560 3930 4796 3000 3650 C25:33L8P 21000 2665 8 1000 uS 35 37500 92 2665 3930 4796 3000 3650 C25:33L9P 24000 2880 9 900 uS305 P40 41000 97 2880 4310 5176 3000 4100 C25:33L9P 24000 3000 9 1000 uS305 P40 43000 104 3000 4310 5176 3200 4200 All data subject to change without prior notice dimensions K Propeller diameter S Stem length 48 construction FP Fixed Pitch Propeller cP controllable Pitch Propeller Ducted with TK-nozzle Open without nozzle. * dry weight in metric tons of weld-in installation FP/cP propeller ** the power figures on table are for ship assisting harbour tugs driven by diesel engine. the actual power figures are defined acc. to the application, prime mover, classification, etc. *** Estimated metric tons per two (2) units with installed engine power. 49 propulsion systems 1100 3230 ØK 1100 1850 Bergen C25:33L piston withdrawal air cooler withdrawal 1375 a L h g L, dismantling space for hub cylinder F e D C B 1200 1590 Marine engine anD prOpuLSiOn SySTeMS Typical parameters for single screw cargo vessels with speeds up to 17 knots Technical data Engine type Engine Power (kW) Cyl. No. Engine Speed (RPM) Gear Size Min. Prop. Speed (RPM) C25:33L6P 1920 6 900 480 210 C25:33L6P 2000 6 1000 480 222 C25:33L6P 1920 6 900 550 167 C25:33L6P 2000 6 1000 550 C25:33L6P 2000 6 1000 C25:33L8P 2560 8 900 C25:33L8P 2665 8 C25:33L8P 2560 8 C25:33L8P 2665 C25:33L8P 2560 C25:33L8P C25:33L9P C25:33L9P Hub Size (cm) Gear Mass (kg) Prop Mass* (kg) Engine Mass (kg) A (mm) B (mm) D (mm) E (mm) G (mm) H (mm) L (mm) K Prop. Dia. (mm) 66A/41 3300 4300 17500 3170 4036 1610 1550 565 566 211 2900 66A/41 3300 4250 17500 3170 4036 1610 1550 565 566 211 2800 72A/41 5300 5300 17500 3170 4036 1795 1550 601 671 217 3300 175 72A/41 5300 5200 17500 3170 4036 1795 1550 601 671 217 3200 600 180 72A/41 5800 5100 17500 3170 4036 1812 1550 601 671 217 3200 550 195 72A/41 5300 5700 20700 3930 4796 1795 1550 601 671 217 3200 1000 550 208 72A/41 5300 5600 20700 3930 4796 1795 1550 601 671 217 3100 900 600 185 72A/41 5800 5700 20700 3930 4796 1812 1550 601 671 217 3300 8 1000 600 197 72A/41 5800 5700 20700 3930 4796 1812 1550 601 671 217 3200 8 900 750 145 79A/41 10200 7100 20700 3930 4796 2020 1600 640 677 237 3800 2665 8 1000 750 160 79A/41 10200 6900 20700 3930 4796 2020 1600 640 677 237 3600 2880 9 900 600 200 72A/41 5800 6100 23900 4310 5176 1812 1600 601 671 217 3300 3000 9 1000 600 212 79A/41 5800 6300 23900 4310 5176 1812 1550 640 677 237 3200 C25:33L9P 2880 9 900 750 145 86A/41 10200 8100 23900 4310 5176 2020 1650 681 737 253 3900 C25:33L9P 3000 9 1000 750 160 79A/41 10200 7400 23900 4310 5176 2020 1650 640 677 237 3700 All data subject to change without prior notice G, is project specific. dimension shown is based on standard sealing length. F, Stern tube length is project specific dimension, 2500mm in this example. E, is project specific, but a minimum service space is required. C, Length of elastic coupling is project specific. Prop mass* is based on 4m propeller shaft. 50 Note: the table shows typical data for rolls-royce single engine propulsion systems for free running ships. The azimuth unit data are given without ice class based on standard gear ratios. 51 hybrid and electric propulsion systems SaVe Cube Platform supply, multi-purpose, emergency response/rescue, coastguard and research vessels. By moving to hybrid or electric propulsion, owners have in-built flexibility that can not only reduce emissions and optimise fuel consumption, but they are lighter and take up less space, with lower noise and vibration levels and reduced maintenance costs. The latest generation system designed with a single integrated driveswitchboard for the whole vessel. Electric systems are normally transformer-less with variable frequency motors on fixed frequency networks. This means they can also accommodate a battery power supply and can be plugged into a shore connection of variable frequency. All frequency convertors, drives and switchboards are housed in a single cabinet for a significantly smaller footprint. A single cabinet is simpler to cool and has fewer connections. It is therefore much easier to install, many more connection terminations are done at the factory. We select the best components from our broad supplier base and deliver a complete package. This approach relieves the shipbuilder of much of the technical risk and managing multiple equipment suppliers. Additional battery power is available for slow speed transits in harbour or for peak power load smoothing. All engines can operate at variable speeds to maximise their efficiency for the required power. Engine speed will automatically be adjusted to the power being demanded in the most fuel efficient way. SaVe Line Platform supply, multi-purpose, emergency response/rescue, coastguard and research vessels. A traditional diesel-electric propulsion system already supplied to over 130 vessels operating today. Uses active front end (AFE) technology for more stable clean voltage and fast response to load control changes. The number of generators installed is dependent on the total shipboard power requirements and the vessel's operating profile. Those running is dependent on the power required. When transiting at slow speed or in stand-by mode with a reduced power demand, some engines can be turned off. 52 Marine engine anD prOpuLSiOn SySTeMS We optimise the system to match the vessels operating profile, the main designs are illustrated. SaVe Step Power intensive ships - small cruise, diving support, platform supply, construction support, jack-up and well intervention vessels. and research Similar to the SAVe Line system but specifically designed for vessels with over 20MW of installed generated power. The main difference is the incorporation of transformers to step-down the voltage. The system uses high voltage (3-11kV) on the main switchboard and generators and low voltage on the consumers and distribution. Combined pulse (12, 18 or 24 pulse) and step-down transformers can be used in combination with pulse drive units. Alternatively, the system can be based on AFE drive units, therefore only stepdown transformers are used and all the advantages of the SAVe Line system with AFE are realised in the most fuel efficient way. 53 SaVe Combi Tugs, Pelagic trawlers, fishing vessels hybrid Shaft generator (hSg) G G Fishing, platform supply, coastguard, coastal vessels D esel / gas eng ne Uses AFE technology so fixed engine rpm is not required when operating the shaft generator. The switchboard sees a constant voltage and frequency, and the correct phase angle to match the other generator sets running in parallel. Propeller and engine HSG solution provides lower fuel consumption and less emissions. efficiencies can be maximised by ensuring they are running at their most efficient point. The ability to reduce engine rpm to match the vessel's overall power requirements significantly reduces fuel consumption and emissions. Upgrading existing systems to HSG is normally straightforward with a short payback time. HSG dr ve AC DC DC AC Reduction gear SG M As its name suggests this system is made up of a variety of building blocks and can be designed to almost any desired systems architecture for operation in a wide variety of modes. One cabinet performs the task of several power functions and drives. The compact design reduces footprint size to save space and weight. hybrid (Bypass hybrid generator) This mode is selected for maximum speed and harnesses most of the ship’s power, including output from the auxiliary generator sets for propulsion. The shaft generator is operating as a motor with an output of 2,500 kW running in parallel with the 6,000 kW main diesel engine at 750 rpm. This gives a total power of 8,500 kW on the propeller shaft. Fishing, coastal, offshore vessels Not as sophisticated as the hybrid shaft generator (HSG) system. It is an ideal option for power conversions, as the vessels existing electrical machines and switchboards can be retained and do not have to be Rolls-Royce supply. Fixed speed is required on the diesel when generating power for the switchboard. An AFE drive is installed between the shaft-generator and the switchboard. This provides additional power when used with the main engine and provides full variable speed electric propulsion when the main engine is stopped, for slow speed/standby modes or as an emergency/take-me-home system. To update to the HSG concept, requires a special motor and switchboard. Conventional hybrid Diesel-electric mode – for efficient lower speeds Two auxiliary gensets are running at 50 per cent power providing 900 kW each to the system. 300 kW is used for hotel loads and 1,500 kW is available for propulsion. In this mode, the shaft generator is running as a motor with the HSG system controlling the shaft speed. Fishing, platform supply, construction vessels Has the simplest systems architecture with a separate generator and electric motor. The generator is normally mounted on the front of the main diesel with a standard electric motor on the gearbox. Main engine can operate as a generator set for high power requirements. When less power is required the auxiliary generator set can provide the hotel load and sufficient power for slow speed cruising. 54 55 Marine engine anD prOpuLSiOn SySTeMS Systems architecture can accommodate: Hybrid shaft generator (PTP/PTI), Battery energy storage for load smoothing/operation, shore connection, winch drive or power for any other electrical equipment. Boost mode – for maximum speed parallel mode – for excess power This is a new efficient way of running two engines, where the power required for propulsion and hotel loads exceeds that available from the generator sets alone. The shaft generator is feeding 500 kW into the eletrical system in parallel with one auxiliary generator. The HSG system keeps the frequency fixed at 60 HZ even if the main engine is running at around half power with variable speed. Transit mode – for optimum efficiency Simply shifting modes A challenge with complex hybrid systems is that changing operating modes can be complicated. The newly developed Rolls-Royce ACON mode shift system automates the process, so that with a single keystroke on the bridge the captain can shift from one mode to another. Optimal and economic operation also requires an overview of the ship systems, so the captain and the engineers need to see how efficiently the systems and equipment are working. Here, the ACON economy picture provides the basis for optimisation, or indicates the need to move to a different mode. Combining these products with a Rolls-Royce power and propulsion system gives a unique combination of user-friendliness and flexibility, not only when the vessel is new, but also later in life, when the operating profile may well have changed. power overview The ACON mode shift system provides a view of the power available on the main busbar (green) for major power consumers like thrusters (orange). Shore connection mode – for lower fuel consumption When the ship is in harbour it has the possibility for connecting to the normal shore power and frequency (50Hz). The HSG converts the frequency to the ship power system which is 60 Hz. It can also avoid “black-out” during changeover from shore to ship power. There is no need to run any of the auxiliary gensets, which will save fuel and reduce emissions. In addition, noise and vibration levels onboard are reduced to a minimum. 56 economy Shows fuel consumption for main and auxiliary engines. By using the speed of the vessel and distance travelled fuel consumption per nautical mile is calculated. 57 Marine engine anD prOpuLSiOn SySTeMS This mode is used to optimise propeller efficiency for the required speed. The main engine runs at variable speed with the shaft generator supplying the ship’s electrical needs. Therefore, both auxiliary generators can be shut off. Mode shifting