RS-75 series
75W Single Output Switching Power Supply
MODEL：RS-75-5
OUTPUT FUNCTION TEST
NO
1
TEST ITEM
SPECICATION
TEST CONDITION
RESULT
RIPPLE & NOISE
V1: 80 mVp-p (Max )
I/P: 230 VAC
V1: 14
VERDICT
mVp-p (Max )
O/P:FULL LOAD
Ta:25℃
2
OUTPUT VOLTAGE
CH1: 4.75 V~ 5.5 V
ADJUST RANGE
P
I/P: 230 VAC
4.71V~ 6.14 V/ 230VAC
I/P: 115 VAC
4.71V~ 6.14 V/ 115 VAC
P
O/P:MIN LOAD
Ta:25℃
3
OUTPUT VOLTAGE
V1: 2 %~ -2 % (Max)
TOLERANCE
4
LINE REGULATION
I/P: 115
VAC / 264
VAC
V1: 0.4 %~ -0.4 %
O/P:FULL/ MIN LOAD
Ta:25℃
V1: 0.5 %~ -0.5 % (Max)
I/P: 115
VAC ~ 264 VAC
P
V1: 0 %~ 0 %
O/P:FULL LOAD
Ta:25℃
5
LOAD REGULATION
V1: -1 %~ 1 % (Max)
I/P: 230
VAC
P
V1: 0.3 %~ -0.3 %
O/P:FULL ~MIN LOAD
Ta:25℃
6
SET UP TIME
P
230VAC/ 500 ms (Max)
I/P: 230
VAC
230VAC/ 179
ms
115VAC/ 1200 ms (Max)
I/P:115
VAC
115VAC/ 165
ms
O/P:FULL LOAD
Ta:25℃
7
RISE TIME
230VAC/ 30ms (Max)
I/P: 230
VAC
230VAC/ 5
ms
115VAC/ 30ms (Max)
I/P: 115
VAC
115VAC/ 5
ms
P
O/P:FULL LOAD
Ta:25℃
8
HOLD UP TIME
230VAC/ 50 ms (TYP)
I/P: 230
VAC
230VAC/ 87
ms
115VAC/ 12 ms (TYP)
I/P: 115
VAC
115VAC/ 18
ms
P
O/P:FULL LOAD
Ta:25℃
9
OVER/UNDERSHOOT TEST
< +5%
I/P: 230
VAC
TEST: ＜ 5
%
O/P:FULL LOAD
Ta:25℃
10
DYNAMIC LOAD
V1: 1000 mVp-p
I/P: 230
VAC
P
P
345 mVp-p
O/P:FULL /Min LOAD
P
90%DUTY/1KHZ
Ta:25℃
Model: RS-75-5
Test Report
1 / 5
RS-75 series
75W Single Output Switching Power Supply
INPUT FUNCTION TEST
NO
1
TEST ITEM
INPUT VOLTAGE RANGE
SPECICATION
88VAC~264VAC
TEST CONDITION
RESULT
I/P:TESTING
VERDICT
58 V~ 264 V
O/P:FULL LOAD
Ta:25℃
I/P:
TEST: OK
LOW-LINE-3V= 87 V
P
HIGH-LINE+15%=300 V
O/P:FULL/MIN LOAD
ON: 30 Sec . OFF: 30 Sec 10MIN
( AC POWER ON/OFF NO DAMAGE )
2
3
INPUT FREQUENCY RANGE
EFFICIENCY
47 HZ ~ 63 HZ
I/P: 88VAC ~ 264VAC
NO DAMAGE OSC
O/P:FULL~MIN LOAD
Ta:25℃
79 % (TYP)
I/P: 230
TEST: OK
P
VAC
80.405 %
O/P:FULL LOAD
Ta:25℃
4
INPUT CURRENT
P
230V/1.2 A (TYP)
I/P: 230
VAC
I = 0.8 A/ 230 VAC
115V/ 2 A (TYP)
I/P: 115
VAC
I = 1.2 A/ 115 VAC
P
O/P:FULL LOAD
Ta:25℃
5
INRUSH CURRENT
230V/ 40 A (TYP)
COLD START
6
7
LEAKAGE CURRENT
No load power consumption
< 2 mA / 240
I/P: 230
VAC
I =27 A/ 230 VAC
O/P:FULL LOAD
Ta:25℃
VAC
<0.5W
I/P: 254
VAC
P
L-FG: 0.34 mA
O/P:Min LOAD
Ta:25℃
N-FG:0.34 mA
I/P: 230VAC
0.204W
P
O/P:NO LOAD
P
Ta:25℃
PROTECTION FUNCTION TEST
NO
1
TEST ITEM
OVER LOAD PROTECTION
SPECICATION
110%~ 150 %
TEST CONDITION
I/P: 230
VAC
I/P: 115
VAC
O/P:TESTING
Ta:25℃
2
3
OVER VOLTAGE PROTECTION
SHORT PROTECTION
CH1:5.75 V~ 6.75 V
RESULT
VERDICT
137 %/ 230 VAC
140 %/ 115 VAC
Hiccup Mode
P
I/P: 230
VAC
6.5 V/ 230
VAC
I/P: 115
VAC
6.5 V/ 115
VAC
O/P:MIN LOAD
Ta:25℃
Hiccup Model
SHORT EVERY OUTPUT
I/P: 264 VAC
NO DAMAGE
1 HOUR NO DAMAGE
O/P: FULL LOAD
Ta:25℃
Hiccup Mode
P
P
Model: RS-75-5
Test Report
2 / 5
RS-75 series
75W Single Output Switching Power Supply
ENVIRONMENT TEST
NO
1
TEST ITEM
SPECICATION
TEMPERATURE RISE TEST
MODEL： RS-75-5
TEST CONDITION
RESULT
VERDICT
1. ROOM AMBIENT BURN-IN：1.5 HRS
I/P: 230VAC O/P: FULL LOAD Ta= 30.3
℃
2. HIGH AMBIENT BURN-IN：3 HRS
I/P: 230VAC O/P: FULL LOAD Ta= 50.5
℃
ROOM AMBIENT HIGH AMBIENT
Ta= 30.3 ℃
Ta= 50.5
℃
67.7℃
81.9℃
NO
Position
P/N
1
LF1
LF-101
2
C5
150U/400V HU4 105℃
69.7℃
84.7℃
D3SB80 4A/800V SHI
69.3℃
85.5℃
3
BD1
4
R2
33K/2W R/MO
114.7℃
128.2℃
5
D1
STTA406 4A/600V ST
95.1℃
111.1℃
6
D55
SBL3040PT 30A/40V LT
87.6℃
103.0℃
7
Q1
K2545 6A/600V TOS
81.8℃
98.5℃
8
U1
1203 ON
80.8℃
96.2℃
9
T1 CORE
TF-1025 LS
89.3℃
104.7℃
10
C10
100U/35V RUB 105℃YXF
78.0℃
92.2℃
103.1℃
11
T1 COIL
TF-1025 LS
88.4℃
12
C58
2200U/16V NCC 105℃ KY
73.9℃
89.9℃
13
R56
33Ω /2W R/MO
96.9℃
112.8℃
P
14
15
2
OVER LOAD BURN-IN TEST
NO DAMAGE
1 HOUR ( MIN )
I/P: 230 VAC
O/P: 133 ﹪LOAD
TEST： OK
P
Ta:25℃
3
LOW TEMPERATURE
TURN ON AFTER 2 HOUR
TURN ON TEST
I/P: 230 VAC
O/P: 100 ﹪LOAD
TEST： OK
P
Ta= -25℃
4
AFTER 12 HOURS
I/P: 272 VAC
HIGH TEMPERATURE
IN CHAMBER ON
CONTROL 40 ℃
O/P:FULL LOAD
Ta= 40 ℃
NO DAMAGE
+0.03%(0~50℃)
HUMIDITY=
HIGH VOLTAGE
TURN ON TEST
5
TEMPERATURE
COEFFICIENT
6
TEST： OK
HIGH HUMIDITY
VIBRATION TEST
P
95 %R.H
I/P: 230 VAC
0.01 %(0~50℃)
P
O/P:FULL LOAD
1 Set Operating at I/P: 230 VAC NO LOAD
TEST： OK
(1) Waveform: Sine Wave
(2) Frequency:10~500Hz
(3) Sweep Time:10min/sweep cycle
P
(4) Acceleration:5G
(5) Test Time:1 hour in each axis (X.Y.Z)
(6) Ta:25℃
Model: RS-75-5
Test Report
3 / 5
RS-75 series
75W Single Output Switching Power Supply
SAFETY TEST
NO
1
2
3
4
TEST ITEM
SPECICATION
TEST CONDITION
RESULT
WITHSTAND VOLTAGE
I/P-O/P: 3 KVAC/min
I/P-O/P: 3.6 KVAC/min
I/P-O/P: 3.67
mA
I/P-FG: 2 KVAC/min
I/P-FG: 2.4 KVAC/min
I/P-FG: 2.87
mA
O/P-FG: 0.5 KVAC/min
O/P-FG: 0.6 KVAC/min
Ta:25℃
O/P-FG: 1.88
I/P-O/P:500VDC>100MΩ
I/P-O/P: 500
VDC
I/P-O/P: 16 GΩ
I/P-FG: 500VDC>100MΩ
I/P-FG:
500
VDC
I/P-FG:
O/P-FG:500VDC>100MΩ
O/P-FG: 500
Ta:25℃
VDC
O/P-FG: 6 GΩ
GROUNDING CONTINUITY
FG(PE) TO CHASSIS
APPROVAL
OR TRACE < 100 mΩ
TUV: Certificate NO ：R50045775
40
Ta:25℃
ISOLATION RESISTANCE
VERDICT
P
mA
NO DAMAGE
7 GΩ
P
NO DAMAGE
A / 2min
5
mΩ
P
P
UL: File NO ：E183223
E.M.C TEST
NO
1
2
3
4
5
TEST ITEM
SPECICATION
TEST CONDITION
RESULT
HARMONIC
EN61000-3-2
I/P: 230
PASS
CLASS A
O/P:FULL LOAD
Ta:25℃
EN55022
I/P: 230
CLASS B
O/P:FULL/50% LOAD
Ta:25℃
Test by certified Lab
PASS
CONDUCTION
RADIATION
E.S.D
E.F.T
SURGE
VAC (50HZ)
VAC (50HZ)
PASS
EN55022
I/P: 230
O/P:FULL LOAD
Ta:25℃
Test by certified Lab
EN61000-4-2
I/P: 230
CRITERIA A
INDUSTRY
AIR:8KV / Contact:4KV
O/P:FULL LOAD
Ta:25℃
EN61000-4-4
I/P: 230
INDUSTRY
O/P:FULL LOAD
Ta:25℃
VAC/50HZ
VAC/50HZ
IEC61000-4-5
I/P: 230
INDUSTRY
O/P:FULL LOAD
Ta:25℃
L-N :2KV
VAC/50HZ
VERDICT
P
CLASS B
INPUT: 2KV
6
VAC/50HZ
P
P
P
CRITERIA A
P
CRITERIA A
P
L,N-PE:4KV
7
Test by certified Lab ＆ Test Report Prepare
Model: RS-75-5
Test Report
4 / 5
RS-75 series
75W Single Output Switching Power Supply
M.T.B.F & LIFE CYCLE CALCULATION
NO
1
TEST ITEM
SPECICATION
CAPACITOR
SUPPOSE C
I/P: 230 VAC
LIFE CYCLE
MTBF
RESULT
VERDICT
58
IS THE MOST CRITICAL COMPONENT
O/P:FULL LOAD Ta= 25 ℃ LIFE TIME= 136421HRS
I/P: 230 VAC
2
TEST CONDITION
O/P:FULL LOAD Ta= 40
℃
P
LIFE TIME= 64546 HRS
MIL-HDBK-217F NOTICES2 PARTS COUNT
TOTAL FAILURE RATE: 265K
P
HRS
COMPONENT STRESS TEST
NO
1
TEST ITEM
SPECICATION
TEST CONDITION
Power Transistor
Q1
I/P:High-Line +3V = 267
( D to S) or (C to E) Peak Voltage
K2628 : 600 V 6 A
Rated
RESULT
V
O/P: (1)Full Load Turn on
(2) Full Load
VERDICT
(1) 482
V
(2) 586
V
(3) 564
V
(1) 28.8
V
(2) 32.6
V
(3) 29.8
V
(1) 564
V
(2) 564
V
P
(3)Output Short
Ta:25℃
2
Diode Peak Voltage
D 56
Rated
D83004 : 400 V
I/P:High-Line +3V = 267
30 A
V
O/P: (1)Full Load Turn on
(2) Full Load
P
(3)Output Short
Ta:25℃
3
Clamp Diode Peak Voltage
D1
Rated
I/P:High-Line +3V = 267
HER306 : 600 V 3 A
V
O/P: (1)Full Load
(2) Dynamic Load
P
90%Duty/1KHz
Ta:25℃
4
Input Capacitor Voltage
C5
Rated
I/P:High-Line +3V = 267
RUBYCON : 150 u / 400 V
105℃
(1) 368
V
O/P: (1)Full Load Turn on /Off
V
(2) 374
V
(2) Min load Turn on /Off
(3) 374
V
P
(3)Full Load /Min load Change
Ta:25℃
5
Control IC Voltage Test
U1
Rated
1203
:
I/P:High-Line +3V = 267
16
V
(1) 12.7
V
O/P: (1)Full Load Turn on /Off
V
(2) 12.7
V
(2) Min load Turn on /Off
(3) 12.7
V
P
(3)Full Load /Min load Change
Ta:25℃
DATE
2003/12/16
2004/6/1
2004/8/16
SAMPLE
RD SAMPLE
PRODUCT SAMPLE
A403C11
PRODUCT SAMPLE
A407C09
TEST RESULT
TESTER
APPROVAL
PASS
VINCENT TSENG
MAX LIN
PASS
VINCENT TSENG
MAX LIN
PASS
VINCENT TSENG
MAX LIN
2003/12/12
Model: RS-75-5
A50-F023
Test Report
5 / 5