Apprenticeship
Training Standard
Precision Metal
Fabricator
Trade Code: 200G
Development Date: February 1993
This document is the property of the apprentice named inside and represents the official record of his/her training
PRECISION METAL FABRICATOR
PAGE
CONTENTS
Preface
Important Directions for Trainers
Important Directions to the Apprentice/Trainee
Notice/Declaration for Collection of Personal Information
Apprentice/Trainee Record
Employer Information
Apprentice/Trainee Completion Form
Training Unit Completion Form
2
3
3
4
5
6
8
9
TRAINING UNITS
NUMBER
TITLE
U4560
Protect Self and Others
10
U4561
Plan Prepare and Organize the
Metal Fabrication Process
15
U4562
Verify Quality of Pan or Product
18
U4563
Perform Metal Removal Operations
20
U4564
Perform Punching Operations
22
U4565
Perform Fonning Operations
24
U4566
Join Sheet Workpiece Metal
27
U4567
Install Hardware and Assemble Components
29
Competency Analysis Profile
Ontario College of Trades©
1
PRECISION METAL FABRICATOR
PREFACE
This training document was developed by the Apprenticeship and Client Services Branch of
the Ministry of Skills Development in consultation with representatives from the industry.
These Training Standards are intended to be used by apprentice/ trainee, instructors and
companies as a "blueprint" for training or as a prerequisite for Ministry
accreditation/certification.
The care and maintenance of this book is the joint responsibility of the apprentice/trainee and
the employer. The Training Standards were developed specifically for documenting the
apprentice's/trainee's acquisition of skills.
The book becomes the only record of an apprentice's/trainee's training.
IMPORTANT DIRECTIONS TO TRAINERS
The Training Standards identify skills required for this occupation and its related training
program.
These Training Standards have been written in concise statements which describe how well an
apprentice/ trainee must perform each skill in order to become competent.
In using these Training Standards, trainers will be able to ensure that the apprentice/trainee is
developing skills detailed for the occupation.
Trainers and apprentices/trainees are required
successful acquisition.
to
sign off and date the skills following each
Employers participating in this training program will be designated as the Signing Authority
and are required to attest to successful achievement by signing the appropriate box included at
the end of each unit.
Ontario College of Trades©
2
PRECISION METAL FABRICATOR
IMPORTANT DIRECTIONS TO THE APPRENTICE/TRAINEE
Apprentice
1.
All hours worked for each employer(s) should be recorded in the Employer
Information section.
2.
The "Summary of Hours" should be completed, signed and dated by both the
apprentice and employer when either all terms of the contract have been completed
or the apprentice leaves the employ of the employer.
3.
It is the responsibility of the apprentice to inform the local Apprenticeship and Client
Services Branch office regarding the following changes:
4.
•
change of employer address;
•
change of apprentice name or address;
•
transfer to a new employer.
At the fulfilment of all terms of a Contract of Apprenticeship, the Apprentice/Trainee
Completion Form must be completed and signed by the current employer. Present
these completed and authorized Training Standards and the Apprentice/Trainee
Completion Form to your local Apprenticeship and Client Services office.
Trainee
1.
Training Reports must be signed for modular trainees by a Ministry of Skills
Development designed Signing Authority and forwarded to a local Apprenticeship
and Client Services Branch office.
2.
At the completion of training, the Apprentice/Trainee Completion Form must be
completed and signed off by the employer/Signing Authority and submitted to
local Apprenticeship and Client Services Branch office.
Ontario College of
Trades©
3
PRECISION METAL FABRICATOR
NOTICE OF COLLECTION OF PERSONAL INFORMATION
1.
At any time during your apprenticeship training, you may be required to show this training
standard to the Ministry of Training, Colleges and Universities (the Ministry). You will be required to
disclose the signed Apprenticeship Completion form to the Ministry in order to complete your program.
The Ministry will use your personal information to administer and finance Ontario’s apprenticeship
training system, including confirming your completion and issuing your certificate of apprenticeship.
2.
The Ministry will disclose information about your program completion and your certificate of
apprenticeship to the Ontario College of Trades, as it is necessary for the College to carry out its
responsibilities.
Your personal information is collected, used and disclosed by the Ministry under the authority of
3.
the Ontario College of Trades and Apprenticeship Act, 2009.
4.
Questions about the collection, use and disclosure of your personal information by the Ministry
may be addressed to the:
Manager, Employment Ontario Contact Centre
Ministry of Training, Colleges and Universities
33 Bloor St. E, 2nd floor, Toronto, Ontario M7A 2S3
Toll-free: 1-800-387-5656; Toronto: 416-326-5656
TTY: 1-866-533-6339 or 416-325-4084.
Please Note: Apprenticeship Training and Curriculum Standards were developed by the Ministry
of Training, Colleges and Universities (MTCU). As of April 8th, 2013, the Ontario College of
Trades (College) has become responsible for the development and maintenance of these
standards. The College is carrying over existing standards without any changes.
However, because the Apprenticeship Training and Curriculum Standards documents were
developed under either the Trades Qualification and Apprenticeship Act (TQAA) or the
Apprenticeship and Certification Act, 1998 (ACA), the definitions contained in these documents
may no longer be accurate and may not be reflective of the Ontario College of Trades and
Apprenticeship Act, 2009 (OCTAA) as the new trades legislation in the province. The College will
update these definitions in the future.
Meanwhile, please refer to the College’s website (http://www.collegeoftrades.ca) for the most
accurate and up-to-date information about the College. For information on OCTAA and its
regulations, please visit: http://www.collegeoftrades.ca/about/legislation-and-regulations
Ontario College of Trades©
4
PRECISION METAL FABRICATOR
APPRENTICE/TRAINEE RECORD
Apprentice/Trainee Name:
Contract Number:
(If applicable)
EMPLOYER INFORMATION
Company:
Address:
Telephone:
Summary of Hours:
Dates of Employment:
From
To
Total hours of Training and Instruction between dates of Employment: hours
Employer's
Signature
Date
Apprentice/Trainee
Signature
Date
Ontario College of Trades©
5
PRECISION METAL FABRICATOR
EMPLOYER INFORMATION
Company:
Address:
Telephone:
Summary of Hours:
Dates of Employment:
From
To
Total hours of Training and Instruction between dates of Employment: _________ hours
Employer's
Signature
Date
Apprentice/Trainee
Signature
Date
EMPLOYER INFORMATION
Company:
Address:
Telephone:
Summary of Hours:
Dates of Employment:
From
To
Total hours of Training and Instruction between dates of Employment:
Employer's
Signature
Date
Apprentice/Trainee
Signature
Ontario College of Trades©
________
hours
Date
6
PRECISION METAL FABRICATOR
EMPLOYER INFORMATION
Company:
Address:
Telephone:
Summary of Hours:
Dates of Employment:
From
To
Total hours of Training and Instruction between dates of Employment: ___________ hours
Employer's
Signature
Date
Apprentice/Trainee
Signature
Date
EMPLOYER INFORMATION
Company:
Address:
Telephone:
Summary of Hours:
Dates of Employment:
From
To
Total hours of Training and Instruction between dates of Employment:
Employer's
Signature
Date
Apprentice/trainee
Signature
______
hours
Date
Ontario College of Trades©
7
PRECISION METAL FABRICATOR
APPRENTICE/TRAINEE COMPLETION FORM
Apprentice/Trainee Name
Print
Signature
Social Insurance Number
Training Units when completed must be signed off by Trainer/ Signing Authority on the
following page and presented with this completion form to your local Apprenticeship and
Client Services Branch Field Office. Any supporting documentation should also be attached.
In-School completed:
(proof to be provided)
Hours completed as
per Contract:
Yes ( )
No ( )
Not Applicable ( )
Yes ( )
No ( )
Not Applicable ( )
Employer Name:
Address:
Telephone:
Signing Authority:
MINISTRY USE ONLY:
Recommended for Exam:
Yes ( )
Signature
No ( )
Consultant/Office Code
You will be required to disclose this signed form to the Ministry of Training, Colleges and Universities in order to complete your program. The
Ministry will use your personal information to administer and finance Ontario’s apprenticeship training system.
For further information please see the notice/declaration for collection of personal information that is referenced in the table of contents of this
training standard.
Ontario College of Trades©
8
PRECISION METAL FABRICATOR
TRAINING UNIT COMPLETION FORM
Training
Units
Title
Signing Authority
U4560
Protect self and others
________________
U4561
Plan, prepare and organize the
metal fabrication process
________________
U4562
Verify quality of pan or product
________________
U4563
Perform metal removal operations
________________
U4564
Perform punching operations
________________
U4565
Perform forming operations
________________
U4566
Join sheet workpiece metal
________________
U4567
Install hardware and
assemble components
________________
Ontario College of Trades©
9
PRECISION METAL FABRICATOR
U4560.0
PROTECT SELF AND OTHERS
GENERAL PERFORMANCE OBJECTIVE
Protect self and others by wearing, adjusting, and maintaining protective
clothing, equipment, and respiratory protectors; practising safe work habits,
industrial hygiene, and good housekeeping; handling designated substances;
following company fire procedures; operating safety equipment, lifting devices,
and material handling equipment; applying basic first aid; reporting injuries,
completing written safety and injury reports; conducting pre-operational check
of equipment; locking out and tagging equipment.
TERMINAL PERFORMANCE OBJECTIVES
Supervisor's Name (print)
Apprentice's Name (print)
SKILLS
U4560.1
Identify health and safety hazards in the workplace, so that the potential for
personal injury and damage to equipment, vehicles and the environment is
minimized, corrective action as defined in government legislation or company
policies is taken, and hazards are reported.
Date Completed
Supervisor/Trainer's
Signature
Ontario College of Trades©
Apprentice/Trainee's
Signature
10
PRECISION METAL FABRICATOR
04560.0
PROTECT SELF AND OTHERS - Cont'd
4560.2
Wear, adjust, and maintain personal protective equipment, such as eye, ear,
hand, face, head, and foot protectors, to ensure correct fit and optimum
protection to the wearer for the task being performed in compliance with
company procedures and the Occupational Health and Safety Act (O.H.S.A.).
Date Completed
4560.3
Supervisor/Trainer's
Signature
Apprentice/Trainee's
Signature
Practise safe work habits by staying outside of guards and barricades, wearing
aprons and proper clothing (not loose or torn), confining long hair, and
removing jewellery, in accordance with company procedures and the O.H.S.A.
Date Completed
4560.5
Apprentice/Trainee's
Signature
Wear, adjust, and maintain respiratory protectors to ensure correct fit and
optimum protection, in compliance with company procedures and the O.H.S.A.
Date Completed
4560.4
Supervisor/Trainer's
Signature
Supervisor/Trainer's
Signature
Apprentice/Trainee's
Signature
Follow company fire procedures, including locating and assessing the severity
'of the fire and taking appropriate action such as suppressing minor fire,
activating alarm, and reporting.
Date Completed
Supervisor/Trainer's
Signature
Ontario College of Trades©
Apprentice/Trainee's
Signature
11
PRECISION METAL FABRICATOR
U4560.0
PROTECT SELF AND OTHERS - Cont'd
4560.6
Operate emergency safety equipment such as fire blankets and extinguishers,
respirators, and stretchers to extinguish fires and administer first aid, so that
procedures are carried out in a safe, efficient manner in accordance with health
and safety regulations.
Date Completed
4560.7
Apprentice/Trainee's
Signature
Practise industrial hygiene by wearing proper clothing, and by washing and/or
showering, to avoid contamination and injury, in compliance with company
procedures and the O.H.S.A.
Date Completed
4560.8
Supervisor/Trainer's
Signature
Supervisor/Trainer's
Signature
Apprentice/Trainee's
Signature
Practise good housekeeping in the work place by cleaning up spills and/or
leaks, keeping work area clean and clear of obstructions, and storing tools so
that the potential for accident or injury is minimized, and tools and equipment
are in place and available, in compliance with company procedures and the
O.H.S.A.
Date Completed
4560.9
Supervisor/Trainer's ·
Signature
Apprentice/Trainee's
Signature
Conduct pre-operational check of equipment, ensuring guards and safety
devices are in place, secured, and not damaged, in compliance with company
.procedures and the O.H.S.A.
Date Completed
Supervisor/Trainer's
Signature
Ontario College of Trades©
Apprentice/Trainee's
Signature
12
PRECISION METAL FABRICATOR
04560.0
PROTECT SELF AND OTHERS - Cont'd
4560.10
Report injuries to supervisor promptly and efficiently ensuring that the injured
person is attended to, information is recorded precisely. as to how incident
occurred and future recurrence of similar accidents are prevented.
Date Completed
4560.11
Signature
Supervisor/Trainer's
Apprentice/Trainee's
Signature
Signature
Apply basic ftrst aid to treat conditions such as sudden illnesses, burns, cuts,
abrasions, sprains, chemical inhalations and contaminants in eyes, so that the
condition of the victim is stabilized and he/she is prepared for transport to
more advanced medical care facilities.
Date Completed
4560.13
Apprentice/Trainee's
Signature
Complete written safety and injury reports, following safety acts and
regulations, so that information on Worker's Compensation Board, legal and
insurance forms are complete and accurate and required deadlines are adhered
to.
Date Completed
4560.12
Supervisor/Trainer's
Supervisor/Trainer's
Apprentice/Trainee's
Signature
Signature
Lock-out and tag mechanical equipment for repair and/or maintenance,
following company procedures and the O.H.S.A. including shutting down
machine and process if required, ensuring that no materials can enter the
equipment being repaired or maintained.
Dale Completed
Supervisor/Trainer's
Apprentice/Trainee's
Signature
Signature
Ontario College of Trades©
13
PRECISION METAL FABRICATOR
U4560.0
PROTECT SELF AND OTHERS - Cont'd
4560.14
Handle designated substances using specified handling and storage equipment,
so that operator is protected from injury, the environment from contamination,
and procedures are followed in compliance with Workplace Hazardous
Materials Information System (WHMIS).
Date Completed
4560.15
Supervisor/Trainer's
Apprentice/Trainee's
Signature
Signature
Operate lifting devices, including hoists, overhead cranes, and/or chain falls,
and material handling equipment, including lift pins, eye bolts, slings, cables,
and/or chains, to remove, transport, and store materials, parts, and/or
equipment, in compliance with the O.H.S.A. and company standards.
Date Completed
Supervisor/Trainer's
Signature
Apprentice/Trainee's
Signature
Employer's Name
Employer's Signature
Ontario College of Trades©
14
PRECISION METAL FABRICATOR
4561.0
PLAN, PREPARE, AND ORGANIZE METAL FABRICATION PROCESS
GENERAL PERFORMANCE OBJECTIVE
Plan, prepare and organize metal fabrication process by reading and interpreting
drawings; performing metal fabrication calculations; laying out pattern and
transferring features of drawings to workpiece; writing, editing, and verifying
layout program.
TERMINAL PERFORMANCE OBJECTIVES
Supervisor's Name (print)
Apprentice's Name (print)
SKILLS
4561.1
Interpret and verify engineering drawings to identify correct configurations,
symbols and instructions in order to produce layouts and programs needed to
manufacture product.
Date Completed
4561.2
Supervisor/Trainer's
Signature
Apprentice/Trainee's
Signature
Perform metal fabrication calculations by using calculator, computerized
calculation programs, mathematic formulae, bend allowance and heat shrinkage
charts, in order to transfer engineering specifications on to workpiece material
or to machine controls.
Supervisor/Trainer's
Date Completed
Signature
Apprentice/Trainee's
Signature
15
Ontario College of Trades©
PRECISION METAL FABRICATOR
4561.0
PLAN, PREPARE, AND ORGANIZE METAL FABRICATION
PROCESS - Cont'd
4561.3
Transfer geometric features of engineering drawings on to pattern or workpiece
materials using measuring tools such as verniers, callipers, rules, tapes,
calculators, micrometers, protractors, squares, dividers, depth and height
gauges, so that dimensions are correctly scaled in accordance with job
specifications.
Date Completed
4561.4
Apprentice/Trainee's
Signature
Lay out pattern on smooth-faced, thin, flat, and rigid material using drafting
and scribing tools, and/or lofting templates, making adjustments to pattern until
prototype meets engineering specifications.
Date Completed
4561.5
Supervisor/Trainer's
Signature
Supervisor(Trainer's
Signature
Apprentice/Trainee's
Signature
Establish and organize the metal fabrication process by identifying operations
required, equipment needed, and optimum scheduling times, so that fabrication
process will meet the requirements of the engineering specifications, customer
requirements, and company time schedules.
Date Completed
Supervisor/Trainer's
Signature
Ontario College of Trades©
Apprentice/Trainee's
Signature
16
PRECISION METAL FABRICATOR
4561.0
4561.6
PLAN, PREPARE, AND ORGANIZE METAL FABRICATION PROCESS Cont'd
Write, edit, and verify layout program by referring to the dimensional
drawing in Computer Aided Designed (CAD) program, engineering
drawings, and the machine programming manual, and checking output by
printing and/or plotting layout, or cutting out sample material, and making
changes to program until prototype meets engineering drawing requirements.
Date Completed
Supervisor/Trainer's
Signature
Apprentice/Trainee's
Signature
Employer's Name
Employer's Signature
Ontario College of Trades©
17
PRECISION METAL FABRICATOR
4562.0
VERIFY QUALITY OF PART OR PRODUCT
GENERAL PERFORMANCE OBJECTIVE
Verify quality of pan or product checking and recording dimensions; testing
welds; finishing edges and surfaces; protecting workpiece material; and
recording quality assurance data.
TERMINAL PERFORMANCE OBJECTIVES
Supervisor's Name (print)
Apprentice's Name (print)
SKILLS
4562.1
Check and record dimension of product and pans using measuring tools and/or
gauges throughout the manufacturing process, to ensure conformity of
dimensions to engineering company, and customer specifications.
Date Completed
4562.2
Supervisor/Trainer's
Signature
Apprentice/Trainee's
Signature
Test welds by visual inspection and destructive testing using x-ray, magnaflux,
drop, explosion, and/or pressure tests, to verify that weld properties meet the
engineering and company specifications.
Date Completed
Supervisor/Trainer's
Signature
Ontario College of Trades©
Apprentice/Trainee's
Signature
18
PRECISION METAL FABRICATOR
4561.0
VERIFY QUALITY OF PART OR PRODUCT • Cont'd
4561.3
Finish edges and surface using required hand tools and machines to file,
deburr, sand, and/or polish, and by visually and manually inspecting, to ensure
that edges and surface are finished in accordance with engineering and
customer specifications, sample pans, supplier's hand book, and American
National Standards Institute (ANSI).
Date Completed
4561.4
Apprentice/Trainee's
Signature
Protect workpiece material from marks throughout the manufacturing process
by using protective coatings and/or wrappings, and wearing gloves for
handling, to maintain .quality level of the workpiece in accordance with
engineering specifications and company requirements.
Date Completed
4562.5
Supervisor/Trainer's
Signature
Supervisor/Trainer's
Signature
Apprentice/Trainee's
Signature
Record and enter quality assurance data on required forms including process
inspection forms, certificate of performance, and statistical process control
charts, so that production is documented completely and accurately, in
accordance with company quality assurance policies and customer
requirements.
Dae Completed
Supervisor/Trainer's
Signature
Apprentice/Trainee's
Signature
Employer's Name
Employer's Signature
Ontario College of Trades©
19
PRECISION METAL FABRICATOR
4563.0
PERFORM METAL REMOVAL OPERATIONS
GENERAL PERFORMANCE OBJECTIVE
Perform metal removal operations by operating and maintaining hand and
bench tools; operating Conventional machines; operating and programming
Numerical Control and Computer Numerical Control machines.
TERMINAL PERFORMANCE OBJECTIVES
Supervisor's Name (print)
Apprentice's Name (print)
SKILLS
4563.1
Select metal removal machine(s) and tooling by using information in
engineering drawings, layouts, and job specifications, to perform optimum
cutting of workpiece in accordance with configurations, and type, grade, size,
and hardness of material so that cutting operations are completed to specified
dimensions, quantities, finishes and company rime limits.
Supervisor/Trainer's
Date Completed
4563.2
Signature
Apprentice/Trainee's
Signature
Operate and maintain hand and bench tools required for the job so that tool
selected is the correct size and type needed to perform optimum cutting
operations and tools are ·in good condition.
Date Completed
Supervisor/Trainer's
Signature
Apprentice/Trainee's
Signature
Ontario College of Trades©
20
PRECISION METAL FABRICATOR
4563.0
PERFORM METAL REMOVAL OPERATIONS- Cont'd
4563.3
Operate conventional, Numerical Control (NC), and Computer Numerical
Control (CNC) metal removal equipment with minimum waste and within
company time schedules, in accordance with operational manuals and
engineering specifications.
Date Completed
4563.4
Supervisor/Trainer's
Signature
Apprentice/Trainee's
Signature
Write, edit, and verify CNC cutting program referring to engineering drawings
and machine programming manual, and checking output by printing and/or
plotting layout, making changes to program so that machine performs correct
series of cutting operations to produce prototype, in accordance with
engineering, customer, and cutting list specifications.
Date Completed
Supervisor/Trainer's
Signature
Apprentice/Trainee's
Signature
Employer's Name
Employer's Signature
Ontario College of Trades©
21
PRECISION METAL FABRICATOR
4564.0
PERFORM PUNCHING OPERATIONS
GENERAL PERFORMANCE OBJECTIVE
Perform punching operations by selecting punching machines; operating and
maintaining hand and bench tools; operating conventional, numerical control
(NC), and computer numerical control (CNC) punching equipment; writing,
editing and verifying CNC punching programs.
TERMINAL PERFORMANCE OBJECTIVES
Supervisor's Name (print)
Apprentice's Name (print)
SKILLS
4564.1
Select punching machine(s) by using information in engineering drawings,
layouts, and/or job instructions, to ensure that machine is the correct one
needed to punch workpiece material, in accordance with material thickness,
hole complexity, quantity of parts, and available tooling and equipment.
Date Completed
4564.2
Supervisor/Trainer's
Apprentice/Trainee's
Signature
Signature
Operate and maintain hand and bench tools required for the job so that tool
selected is the correct size and type needed to perform optimum punching
operations and tools are in good condition.
Date Completed
Supervisor/Trainer's
Apprentice/Trainee's
Signature
Signature
Ontario College of Trades©
22
PRECISION METAL FABRICATOR
4564.0
PERFORM PUNCHING OPERATIONS- Cont'd
4564.3
Operate conventional, NC, and CNC punch press equipment so that punching is
done with minimum waste and tooling is correctly installed and set-up, so that
punches are produced in accordance with operational manuals, bend allowance
charts, company time schedules, and engineering specifications.
Date Completed
4564.4
Supervisor/Trainer's
Signature
Apprentice/Trainee's
Signature
Write, edit, and verify CNC punching programs referring to engineering
drawings and machine programming manual, and checking output by printing
and/or plotting layout, and making changes to program so that machine
performs correct series of punching operations to produce prototype in
accordance with engineering, customer and cutting list specifications.
Date Completed
Supervisor/Trainer's
Signature
Apprentice/Trainee's
Signature
Employer's Name
Employer's Signature
Ontario College of Trades©
23
PRECISION METAL FABRICATOR
4565.0
PERFORM FORMING OPERATIONS
GENERAL PERFORMANCE OBJECTIVE
Perform forming operations by selecting forming machines and dies; operating
and maintaining hand and bench tools; sequencing bending operations; operating
conventional, numerical control (NC) and computer numerical control (CNC)
brakes, manual and power forming-roll and tube bender machines; writing,
editing, and verifying CNC forming programs.
TERMINAL PERFORMANCE OBJECTIVES
Supervisor's Name (print)
Apprentice's Name (print)
SKILLS
4565.1
Select forming machine(s) including brakes, rolling, and bending machines by
using information in engineering drawings, layouts, and job specifications, to
ensure that forming machine is the correct one needed for the application.
Date Completed
4565.2
Supervisor/Trainer's
Signature
Apprentice/Trainee's
Signature
Operate and maintain hand and bench tools required for the jobs so that tool
selected is the correct size and type needed to perform forming and/or bending
operations in accordance with type and quantity of workpiece material,
engineering and job specifications.
Date Completed.
Supervisor/Trainer's
Signature
Ontario College of Trades©
Apprentice/Trainee's
Signature
24
PRECISION METAL FABRICATOR
4565.0
PERFORM FORMING OPERATIONS - Cont'd
4565.3
Select dies, considering material thickness and tonnage, by using information in
engineering drawings, job instructions, chans, manuals, and die-selection
formulae, to ensure that die is the correct one needed to form workpiece
material.
Date Completed
4565.4
Supervisor/Trainer's
Apprentice/Trainee's
Signature
Signature
Operate conventional, NC, and CNC brakes ensuring correct top punches and
bottom dies are selected in order to perform bending operations in accordance
with engineering drawings and job specifications.
Date
Completed
4565.6
Apprentice/Trainee's
Signature
Sequence bending operations by identifying required types of bends, hardware,
and machines, so that bending operations are done in accordance with company
time limits, engineering specifications and job requirements.
Date Completed
4565.5
Supervisor/Trainer's
Signature
Supervisor/Trainer's
Signature
Apprentice/Trainee's
Signature
Operate manual and power forming-roll machines ensuring that correct
templates and/or jigs are selected in order that shaping is produced in
accordance with reference manuals, engineering drawings, job specifications,
and safety procedures.
Date Completed
Supervisor/Trainer's
Signature
Ontario College of Trades©
Apprentice/Trainee's
Signature
25
PRECISION METAL FABRICATOR
4565.0
PERFORM FORMING OPERATIONS · Cont'd
4565.7
Operate manual and power tube benders ensuring that correct mandrels are
selected in order to perform bending operations in accordance with engineering
drawings and job specifications.
Date Completed
4565.8
Supervisor/Trainer's
Apprentice/Trainee's
Signature
Signature
Write, edit, and verify CNC forming program referring to engineering drawings
and machine programming manual, bend allowance charts, and setback charts.
Check output by printing and/or plotting layout, and making changes to the
program so that machine performs correct series of forming operations to
produce prototype in accordance with engineering and customer specifications.
Date Completed
Supervisor/Trainer's
Apprentice/Trainee's
Signature
Signature
Employer's Name
Employer's Signature
Ontario College of Trades©
26
PRECISION METAL FABRICATOR
4566.0
JOIN WORKPIECE METAL
GENERAL PERFORMANCE OBJECTIVE
Join workpiece metal by selecting type of weld; operating spot, metal-inert gas
(MIG), tungsten-inert gas (TIG), and arc welding equipment; oxy-acetylene
brazing and soldering equipment.
TERMINAL PERFORMANCE OBJECTIVES
Supervisor's Name (print)
Apprentice's Name (print)
SKILLS
4566.1
Select type of weld(s) required for joining of metal by using information in
operating manuals, charts, engineering specifications, ensuring that weld is the
correct one for type of workpiece material and equipment and to form edge or
shape of join.
Date Completed
4566.2
Supervisor/Trainer's
Signature
Apprentice/Trainee's
Signature
Operate spot welder ensuring that correct electrodes and machine settings are
selected to produce clean and firm joins with a minimum amount of the flller
material, in accordance with engineering and customer specifications.
Date Completed
Supervisor/Trainer's
Signature
Ontario College of Trades©
Apprentice/Trainee's
Signature
27
PRECISION METAL FABRICATOR
4566.0
JOIN WORKPIECE METAL - Cont'd
4566.3
Operate oxy-acetylene brazing and soldering equipment including torches, tanks,
regulators, gauges, filler rods, bench furnace, irons, solder bars, acids, resins, and
fluxes, to produce clean and firm joins or seams with a minimum amount of
filler material, in accordance with American Welding Society Code (AWS),
Canadian Welding Bureau (CWB) standards, engineering and customer
specifications.
Date Completed
4566.4
Supervisor/framer's
Signature
Apprentice/Trainee's
Signature
Operate metal-inen gas (MIG), tungsten-inen gas (TIG), and arc welding
equipment ensuring that correct materials and tools are selected to produce
clean and firm joins with a minimum amount of filler material, in accordance
with operating manuals, chans, company procedures, engineering and customer
specifications.
Date Completed
Supervisor/Trainer's
Signature
Apprentice/Trainee's
Signature
Employer's Name
Employer's Signature
Ontario College of Trades©
28
PRECISION METAL FABRICATOR
4567.0
INSTALL HARDWARE AND ASSEMBLE COMPONENTS
GENERAL PERFORMANCE OBJECTIVE
Install hardware and assemble components by selecting hardware and
adhesives; organizing hardware installation; setting up assembly machines or
tools; and assembling components.
TERMINAL PERFORMANCE OBJECTIVES
Supervisor's Name (print)
Apprentice's Name (print)
SKILLS
4567.1
Select correct hardware and adhesives such as hinges, rivets, and handles to
assemble workpiece by using information in engineering drawings and
customer specifications.
Date Completed
4567.2
Supervisor/Trainer's
Signature
Apprentice/Trainee's
Signature
Organize and list sequence of hardware installation process by identifying type
of workpiece materials, quantity of pans needed, and availability of installation
equipment, so that the finished product is installed in accordance with sample,
engineering drawings, company time schedules and customer specifications.
Date Completed
Supervisor/Trainer's
Signature
Ontario College of Trades©
Apprentice/Trainee's
Signature
29
4567.0
INSTALL HARDWARE AND ASSEMBLE COMPONENTS • Cont'd
4567.3
Set up assembly machines or tools including pin-setter, rivet gun, tapping gun, jigs,
and fixtures, to perform correct fabrication and assembly operations, in accordance
with manufacturers' guidelines, engineering drawings and customer specifications.
Date Completed
_________________
4567.4
Supervisor/Trainer's
Signature
____________________
Apprentice/Trainee's
Signature
____________________
Assemble components, including pans, sub-assemblies and/or components, jigs, clamps,
fixtures, and templates, so that completed product is assembled in accordance with
engineering and customer specifications.
Date Completed
_________________
Supervisor/Trainer's
Signature
____________________
Employer's Name
______________________
Ontario College of Trades©
Apprentice/Trainee's
Signature
____________________
Employer's Signature
__________________
30
COMPETENCY ANALYSIS PROFILE
Precision Metal Fabricator - 200G
(All unshaded skill sets must be demonstrated/completed)
SKILL SETS
SKILLS