www.reinhausen.com On-load tap-changer OILTAP® V Technical Data TD 82/03 Table of Contents Table of Contents 1 2 General .................................................................................................................................................................................................................. 4 1.1 1.2 4 6 Technical Data ................................................................................................................................................................................................... 13 2.1 2.2 2.3 2.4 2.5 3 Summary of the technical data ....................................................................................................................................................... Survey ....................................................................................................................................................................................................... Rated through-current (Iu), rated step voltage (Ui) and step capacity (PStN) ................................................................ On-load tap-changer V III 250 Y/D and V III 400 Y/D .............................................................................................................. Restriction of the rated step voltage Ui ........................................................................................................................................ Contact life ............................................................................................................................................................................................. Rated withstand voltages of the internal insulation ................................................................................................................ 13 13 14 14 15 Appendix – dimension and installation drawings .............................................................................................................................. 17 NOTE These technical data are intended for the calculator and designer of the transformer. These type-specific data are only valid in connection with the information contained in the general section (TD 61) since this section contains important information on such subjects as potential connection, leakage inductance, current division, and so on. Dimensional drawings and connection diagrams are subject to change without prior notice. Drawings submitted during bidding and ordering are always binding. Since the on-load tap-changer is delivered to the specifications of the transformer manufacturer, the transformer manufacturer is responsible for selecting the correct properties of the on-load tap-changer so that the requirements of the transformer are met. TD 82/03 EN 3 1 General 1 General 1.1 Summary of the technical data On-load tap-changer V III 200 Y Number of poles and application 3 neutral point V III 200 D V III 350 Y V III 350 D V I 350 3 3 neutral point 3 1 at any point on at any point on the winding Max. rated through-current Ium (in A) the winding 200 350 Rated short-time withstand current (in kA) 4 5 Rated short-circuit duration (in s) 3 3 10 12,5 Rated peak withstand current (in kA) Max. rated step voltage Uim (in V) 10 contacts 12 contacts 14 contacts 1500 1200 to 1400 1000 1500 1200 to 1400 1000 Step capacity (PStN) (in kVA) 10 contacts 12 contacts 14 contacts 300 280 200 525 420 350 Rated frequency (in Hz) 50 to 60 Operating positions without change-over selector: max. of 14 with change-over selector: max. of 27 Rated insulation level Highest voltage for equipment Um (in kV)1 40 76 123 40 76 123/76 40 76 123 40 76 123/76 40 76 Highest operating voltage Ub (phase - phase) on diverter switch (in kV) 40 76 123 30 55 40 76 123 30 55 30 55 Rated lightning impulse withstand voltage (in kV, 1,2 I 50) AC withstand voltage (in kV, 50 Hz, 1 min.) Um 40 79 Um 76 Oil suction pipe Temperature range 350 550 550 70 140 230 230 see table 4 Pressure-proof up to 0.3 bar, continuous difference pressure (test pressure 0.6 bar), head and cover of the on-load tap-changer are vacuum-proof. Installed as standard (for details, see BA 18) The on-load tap-changer OILTAP® V can be operated in the rated load range with oil temperatures of -25 °C to +105 °C. Table 1a 4 Um 123/76 200 Rated withstand voltages of internal insulation Oil compartment Um 123 79 TD 82/03 EN 1 General On-load tap-changer V III 200 Y V III 200 D V III 350 Y V III 350 D V I 350 Weight without oil (ca. in kg) 130 140 140 150 120 Displacement volume (ca. in dm3) without changeover selcctor 125 165 140 185 85 with changeover selcctor 155 200 170 220 115 Oil filling quantity VS and minimum volume ΔV1 of the diverter switch oil compartment (in dm3) VS ΔV VS ΔV VS ΔV VS ΔV VS ΔV without changeover selector 100 14 145 19 110 15 165 21 68 10 with over selector 125 16 20 135 18 180 22 85 12 165 Table 1b Notes for table 1a: 1) In accordance with VDE 0111, part 1: R.m.s. value of the phase-phase voltage for which a piece of equipment is rated for its insulation. Notes for table 1b: 1) Applies to oil temperature ϑ = – 30 °C ... +100 °C TD 82/03 EN 5 1 General 1.2 Survey Fig. 1 Survey of the designs (no. of poles, change-over selector, and installation lengths) 6 TD 82/03 EN 8996820E 1 General Survey of the basic connection diagrams (fig. 2a, 2b, 2c) with designation of the tap selector terminal contacts in accordance with MR standards. This contact designation corresponds to the specifications in the on-load tap-changer dimension drawings. Fig. 2a excerpt from 8906164E_1 TD 82/03 EN 7 1 General Fig. 2b excerpt from 8906164E_2 8 TD 82/03 EN 1 General Fig. 2c excerpt from 8906164E_3 TD 82/03 EN 9 1 General Fig. 3 10 Example: On-load tap-changer V III 200 / 350 Y, basic connection diagram 10 10 0 TD 82/03 EN 1 General Fig. 4 Example: On-load tap-changer V III 200 / 350 Y, basic connection diagram 10 19 1 W TD 82/03 EN 11 1 General Fig. 5 12 Example: On-load tap-changer V III 200 / 350 Y, basic connection diagram 10 19 1 G TD 82/03 EN 2 Technical Data 2 Technical Data 2.1 Rated through-current (Iu), rated step voltage (Ui) and step capacity ((PStN) On-load tap-changer V III 200 Y/D V III 350 Y/D, V I 350 Contacts 10 12 14 10 Iu (A) 200 200 200 350 300 350 350 Ui (V) 1500 1400 1000 1500 1400 1200 1000 PStN (kVA) 300 280 200 525 420 420 350 Table 2 12 14 Rated through-currents (Iu), related rated step voltages (Ui) and step capacities (PStN), at highest and lowest rated step voltage of the step capacity curve (see fig. 6) 8997600E Fig. 6 2.2 Step capacities (Iu, Ui) On-load tap-changer V III 250 Y/D and V III 400 Y/D On-load tap-changers V III 250 Y/D and V III 400 Y/D are available as special designs with a maximum rated through-current of Ium = 250 A or 400 A. Dimensional drawings on request. TD 82/03 EN 13 2 Technical Data 2.3 Restriction of the rated step voltage Ui Due to insulation, the rated step voltage is also limited by the dielectric strength of the tap-changer, i.e. by limitation of the total operating voltage across the contact circle. The total voltage must not exceed the limit values.: 10 contacts: Total Ui = 13 500 V, 12 contacts: Total Ui = 13 200 V, 14 contacts: Total Ui = 13 000 V. The rated step voltages Ui of these on-load tap-changers depend on the basic connection diagrams as shown in figures 2a, 2b and 2c and are valid under the condition that the rated step voltage is constant within the entire setting range. Basic connection diagram 2.4 Contact life The mean expected contact life of the arcing tap-changer contacts can be estimated based on the relative load (= Iu/ Ium) as shown in fig. 7. Since actual contact life in individual cases depends on many influencing factors while in service, only estimations can be given (not applicable to constant current service). The inspection regulations must be observed. Rated step voltage Ui (in V) 1 500 ∑ Ui = 13 500 V 10 10 0 10 09 1 W 10 19 1 W 10 09 1 G 10 19 3 W 10 19 1 G 10 19 3 G 1 500 12 12 0 12 11 1 W 12 23 1 W 12 23 3 W 12 23 1 G 12 11 1 G 12 23 3 G 1 200 1 400 1 200 1 320 1 200 1 400 1 320 ∑ Ui = 13 200 V 14 14 0 14 13 1 W 14 13 1 G 14 27 1 W 14 27 3 W 14 27 1 G 14 27 3 G 1 000 ∑ Ui = 13 000 V Fig. 7 Expected mean contact life under average load n – Number of operations Iu – Rated through-current Ium – Max. rated through-current 1 000 Table 3 Max. rated step voltage 14 TD 82/03 EN 2 Technical Data 2.5 Rated withstand voltages of the internal insulation Fig. 8 shows the specific voltage stresses present on the tap winding. When selecting the on-load tap-changer, a check must be made to determine whether the stress at the most unfavorable position on the on-load tap-changer does not exceed the related rated withstand voltages as shown in table 4. Insulation distances 10 contacts a, a1 12 contacts 14 contacts Um = 40 kV Um = 76 kV Um = 123 kV/76 b Um = 123 kV Um = 40 kV Um = 76 kV Um = 123/76 kV c2 Um = 123 kV Um = 40 kV f Um = 76 kV Um = 123/76 kV Um = 123 kV Table 4 Voltage shape and period V III 200 D V III 350 D V III 350 Y V III 200 Y V I 350 200 50 180 50 170 50 200 50 180 50 170 50 b1 200 50 180 50 170 50 b2 b3 230 70 350 140 550 150 230 70 490 165 580 165 300 90 520 180 620 180 kV 1.2|50 μs kV 50 Hz 1min kV 1.2|50 μs kV 50 Hz 1min kV 1.2|50 μs kV 50 Hz 1min kV 1.2|50 μs kV 50 Hz 1min kV 1.2|50 μs kV 50 Hz 1min kV 1.2|50 μs kV 50 Hz 1min kV 1.2|50 μs 200 70 200 70 200 kV 50 Hz 1min kV 1.2|50 μs kV 50 Hz 1min kV 1.2|50 μs kV 50 Hz 1min kV 1.2|50 μs kV 50 Hz 1min kV 1.2|50 μs kV 50 Hz 1min kV 1.2|50 μs kV 50 Hz 1min kV 1.2|50 μs kV 50 Hz 1min kV 1.2|50 μs kV 50 Hz 1min kV 1.2|50 μs kV 50 Hz 1min 70 c21 350 140 490 165 580 165 c22 350 140 520 180 620 180 350 140 350 140 350 140 f1 f2 f1 f2 f1 f2 200 70 350 140 550 230 300 90 490 165 580 230 200 70 350 140 300 90 490 165 200 70 350 140 300 90 490 165 550 230 550 230 Rated withstand voltages (in kV) of the insulation distances (rated lightning impulse withstand voltage, AC withstand voltage) on the on-load tap-changer TD 82/03 EN 15 2 Technical Data a1 = Between tap selector contacts of the winding of one tap position (connected or not connected) Without change-over selector a = Between beginning and end of a tapped winding and, with coarse tap winding, between beginning and end of a coarse tap winding. Note for coarse tapping arrangement in (-) - position of the changeover selector: When stressed with impulse voltage, the permissible withstand voltage „a“ must be adhered to between the end of a coarse tap winding connected with the K tap selector contact and the tap selector contact at the end of the tapped winding of the same phase. With reversing switch (+) - position b = Between the tap selector contacts of different phases and between change-over selector contacts of different phases, which are connected with the beginning/end of a tapped winding or with a tap selector contact. With tap-changers for delta connection, the permissible voltages between the contacts depend on the positions of the change-over selector and the tap selector. This is why the various withstand voltages b1, b2 or b3 must be adhered to for any insulation distance: b1 = Between selected contacts of different phases b2 = From the selected contact of one phase to the unselected contacts of other phases b3 = Between unselected contacts of different phases With reversing switch (–) - position f = To ground The following applies to designs without change-over selector. f1 = Between selected tap selector contacts and ground f2 = Between unselected tap selector contacts and ground The following applies to designs with change-over selector. f1 = Between selected change-over selector contacts and ground f2 = Between unselected change-over contacts and ground With coarse tap selector (+) - position In addition, with coarse tapping arrangement in (+) - position of the change-over selector: c2 = Between (-) - change-over selector contacts of different phases and of one (-) -change-over selector and one (+) - change-over contact of another phase Different permissible values apply to tap-changers for delta connections. c21 = Between one (-) - change-over selector contact and one (+) - change-over selector contact of another phase c22 = Between one (-) - change-over selector contact of different phases With coarse tap selector (–) - position 8997570E Fig. 8 16 Specific voltage stress of the tap winding TD 82/03 EN 3 Appendix 3 Appendix Dimension drawings, Um = 40 kV and 123 kV On-load tap-changer OILTAP® V III 200 Y Without change-over selector .......................................................................................................................................................................... 893949 With change-over selector ................................................................................................................................................................................. 893950 On-load tap-changer OILTAP® V III 200 D Without change-over selector .......................................................................................................................................................................... 893952 With change-over selector ................................................................................................................................................................................. 893951 On-load tap-changer OILTAP® V III 350 Y Without change-over selector .......................................................................................................................................................................... 898212 With change-over selector ................................................................................................................................................................................. 898213 On-load tap-changer OILTAP® V III 350 D Without change-over selector .......................................................................................................................................................................... 893955 With change-over selector ................................................................................................................................................................................. 893956 On-load tap-changer OILTAP® V I 350 Without change-over selector .......................................................................................................................................................................... 893957 With change-over selector ................................................................................................................................................................................. 893958 Installation drawings On-load tap-changer OILTAP® V 200 .............................................................................................................................................................. On-load tap-changer OILTAP® V 350 .............................................................................................................................................................. On-load tap-changer OILTAP® V 200, tie-in resistors attached on the side ...................................................................................... On-load tap-changer OILTAP® V 350, tie-in resistors attached on the side ...................................................................................... On-load tap-changer OILTAP® V III 200 Y / V III 350 Y, tie-in resistors attached on the cylinder for 2, 3 or 4 tie-in resistors/phase ........................................................................................................................................................................................ 893945 893821 898289 898216 898530 Additional drawings On-load tap-changer head ................................................................................................................................................................................ Special design for installation in bell-type tanks ....................................................................................................................................... On-load tap-changer head with mounting flange for pressure relief valve .................................................................................... Swivelling range of the gear unit, drive shaft left .................................................................................................................................... Swivelling range of the gear unit, drive shaft right .................................................................................................................................. Horizontal drive shaft (standard and special design) ................................................................................................................................ Directory of additional drawings for on-load tap-changer OILTAP® V in acc. w. note in the dimension drawings ...................................................................................................................................................................................... TD 82/03 EN 893779 893864 895167 894679 894680 893772 898018 17 8939498E 18 On-load tap-changer OILTAP® V V III 200 Y - 40 to 123 - 0, dimension drawing TD 82/03 EN 8939508E On-load tap-changer OILTAP® V V III 200 Y - 40 to 123 - W/G, dimension drawing TD 82/03 EN 19 8939528E 20 On-load tap-changer OILTAP® V V III 200 D - 40 to 123/76 - 0, dimension drawing TD 82/03 EN 8939518E On-load tap-changer OILTAP® V V III 200 D - 40 to 123/76 - W/G, dimension drawing TD 82/03 EN 21 8982122E 22 On-load tap-changer OILTAP® V V III 350 Y - 40 to 123 - 0, dimension drawing TD 82/03 EN 8982132E On-load tap-changer OILTAP® V V III 350 Y - 40 to 123 - W/G, dimension drawing TD 82/03 EN 23 8939559E 24 On-load tap-changer OILTAP® V V III 350 D - 40 to 123/76 - 0, dimension drawing TD 82/03 EN 8939569E On-load tap-changer OILTAP® V V III 350 D - 40 to 123/76 - W/G, dimension drawing TD 82/03 EN 25 8939579E 26 On-load tap-changer OILTAP® V V I 350 - 40 to 76 - 0, dimension drawing TD 82/03 EN 8939589E On-load tap-changer OILTAP® V V I 350 - 40 to 76 - W/G, dimension drawing TD 82/03 EN 27 8939456E 28 On-load tap-changer OILTAP® V Installation drawing TD 82/03 EN 8938218E On-load tap-changer OILTAP® V 350 Installation drawing TD 82/03 EN 29 8982891E 30 On-load tap-changer OILTAP® V III 200 Y/D Tie-in resistors, attached on the side TD 82/03 EN 8982162E On-load tap-changer OILTAP® V III 350 Y/D Tie-in resistors, attached on the side TD 82/03 EN 31 8985302E 32 On-load tap-changer OILTAP® V III 200 Y / V III 350 Y Tie-in resistors, attached on the cylinder for 2, 3 or 4 tie-in resistors/phase TD 82/03 EN 8937799E On-load tap-changer OILTAP® V On-load tap-changer head TD 82/03 EN 33 8938644E On-load tap-changer OILTAP® V Special design for bell-type tank installation Lifting device O-ring 44.2 - 5.7 Lifting traverse (illustrated in turned position) Transformer cover Washer 8 Gasket Supporting flange Lifting traverse Z - Centering bolt Further dimensions of tap changer head see dwg. 893 779 Lifting traverse see dwg. 893 805 34 TD 82/03 EN 8951673E On-load tap-changer OILTAP® V Mounting flange for pressure relief valve TD 82/03 EN 35 8946793E 36 On-load tap-changer OILTAP® V Design with flange for pressure relief valve Swivelling range of the gear unit, drive shaft left TD 82/03 EN 8946804E On-load tap-changer OILTAP® V Design with flange for pressure relief valve Swivelling range of the gear unit, drive shaft right TD 82/03 EN 37 8937723E 38 On-load tap-changer OILTAP® V Horizontal drive shaft (standard and special design) TD 82/03 EN 8980183E On-load tap-changer OILTAP® V Directory of the additional drawings in acc. w. note in dimension drawings Installation drawing for on-load tap-changer OILTAP® V 200........................................... 893945 Installation drawing for on-load tap-changer OILTAP® V 350........................................... 893821 On-load tap-changer head ........................................................... 893779 On-load tap-changer head, bell-type tank..................................................................................... 893864 Horizontal drive shaft ...................................................................... 893772 TD 82/03 EN 39 www.reinhausen.com © Maschinenfabrik Reinhausen GmbH Falkensteinstrasse 8 93059 Regensburg, Germany Phone +49 941 40 90-0 Fax +49 941 40 90-111 E-Mail sales@reinhausen.com Please note: The data in our publications may differ from the data of the devices delivered. We reserve the right to make changes without notice. TD 82/03 EN • F0017802 • Printed in Germany